Information
-
Patent Grant
-
6308018
-
Patent Number
6,308,018
-
Date Filed
Friday, August 18, 200024 years ago
-
Date Issued
Tuesday, October 23, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Grimley; Arthur T.
- Tran; Hoan
-
CPC
-
US Classifications
Field of Search
US
- 399 38
- 399 40
- 399 46
- 399 47
- 399 48
- 399 49
- 399 50
- 399 51
- 399 53
- 399 54
- 399 55
- 399 66
- 399 67
- 399 69
- 399 299
- 399 300
-
International Classifications
-
Abstract
The image forming portion of this image forming apparatus includes a LSU, a photosensitive drum, a developing unit holder, a multiple number of developing units, an intermediate transfer element, a transfer element and a fixing unit. All the developing units are of an identical configuration. Therefore, for replacement of developing units, the operator may and should remove any color of developing unit in the same fashion and attach a fresh developing unit of the color in the same fashion. The image forming portion sets up the image forming conditions for individual colors in the developing order.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to an image forming apparatus for multi-color printing using the electrophotography and particularly relates to an image forming apparatus capable of image forming in appropriate conditions even if a plurality of developing units are arranged in an arbitrary order.
(2) Description of the Prior Art
Recently, there has been a tendency toward colorization in the field of image forming apparatus such as copiers and the like, and color copiers have widely been put on the market. In such color copiers, four color, namely black, cyan, magenta and yellow developers are used and the multiple number of developing units storing the different color developers are arranged in a certain relationship.
Conventionally, upon the replacement of the developing units for such an image forming apparatus having multiple developing units, the operator should confirm the developer's color being stored in a developing unit and attach the unit to the predetermined developing unit mounting space on the apparatus body. This configuration not only provides the operator with a burden, but also has frequently induced deficiencies and accidents due to erroneous insert or damages to the parts.
In a color image forming apparatus wherein a multiple number of color image developing units each having a different color of toner are arranged in series in the paper conveyance direction, color components of an image are formed by associated color image developing units and superimposed on a sheet of paper as the paper is conveyed. The paper with the toner image formed thereon in a superimposed manner after the passage of the all the color image developing units is made to pass through the heated, heat roller in the fixing unit so that the toner becomes fused by heat from the roller surface, to thereby complete image formation.
The order or position in which the color image developing units are inserted and set in the main body determines the order of transfer and superimposition. That is, the color toner of the color developing unit laid out on the most downstream side in the transfer and superimposition stage will adhere to the topmost layer of the print paper so that it will be most affected by the heat from the heated surface of the heat roller of the fixing unit. Resultantly, the conventional configuration has the following problem. That is, if the order of insertion of the developing units or the order in which the color toners are superimposed is changed, color or hue in the printed image will vary depending upon the order of superimposition of the color toners.
SUMMARY OF THE INVENTION
In order to solve the above problems, it is therefore an object of the present invention to provide a color image forming apparatus which enables image forming under proper conditions even if a multiple number of developing units are set at arbitrary positions upon replacement of the developing units so as to reduce the operator's burden of replacement and improve the operativity, handling performance and safety, enables quick start of the image forming operation to thereby improve the operating efficiency of the whole apparatus, can promote reasonable design by reducing the number of parts of the developing units and image forming apparatus and by common use of identical parts and still can provide stable image quality.
It is another object of the present invention to provide a color image developing device which can minimize deviation of hues in the final multi-color printed image, regardless of the order of arrangement of the developing units.
It is a further object of the present invention to provide a color image developing device which can provide better color image quality even if the color developing units present insufficient developing functions and if it is difficult to make up for the deficiency by regulating the developing bias voltages to control the amounts of adherence of the color toners appropriately.
In order to achieve the above objects, the present invention is configured as follows:
In accordance with the first feature of the present invention, an image forming apparatus includes
a static latent image support,
a charging device for charging the surface of the static latent image support,
an exposing device for forming a static latent image on the static latent image support, and
a plurality of developing units, each developing the formed static latent image with a developer held therein to produce a visual image, wherein the developed images are transferred and superimposed one over another to a recording medium and fixed thereto, and the image forming apparatus further includes:
a developing unit holding portion having as many holders for accommodating the developing units and allowing the developing units to be detachably attached and set in an arbitrary order; and
a controller for regulating the image forming conditions of each developer under which image is formed, depending on the order of development determined by the arrangement in which the developing units are set in the developing unit holding portion and depending on the colors of the developers held in the developing units.
In accordance with the second feature of the present invention, the image forming apparatus having the above first feature is characterized in that the controller arbitrarily sets up the order of development of the plurality of developing units, when the colors of developers are designated.
In accordance with the third feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that, upon the control of the image forming conditions by the controller, the developing bias voltage for each color of developer is set to be higher in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
In accordance with the fourth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that, upon the control of the image forming conditions by the controller, the exposure power of the exposing device for each color of developer is set to be higher in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
In accordance with the fifth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that, upon the control of the image forming conditions by the controller, the exposure time of the exposing device for each color of developer is set to be longer in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
In accordance with the sixth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the controller controls the image forming conditions in such a manner that, when the developed images are transferred from the static latent image support, the transfer output voltage for the black developer is set to be lower than that for the chromatic color developers.
In accordance with the seventh feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the controller controls the image forming conditions in such a manner that, when, upon fixing, any low chromatic color developer is located in a layer higher than a high chromatic color developer on the recording medium, the fixing temperature is set to be higher.
In accordance with the eighth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the controller controls the image forming conditions in such a manner that, when, upon fixing, any low chromatic color developer is located in a layer higher than a high chromatic color developer on the recording medium, the speed of fixing is set to be lower.
In accordance with the ninth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the voltage applied to the charger is varied dependent on each developing unit so that the static latent image support will have a constant surface potential at the developing position of the associated developing unit.
In accordance with the tenth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the exposure power of the exposing device is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at the developing position of the associated developing unit.
In accordance with the eleventh feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the exposure time of the exposing device is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at the developing position of the associated developing unit.
In accordance with the twelfth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that the controller controls the image forming conditions so that the amount of developer per unit area to be supplied for development by each developing unit is controlled to modify dependent upon a predetermined developer amount of the developing unit or a developer amount based on the predetermined rule.
In accordance with the thirteenth feature of the present invention, the image forming apparatus having the above twelfth feature is characterized in that the modification control is carried out by controlling the developing bias voltage of each developing unit.
In accordance with the fourteenth feature of the present invention, the image forming apparatus having the above twelfth feature, further includes a fixing unit for fixing the multi-color image formed on the recording medium to the recording medium by heating, wherein the fixing temperature of the fixing unit is controlled to modify based on the order of development.
In accordance with the fifteenth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that all the developing units are of an identical configuration.
In accordance with the sixteenth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that all the developing units are accommodated in, and engaged with, the developer holder, and of all the developing units the developing unit from which a greatest amount of developer is used is designed to be larger in size than the developing units of other developers, but the larger one also has the same engaging structure as that of the others.
In accordance with the seventeenth feature of the present invention, the image forming apparatus having the above first or second feature, further includes color information detecting portion for detecting color information of the developer colors, wherein the controller determines the colors of the developers held in developing units based on the detected result from the color detecting portion.
In accordance with the eighteenth feature of the present invention, the image forming apparatus having the above seventeenth feature is characterized in that a patch image is formed on the static latent image support using the developer held in each developing unit and the color information detecting portion detects the amount of light reflected on the patch image so as to recognize the color of the developer held in each developing unit.
In accordance with the nineteenth feature of the present invention, the image forming apparatus having the above first or second feature is characterized in that each developing units has a color information indicator presenting the color information of the developer held therein; the apparatus main body includes color information detectors for detecting the color information presented by the color information indicators; and the controller determines the colors of the developers held in developing units based on the detected result from the color information detectors.
In the image forming apparatus according to the above features of the present invention, suitable image forming conditions can be set up in conformity with the developing order of the developing units and the colors of the developers held in the developing units. Therefore, for replacement of the developer units, the operator can set each developing unit without checking the color of the developer held therein. Resultantly, it is possible to provide an image forming apparatus which can reduce the operator's burden during replacement of the developing units and leads to improvement in operativity, handling performance, safety and other performances. Further, since the image forming operation can be started as soon as the replacement is completed, the operating efficiency of the whole apparatus can also be improved.
In accordance with the twentieth feature of the present invention, an image forming apparatus includes:
a plurality of image forming portions provided for different colors, each having a static latent image support, an exposing portion for forming a static latent image on the static latent image support and a developing unit for developing the formed static latent image into a visual image with a developer held therein;
a developing unit holder which permits the plurality of developing units in the image forming portions to be attached and removed with respect to the apparatus main body and also permits each developing unit to be accommodated and arranged into any holding position;
a developing unit arrangement detecting portion for detecting the order of arrangement of the developing units set in the holding positions; and
a developer amount controller which controls the amount of developer per unit area to be supplied for development by each developing unit so as to adjust it to the predetermined amount of developer for the associated developing unit or based on the predetermined rule.
In accordance with the twenty-first feature of the present invention, the image forming apparatus having the above twentieth feature is characterized in that the developer amount controller comprises a developing bias controller for controlling the developing bias voltage of each developing unit.
In accordance with the twenty-second feature of the present invention, the image forming apparatus having the above twentieth or twenty-first feature, further includes a fixing unit for fixing the developer image formed on the recording medium to the recording medium by heating, and is characterized in that the fixing temperature of the fixing unit is modified based on the order of arrangement of the developing units detected by the developer unit arrangement detecting portion.
In the image forming apparatus according to the above first through nineteenth features of the present invention, suitable image forming conditions can be set up in conformity with the developing order of the developing units and the colors of the developers held in the developing units. Therefore, for replacement of the developer units, the operator can set each developing unit without checking the color of the developer held therein. Resultantly, it is possible to provide an image forming apparatus which can reduce the operator's burden during replacement of the developing units and leads to improvement in operativity, handling performance, safety and other performances. Further, since the image forming operation can be started as soon as the replacement is completed, the operating efficiency of the whole apparatus can also be improved.
According the image forming apparatus having any of the twelfth to fourteenth and twentieth to twenty-second features, when the images of color developers are transferred and superimposed one another, the amounts of the developers are adjusted, for example, the amount of the adherence of the color developer on the topmost surface is made low. Accordingly, the fusibility of the color developer during fixing can be promoted, thus making it possible to improve the color reproducibility by reducing the burden of the fixing unit.
Further, when deficiencies such as reduction in development density occur in each developing unit due to environmental variation or when operator's delay in supplying the color developer, there is a limit to achieve the aimed color reproduction by controlling only the amounts of adherence of the color developers based on the regulation of the developing bias voltages.
