This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-164802 filed Aug. 24, 2015.
(i) Technical Field
The present invention relates to an image forming apparatus.
(ii) Related Art
A toner including a flat pigment may be used to form an image having a metallic gloss. If flat surfaces of particles of the pigment extend substantially parallel to a surface of a recording medium, the metallic gloss is improved as compared with a case where the flat surfaces do not extend substantially parallel to the surface.
In duplex printing, that is, when forming images on both surfaces of a recording medium, an image that is first formed on a first surface of the recording medium passes through a fixing unit twice, and an image that is subsequently formed on a second surface of the recording medium passes through the fixing unit once. Thus, a binder resin of a toner in the image on the first surface, which passes through the fixing unit twice, becomes softer than that in the image on the second surface, which passes through the fixing unit once. As a result, flat surfaces of a pigment of the image on the first surface becomes closer to parallel to the surface of the recording medium, and the image on the first surface has a higher metallic gloss.
According to an aspect of the present invention, an image forming apparatus includes an image forming unit that forms a first image and a second image and transfers the first image and the second image to a recording medium, the first image including a metallic color image formed by using a metallic color toner including a flat metallic pigment, the second image not including the metallic color image; and a fixing unit that fixes the first image and the second image, which have been transferred to the recording medium, to the recording medium by heating the first image and the second image. The image forming apparatus has a mode in which, when forming the first image on only one of a first surface and a second surface of the recording medium, the image forming unit transfers the first image to the first surface of the recording medium and the fixing unit fixes the first image to the first surface, and subsequently the image forming unit transfers the second image to the second surface of the recording medium and the fixing unit fixes the second image to the second surface.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Referring to
Overall Structure of Image Forming Apparatus
As illustrated in
The image forming apparatus 10 includes a controller 70, an operation unit 80, a cooling unit 20, a correction unit 22, and an image inspection unit 24. The controller 70 controls operations of components of the image forming apparatus 10. The operation unit 80 allows a user to perform various operations. The cooling unit 20 cools a sheet P on which a toner image is formed. The correction unit 22 corrects curl of the sheet P. The image inspection unit 24 inspects an image formed on the sheet P.
The image forming apparatus 10 further includes a reverse path 26, which enables the image forming apparatus 10 to form images on both surfaces of the sheet P (to perform duplex printing). The reverse path 26 reverses the sheep P, on which an image has been formed on a front surface thereof, and transports the sheet P toward the image forming unit 12 again.
With the image forming apparatus 10 structured as described above, the image forming unit 12 forms an image on a front surface of the sheet P transported along the transport path 16. After an image has been formed on the sheet P, the sheet P passes through the cooling unit 20, the correction unit 22, and the image inspection unit 24, and is output from the apparatus.
When forming an image on a back surface of the sheet P, the sheet P, on the front surface of which an image has been formed, is transported along the reverse path 26 and the image forming unit 12 forms an image on a back surface of the sheet P.
Image Forming Unit
As illustrated in
Toner Image Forming Unit
The toner image forming units 30 form toner images of corresponding colors. In the present exemplary embodiment, six toner image forming units 30 respectively form a first specific color (V) toner image, a second specific color (W) toner image, a yellow (Y) toner image, a magenta (M) toner image, a cyan (C) toner image, and a black (K) toner image.
In
In the following description, unless it is necessary to differentiate between the first specific color (V), the second specific color (W), the yellow (Y), the magenta (M), the cyan (C), and the black (K), the characters V, W, Y, M, C, and K will be omitted from reference numerals.
The toner image forming units 30 have the same structure except for toners that they use. As illustrated in
As illustrated in
Transfer Unit
As illustrated in
The first-transfer rollers 52 are disposed opposite the photoconductor drums 40 with the transfer belt 50 therebetween. A power supply (not shown) applies a transfer bias voltage (in the present exemplary embodiment, positive voltage), whose polarity is opposite to that of toners (in the present exemplary embodiment, negative polarity), to the first-transfer rollers 52. Due to application of the transfer bias voltage, transfer electric currents flow between the first-transfer rollers 52 and the photoconductor drums 40, and thereby the toner images formed on the photoconductor drums 40 are transferred to the transfer belt 50.
