The present invention relates to an image forming apparatus.
A general image forming apparatus such as a printer (for example, a color printer), a copier, a facsimile machine, a combined machine or the like includes a sheet feeder portion provided inside or outside of a main body of the image forming apparatus. Sheets (i.e., media) are set in the sheet feeder portion. In the case where a plurality of sheets (i.e., a stack) are set in the sheet feeder portion, a topmost sheet is separated from other sheets by a separation mechanism, and is transported by a transport mechanism to an image forming portion in the main body of the image forming apparatus.
The conventional sheet feeder portion includes a separation mechanism with a separation pad. In such a conventional sheet feeder portion, a sheet placing plate is biased in a direction toward a feed roller so that the topmost sheet of the stack on the sheet placing plate contacts the feed roller. The feed roller brings the topmost sheet to a portion between the feed roller and the separation pad composed of a friction piece. Due to a friction between the sheet and the separation pad, the sheet is separated, and is fed in a predetermined direction. The feed roller is mounted to a roller shaft, and a rotation of a drive motor is transmitted to the feed roller via the roller shaft.
Further, a pair of guide rollers are fixed to the roller shaft on both sides of the feed roller (to be more specific, on symmetrical positions with respect to the feed roller). The guide rollers rotate together with the roller shaft, and guide the sheet at the vicinities of widthwise edges of the sheet (see, for example, Patent Document No. 1).
Patent Document No. 1: Japanese Laid-Open Patent Publication No. 2007-099416
However, in the above described sheet feeder portion, when the guide rollers guide the sheet, the sheet may be partially bent by being pressed against the guide rollers, and a reaction force may be caused by the bending of the sheet. As a result, a friction may occur between the sheet currently being fed and the next sheet, and a friction may occur between the sheet currently being fed and the feed roller. That is, a feed load (i.e., a load applied to the feed roller for feeding the sheets) may be generated.
The present invention is intended to provide an image forming apparatus capable of preventing generation of large feed load and preventing misfeed of medium.
The present invention provides an image forming apparatus including a medium placing portion on which a medium is placed, a feed roller rotatably provided in contact with the medium placed on the medium placing portion so as to feed the medium, guide members disposed on both sides of the feed roller for guiding the medium being fed. The guide members are movable in a direction substantially perpendicular to a surface of the medium. A biasing unit is provided for biasing the guide members in a direction toward the medium.
Since the guide members are movable in the direction perpendicular to the surface of the medium, and biased in the direction toward the medium, it becomes possible to prevent generation of large feed load and prevent misfeed of the medium.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific embodiments, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
In the attached drawings:
Hereinafter, embodiments of the present invention will be described with reference to the attached drawings. Descriptions will be made of a printer as an example of an image forming apparatus.
Each of the image forming units 16Bk, 16Y, 16M and 16C includes a photosensitive drum 21 as an image bearing body on which a toner image is formed. The transfer unit 17 includes a driving roller (i.e., a first roller) 22, a driven roller (i.e., a second roller) 23 and a transfer belt 24 stretched around the drive and driven rollers 22 and 23. The transfer belt 24 is driven by the driving roller 22 so as to transport the sheet S. The transfer unit 17 further includes transfer rollers 25 disposed facing the respective photosensitive drums 21 of the image forming units 16Bk, 16Y, 16M and 16C. The transfer rollers 25 transfer the respective toner images from the respective photosensitive drum 21 to the sheet S.
The fixing unit 28 includes a heat roller 31, a pressure roller 33 pressed against the heat roller 31, and the like. A heat source 32 is provided inside the heat roller 31.
As shown in
A roller shaft 47 (i.e., a drive shaft) is provided on the front end of the medium placing portion 42, and is rotatably supported by the frame (not shown) of the main body 11. The roller shaft 47 extends in the widthwise direction of the medium placing portion 42. A feed roller (i.e., a medium feed member) is fixed to the roller shaft 47 at a center in the widthwise direction of the medium placing portion 42 so that the feed roller 46 is rotatable contacting the sheet S on the medium placing portion 42. The feed roller 46 is provided for feeding the sheet S to the transport rollers 15 (
Further, a pair of guide roller units 51 are provided on the roller shaft 47. The guide roller units 51 are disposed on both sides of the feed roller 46 in axial direction of the roller shaft 47 in a symmetrical manner with respect to a center of the roller shaft 47. Each of the guide roller units 51 includes at least one guide member, and in this embodiment, includes two guide rollers (i.e., guide members) 52 and 53. The guide rollers 52 and 53 are substantially coaxial with the feed roller 46. The guide rollers 52 and 53 are movable in a direction (in this example, a vertical direction) substantially perpendicular to a surface of the sheet S, and are biased in a direction toward the surface of the sheet S (in this example, downward).