In such a case, changing the fixing temperature of the fixing unit can improve the color printing while keeping the color reproducibility of the control of the amounts of adherence of the color developers by development quantity controller, for example, based on the regulation of the developing bias voltages.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an overall schematic view showing the first embodiment of the image forming portion in an image forming apparatus according to the present invention;
FIG. 2
is a block diagram showing the controller of the first embodiment;
FIG. 3
is a flowchart showing the control steps of the controller of the first embodiment;
FIG. 4
is a flowchart showing subroutine
1
;
FIG. 5
is a flowchart showing the continuation of subroutine
1
following
FIG. 4
;
FIG. 6
is a flowchart showing subroutine
2
;
FIG. 7
is a flowchart showing the continuation of subroutine
2
following
FIG. 6
;
FIG. 8
is a flowchart showing subroutine
3
;
FIG. 9
is a flowchart showing the continuation of subroutine
3
following
FIG. 8
;
FIG. 10
is a flowchart showing subroutine
4
;
FIG. 11
is a flowchart showing the continuation of subroutine
4
following
FIG. 10
;
FIG. 12
is a chart of characteristics showing the relationship between the order of development and the transfer efficiency in the first embodiment;
FIG. 13
is a chart of characteristics showing the relationship between the order of development and the amount of toner adherence on the print paper when the developing bias is varied in the first embodiment;
FIG. 14
is a chart of characteristics showing the relationship between the order of development and the amount of toner adherence on the print paper when the exposure power is varied the first embodiment;
FIG. 15
is a chart of characteristics showing the relationship between the order of development and the amount of toner adherence on the print paper when the exposure time is varied in the first embodiment;
FIG. 16
is a chart of characteristics showing the relationship between the transfer voltage and the transfer efficiency for black and color toners, especially showing their optimal transfer voltage ranges;
FIG. 17
is a chart of characteristics showing the relationship between the chroma and the order of printing to the print paper in the first embodiment;
FIG. 18
is a chart of characteristics showing the relationship between the chroma and the order of printing to the print paper when the fixing temperature is varied in the first embodiment;
FIG. 19
is a chart of characteristics showing the relationship between the chroma and the order of printing to the print paper when the fixing speed is varied in the first embodiment;
FIG. 20
is an overall schematic view showing the second embodiment of the image forming portion in an image forming apparatus according to the present invention;
FIG. 21
is a partially enlarged view showing developing units and a photosensitive drum in the second embodiment;
FIG. 22
is a flowchart showing the control steps of the controller of the second embodiment;
FIG. 23
is a flowchart showing subroutine
5
;
FIG. 24
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when the same charger voltage is applied;
FIG. 25
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when a different charging voltage is set for each developing unit;
FIG. 26
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when the exposure power is set at the same level;
FIG. 27
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when exposure power is set depending on each developing unit;
FIG. 28
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when exposure is done for the same period of time;
FIG. 29
is a chart of characteristics showing the variations of the surface potential on the photosensitive drum when the exposure is done for a period of time dependent on each developing unit;
FIG. 30
is an overall schematic view showing the third embodiment of the image forming portion in an image forming apparatus according to the present invention;
FIG. 31
is a flowchart showing the control steps of the controller of the third embodiment;
FIG. 32
is a flowchart showing subroutine
11
;
FIG. 33
is a flowchart showing the continuation of subroutine
11
following
FIG. 32
;
FIG. 34
is a flowchart showing subroutine
12
;
FIG. 35
is a flowchart showing the continuation of subroutine
12
following
FIG. 34
;
FIG. 36
is a flowchart showing subroutine
13
;
FIG. 37
is a flowchart showing the continuation of subroutine
13
following
FIG. 36
;
FIG. 38
is a flowchart showing subroutine
14
;
FIG. 39
is a flowchart showing the continuation of subroutine
14
following
FIG. 38
;
FIG. 40
is a chart of characteristics showing the relation between the developing order and the transfer efficiency in the third embodiment;
FIG. 41
is a chart of characteristics showing the relation between the amount of toner adherence on the print paper and the developing order when the developing bias is varied in the third embodiment;
FIG. 42
is a chart of characteristics showing the relation between the amount of toner adherence on the print paper and the developing order when the exposure power is varied in the third embodiment;
FIG. 43
is a chart of characteristics showing the relation between the amount of toner adherence on the print paper and the developing order when the exposure time is varied in the third embodiment;
FIG. 44
is an overall schematic view showing the fourth embodiment of the image forming portion in an image forming apparatus according to the present invention;
FIG. 46
is a partially enlarged view showing developing units and a photosensitive drum in the fourth embodiment;
FIG. 46
is a flowchart showing the control steps of the controller of the fourth embodiment;
FIG. 47
is a flowchart showing subroutine
15
;
FIG. 48
is a flowchart showing the control steps of the controller the fifth embodiment;
FIG. 49
is a flowchart showing subroutine
21
;
FIG. 50
is a flowchart showing the continuation of subroutine
21
following
FIG. 49
;
FIG. 51
is a flowchart showing subroutine
22
;
FIG. 52
is a flowchart showing the continuation of subroutine
22
following
FIG. 51
;
FIG. 53
is a flowchart showing subroutine
23
;
FIG. 54
is a flowchart showing the continuation of subroutine
23
following
FIG. 53
;
FIG. 55
is a flowchart showing subroutine
24
;
FIG. 56
is a flowchart showing the continuation of subroutine
24
following
FIG. 55
;
FIG. 57
is a flowchart showing subroutine
25
;
FIG. 58
is a timing chart for effecting development with developing units in the designated, developing color order;
FIG. 59
is a timing chart for effecting development with developing units in the designated, developing color order;
FIG. 60
is a timing chart for effecting development with developing units in the designated, developing color order;
FIG. 61
is a timing chart for effecting development with developing units in the designated, developing color order;
FIG. 62
is a flowchart showing the control steps of the controller of the sixth embodiment;
FIG. 63
is a flowchart showing subroutine
26
;
FIG. 64
is a flowchart showing subroutine
27
;
FIG. 65
is a flowchart showing the control steps of the controller of the seventh embodiment;
FIG. 66
is a flowchart showing subroutine
31
;
FIG. 67
is a flowchart showing the continuation of subroutine
31
following
FIG. 66
;
FIG. 68
is a flowchart showing subroutine
32
;
FIG. 69
is a flowchart showing the continuation of subroutine
32
following
FIG. 68
;
FIG. 70
is a flowchart showing subroutine
33
;
FIG. 71
is a flowchart showing the continuation of subroutine
33
following
FIG. 70
;
FIG. 72
is a flowchart showing subroutine
34
;
FIG. 73
is a flowchart showing the continuation of subroutine
34
following
FIG. 72
;
FIG. 74
is a flowchart showing subroutine
35
;
FIG. 75
is a flowchart showing the control steps of the controller of the eighth embodiment;
FIG. 76
is a flowchart showing subroutine
36
;
FIG. 77
is a flowchart showing subroutine
37
;
FIG. 78
is an overall schematic view showing the sixth embodiment of the image forming portion in an image forming apparatus according to the present invention;
FIG. 79
is an overall schematic view showing a variation of the sixth embodiment;
FIG. 80
is an overall schematic view showing another variation of the sixth embodiment;
FIG. 81
is an illustrative view sectionally showing the overall configuration of a color image forming apparatus according to the seventh embodiment;
FIG. 82
is a block diagram showing a control system of a color image forming apparatus according to the seventh embodiment;
FIG. 83
is an illustrative view showing the orders of superimposition of color toners when red(R), green(G) and blue(B) are reproduced in the cases where individual color developing containers
75
a
according to seventh embodiment are set in different orders P
1
to P
6
and also showing the amounts of color toners per unit area depending upon the order of arrangement of developing containers
75
a;
FIG. 84
is an illustrative view showing the amounts of superimposed color toners classed into three grades when the individual colors of developing containers
75
a
according to seventh embodiment are set in different orders P
1
to P
6
;
FIG. 85
is an illustrative charts showing developing bias control curves Nos.1 to 3 for each of color developing containers
75
a
to realize the amounts of adherence Nos.1 to 3 shown in
FIG. 84
, where the axis of abscissa represents the reflected image density value defining the image density and the axis of ordinate represents the controlled developing bias (−V) applied to developing roller
75
b;
FIG. 86
is an illustrative chart showing the change in brilliantness of individual colors, red(R), green(G) and blue(B) between where each developing bias is not controlled and where it is controlled in association with the mounted orders P
1
to P
6
of the individual colors of developing containers
75
a
according to seventh embodiment;
FIG. 87
shows charts presenting reproducible density curves for halftone images of individual colors with the developing bias voltage set at −400 V and −300 V, wherein the axis of abscissa represents image input data and the axis ordinate represents printed image density; and
FIG. 88
is an illustrative chart showing the fixing temperature setup of fixing roller
78
when the individual colors of developing containers
75
a
according to seventh embodiment are set in different orders P
1
to P
6
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The embodiment of the present invention will hereinafter be described with reference to the accompanying drawings.
(The First Embodiment)
FIG. 1
is an overall schematic view showing the first embodiment of the image forming portion in an image forming apparatus according to the present invention. The image forming portion, designated at
10
, of this image forming apparatus includes: a LSU (laser scanner unit)
11
as a light exposure means; a photosensitive drum
12
as a static latent image support; a developing unit holder
13
; developing units
14
a
to
14
d
; an intermediate transfer element
15
; a transfer element
16
; and a fixing unit
17
. Arranged above and near photosensitive drum
12
is a charger
18
for uniformly charging the photosensitive drum
12
surface. A process control sensor
19
is provided below and in proximity to photosensitive drum
12
and right before the position where the image is transferred to intermediate transfer element
15
.
Further, cylindrical, developing unit holder
13
is formed along its periphery with accommodation sockets (holders)
13
a
,
13
b
,
13
c
and
13
d
for accommodating four, cylindrical developing units
14
a
,
14
b,
14
c
and
14
d
storing yellow, magenta, cyan and black developers. Here, developing unit holder
13
holds developer units
14
a
to
14
d
so that their supply ports are located on the outer peripheral surface. All the developing units
14
a
to
14
d
are of an identical configuration. Therefore, when replacing developing units
14
a
to
14
d
, the operator can remove any color of developing units
14
a
to
14
d
in the same fashion and can attach any of developing units
14
a
to
14
d
to an arbitrary position in the same fashion. Developing unit holder
13
rotates about its cylindrical axis and has a rotary configuration so as to move and set developing unit
14
a
to
14
d
for a color to be developed to the predetermined position of photosensitive drum
12
.
Each of developing units
14
a
to
14
d
having different colors is provided with a color information indicating means for presenting color information corresponding to the color of the developer held therein. This color information indicating means may be a transparent window for allowing the developer in the developing unit to be seen, a bar code of color information, or a mark directly representing a color. A color information detecting means for detecting this color information indicating means is also provided. The color information detecting means may be a photosensor for identifying the color by the amount of light reflection when the color information indicating means is of a transparent window for allowing the developer in the developing unit to be seen or a color mark, while it is a bar code reader for reading bar code information when the color information indicator is of a bar code.