The transfer unit 32 further includes a roller 56 and a second-transfer roller 54. The transfer belt 50 is looped over the roller 56. The second-transfer roller 54 is disposed opposite the roller 56 with the transfer belt 50 therebetween and transfers the toner images, transferred to the transfer belt 50, to the sheet P. Thus, a transfer nip NT, in which the toner images are transferred to the sheet P, is formed between the second-transfer roller 54 and the transfer belt 50.
A power supply (not shown) applies a transfer bias voltage (positive voltage), whose polarity is opposite to that of toners, to the second-transfer roller 54. Due to application of the transfer bias voltage, a transfer electric current flows between the second-transfer roller 54 and the roller 56, and thereby the toner images are transferred from the transfer belt 50 to the sheet P (formed on the sheet P) passing through the transfer nip NT.
With this structure, the first-transfer rollers 52 respectively first-transfer a first specific color (V) toner image, a second specific color (W) toner image, a yellow (Y) toner image, a magenta (M) toner image, a cyan (C) toner image, and a black (K) toner image from the transfer belt 50 in an overlapping manner. The second-transfer roller 54 second-transfers the overlapping toner images to the sheet P passing through the transfer nip NT.
Fixing Unit
As illustrated in
The fixing module 60 includes the fixing belt 62, plural rollers 64 of different sizes, and a separation pad 68. The fixing belt 62 is looped over the rollers 64. The separation pad 68 separates the sheet P from the fixing belt 62. The rollers 64 include a roller 64H1 and a roller 64H2, each of which has a heater therein. The roller 64H1 is disposed opposite the pressing roller 66 with the fixing belt 62 therebetween. The roller 64H1 is rotated in the direction of an arrow in
The pressing roller 66 is rotated in the direction of an arrow in
Reverse Path
As illustrated in
The branch path 26P1 branches off from the transport path 16. The transport path 26P2 transports a sheet P, received from the branch path 26P1, to the reverse path 26P3 or changes the transport direction of the sheet P to the opposite direction and transports the sheet P to the branch reverse path 26P4.
The reverse path 26P3 reverses the sheet P by changing the transport direction of the sheet P to the opposite direction and transports the sheet P to the transport path 16, which is upstream of the transfer nip NT in the transport direction of the sheet P.
The branch reverse path 26P4 outputs the sheet P, which has been reversed by being transported in the opposite direction in the transport path 26P2, to an output unit 59.
In simplex printing, an image is formed on a first surface of the sheet P. In duplex printing, images are formed on a first surface and a second surface (a front surface and a back surface) of the sheet P. In duplex printing, an image is formed on a first surface (front surface) of the sheet P, the sheet P is reversed by being transported along the reverse path 26, the sheet P is transported back to the image forming unit 12, and the image forming unit 12 forms an image on a second surface (back surface) of the sheet P.
Reverse Output
In simplex printing, a sheet P is output so that a surface of the sheet P on which an image is formed faces upward. In duplex printing, a sheet P is output so that a surface of the sheet P on which an image is subsequently formed faces upward.
However, the image forming apparatus 10 according to the present exemplary embodiment has a reverse mode that allows a user to select which of the surfaces of the sheet P faces upward when the sheet P is output. In other words, in simplex printing, it is possible to output the sheet P so that a surface of the sheet P on which an image is formed faces downward; and, in duplex printing, it is possible to output the sheet P so that a surface of the sheet P on which an image is subsequently formed faces downward.
To be specific, as illustrated in
Image Forming Operation
Next, an image forming process through which the image forming apparatus 10 forms an image on the sheet P and a post-processing process will be described.