When the drive motor is driven, the rotation of the drive motor is transmitted to the feed roller 46 via the roller shaft 47, and the feed roller 46 rotates to thereby feed the sheet S in the feeding direction A toward the transport rollers 15 (
Next, a detailed structure of the feed roller unit 55 will be described.
In
As shown in
The roller-shaft-receiving portion 61 includes a main body 61a having a rectangular cross section, and a pair of bearing portions 61b having circular cross sections and protruded from both ends of the main body 61a. Further, a pair of flanges 61c are formed between the main body 61a and either bearing portion 61b, and the flanges 61c extend radially outward. The flanges 61c act as restricting members that restrict movements of the guide rollers 52 and 53 in the axial direction (in this example, toward the main body 61a). The bearing portions 61b rotatably support the guide rollers 52 and 53. In this regard, outer circumferential surfaces of the guide rollers 52 and 53 generally contact the sheet S, but do not contact other members.
As shown in
The roller-shaft-receiving portion 61 has an elongated hole 66 penetrating therethrough in the axial direction. The elongated hole 66 has a cross section elongated in a direction substantially perpendicular to the surface of the sheet S (here, in the vertical direction). The roller shaft 47 penetrates through the elongated hole 66. The roller-shaft-receiving portion 61 and the guide rollers 52 and 53 are guided only in the vertical direction by the guide portion 60 and the elongated hole 66.
The guide rollers 52 and 53 have diameters which are the same as the diameter of the feed roller 46, or slightly smaller than the feed roller 46. In this example, the diameters of the guide rollers 52 and 53 are set to 26 mm, and the diameter of the feed roller 46 is set to 28 mm.
Next, an operation of the above configured feed roller unit 55 will be described.
The medium placing portion 42 (
As shown in
Further, the roller-shaft-receiving portion 61 and the guide rollers 52 and 53 are biased downward by the force of the spring 63, and the guide rollers 52 and 53 are pressed against the topmost sheet S. Therefore, while the sheet S is fed, the guide rollers 52 and 53 are rotated in a direction B (
In the main body 11 (
In the feeding process, the sheet S is partially bent by being pressed against the guide rollers 52 and 53. In this state, a reaction force may be generated due to the bending of the sheet S. Such a reaction force may cause a friction between the sheet S currently being fed and the next sheet S and a friction between the sheet S currently being fed and the sheet feeding path. As a result, a feed load may be generated.
When thin sheets (which are easily bendable) are fed, the reaction force is relatively small, and therefore the feed load is relatively small. In contrast, when stiff sheets (which are hard to bend) such as thick sheets are fed, the reaction force may be large, and therefore the feeding load may become large.
However, according to the first embodiment of the present invention, the roller-shaft-receiving portion 61 and the guide rollers 52 and 53 are movable in the vertical direction with respect to the guide portion 60. With such a configuration, when the stiff sheets S (which are hard to bend) are fed, the roller-shaft-receiving portion 61 and the guide rollers 52 and 53 can move upward (i.e., in a direction away from the sheet S) resisting the force of the spring 63, as shown in
Therefore, the reaction force due to the partial bending of the sheet S can be suppressed, and the friction between the sheet S currently being fed and the next sheet S, and the friction between the sheet S currently being fed and the sheet feeding path can be suppressed. That is, generation of large feed load can be suppressed. As a result, the sheet S is prevented from slipping with respect to the feed roller 46, and it is ensured that the sheet S is fed to reach the transport rollers 15. That is, misfeed of the sheet S can be prevented.
In this regard, the roller shaft 47 is held in the elongated hole 66 of the roller-shaft-receiving portion 61 which is elongated in the vertical direction, and therefore it is ensured that the roller shaft holding portion 61 and the guide rollers 52 and 53 are vertically movable.
As described above, according to the first embodiment of the present invention, even when stiff sheets (which are hard to bend) such as thick sheets are used, the reaction force can be suppressed since the guide member (i.e., the guide rollers 52 and 53) is movable in a direction substantially perpendicular to the surface of the sheet S. As a result, the sheet S is prevented from slipping with respect to the surface of the feed roller 46. Thus, it is ensured that the sheet S is fed to the transport rollers 15 disposed on the downstream side of the feed roller 14. That is, a misfeed of the sheet S can be prevented.