Now, the operation of this image forming portion
10
will be described briefly.
Though not shown
FIG. 1
, an image signal picked up by the document reader or an image signal sent out from a personal computer is supplied to image forming portion
10
. Based on this image signal, LSU
11
arranged above photosensitive drum
12
exposes the photosensitive drum
12
surface in a scan-wise manner, forming a static latent image.
The static latent image on photosensitive drum
12
is developed by causing the toners from developing units
14
a
to
14
d
to adhere thereto. The image thus formed is checked as to its developed state by process control sensor
19
so as to set up optical development conditions. Then the development is performed under the optimal development conditions and the developed image is transferred to intermediate transfer element
15
. In this way, the color component images thus developed by developing units
14
a
to
14
d
are transferred to and superimposed one over another onto intermediate transfer element
15
.
When the last component color image has been formed on intermediate transfer element
15
, a sheet of print paper
20
is pressed against intermediate transfer element
15
by means of a transfer member
16
so the image is transferred to print paper
20
. Then the paper is heated by fixing unit
17
so as to fix the image onto print paper
20
.
When developing units
14
a
to
14
d
are set arbitrarily to developing unit holder
13
, image forming portion
10
sets up image forming conditions, based on the color development order of developing units
14
a
to
14
d
. This control will be described next.
FIG. 2
is a block diagram showing the condition controller of image forming of image forming portion
10
.
FIGS. 3 through 11
are the flowcharts showing the control steps. This condition controller of image forming unit
10
comprises: color information indicating means
31
(bar code information in
FIG. 2
) attached to developing units
14
a
to
14
d
; a color information detecting means
32
(bar code reader in FIG.
2
); a controller
33
for controlling process conditions based on the color information; a high-voltage board
45
for setting up a charger application voltage
46
; a LSU
11
for setting up exposure conditions
41
under which photosensitive drum
12
is exposed; a high-voltage board
38
for setting up a transfer voltage
42
applied to print paper
20
; a high-voltage board
39
for setting up a developing bias voltage
43
; and a power source board
40
for setting up fixing conditions
44
of fixing unit
17
. Controller
33
comprises: a CPU
34
for control, a ROM
35
storing the control algorithms and a RAM
36
for storing color information, condition setup values and the like.
Referring next to
FIGS. 1
to
3
, the specific control scheme will be described.
When all developing units
14
a
to
14
d
are set to accommodation sockets (holders)
13
a
to
13
d
of developing unit holder
13
(S
1
), each color information indicating means
31
presents color information (S
2
). This color information is detected by color information detecting means
32
located at the associated positions (S
3
) and the obtained information is output to CPU
34
. CPU
34
temporarily stores the color information into RAM
36
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
a
to
13
d
of image forming portion
10
. The color information stored includes the process control target values, etc.(target densities of the standard toner image formed on the photosensitive member) of developing units
14
a
to
14
d
, based on which conditions for the various elements during image forming are set up (S
4
to S
15
), to form images of a good quality.
As understood from Table 1 below, for transferring the color toners from photosensitive drum
12
, there are, in total, twenty-four permutations of the development colors (the number of ordered arrangements of color superimpositions). That is, the control during image forming differs depending on the ordered arrangement of colors.
TABLE 1
|
|
The order of
|
development
1st
2nd
3rd
4th
No.
|
|
Subroutine 1
Y
M
C
B
T1
|
Y
M
B
C
T2
|
Y
C
M
B
T3
|
Y
C
B
M
T4
|
Y
B
M
C
T5
|
Y
B
C
M
T6
|
Subroutine 2
M
Y
C
B
T7
|
M
Y
B
C
T8
|
M
C
Y
B
T9
|
M
C
B
Y
T10
|
M
B
Y
C
T11
|
M
B
C
Y
T12
|
Subroutine 3
C
M
Y
B
T13
|
C
M
B
Y
T14
|
C
Y
M
B
T15
|
C
Y
B
M
T16
|
C
B
M
Y
T17
|
C
B
Y
M
T18
|
Subroutine 4
B
M
C
Y
T19
|
B
M
Y
C
T20
|
B
C
M
Y
T21
|
B
C
Y
M
T22
|
B
Y
M
C
T23
|
B
Y
C
M
T24
|
|
Y = yellow, M = magenta, C = cyan, B = black
|
CPU
34
recognizes which color developing unit among
14
a
to
14
d
is used first for development. There are four developing unit locations DUP(
1
) to DUP(
4
) set up beforehand for developing units
14
a
to
14
d
. Development is performed in the order of the developing unit locations DUP. It is checked at steps S
4
, S
7
, S
10
and S
13
which color of toner, yellow, magenta, cyan or black, the developing unit set at DUP(
1
) holds. At steps S
5
, S
8
, S
11
and S
14
, image forming conditions, i.e., developing bias voltage DBV, exposure power LDP, exposure time LDT, transfer voltage TC from photosensitive member
12
to intermediate transfer element
15
and fixing temperature TEM and the fixing speed are set up based on the first color. Here, only the fixing temperature is written in the flowchart.
If the first development color is yellow (S
4
), or when the color of the toner in the developing unit set at DUP(
1
) is yellow, the image forming conditions for each of the second to fourth development colors are set up through subroutine
1
(S
6
). In a similar manner, the image forming conditions for each of the second to fourth development colors are set up through subroutine
2
(S
9
) if the first development is of magenta (S
7
), subroutine
3
(S
12
) if it is of cyan (S
10
) and subroutine
4
(S
15
) if it is of black (S
13
).
Next, subroutines
1
to
4
will be described.
As shown in
FIGS. 4 and 5
, in subroutine
1
for the toner color of the developing unit set at DUP(
1
) being yellow, the toner color of the developing unit at DUP(
2
) (S
31
, S
41
, S
51
), the toner color of the developing unit at DUP(
3
) (S
33
, S
37
, S
43
, S
47
, S
53
, S
57
), and the toner color of the developing unit at DUP(
4
) (S
35
, S
39
, S
45
, S
49
, S
55
, S
59
) are successively checked and confirmed. In
FIGS. 4 and 5
, each color confirmation flow is indicated by corresponding number (No. T1 to No. T6) in Table 1. When the color at each developing unit position DUP is confirmed, the image forming conditions corresponding to the development color are set up (S
32
, S
34
, S
36
, S
38
, S
40
, S
42
, S
44
, S
46
, S
48
, S
50
, S
52
, S
54
, S
56
, S
58
, S
60
). When the development color of the developing unit set at DUP (
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
36
, S
40
, S
46
, S
50
, S
56
, S
60
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 6 and 7
, in subroutine
2
for the toner color of the developing unit set at DUP(
1
) being magenta, the toner color of the developing unit at DUP(
2
) (S
61
, S
71
, S
81
), the toner color of the developing unit at DUP(
3
) (S
63
, S
67
, S
73
, S
77
, S
83
, S
87
) , and the toner color of the developing unit at DUP(
4
) (S
65
, S
69
, S
75
, S
79
, S
85
, S
89
) are successively checked and confirmed. In
FIGS. 6 and 7
, each color confirmation flow is indicated by corresponding number (No. T7 to No. T12) in Table 1. When the color at each developing unit position DUP is confirmed, the image forming conditions corresponding to the development color are set up (S
62
, S
64
, S
66
, S
68
, S
70
, S
72
, S
74
, S
76
, S
78
, S
80
, S
82
, S
84
, S
86
, S
88
, S
90
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
66
, S
70
, S
76
, S
80
, S
86
,S
90
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 8 and 9
, in subroutine
3
for the toner color of the developing unit set at DUP(
1
) being cyan, the toner color of the developing unit at DUP(
2
) (S
91
, S
101
, S
111
), the toner color of the developing unit at DUP(
3
) (S
93
, S
97
, S
103
, S
107
, S
113
, S
117
), and the toner color of the developing unit at DUP(
4
) (S
95
, S
99
, S
105
, S
109
, S
115
, S
119
) are successively checked and confirmed. In
FIGS. 8 and 9
, each color confirmation flow is indicated by corresponding number (No. T13 to No. T18) in Table 1. When the color at each developing unit position DUP is confirmed, the image forming conditions corresponding to the development color are set up (S
92
, S
94
, S
96
, S
98
, S
100
, S
102
, S
104
, S
106
, S
108
, S
110
, S
112
, S
114
, S
116
, S
118
, S
120
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
96
, S
100
, S
106
, S
110
, S
116
, S
120
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 10 and 11
, in subroutine
4
for the toner color of the developing unit set at DUP(
1
) being black, the toner color of the developing unit at DUP(
2
) (S
121
, S
131
, S
141
), the toner color of the developing unit at DUP(
3
) (S
123
, S
127
, S
133
, S
137
, S
143
, S
147
), and the toner color of the developing unit at DUP(
4
) (S
125
, S
129
, S
135
, S
139
, S
145
, S
149
) are successively checked and confirmed. In
FIGS. 10 and 11
, each color confirmation flow is indicated by corresponding number (No. T19 to No. T24) in Table 1. When the color at each developing unit position DUP is confirmed, the image forming conditions corresponding to the development color are set up (S
122
, S
124
, S
126
, S
128
, S
130
, S
132
, S
134
, S
136
, S
138
, S
140
, S
142
, S
144
, S
146
, S
148
, S
150
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
126
, S
130
, S
136
, S
140
, S
146
, S
150
). Here, only the fixing temperature is mentioned in the flowchart.
Next, description will be made returning to FIG.
3
.
In the above way, CPU
34
sets up the image forming conditions for all the colors in accordance with the order of development and temporarily stores them into RAM
36
. Then, process control is performed by developing images on photosensitive drum
12
with developing units
14
a
to
14
d
, under the determined image forming conditions (S
16
). That is, the state of the image formed on photosensitive drum
12
is checked by process control sensor
19
, so as to set up modified developing bias values DVBP for developing units
14
a
to
14
d.
Next, CPU
34
, based on the image forming conditions, carries out the image forming operation described below. First, I is assumed as the number indicating the sequential order of development, and I is set equal to 1 (I=1). Then, the first image forming is carried out under the image forming conditions stored in RAM
36
. This image forming begins with uniform charging of photosensitive drum
12
by charger
18
(S
18
). LSU
11
exposes photosensitive drum
12
at exposure power LDP (
1
) for a period of exposure time LDT (
1
), which are the exposure conditions, to thereby form a static latent image (S
19
). Next, development is carried out with the optimal developing bias DVB which is the modified developing bias DVBP (
1
) plus developing bias DBV (
1
) characterized by the color order, using the developing unit located at DUP(
1
) (S
20
). Then, the image is transferred to intermediate transfer element
15
with the transfer voltage set at TC(
1
) (S
21
).