Referring to
Referring to
Referring to
The sheet P, to which the toner image has been second-transferred, is transported by transport belts 58 toward the fixing unit 34 while being sucked on the transport belts 58 by a negative pressure. The fixing unit 34 applies heat and pressure to the sheet P passing through the fixing nip NF. Thus, the toner image, transferred to the sheet P, is fixed to the sheet P.
As illustrated in
When forming an image on a surface of sheet P on which the image has not been formed, that is, in duplex printing, the controller 70 changes the transport path of the sheet P, after passing through the image inspection unit 24, to the reverse path 26. Thus, the sheet P is reversed and is transported to the second-transfer position NT. To the back surface of the sheet P, an image is transferred and fixed in the same way as to the front surface. Postprocessing is performed on the image on the back surface in the same way as on the image on the front surface, and the sheet P is output to the output unit 59.
Structures of Elements
Next, the structures of elements of the present exemplary embodiment will be described.
Toner
As illustrated in
The metallic pigment 110 according to the present exemplary embodiment is mainly made of aluminum. As illustrated in
As illustrated in
A second specific color (W) toner, a yellow (Y) toner, a magenta (M) toner, a cyan (C) toner, and a black (K) toner are non-silver toners (which may be called “ordinary toners”). Each of the non-silver toners includes a pigment (such as an organic pigment or an inorganic pigment) that does not include a flat metallic pigment, and a binder resin.
Controller
When receiving an instruction to form an image at least a part of which has a metallic gloss, the controller 70 activates the toner image forming unit 30V for silver and the toner image forming units 30 for other colors or activates only the toner image forming unit 30V for silver.
When receiving an instruction to form an image that does not have a metallic gloss, the controller 70 activates only the toner image forming units 30 other than the toner image forming unit 30V.
Referring to
Mode
In the present exemplary embodiment, the image forming apparatus 10 has a gloss mode in which the image forming apparatus 10 improves the metallic gloss of a glossy image VG (
As described above, the image forming apparatus 10 has a reverse mode in which, in simplex printing, a sheet P is output so that a surface of the sheet P on which an image is formed faces downward, and, in duplex printing, a sheet P is output so that a surface of the sheet P on which an image is subsequently formed faces downward.
A user selects the gloss mode and the reverse mode by operating the operation unit 80.
In job data, a surface of a sheet P to which a toner image is to be first transferred and fixed in duplex printing will be referred to as a “front surface” and a surface on which a toner image is to be subsequently transferred and fixed will be referred to as a “back surface”. A user selects the reverse mode when the user wants the sheet P to be output so that the front surface, on which an image is first formed, faces upward and the back surface, on which an image is subsequently formed, faces downward.
Operations and Effects
Next, operations and effects will be described.
To be specific,
When the reflective surfaces 110A of the metallic pigment 110 of a silver toner image VT extend substantially parallel to the sheet surface PA as illustrated in
The flop index (FI), which is measured in accordance with ASTM E2194, represents a metallic gloss that is visible by reflected light. The larger the flop index, the higher the metallic gloss.
By making a sheet P, on which a glossy image VG including a silver toner image VT has been transferred, pass through the fixing unit 34 (
Moreover, by making the sheet P, to which the glossy image VG including the silver toner image VT has been fixed, pass through the fixing unit 34 (
However, if the sheet P is made to pass through the fixing unit 34 twice, the productivity is reduced while the flop index is improved.
In duplex printing, an image is fixed to a first surface of a sheet P, the sheet P is reversed in the reverse path 26, an image is transferred to a second surface of the sheet P, and the image is fixed to the second surface. Thus, the image on the first surface, which is first transferred and fixed to the sheet P, passes through the fixing unit 34 twice.
In the present exemplary embodiment, in duplex printing, when the gloss mode is selected and when forming a glossy image VG including a silver toner image VT (
Moreover, when forming glossy images VG on both surfaces of a sheet P, the amount of the metallic pigment 110 in which the reflective surfaces 110A extend substantially parallel to the sheet surface PA is increased. In other words, when forming glossy images VG on both surfaces, the amount of the metallic pigment 110 that passes through the fixing unit 34 twice is increased.