Next, the second embodiment of the present invention will be described. Components having the same structures as those of the first embodiment are assigned the same reference numerals. Regarding advantages obtained by the components having the same structures as those of the first embodiment, descriptions in the first embodiment are herein incorporated.
In the second embodiment, each of the guide roller unit 51 includes a guide portion 60 having a substantially L-shape cross section fixed to the frame (not shown) of the main body 11, a plurality of (in this example, two) roller-shaft-receiving portions 81 and 82 mounted to the guide portion 60 so as to be movable in the vertical direction, and springs 83 and 84 (i.e., a biasing unit) provided for respectively biasing the roller-shaft-receiving portions 81 and 82 downward. The roller-shaft-receiving portions 81 and 82 are arranged in this order from the feed roller 46 side. The above described guide rollers 52 and 53 are respectively provided on ends of the roller-shaft-receiving portions 81 and 82 on the far side with respect to the feed roller 46. The guide rollers 52 and 53 are rotatable with respect to the roller-shaft-receiving portions 81 and 82. The springs 83 and 84 bias the guide rollers 52 and 53 and the roller-shaft-receiving portions 81 and 82 downward (i.e., toward the surface of the sheet S) so that a force in a range from 25 gf to 35 gf is applied to each of the guide rollers 52 and 53.
The roller-shaft-receiving portions 81 and 82 include main bodies 81a and 82a having rectangular cross sections, and bearing portions 81b and 82b having circular cross sections and protruded from ends of the main bodies 81a and 82a on the far side with respect to the feed roller 46. A flange 81c is formed between the main body 81a and the bearing portion 81b, and extends radially outward. A flange 82c is formed between the main body 82a and the bearing portion 82c, and extends radially outward. The flanges 81c and 82c act as restricting members that restrict movement of the guide rollers 52 and 53 in the axial direction (in this example, toward the main bodies 81a and 82a). The bearing portions 81b and 82b rotatably support the respective guide rollers 52 and 53. The roller-shaft-receiving portions 81 and 82 have through holes 81d and 82d through which the roller shaft 47 penetrates.
In the above described first embodiment, the roller-shaft-receiving portion 61 (
When the feed roller 46 starts rotating, the sheet S is fed by the feed roller 46 and guided by the guide rollers 52 and 53. As described in the first embodiment, the sheet S is partially bent by being pressed against the guide rollers 52 and 53.
When stiff sheets (which are hard to bend) such as thick sheets are used, the reaction force may be large, and therefore a large feeding load may be generated.
However, according to the second embodiment of the present invention, the holes 81d and 82d has diameters each of which is larger on the far side with respect to the feed roller 46 than on the near side with respect to the feed roller 46. With such a configuration, when the stiff sheets S (which are hard to bend) are fed, the ends of the roller-shaft-receiving portions 81 and 82 on the near side with respect to the feed roller 46 do not move vertically (since the diameter of the holes 81d and 82 are small), but the ends of the roller-shaft-receiving portions 81 and 82 on the far side with respect to the feed roller 46 move upward (since the diameter of the holes 81d and 82 are large). As a result, the roller-shaft-receiving portions 81 and 82 are inclined at an angle θ with respect to the sheet S about the protrusions 81e and 82e resisting the forces of the springs 83 and 84 in such a manner that the bearing portions 81b and 82b (on which the guide rollers 52 and 53 are supported) move upward, as shown in
Therefore, the reaction force due to the partial bending of the sheet S can be suppressed, and the friction between the sheet S currently being fed and the next sheet S and the friction between the sheet S currently being fed and the sheet feeding path can be suppressed. That is, generation of large feed load can be prevented. As a result, the sheet S is prevented from slipping with respect to the feed roller 46, and it is ensured that the sheet S is fed to the ejection rollers 18. That is, misfeed of the sheet S can be prevented.
Moreover, when the guide rollers 52 and 53 are inclined, each of the surfaces of the guide rollers 52 and 53 contacting the sheet S becomes higher on the far side with respect to the feed roller 46 than on the near side with respect to the feed roller 46. Therefore, when the guide rollers 52 and 53 feed the sheet S, the guide rollers 52 and 53 apply tension to the sheet S outward in the width direction of the sheet S. Therefore, it becomes possible to prevent generation of wrinkles on the sheet S on the downstream side of the feeding direction.
Next, the third embodiment of the present invention will be described. Components having the same structures as those of the first embodiment are assigned the same reference numerals. Regarding advantages obtained by the components having the same structures as those of the first embodiment, descriptions in the first embodiment are herein incorporated.