When the first color component image has been formed, it is checked if I=4 (S
22
), then I=I+1 at S
23
and the operation returns to S
18
. This sequence from S
18
to S
21
is repeated until I=4. Thus, multiple layers of color toners are formed on intermediate transfer element
15
, from the top to the bottom in the order opposite to the developing order. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
24
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
Now, setup of the aforementioned image forming conditions will be described in detail.
When multiple colors of toners are transferred to print paper
20
, the colors in the lower layers on intermediate transfer element
15
, or the colors in the upper layers on the print paper, or more specifically, the first and second colors in the developing order have their transfer efficiency lowered, posing a problem of lowering the color reproducibility (causing hue deviation).
FIG. 12
shows the relation between the developing order of colors and the transfer efficiencies.
FIG. 13
shows the amount of toner adherence per unit area when the developing bias is set to be higher. As seen in
FIG. 12
, the first and second colors present poor transfer efficiencies with respect to print paper
20
whereas the third and fourth colors present sufficient transfer efficiencies. This fact is also confirmed from
FIG. 13
, from which the amounts of the first and second toner adherence per unit area to print paper
20
are lower while the third and fourth layers have sufficient amounts of the toner adherence per unit area. To deal with this situation, when the light exposed photosensitive drum
12
is developed, developing bias DBV is set and controlled so that the developing bias voltages for the first color (the color developed first, for example, will be called the first color) and second color will be higher than that of the third and fourth colors (S
4
to S
15
in FIG.
3
). As seen in
FIG. 13
, all the layers have uniform amounts of toner adherence, 0.6 mg/cm
2
, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility. Thus, even if the order of developing units
14
a
to
14
d
is changed, the suitable image forming conditions can be set up automatically, thus eliminating density failure, low reproducibility in hue, low reproducibility in fine lines and other deficiencies, as well as providing stable, multi-color images having uniform image quality.
The signal output from the document reading portion such as CCD etc., is subjected to the predetermined image processing and shaped into image data through an unillustrated image processing portion. When start of an image forming operation is instructed, CPU
34
outputs the generated, image data of color components to LSU
11
in association with colors. LSU
11
forms each static latent image on photosensitive member
12
with the predetermined exposure power LDP. Also in this case, as shown in
FIG. 12
, the transfer efficiency lowers towards the final color (the color in the topmost layer) on the print paper
20
(the transfer efficiency of the first and second colors in the developing order lowers). Therefore, upon exposure during an image forming operation, if the exposure power is set constant for all the colors, the amounts of toner adherence on print paper
20
for the first and second colors lower, as shown in FIG.
14
. To deal with this situation, the exposure power LDP of LSU
11
for the first and second colors is set to be higher than that for the third and fourth colors (S
4
to S
15
in FIG.
3
). This enables provision of uniform and stable images, and even if the order of developing units
14
a
to
14
d
is changed, the suitable image forming conditions can be set up automatically, thus eliminating density failure, low reproducibility in hue and low reproducibility in fine lines, as well as providing stable, images having uniform image quality. As seen in
FIG. 14
, all the layers have a uniform toner adherence amount of 0.6 mg/cm
2
after this measure, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility.
Upon exposure during an image forming operation, if the exposure time LDT of LSU
11
is set constant for all the colors, the amounts of toner adherence on print paper
20
for the first and second colors lower, as shown in FIG.
15
. To deal with this situation, the exposure time LDT of LSU
11
for the first and second colors is set to be longer than that for the third and fourth colors (S
4
to S
15
in FIG.
3
). This enables provision of uniform and stable images, and even if the order of developing units
14
a
to
14
d
is changed, the suitable image forming conditions can be set up automatically, thus eliminating density failure, low reproducibility in hue and low reproducibility in fine lines, as well as providing stable, images having uniform image quality. As seen in
FIG. 15
, all the layers have a uniform toner adherence amount of 0.6 mg/cm
2
after this measure, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility.
Further, as shown in
FIG. 16
, the optimal transfer voltage TC for black printing is lower than that for color printing (magenta, cyan, yellow). Therefore, a good transfer efficiency of black toner transfer to intermediate transfer element
15
can obtained by setting up a lower transfer voltage TC. So, for transfer of the toner images formed on photosensitive drum
12
to intermediate transfer element
15
, the transfer voltage TC for black printing is controlled to be lower than that for color printing (S
4
to S
15
in FIG.
3
). This control enables black printing, which has a lower optimal transfer voltage TC than the others, to present uniform and stable images, and even if the order of developing units is changed, image forming conditions can be set up automatically, thus eliminating density failure, low reproducibility in hue and low reproducibility in fine lines and other deficiencies.
FIG. 17
shows the dependence of chroma upon the order of printing in the CIELAB color space coordinates. Upon fixing the toner image transferred to print paper
20
, if low chromatic colors such as black, cyan, magenta exist in the upper layer, the chroma becomes narrow. To deal with this situation, the fixing temperature TEM is set to be higher when the low chromatic colors exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer (S
4
to S
15
in FIG.
3
). This control enhances the chroma and broadens the range of hues in the former case to be as wide as the case where high chromatic colors exist in the upper layer.
FIG. 18
shows the dependence of chroma upon the fixing temperature in the same space coordinates. As seen from this chart, increase in fixing temperature enables provision of high chromatic images, regardless of the printing order.
Though not shown in the flowchart, it is also possible to change the fixing speed. Upon fixing the toner image transferred to print paper
20
, the fixing speed is set to be lower when the low chromatic colors such as black, cyan, magenta exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer. This control enhances the chroma and broadens the range of hues.
FIG. 19
shows the dependence of chroma upon the fixing speed in the same space coordinates. As seen from this chart, reduction in fixing speed enables provision of high chromatic images, regardless of the printing order.
(The Second Embodiment)
FIG. 20
is an overall view showing the second embodiment of the image forming portion in an image forming apparatus according to the present invention. The image forming portion, designated at
50
, has almost the same configuration as in the first embodiment, so that the same parts are allotted with the same reference numerals without detailed description. The difference from the first embodiment resides in a developing unit holder
53
.
FIG. 21
is a partially enlarged view showing a photo sensitive drum with developing units. Developing units
14
a
to
14
d
are arranged along the photosensitive drum
12
surface. This means that accommodation sockets (holders)
53
a
to
53
d
of developing unit holder
53
are arranged around photosensitive drum
12
. Naturally, differing from the first embodiment, developing units
14
a
to
14
d
are fixed and will not move. As in the first embodiment, all the developing units
14
a
to
14
d
have the same configuration.
As in the first embodiment, development is carried out in the order from developing units
14
a
to
14
d
and the developed, multiple color images are transferred and superimposed one over another to intermediate transfer element
15
. Then, the superimposed images are finally transferred and fixed to print paper
20
all at once. The control portion for image forming conditions is the same as that shown in FIG.
2
.
FIG. 22
is a flowchart showing the control steps in this image formation. Since this flowchart is basically the same as that of the first embodiment shown in
FIG. 3
, the same parts are allotted with the same numerals without description. The difference from the first embodiment resides in subroutine
5
in the process control at step S
16
a
and setup of the exposure conditions at step S
19
a
shown in FIG.
22
.
Since developing units
14
a
to
14
d
are arranged along photosensitive drum
12
, the distance (the angle of arrangement) from the charging station to each developing station differs from one to the others, so that subroutine
5
sets up modified image forming conditions, taking it into account, as shown in FIG.
23
.
First, the sequential order is set equal to 1 (I=1) at S
151
, then the image forming conditions of developing unit
14
a
located at DUP(
1
) are set up. The grid voltage GRV(
1
) of charger
18
is determined so as to charge photosensitive drum
12
uniformly (S
152
). Next, modified exposure power LDPP(L) and modified exposure time LDTP(
1
) of LSU
11
are set again (S
153
). Development is effected by developing unit
14
a
under these conditions (S
154
), then the resulting developed state is checked by process control sensor
19
(S
155
). Based on the detection result of sensor
19
, CPU
34
determines modified developing bias DVBP(I) (S
156
). At S
157
, it is checked whether I=4. If not, then I=I+1, and the operation returns to S
152
. In this way, the processing steps S
152
to S
156
are repeated until I=4, thus completing determination of modified developing bias voltages DVBP(
2
) to DVBP(
4
) of developing units
14
b
to
14
d.
Secondary, CPU
34
performs image forming from S
17
to S
22
, based on the image forming conditions. This operation is almost the same as that described in the first embodiment, so only the difference will be described. At S
19
a
, photosensitive drum
12
is exposed by LSU
11
under the exposure conditions, i.e., with the optimal exposure power LDP for a period of the optimal exposure time LDT, to form a static latent image. Here, this optimal exposure power LDP is the modified exposure power LDPP plus exposure power LDP(I) dependent on the color order. The optimal exposure time LDT is the modified exposure time LDTP plus exposure time LDT(I) dependent on the color order. Thus, multiple layers of color toners are formed on intermediate transfer element
15
, from the top to the bottom in the order opposite to the developing order. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
24
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
Next, setup of the aforementioned image forming conditions dependent upon the arrangement of the developing units will be described in detail.
The surface potential on photosensitive drum
12
, charged by charger
18
tends to lower with passage of time because of discharge.
FIG. 24
shows the variations in the surface potential of photosensitive drum
12
dependent the distance from the charging station to each developing station when the same charger voltage is applied. Since developing units
14
a
to
14
d
(the first to fourth colors) are located so as to be more distant from charger
18
in this order, the time from charging to the execution of development is different from one of developing units
14
a
to
14
d
to others. Therefore, as shown in
FIG. 24
, the surface potential on photosensitive drum
12
at the position opposing each of developing units
14
a
to
14
d
lowers in this order (the first to fourth colors). Further, since the cleaning field potential of photosensitive drum
12
at the developing position of each of developing units
14
a
to
14
d
differs from the others, this may cause insufficient cleaning. Here, the cleaning field potential is the potential required for the toner adhering on photosensitive drum
12
to be cleared after image formation, and defined as the difference from the surface potential to developing bias DVB.
The variation in surface potential induces the edge effect or increases toner adherence at edges, degrading the stability of image quality. Also, insufficient cleaning causes rear end voids, fogging and other problems. As a countermeasure, the voltage GRV applied to charger
18
is shifted for each rotation of photosensitive drum
12
depending on the position of each of developing units
14
a
to
14
d
(S
152
in FIG.
23
).