To be specific, in the present exemplary embodiment, by first transferring and fixing a glossy image VG including a silver toner image VT having a larger area (
If at least one of the glossy images VG includes plural silver toner images VT, one of the glossy images VG including silver toner images VT the sum of the areas of which is larger (the total area of the silver toner images VT is larger) is first transferred and fixed to the sheet P.
If the glossy images VG include silver toner images VT having the same area, one of the glossy images VG (
If at least one of the glossy images VG includes plural silver toner images VT, one of the glossy images VG including a silver toner image VT having the highest dot percent is first transferred and fixed to the sheet P.
As described above, in the present exemplary embodiment, the glossy image VG including a silver toner image VT having a larger area (
If the silver toner images VT formed on both surfaces have the same area and the same dot percent (Cin), either of the silver toner images VT may pass through the fixing unit 34 twice.
In the present exemplary embodiment, even when the gloss mode is selected, the sheet P is output so that one of the surfaces of the sheet P faces upward as intended by a user. This will be described below in the section “Control of Gloss Mode” below.
Control of Gloss Mode
Next, an example of control of the gloss mode will be described.
To be specific, referring to
Descriptions of how the controller 70 controls simplex printing, how the controller 70 controls duplex printing when forming ordinary images HG on both surfaces, and how the controller 70 controls duplex printing when the gloss mode is not selected will be omitted, because, in these cases, the controller 70 may perform control in the same way as in exiting technologies.
As described above,
The types of images to be formed on the front surface and the back surface of the recording medium P are determined on the basis of job data.
Forming Glossy Image on First Surface and Ordinary Image on Second Surface
Referring to
Forming Glossy Image on Front Surface and Ordinary Image on Back Surface
In step 202, on the basis of job data, the controller 70 determines whether or not to form a glossy image VG (
If a glossy image VG is to be formed on the front surface of the sheet P and an ordinary image HG is to be formed on the back surface of the sheet P, the process proceeds to step 204. If not, the process proceeds to step 220 (
In step 204, the glossy image VG is transferred to the sheet P, and the process proceeds to step 206. In step 206, the glossy image VG is fixed to the sheet P by the fixing unit 34 (
In step 208, the sheet P is reversed in the reverse path 26, the ordinary image HG is transferred to the sheet P, and the process proceeds to step 210. In step 210, the ordinary image HG is fixed to the sheet P by the fixing unit 34, and the process proceeds to step 212.
In step 212, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If the reverse mode is selected, the process proceeds to step 214. As illustrated in
If the reverse mode is not selected, the process proceeds to step 216, and the sheet P is output so that a surface on which the ordinary image HG is formed faces upward.
Forming Ordinary Image on Front Surface and Glossy Image on Back Surface
As described above, if it is determined in step 202 that a glossy image VG is not to be formed on the front surface of the sheet P (but is to be formed on the back surface), the process proceeds to step 220 shown in
In step 220, the order of forming the ordinary image HG and the glossy image VG is switched over, the glossy image VG is first transferred to the sheet P, and the process proceeds to step 222. In step 222, the glossy image VG is fixed to the sheet P by the fixing unit 34 (
In step 224, the sheet P is reversed in the reverse path 26, the ordinary image HG is transferred to the sheet P, and the process proceeds to step 226. In step 226, the ordinary image HG is fixed to the sheet P by the fixing unit 34, and the process proceeds to step 228.
In step 228, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
A user recognizes that the ordinary image HG (
Thus, if the reverse mode is selected, the process proceeds to step 232, the sheet P is not reversed, and the sheet P is output so that the surface on which the ordinary image HG is formed faces upward.