In the third embodiment, each of the guide roller unit 51 includes a guide portion 60 having a substantially L-shape cross section fixed to the frame (not shown) of the main body 11, a plurality of (in this example, two) roller-shaft-receiving portions 91 and 92 mounted to the guide portion 60 so as to be movable in the vertical direction, and springs 83 and 84 (i.e., biasing unit) provided for respectively biasing the roller-shaft-receiving portions 91 and 92 downward. The roller-shaft-receiving portions 91 and 92 are arranged in this order from the feed roller 46 side. The guide roller 52 is provided on an end of the roller-shaft-receiving portion 91 on the near side with respect to the feed roller 46, and the guide roller 53 is provided on an end of the roller-shaft-receiving portion 92 on the far side with respect to the feed roller 46. The guide rollers 52 and are rotatable with respect to the roller-shaft-receiving portions 91 and 92. The springs 83 and 84 bias the guide rollers 52 and 53 and the roller-shaft-receiving portions 91 and 92 downward (i.e., toward the surface of the sheet S) so that a force in a range from 25 gf to 35 gf is applied to each of the guide rollers 52 and 53.
The roller-shaft-receiving portions 91 and 92 include main bodies 91a and 92a having rectangular cross sections and bearing portions 91b and 92b having circular cross sections provided on the main bodies 91a and 92a. More specifically, the bearing portion 91b is protruded from an end of the main body 91a on the near side with respect to the feed roller 46, and the bearing portion 92b is protruded from an end of the main body 92a on the far side with respect to the feed roller 46. A flange 91c is formed between the main body 91a and the roller-shaft-receiving portion 91b, and extends radially outward. A flange 92c is formed between the main body 92a and the roller-shaft-receiving portion 92c, and extends radially outward. The flanges 91c and 92c act as restricting members that restrict movement of the guide rollers 52 and in the axial direction (in this example, toward the main bodies 91a and 92a). The bearing portions 91b and 92b rotatably support the respective guide rollers 52 and 53. The roller-shaft-receiving portions 91 and 92 have elongated holes 91d and 92d through which the roller shaft 47 penetrates. The elongated holes 91d and 92d have cross sections elongated in the direction substantially perpendicular to the surface of the sheet S (here, in the vertical direction), as the elongated hole 66 (see
When the feed roller 46 starts rotating, the sheet S is fed by the feed roller 46 and guided by the guide rollers 52 and 53. As described in the first embodiment, the sheet S is partially bent by being pressed against the guide rollers 52 and 53.
When stiff sheets (which are hard to bend) such as thick sheets are fed, the reaction force may be large, and therefore a large feeding load may be generated.
However, according to the third embodiment of the present invention, the roller-shaft-receiving portions 91 and 92 and the guide rollers 52 and 53 are movable in the vertical direction with respect to the guide portion 60. With such a configuration, when the stiff sheets S (which are hard to bend) are fed, the roller-shaft-receiving portions 91 and 92 and the guide rollers 52 and 53 can move upward (i.e., in a direction away from the sheet S) resisting the forces of the springs 83 and 84. Therefore, generation of large feed load can be suppressed, and misfeed of the sheet S can be prevented.
In this regard, the roller shaft 47 is held in the elongated holes 91d and 92d of the roller-shaft-receiving portions 91 and 92 with cross sections elongated in the vertical direction, and therefore it is ensured that the roller shaft holding portions 91 and 92 and the guide rollers 52 and 53 are vertically movable.
In the above described embodiments, the roller shaft 47 is used to support the roller-shaft-receiving portions 61, 81, 82, 91, and 92. However, it is also possible to replace the roller shaft 47 with a post (as a supporting member) formed on the frame.
Further, in the above described embodiments, the printer has been described as an example of the image forming apparatus. However, the present invention is applicable to, for example, a copier, a facsimile machine, a combined machine or the like.
While the preferred embodiments of the present invention have been illustrated in detail, it should be apparent that modifications and improvements may be made to the invention without departing from the spirit and scope of the invention as described in the following claims.
Number | Date | Country | Kind |
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2008-260914 | Oct 2008 | JP | national |
Number | Name | Date | Kind |
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5244191 | Kanekura | Sep 1993 | A |
Number | Date | Country |
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55-23352 | Feb 1980 | JP |
58047734 | Mar 1983 | JP |
60056735 | Apr 1985 | JP |
02198935 | Aug 1990 | JP |
03102032 | Apr 1991 | JP |
04197930 | Jul 1992 | JP |
05201609 | Aug 1993 | JP |
2005-154053 | Jun 2005 | JP |
2007-099416 | Apr 2007 | JP |
Number | Date | Country | |
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20100084805 A1 | Apr 2010 | US |