FIG. 25
shows the surface potential on photosensitive drum
12
when the voltage applied to charger
18
is shifted for each of developing units
14
a
to
14
d
. Here, it is assumed that photosensitive drum
12
has a linear speed of 90 mm/s with a diameter of 60 mm. The voltage applied to charger
18
is controlled so that the surface potentials of photosensitive drum
12
at the positions of developing units
14
a
to
14
d
will be equal to each other, taking into account the discharge phenomenon. That is, the voltage applied to charger
18
is increased as the position of the developing unit becomes more distant from charger
18
. By this measure, the surface potentials of photosensitive drum
12
at positions of developing units
14
a
to
14
d
become constant, so that it is possible to eliminate adverse effects upon color reproducibility and image quality, edge effects, rear end voids, fogging and other deficiencies due to difference in position between developing units
14
a
through
14
d.
Developing units
14
a
to
14
d
are arranged along photosensitive drum
12
so that they become distant from LSU
11
in the order of developing unit
14
a
to
14
d
(see FIG.
21
).
FIG. 26
shows the surface potentials after exposure on photosensitive drum
12
at positions corresponding to respective developing units when the exposure power is set equal. The surface potential after exposure on photosensitive drum
12
tends to lower with passage of time because of influence of the charge-transfer speed in photosensitive drum
12
. Therefore, the surface potential after exposure on photosensitive drum
12
differs from each of developing units
14
a
to
14
d
to others, lowering from the first to fourth colors. Therefore, the development potential at each of developing units
14
a
to
14
d
differs from the others. Here, the development potential is that required for development and is defined as the difference between developing bias DVB and the surface potential after exposure.
The variation in the potential after exposure causes change in the amount of toner adherence, inducing adverse effects such as density failure, low reproducibility in hue and low reproducibility in fine lines. As a countermeasure, the exposure power is shifted for each rotation of photosensitive drum
12
depending on the position of each of developing units
14
a
to
14
d
(S
153
in FIG.
23
).
FIG. 27
shows the surface potential on photosensitive drum
12
when the exposure power of exposure device
11
is adjusted for each of developing units
14
a
to
14
d
. Here, it is assumed that photosensitive drum
12
has a linear speed of 90 mm/s with a diameter of 60 mm. The exposure power of LSU
11
is set so that the surface potentials of photosensitive drum
12
at the positions of developing units
14
a
to
14
c
will be equal to that of developing unit
14
d
, taking into account the influence of the charge-transfer speed in photosensitive drum
12
. That is, for developing units
14
a
to
14
d
, the closer to the exposure position of LSU
11
is the developing unit, the higher is the exposure power (laser power) with which the suitable position of the photosensitive drum is illuminated. This control makes equal the surface potentials after exposure on photosensitive drum
12
at the positions of developing units
14
a
to
14
d
, hence the development potentials at developing units
14
a
to
14
d
become equal to each other. Therefore, it is possible to eliminate adverse effects upon color reproducibility and image quality, density failure, low reproducibility in hue and low reproducibility in fine lines and other deficiencies due to difference in position between developing units
14
a
through
14
d.
Next,
FIG. 28
shows the surface potentials after exposure depending upon the positions of developing units
14
a
to
14
d
with respect to the position of exposure when the exposure time is constant. As already stated, the surface potential after exposure on photosensitive drum
12
tends to lower with passage of time because of influence of the charge-transfer speed in photosensitive drum
12
. Therefore, the surface potential after exposure on photosensitive drum
12
differs from each of developing units
14
a
to
14
d
, lowering from the first to fourth colors. Therefore, the development potential at each of developing units
14
a
to
14
d
differs from the others. Here, the development potential is that required for development and is defined as the difference between developing bias DVB and the surface potential after exposure.
The variation in the potential after exposure causes change in the amount of toner adherence, inducing adverse effects such as density failure, low reproducibility in hue and low reproducibility in fine lines. As a countermeasure, the exposure time is shifted for each rotation of photosensitive drum
12
depending on the position of each of developing units
14
a
to
14
d
(S
153
in FIG.
23
).
FIG. 29
shows the surface potential on photosensitive drum
12
when the exposure time of exposure device
11
is adjusted for each of developing units
14
a
to
14
d
. Here, it is assumed that photosensitive drum
12
has a linear speed of 90 mm/s with a diameter of 60 mm. The exposure time of LSU
11
is set so that the surface potentials of photosensitive drum
12
at the positions of developing units
14
a
to
14
d
will be equal to each other, taking into account the influence of the charge-transfer speed of photosensitive drum
12
. That is, for developing units
14
a
to
14
d
, the closer to the exposure position of LSU
11
is the developing unit, the corresponding position of the photosensitive drum is illuminated for a longer exposure time. This control makes equal the surface potentials after exposure on photosensitive drum
12
at the positions of developing units
14
a
to
14
d
, hence the development potentials at developing units
14
a
to
14
d
become equal to each other. Therefore, it is possible to eliminate adverse effects upon color reproducibility and image quality, density failure, low reproducibility in hue, reproducibility in fine lines and other deficiencies due to difference in position between developing units
14
a
through
14
d.
Since the image forming conditions set through S
4
to S
15
depending upon the order of the development colors are the same as that described in the first embodiment, description is omitted.
(The Third Embodiment)
FIG. 30
is an overall view showing the third embodiment of the image forming portion in an image forming apparatus according to the present invention. The image forming portion, designated at
60
, has almost the same configuration as that in the first embodiment, so that the same parts are allotted with the same reference numerals without detailed description. The difference from the first embodiment resides in that print paper
20
is made to pass through between photosensitive drum
12
and intermediate transfer element
15
so that the image is directly transferred from photosensitive drum
12
to print paper
20
. Accordingly there is no transfer member
16
as in the first embodiment. As in the first embodiment, developing unit holder
13
rotates about its cylindrical axis and has a rotary configuration so as to move and set developing unit
14
a
to
14
d
for a color to be developed to the predetermined position of photosensitive drum
12
.
The overall operation of this image forming apparatus
60
will be described.
Though not shown
FIG. 30
, an image signal picked up by the document reader or an image signal sent out from a personal computer is supplied to image forming portion
60
. Based on this image signal, LSU
11
arranged above photosensitive drum
12
exposes the photosensitive drum surface in a scan-wise manner, forming a static latent image.
The static latent image on photosensitive drum
12
is developed by causing the toners from developing units
14
a
to
14
d
to adhere thereto. The image thus formed is checked as to its developed state by process control sensor
19
and is transferred to print paper
20
wound on intermediate transfer element
15
. In this way, the color component images thus developed by developing units
14
a
to
14
d
are transferred from photosensitive drum
12
to and superimposed one over another onto print paper
20
, forming a multi-color image.
When the last component color image has been formed on print paper
20
, the paper is heated by fixing unit
17
so as to fix the image onto print paper
20
.
When developing units
14
a
to
14
d
are set arbitrarily to developing unit holder
13
, image forming portion
60
sets up image forming conditions based on the color arrangement of developing units
14
a
to
14
d
. This control will be described next.
The block diagram showing the condition controller of image forming of image forming portion
60
is the same as FIG.
2
.
FIGS. 31 through 39
are flowcharts showing the control steps.
Referring next to
FIG. 31
, the specific control scheme will be described.
When all developing units
14
a
to
14
d
are set to accommodation sockets (holders)
13
a
to
13
d
of developing unit holder
13
(S
161
), each color information indicating means
31
presents color information (S
162
). This color information is detected by color information detecting means
32
located at the associated position (S
163
) and the obtained information is output to CPU
34
. CPU
34
temporarily stores the color information into RAM
36
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
a
to
13
d
of image forming portion
10
. The color information stored includes the process control target values, etc. of developing units
14
a
to
14
d
, based on which conditions for the various elements during image forming are set up (S
164
to S
175
), to form images of a good quality.
As understood from Table 1 below, for transferring the color toners from photosensitive drum
12
to intermediate transfer element
15
, there are, in total, twenty-four permutations of the development colors (the number of ordered arrangements of color superimposition's). That is, the control during image forming differs depending on the ordered arrangement of colors.
CPU
34
recognizes which color developing unit among
14
a
to
14
d
is used first for development. There are four developing unit locations DUP(
1
) to DUP(
4
) set up beforehand for developing units
14
a
to
14
d
. Development is performed in the order of the developing unit locations DUP. It is checked at steps S
164
, S
167
, S
170
and S
173
which color of toner, yellow, magenta, cyan or black, the developing unit set at DUP(
1
) holds. At steps S
165
, S
168
, S
171
and S
174
, developing bias voltage DBV, exposure power LDP, exposure time LDT, transfer voltage TC from photosensitive drum
12
to print paper
20
and fixing temperature TEM and the fixing speed are set up based on the first color.
When the developing unit set at DUP (
1
) has a yellow color toner (S
164
, S
165
), the image forming conditions for the developing units at DUP(
2
) to (
4
) are set up through subroutine
11
(S
166
). In a similar manner, the image forming conditions are set up through subroutine
12
(S
169
) when the developing unit set at DUP(
1
) has a magenta color toner (S
167
, S
168
), the image forming conditions are set up through subroutine
13
(S
172
) when the developing unit set at DUP(
1
) has a cyan color toner (S
170
, S
171
), and the image forming conditions are set up through subroutine
14
(S
175
) when the developing unit set at DUP(
1
) has a black color toner (S
173
, S
174
).
Next, subroutines
11
to
14
will be described.