If the reverse mode is not selected, the process proceeds to step 230. As illustrated in
Forming Glossy Images on Both Surfaces
As described above, if it is determined in step 200 that glossy images VG are to be formed on both surfaces, the process proceeds to step 240 shown in
Forming Glossy Images VG Including Silver Toner Images VT Having Different Areas
Referring to
Forming Silver Toner Image Having Larger Area on Front Surface
In step 242, the controller 70 determines whether or not a glossy image VG including a silver toner image VT having a larger area is to be formed on the front surface on the basis of job data. If a glossy image VG including a silver toner image VT having a larger area (as shown in
In step 246, the glossy image VG including a silver toner image VT having a larger area (
In step 250, the sheet P is reversed in the reverse path 26, a glossy image VG including a silver toner image VT having a smaller area (
In step 254, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If the reverse mode is selected, the process proceeds to step 256. As illustrated in
If the reverse mode is not selected, the process proceeds to step 258, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a smaller area (
Forming Glossy Image Including Silver Toner Image Having Larger Area on Back Surface
As described above, if it is determined in step 242 that a glossy image VG including a silver toner image VT having a larger area (as shown in
In step 260, the order of forming the glossy image VG including a silver toner image VT having a smaller area (as shown in
In step 264, the sheet P is reversed in the reverse path 26, the glossy image VG including a silver toner image VT having a smaller area (
In step 268, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
A user recognizes that the glossy image VG including a silver toner image VT having a smaller area (
Thus, if the reverse mode is selected, the process proceeds to step 272, the sheet P is not reversed, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a smaller area (
If the reverse mode is not selected, the process proceeds to step 270. As illustrated in
Forming Glossy Images Including Silver Toner Images Having the Same Area
As described above, if it is determined in step 240 shown in
Referring to
Forming Glossy Image Including Silver Toner Image Having Higher Dot Percent on Front Surface
In step 282, the glossy image VG including a silver toner image VT having a higher dot percent (
In step 286, the sheet P is reversed in the reverse path 26, a glossy image VG (
In step 290, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If the reverse mode is selected, the process proceeds to step 292. As illustrated in
If the reverse mode is not selected, the process proceeds to step 258, and the sheet P is output so that a surface on which the glossy image VG (
Forming Glossy Image Including Silver Toner Image Having Higher Dot Percent on Back Surface
As described above, if it is determined in step 280 that the glossy image VG including a silver toner image VT having a higher dot percent is not to be formed on the front surface (but is to be formed on the back surface), the process proceeds to step 300 (
In step 300, the order of forming a glossy image VG including a silver toner image VT having a lower dot percent (as shown in
In step 304, the sheet P is reversed in the reverse path 26, the glossy image VG including a silver toner image VT having a lower dot percent (
In step 308, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If a user has selected the reverse mode, the user recognizes that the glossy image VG (
Thus, if the reverse mode is selected, the process proceeds to step 312, the sheet P is not reversed, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a lower dot percent (
If the reverse mode is not selected, the process proceeds to step 310. As illustrated in
If the silver toner images VT to be formed on both surfaces have the same area and have the same dot percent (Cin), the controller 70 may perform control in the same way as in existing technologies.
Modification
Next, a modification of the exemplary embodiment of the present invention will be described.
The modification differs from the exemplary embodiment in how the controller 70 performs control when forming glossy images on both surfaces. Only this difference will be described.
To be specific,
In the present modification, when forming glossy images VG on both surfaces, a glossy image VG including a silver toner image VT having a higher dot percent (
If at least one of the glossy images VG includes plural silver toner images VT, one of the glossy images VG including a silver toner image VT having the highest dot percent is first transferred and fixed to the sheet P.
If the silver toner images VT to be formed on the front surface and the back surface have the same dot percent, one of the glossy images VG including a silver toner image VT having a larger area (
If at least one of the glossy images VG includes plural silver toner images VT, one of the glossy images VG including silver toner images VT the sum of the areas of which is larger (the total area of the silver toner images VT is larger) is first transferred and fixed to the sheet P.
If the silver toner images VT to be formed on both surfaces have the same dot percent and the same area, either of the silver toner images VT may pass through the fixing unit 34 twice.