As shown in
FIGS. 32 and 33
, in subroutine
11
for the toner color of the developing unit set at DUP(
1
) being yellow, the toner color of the developing unit at DUP(
2
) (S
191
, S
201
, S
211
), the toner color of the developing unit at DUP(
3
) (S
193
, S
197
, S
203
, S
207
, S
213
, S
217
), and the toner color of the developing unit at DUP(
4
) (S
195
, S
199
, S
205
, S
209
, S
215
, S
219
) are successively checked and confirmed. In
FIGS. 32 and 33
, each color confirmation flow is indicated by corresponding number (No. T1 to No. T6) in Table 1. When each color is confirmed, the image forming conditions corresponding to the color are set up (S
192
, S
194
, S
196
, S
198
, S
200
, S
202
, S
204
, S
206
, S
208
, S
210
, S
212
, S
214
, S
216
, S
218
, S
220
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
196
, S
200
, S
206
, S
210
, S
216
, S
220
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 34 and 35
, in subroutine
12
for the toner color of the developing unit set at DUP(
1
) being magenta, the toner color of the developing unit at DUP(
2
) (S
221
, S
231
, S
241
), the toner color of the developing unit at DUP(
3
) (S
223
, S
227
, S
233
, S
237
, S
243
, S
247
), and the toner color of the developing unit at DUP(
4
) (S
225
, S
229
, S
235
, S
239
, S
245
, S
249
) are successively checked and confirmed. In
FIGS. 34 and 35
, each color confirmation flow is indicated by corresponding number (No. T7 to No. T12) in Table 1. When each color is confirmed, the image forming conditions corresponding to the color are set up (S
222
, S
224
, S
226
, S
228
, S
230
, S
232
, S
234
, S
236
, S
238
, S
240
, S
242
, S
244
, S
246
, S
248
, S
250
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
226
, S
230
, S
236
, S
240
, S
246
, S
250
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 36 and 37
, in subroutine
13
for the toner color of the developing unit set at DUP(
1
) being cyan, the toner color of the developing unit at DUP(
2
) (S
251
, S
261
, S
271
), the toner color of the developing unit at DUP(
3
) (S
253
, S
257
, S
263
, S
267
, S
273
, S
277
), and the toner color of the developing unit at DUP(
4
) (S
255
, S
259
, S
265
, S
269
, S
275
, S
279
) are successively checked and confirmed. In
FIGS. 36 and 37
, each color confirmation flow is indicated by corresponding number (No. T13 to No. T18) in Table 1. When each color is confirmed, the image forming conditions for the color are set up (S
252
, S
254
, S
256
, S
258
, S
260
, S
262
, S
264
, S
266
, S
268
, S
270
, S
272
, S
274
, S
276
, S
278
, S
280
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
256
, S
260
, S
266
, S
270
, S
276
, S
280
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 38 and 39
, in subroutine
14
for the toner color of the developing unit set at DUP(
1
) being black, the toner color of the developing unit at DUP(
2
) (S
281
, S
291
, S
301
), the toner color of the developing unit at DUP(
3
) (S
283
, S
287
, S
293
, S
297
, S
303
, S
307
), and the toner color of the developing unit at DUP(
4
) (S
285
, S
289
, S
295
, S
299
, S
305
, S
309
) are successively checked and confirmed. In
FIGS. 38 and 39
, each color confirmation flow is indicated by corresponding number (No. T19 to No. T24) in Table 1. When each color is confirmed, the image forming conditions for the color are set up (S
282
, S
284
, S
286
, S
288
, S
290
, S
292
, S
294
, S
296
, S
298
, S
300
, S
302
, S
304
, S
306
, S
308
, S
310
). When the development color of the developing unit set at DUP(
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
286
, S
290
, S
296
, S
300
, S
306
, S
310
). Here, only the fixing temperature is mentioned in the flowchart.
Next, description will be made returning to FIG.
31
.
In the above way, CPU
34
sets up the image forming conditions for all the colors in accordance with the order of development and temporarily stores them into RAM
36
. Then, process control is performed by developing images on photosensitive drum
12
with developing units
14
a
to
14
d
, under the determined image forming conditions (S
176
). That is, the state of the image formed on photosensitive drum
12
is checked by process control sensor
19
, so as to set up modified developing bias values DVBP for developing units
14
a
to
14
d
each forming associated layers.
Next, CPU
34
, based on the image forming conditions, carries out the image forming operation described below. First, I is assumed as the number indicating the sequential order of development, and I is set equal to 1 (I=1) at S
177
. Then, the first image forming is carried out under the image forming conditions stored in RAM
36
. This image forming begins with uniform charging of photosensitive drum
12
by charger
18
(S
178
). LSU
11
exposes photosensitive drum
12
at exposure power LDP (
1
) for a period of exposure time LDT (
1
), which are the exposure conditions, to thereby form a static latent image (S
179
). Next, development is carried out with a voltage which is the modified developing bias DVBP (
1
) plus developing bias DBV (
1
), using the developing unit located at DUP(
1
) (S
180
). Then, the image is transferred to print paper
20
with the transfer voltage set at TC(
1
) (S
181
).
When the first color component image has been formed, it is checked if I=4 (S
182
), then I=I+1 at S
183
and the operation returns to S
178
. This sequence from S
178
to S
181
is repeated up to the fourth color. When the developed image of the fourth color is completely laid on print paper
20
, the toner is fixed to print paper
20
at fixing temperature TEM (S
184
). Thus, the multiple layers of color toners are formed on print paper
20
, in the order opposite to the developing order.
Now, setup of the image forming conditions will be described in detail.
When multiple colors of toners are transferred to print paper
20
, the colors in the upper layers on print paper
20
, or more specifically, the third and fourth colors in the developing order have their transfer efficiency lowered, posing a problem of lowering the color reproducibility (causing hue deviation).
FIG. 40
shows the relation between the developing order of colors and the transfer efficiencies.
FIG. 41
shows the amount of toner adherence when the developing bias is set to be higher. As seen in
FIG. 40
, the third and fourth colors present poor transfer efficiencies with respect to print paper
20
whereas the first and second colors present good transfer efficiencies. This fact is also confirmed from
FIG. 41
, from which the amounts of toner adherence of the third and fourth colors to print paper
20
are lower while the first and second layers have sufficient amounts of toner adherence. To deal with this situation, when the light exposed photosensitive drum
12
is developed, the developing bias is set and controlled so that the developing bias voltages for the third and fourth colors will be higher than that of the first and second colors (S
164
to S
175
in FIG.
31
). As seen in
FIG. 41
, all the layers have uniform amounts of toner adherence, 0.6 mg/cm
2
, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility. Thus, even if the order of developing units
14
a
to
14
d
is changed, the suitable image forming conditions can be set up automatically thus eliminating density failure, low reproducibility in hue, low reproducibility in fine lines and other deficiencies as well as providing stable, multi-color images having uniform image quality.
With a command of an image forming operation, the signal output from the document reading portion such as CCD etc., is subjected to the predetermined image processing and shaped into color separations of image data through an unillustrated image processing portion, and CPU
34
outputs the generated color components of image data to LSU
11
in association with colors. LSU
11
forms each static latent image on photosensitive member
12
with the predetermined exposure power LDP. Also in this case, as shown in
FIG. 42
, since the transfer efficiency lowers towards the final color (the color in the topmost layer) of the multi-layered transfer with respect to print paper
20
, upon exposure during an image forming operation, if the exposure power is set constant for all the colors, the amounts of toner adherence on print paper
20
for the third and fourth colors lower, as shown in FIG.
42
. To deal with this situation, the exposure power of LSU
11
for the third and fourth colors is set to be higher than that for the first and second colors. This enables provision of uniform and stable images, and even if the order of developing units
14
a
to
14
d
is changed, the suitable image forming conditions can be set up automatically, thus eliminating density failure, low reproducibility in hue and low reproducibility in fine lines, as well as providing stable, images having uniform image quality. As seen in
FIG. 42
, all the layers have a uniform toner adherence amount of 0.6 mg/cm
2
after this measure, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility.
Upon exposure during an image forming operation, if the exposure time LDT of LSU
11
is set constant for all the colors, the amounts of toner adherence of the third and fourth colors (the upper colors in print paper
20
) lower, as shown in FIG.
43
. To deal with this situation, the exposure time LDT of LSU
11
is set to be longer for the third and fourth colors than for the first and second colors. This enables provision of uniform and stable images, by means of developing units
14
a
to
14
d
. In
FIG. 43
, all the layers have a uniform toner adherence amount of 0.6 mg/cm
2
after this measure, so that it is understood that the above control is effective in stabilizing the amount of adherence and hence color reproducibility.
Further, if the transfer voltage for black printing is controlled so as to be lower than that for color printing, or if the fixing temperature is set to be higher when the low chromatic colors exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer, or if the fixing speed is set to be lower when the low chromatic colors exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer, the same effect as in the first embodiment can be obtained. Here, the detailed description is omitted because of similarity to the first embodiment.
(The Fourth Embodiment)
FIG. 44
is an overall view showing the fourth embodiment of the image forming portion in an image forming apparatus according to the present invention. The image forming portion, designated at
70
, has almost the same configuration as in the second embodiment, so that the same parts are allotted with the same reference numerals without detailed description.
FIG. 45
is a partially enlarged view showing a photosensitive drum with developing units. As in the second embodiment, developing units
14
a
to
14
d
are arranged along the photosensitive drum
12
surface. This means that accommodation sockets (holders)
53
a
to
53
d
of developing unit holder
53
are arranged around photosensitive drum
12
, and developing units
14
a
to
14
d
are fixed and will not move. As in the second embodiment, all the developing units
14
a
to
14
d
have the same configuration. The difference from the second embodiment resides in that print paper
20
is made to pass through and between photosensitive drum
12
and intermediate transfer element
15
so that the image is directly transferred from photosensitive drum
12
to print paper
20
. Accordingly there is no transfer member
16
as in the second embodiment.
FIG. 46
is a flowchart showing the control steps in this image formation. Since this flowchart is basically the same as that of the third embodiment shown in
FIG. 31
, the same parts are allotted with the same numerals without description. The difference from the third embodiment resides in subroutine
15
in the process control at step S
176
a
and setup of the exposure conditions at step S
179
a
shown in FIG.
46
. Since developing units
14
a
to
14
d
are arranged along photosensitive drum
12
, the distance (the angle of arrangement) from the charging station to each developing station differs from one to the others, so that subroutine
15
sets up modified image forming conditions, taking it into account, as shown in FIG.
47
.
First, the sequential order is set equal to 1 (I=1) at S
311
, then the image forming conditions of developing unit
14
a
located at DUP(
1
) are set up. The grid voltage GRV(
1
) of charger
18
is determined so as to charge photosensitive drum
12
uniformly (S
312
). Next, modified exposure power LDPP(
1
) and modified exposure time LDTP(
1
) of LSU
11
are set again (S
313
). Development is effected by developing unit
14
a
under these conditions(S
314
), then the resulting developed state is checked by process control sensor
19
(S
315
). Based on the detection result of sensor
19
, CPU
34
determines modified developing bias DVBP(
1
). At S
317
, it is checked whether I=4. If not, then I=I+1, and the operation returns to S
312
. In this way, the processing steps S
312
to S
316
are repeated until I=4, thus completing determination of modified developing bias voltages DVBP(
2
) to DVBP(
4
) of developing units
14
b
to
14
d.
Secondary, CPU
34
performs image forming from S
177
to S
182
, based on the image forming conditions. This operation is almost the same as that described in the third embodiment, so only the difference will be described. At S
179
a
, photosensitive drum
12
is exposed by LSU
11
under the exposure conditions, i.e., with the optimal exposure power LDP for a period of the optimal exposure time LDT, to form a static latent image. Here, this optimal exposure power LDP is the modified exposure power LDPP plus exposure power LDP(I) dependent on the color order. The optimal exposure time LDT is the modified exposure time LDTP plus exposure time LDT(I) dependent on the color order. Thus, multiple layers of color toners are formed on intermediate transfer element
15
, from the top to the bottom in the order opposite to the developing order. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
184
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
When the applied voltage to charger
18
is increased as the position of developing unit (
14
a
to
14
d
) becomes distant for charger
18
, or when the exposure power (laser power) is increased as the position of developing unit (
14
a
to
14
d
) becomes closer to the exposure position of LSU
11
, or the exposure time is set to be longer as the position of developing unit (
14
a
to
14
d
) becomes closer to the exposure position of LSU
11
, the same effect as in the second embodiment can be obtained. Here, the detailed description is omitted because of similarity to the second embodiment.
For development of light-exposed photosensitive drum
12
, when the developing bias voltages for the third and fourth colors are set to be higher than that for the first and second colors, or when the exposure power of LDU
11
for the third and fourth colors are set to be higher than that for the first and second colors, or when the exposure time of LSU
11
for the third and fourth colors are set to be longer than that for the first and second colors, the same effect as in the third embodiment can be obtained. Here, the detailed description is omitted because of similarity to the third embodiment.
Further, if the transfer voltage for black printing is controlled so as to be lower than that for color printing, or if the fixing temperature is set to be higher when the low chromatic colors exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer, or if the fixing speed is set to be lower when the low chromatic colors exist in the upper layer than when high chromatic colors such as yellow exist in the upper layer, the same effect as in the first embodiment can be obtained. Here, the detailed description is omitted because of similarity to the first embodiment.
(The Fifth Embodiment)
Since the image forming portion of the fifth embodiment has almost the same configuration as in the first embodiment (see FIG.
1
), the detailed description is omitted. In this embodiment, as in the first embodiment, developing unit holder
13
rotates about its cylindrical axis and has a rotary configuration so as to move and set each developing unit for a color to be developed to the predetermined position of photosensitive drum
12
. Each image of a different color is transferred from photosensitive drum
12
to intermediate transfer element
15
, forming a multi-color image thereon, which is finally transferred to print paper
20
at one time. The difference from the first embodiment resides in that the user can freely select the order of colors to be developed.
FIG. 48
is a flowchart showing the control steps during image forming. When all developing units
14
a
to
14
d
are set to accommodation sockets (holders)
13
a
to
13
d
, the color information of each color information indicating means
31
is detected by color information detecting means
32
located at the associated position and the obtained information is output to CPU
34
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
of image forming portion
70
and stores color information such as process control target values, etc. of developing units
14
a
to
14
d
into RAM.
First, as the initial setup, Color (
1
)=yellow, Color (
2
)=magenta, Color (
3
)=cyan and Color (
4
)=black (S
321
). Here, the numerals (
1
) through (
4
) of Color indicate the order of development of colors. Since the user is allowed to set the order of colors to be developed, CPU
34
asks whether the order of colors to be developed should be changed (S
322
). If the setup needs to be changed, the user performs a setup change process as shown in S
323
. Colors
1
through
4
indicate any of yellow, magenta, cyan and black, and these can be set arbitrarily. CPU
34
stores the designation of the color order of development into RAM
36
.
After the order of development has been designated, developing units
14
a
to
14
d
are set to developing unit holder
13
(S
324
). The color information indicating means
31
attached to each of developing units
14
a
to
14
d
presents color information (S
325
). This color information is detected by color information detecting means
32
located at the associated position (S
326
) and the obtained information is output to CPU
34
. CPU
34
temporarily stores the color information into RAM
36
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
a
to
13
d
of image forming portion
10
. The mount positions of developing unit sockets (holders)
13
a
to
13
d
are called DUP(
1
) to DUP(
4
). The color information stored includes the process control target values, etc. of developing units
14
a
to
14
d
, based on which conditions for the various elements during image forming are set up, to form images of a good quality.
CPU
34
checks at steps S
327
, S
330
, S
333
, S
336
, which color is set as Color (
1
), the first color, based on the information of the developing order stored in RAM
36
. At steps S
328
, S
331
, S
334
and S
337
, developing bias voltage DBV, exposure power LDP, exposure time LDT, transfer voltage TC from photosensitive member
12
to intermediate transfer element
15
and fixing temperature TEM and the fixing speed are set up based on the first color.
If the first color, namely Color (
1
) is yellow (S
327
), the image forming conditions for each of the second to fourth colors are determined through subroutine
21
(S
329
). In a similar manner, the image forming conditions for each of the second to fourth colors are set up through subroutine
22
(S
332
) if the first color, Color (
1
) is magenta (S
330
), subroutine
23
(S
335
) if the first color, Color (
1
) is cyan (S
333
) and subroutine
24
(S
338
) if the first color, Color (
1
) is black (S
336
).
As shown in
FIGS. 49 and 50
, in subroutine
21
where the first color, Color (
1
) is yellow, the second color, Color (
2
) (S
351
, S
361
, S
371
), the third color, Color (
3
) (S
353
, S
357
, S
363
, S
367
, S
373
, S
377
), and the fourth color, Color (
4
) (S
355
, S
359
, S
365
, S
369
, S
375
, S
379
) are successively checked and confirmed. In
FIGS. 49 and 50
, each color confirmation flow is indicated by corresponding number (No. T1 to No. T6) in Table 1. For each color, the image forming conditions are set up (S
352
, S
354
, S
356
, S
358
, S
360
, S
362
, S
364
, S
366
, S
368
, S
370
, S
372
, S
374
, S
376
, S
378
, S
380
). When the development color of Color (
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
356
, S
360
, S
366
, S
370
, S
376
, S
380
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 51 and 52
, in subroutine
22
where the first color, Color (
1
) is magenta, the second color, Color (
2
) (S
381
, S
391
, S
401
), the third color, Color (
3
) (S
383
, S
387
, S
393
, S
397
, S
403
, S
407
), and the fourth color, Color (
4
) (S
385
, S
389
, S
395
, S
399
, S
405
, S
409
) are successively checked and confirmed. In
FIGS. 51 and 52
, each color confirmation flow is indicated by corresponding number (No. T7 to No. T12) in Table 1. For each color, the image forming conditions are set up (S
382
, S
384
, S
386
, S
388
, S
390
, S
392
, S
394
, S
396
, S
398
, S
400
, S
402
, S
404
, S
406
, S
408
, S
410
). When the development color of Color (
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
386
, S
390
, S
396
, S
400
, S
406
, S
410
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 53 and 54
, in subroutine
23
where the first color, Color (
1
) is cyan, the second color, Color (
2
) (S
411
, S
421
, S
431
), the third color, Color (
3
) (S
413
, S
417
, S
423
, S
427
, S
433
, S
437
), and the fourth color, Color(
4
) (S
415
, S
419
, S
425
, S
429
, S
435
, S
439
) are successively checked and confirmed. In
FIGS. 53 and 54
, each color confirmation flow is indicated by corresponding number (No. T13 to No. T18) in Table 1. For each color, the image forming conditions are set up (S
412
, S
414
, S
416
, S
418
, S
420
, S
422
, S
424
, S
426
, S
428
, S
430
, S
432
, S
434
, S
436
, S
438
, S
440
). When the development color of Color (
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
416
, S
420
, S
426
, S
430
, S
436
, S
440
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 55 and 56
, in subroutine
24
where the first color, Color (
1
) is black, the second color, Color (
2
) (S
441
, S
451
, S
461
), the third color, Color (
3
) (S
443
, S
447
, S
453
, S
457
, S
463
, S
467
), and the fourth color, Color (
4
) (S
445
, S
449
, S
455
, S
459
, S
465
, S
469
) are successively checked and confirmed. In
FIGS. 55 and 56
, each color confirmation flow is indicated by corresponding number (No. T19 to No. T24) in Table 1. For each color, the image forming conditions are set up (S
442
, S
444
, S
446
, S
448
, S
450
, S
452
, S
454
, S
456
, S
458
, S
460
, S
462
, S
464
, S
466
, S
468
, S
470
). When the development color of Color (
4
) is confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
446
, S
450
, S
456
, S
460
, S
466
, S
470
). Here, only the fixing temperature is mentioned in the flowchart.
There are twenty-four types of development timing for performing development following the thus setup image forming conditions.
FIGS. 58
to
61
show the timing charts. CPU
34
selects one of the timing charts shown in
FIGS. 58
to
61
, based on the color order, Color (
1
) to Color (
4
) with respect to the locations DUP(
1
) to DUP(
4
) of developing units
14
a
to
14
d
. CPU
34
sets up image forming conditions based on the toner colors of developing units
14
a
to
14
d
and the color order, Color (
1
) to Color (
4
) in which image forming is performed and temporarily stores the conditions into RAM
36
. Then CPU
34
performs the image formation described below, based on the thus setup image forming conditions.
After the completion of process control, developing bias DVBP for each layer is set (S
339
). Then, j is assumed as the number indicating the sequential order of development, and j is set equal to 1 (j=1) at S
340
(FIG.
48
). Then, the image forming of the first color is carried out through subroutine
25
under the image forming conditions stored in RAM
36
(FIG.
57
).
CPU
34
sets i equal to 1 in subroutine
25
(
FIGS. 48 and 57
) at S
471
. Here, i is the number allotted for each of developing unit locations DUP(
1
) to (
4
). Then, CPU
34
searches for a DUP which allows the image formation of Color (
1
), based on the stored information in RAM
36
(S
472
). If DUP (
1
) is the wanted one, the operation goes to S
474
. If DUP (
1
) is not the one, the CPU increments i(i=i+1) at S
473
and repeats the check at S
472
. In this way, CPU
34
locates the position DUP of the developing unit having Color (
1
).
Then, the image forming begins with uniform charging of photosensitive drum
12
by charger
18
(S
474
). LSU
11
exposes photosensitive drum
12
at exposure power LDP (
1
) for a period of exposure time LDT (
1
), which are the exposure conditions, to thereby form a static latent image (S
475
). Next, development is carried out with the optimal developing bias DVB which is the modified developing bias DVBP (
1
) plus developing bias DBV (
1
), using the developing unit located at the DUP corresponding to Color (
1
) (S
476
). Then, the image is transferred to intermediate transfer element
15
with the transfer voltage set at TC(
1
) (S
477
).
When the first color component image has been formed, it is checked if j=4 (S
342
), then j=j+1 at S
343
and the operation returns to S
341
. This sequence, i.e., S
341
or subroutine
25
is repeated up to the fourth color, Color (
4
). In this way, development is carried out based on the thus determined image forming conditions. There are twenty-four types of development timing for performing development.
FIGS. 58
to
61
show the timing charts. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
344
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
Since specific setup of the image forming conditions in accordance with the locations of developing units
14
a
to
14
d
and the developing color order is the same as that in the first embodiment, the description is omitted.
(The Sixth Embodiment)
The image forming portion of the sixth embodiment has the same configuration as in the second embodiment (see FIGS.
20
and
21
), so that the detailed description is omitted. In this embodiment, as in the second embodiment, developing units
14
a
to
14
d
are arranged along the photosensitive drum
12
surface, and developing units
14
a
to
14
d
are fixed and will not move. The difference from the second embodiment resides in that the user can freely select the order of colors to be developed.
FIG. 62
is a flowchart showing the control steps in this image formation.
FIG. 63
is a flowchart showing subroutine
26
, and
FIG. 64
is a flowchart showing subroutine
27
.