Modification of Control of Gloss Mode
Next, an example of modification of control of the gloss mode will be described.
Forming Glossy Images on Both Surfaces
If it is determined in step 200 that glossy images VG are to be formed on both surfaces, the process proceeds to step 400 shown in
Forming Glossy Images VG Including Silver Toner Images VT Having Different Dot Percent
Referring to
In step 402 shown in
Forming Silver Toner Image Having Higher Dot Percent on Front Surface
In step 404, a glossy image VG including a silver toner image VT having a higher dot percent (
In step 408, the sheet P is reversed in the reverse path 26, a glossy image VG (
In step 412, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If the reverse mode is selected, the process proceeds to step 414. As illustrated in
If the reverse mode is not selected, the process proceeds to step 416, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a lower dot percent (
Forming Silver Toner Image Having Higher Dot Percent on Back Surface
As described above, if it is determined in step 402 that the glossy image VG including a silver toner image VT having a higher dot percent is not to be formed on the front surface (but is to be formed on the back surface), the process proceeds to step 420 shown in
In step 420, the order of forming the glossy image VG including a silver toner image VT having a lower dot percent (as shown in
In step 424, the sheet P is reversed in the reverse path 26, the glossy image VG including a silver toner image VT having a lower dot percent (
In step 428, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If a user has selected the reverse mode, the user recognizes that the glossy image VG (
Thus, if the reverse mode is selected, the process proceeds to step 432, the sheet P is not reversed, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a lower dot percent (
If the reverse mode is not selected, the process proceeds to step 430. As illustrated in
Forming Glossy Images VG Including Silver Toner Images VT Having the Same Dot Percent
As described above, if it is determined in step 400 shown in
Forming Silver Toner Image Having Larger Area on Front Surface
Referring to
In step 442, the glossy image VG including a silver toner image VT having a larger area (
In step 446, the sheet P is reversed in the reverse path 26, and the glossy image VG including a silver toner image VT having a smaller area (
In step 450, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
If the reverse mode is selected, the process proceeds to step 452. As illustrated in
If the reverse mode is not selected, the process proceeds to step 454, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a smaller area (
Forming Silver Toner Image Having Larger Area on Back Surface
As described above, if it is determined in step 440 that the glossy image VG including a silver toner image VT having a larger area (as shown in
In step 460, the order of forming the glossy image VG including a silver toner image VT having a smaller area (as shown in
In step 464, the sheet P is reversed in the reverse path 26, the glossy image VG including a silver toner image VT having a smaller area (
In step 468, on the basis of job data, the controller 70 determines whether or not the reverse mode is selected.
A user recognizes that the glossy image VG including a silver toner image VT having a smaller area (
Thus, if the reverse mode is selected, the process proceeds to step 472, the sheet P is not reversed, and the sheet P is output so that a surface on which the glossy image VG including a silver toner image VT having a smaller area (
If the reverse mode is not selected, the process proceeds to step 470. As illustrated in
If the silver toner images VT to be formed on both surfaces have the same dot percent (Cin) and have the area, the controller 70 may perform control in the same way as in existing technologies.
Others
The present invention is not limited to the exemplary embodiment described above.
For example, in the exemplary embodiment described above, the gloss mode is selectable. However, this is not a limitation. Without allowing the selection, the controller 70 may perform control so that printing is performed in the gloss mode.
For example, in the exemplary embodiment described above, the reverse mode is selectable. However, this is not a limitation. The image forming apparatus 10 need not have the reverse mode.
When forming glossy images VG on both surfaces, control may be performed in a way different from the exemplary embodiment as follows. Control may be performed so that the amount of the metallic pigment 110 in which the reflective surfaces 110A extend substantially parallel to the sheet surface PA is increased. Alternatively, control may be performed so that the amount of the metallic pigment 110 that passes the fixing unit 34 twice is increased.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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20170060047 A1 | Mar 2017 | US |