FIG. 62
is a flowchart showing the control steps in this image formation. Since this flowchart is basically the same as that of the fifth embodiment shown in
FIG. 48
, the same parts are allotted with the same numerals without description. The difference from the fifth embodiment resides in the sequence of steps S
480
to S
485
. As shown in
FIG. 63
, since developing units
14
a
to
14
d
are arranged along photosensitive drum
12
, the distance (the angle of arrangement) from the charging station to the developing station of each color differs from one to the others, subroutine
26
at step S
480
in the process control sets up modified image forming conditions, taking the above fact into account and also determines the image forming conditions based on the detected result from process control sensor
19
.
First, the sequential order is set equal to 1 (I=1) at S
491
, then the image forming conditions of developing unit
14
a
located at DUP(
1
) are set up. The grid voltage GRV(
1
) of charger
18
is determined so as to charge photosensitive drum
12
uniformly (S
492
). Next, modified exposure power LDPP(L) and modified exposure time LDTP(
1
) of LSU
11
are set again(S
493
). Development is effected by developing unit
14
a
under these conditions(S
494
), then the resulting developed state is checked by process control sensor
19
(S
495
). Based on the detection result of sensor
19
, CPU
34
determines modified developing bias DVBP(
1
) (S
496
). At S
497
, it is checked whether I=4. If not, then I=I+1 (S
498
), and the operation returns to S
492
. In this way, the processing steps S
492
to S
496
are repeated until I=4, to determine grid voltages GRV(
2
) to GRV(
4
) of charger
18
, exposure power LDPP(
2
) to LDPP(
4
) of LSU
11
, exposure time LDTP(
2
) to LDTP(
4
) and modified developing bias voltages DVBP(
2
) to DVBP(
4
) of developing units
14
b
to
14
d.
The image forming conditions in the above subroutine
26
for this arrangement of developing units
14
a
to
14
d
are set up in the same manner as in the second embodiment, so the description is omitted. Development is performed under the thus set forming conditions. Here, the timing for development is the same as in
FIGS. 58
to
61
above.
In this way CPU
34
sets up image forming conditions based on the toner colors of developing units
14
a
to
14
d
and the color order, and temporarily stores the conditions into RAM
36
. Then CPU
34
performs the image formation described below, based on the thus setup image forming conditions.
First, j is assumed as the number indicating the sequential order of development, and j is set equal to 1 (j=1) at S
481
(FIG.
62
). Then, the image forming of the first color is carried out through subroutine
27
(
FIG. 64
) under the image forming conditions stored in RAM
36
.
As shown in
FIG. 64
, CPU
34
sets i equal to 1 in subroutine
27
(S
501
). Here, i is the number allotted for each of developing unit locations DUP(
1
) to (
4
). Then, CPU
34
searches for a DUP which allows the image formation of Color (
1
), based on the stored information in RAM
36
(S
502
). If DUP (
1
) is the wanted one, the operation goes to S
504
. If DUP (
1
) is not the one, the CPU increments i(i=i+1) at S
503
and repeats the check at S
502
. In this way, CPU
34
locates the position DUP of the developing unit having Color (
1
).
Then, photosensitive drum
12
is uniformly charged by charger
18
with its grid set at a grid voltage GRV(i) corresponding to the DUP(i) of the developing unit having Color (
1
) (S
504
). LSU
11
exposes photosensitive drum
12
at exposure power LDP for a period of exposure time LDT, forming a static latent image (S
505
). Here, the exposure conditions, i.e., LDP is the modified exposure power LDPP(i) plus exposure power LDP(
1
) dependent on the color order and LDT is the modified exposure time LDTP(i) plus exposure time LDT(
1
) dependent on the color order.
Next, development is carried out with the optimal developing bias DVB which is the modified developing bias DVBP (i) plus developing bias DBV (
1
) dependent on the color order, using the developing unit located at the DUP(i) corresponding to Color (
1
) (S
506
). Then, the image is transferred to intermediate transfer element
15
with the transfer voltage set at TC(
1
) (S
507
).
When the first color component image has been formed, it is checked if j=4 (S
483
(FIG.
62
)), then j=j+1 at S
484
and the operation returns to S
482
. This sequence, i.e., S
482
or subroutine
27
is repeated up to the fourth color, Color (
4
). In this way, development is carried out based on the thus determined image forming conditions. There are twenty-four types of development timing for performing development.
FIGS. 58
to
61
show the timing charts. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
485
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
Since specific setup of the image forming conditions in accordance with the locations of developing units
14
a
to
14
d
and the developing color order is the same as that in the second embodiment, the description is omitted.
(The Seventh Embodiment)
Since the image forming portion of the seventh embodiment has the same configuration as in the third embodiment (see FIG.
30
), the detailed description is omitted. In this embodiment, as in the third embodiment, developing unit holder
13
rotates about its cylindrical axis and has a rotary configuration so as to move and set each developing unit for a color to be developed to the predetermined position of photosensitive drum
12
. The toner is transferred to print paper
20
from photosensitive drum
12
. The difference from the third embodiment resides in that the user can freely select the order of colors to be developed.
FIG. 65
is a flowchart showing the control steps during image forming. When all developing units
14
a
to
14
d
are set to accommodation sockets (holders)
13
a
to
13
d
, the color information of each color information indicating means
31
is detected by color information detecting means
32
located at the associated position and the obtained information is output to CPU
34
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
of image forming portion
70
and stores color information such as process control target values, etc. of developing units
14
a
to
14
d
into RAM.
First, as the initial setup, Color (1)=yellow, Color (2)=magenta, Color (3)=cyan and Color (4)=black (S
511
). Here, the numerals (1) through (4) of Color indicate the order of development of colors. Since the user is allowed to set the order of colors to be developed, CPU
34
asks whether the order of colors to be developed should be changed (S
512
). If the setup needs to be changed, the user performs a setup change process as shown in S
513
. Colors
1
through
4
indicate any of yellow, magenta, cyan and black, and these can be set arbitrarily. CPU
34
stores the set up of the color order of development into RAM
36
.
After the order of development has been designated, developing units
14
a
to
14
d
are set to developing unit holder
13
(S
514
). The color information indicating means
31
attached to each of developing units
14
a
to
14
d
presents color information (S
515
). This color information is detected by color information detecting means
32
located at the associated position (S
516
) and the obtained information is output to CPU
34
. CPU
34
temporarily stores the color information into RAM
36
. CPU
34
, based on the color information, recognizes the colors of developing units
14
a
to
14
d
having been mounted in developing unit sockets (holders)
13
a
to
13
d
of image forming portion
10
. The mount positions of developing unit sockets (holders)
13
a
to
13
d
are called DUP(
1
) to DUP(
4
). The color information stored includes the process control target values, etc. of developing units
14
a
to
14
d
, based on which conditions for the various elements during image forming are set up, to form images of a good quality.
CPU
34
checks at steps S
517
, S
520
, S
523
, S
526
, which color is set as Color (
1
), the first color, based on the information of the developing order stored in RAM
36
. At steps S
518
, S
521
, S
524
and S
527
, developing bias voltage DBV, exposure power LDP, exposure time LDT, transfer voltage TC from photosensitive member
12
to intermediate transfer element
15
and fixing temperature TEM and the fixing speed are set up based on the first color.
If the first color, namely Color (
1
) is yellow (S
517
), the image forming conditions for each of the second to fourth colors are determined through subroutine
31
(S
519
). In a similar manner, the image forming conditions for each of the second to fourth colors are set up through subroutine
32
(S
522
) if the first color, Color (
1
) is magenta (S
520
), subroutine
33
(S
525
) if the first color, Color (
1
) is cyan (S
523
) and subroutine
34
(S
528
) if the first color, Color (
1
) is black (S
526
).
As shown in
FIGS. 66 and 67
, in subroutine
31
where the first color, Color (
1
) is yellow, the second color, Color (
2
) (S
541
, S
551
, S
561
), the third color, Color (
3
) (S
543
, S
547
, S
553
, S
557
, S
563
, S
567
), and the fourth color, Color (
4
) (S
545
, S
549
, S
555
, S
559
, S
565
, S
569
) are successively checked and confirmed. In
FIGS. 66 and 67
, each color confirmation flow is indicated by corresponding number (No. T1 to No. T6) in Table 1. For each color, the image forming conditions are set up (S
542
, S
544
, S
546
, S
548
, S
550
, S
552
, S
554
, S
556
, S
558
, S
560
, S
562
, S
564
, S
566
, S
568
, S
570
). When the conditions for the development color of Color (
4
) are confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
546
, S
550
, S
556
, S
560
, S
566
, S
570
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 68 and 69
, in subroutine
32
where the first color, Color (
1
) is magenta, the second color, Color (
2
) (S
571
, S
581
, S
591
), the third color, Color (
3
) (S
573
, S
577
, S
583
, S
587
, S
593
, S
597
), and the fourth color, Color (
4
) (S
575
, S
579
, S
585
, S
589
, S
595
, S
599
) are successively checked and confirmed. In
FIGS. 68 and 69
, each color confirmation flow is indicated by corresponding number (No. T7 to No. T12) in Table 1. For each color, the image forming conditions are set up (S
572
, S
574
, S
576
, S
578
, S
580
, S
582
, S
584
, S
586
, S
588
, S
590
, S
592
, S
594
, S
596
, S
598
, S
600
). When the conditions for the development color of Color (
4
) are confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
576
, S
580
, S
586
, S
590
, S
596
, S
600
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 70 and 71
, in subroutine
33
where the first color, Color (
1
) is cyan, the second color, Color (
2
) (S
601
, S
611
, S
621
), the third color, Color (
3
) (S
603
, S
607
, S
613
, S
617
, S
623
, S
627
), and the fourth color, Color (
4
) (S
605
, S
609
, S
615
, S
619
, S
625
, S
629
) are successively checked and confirmed. In
FIGS. 70 and 71
, each color confirmation flow is indicated by corresponding number (No. T13 to No. T18) in Table 1. For each color, the image forming conditions are set up (S
602
, S
604
, S
606
, S
608
, S
610
, S
612
, S
614
, S
616
, S
618
, S
620
, S
622
, S
624
, S
626
, S
628
, S
630
). When the conditions for the development color of Color (
4
) are confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
606
, S
610
, S
616
, S
620
, S
626
, S
630
). Here, only the fixing temperature is mentioned in the flowchart.
As shown in
FIGS. 72 and 73
, in subroutine
34
where the first color, Color (
1
) is black, the second color, Color (
2
) (S
631
, S
641
, S
651
), the third color, Color (
3
) (S
633
, S
637
, S
643
, S
647
, S
653
, S
657
), and the fourth color, Color (
4
) (S
635
, S
639
, S
645
, S
649
, S
655
, S
659
) are successively checked and confirmed. In
FIGS. 72 and 73
, each color confirmation flow is indicated by corresponding number (No. T19 to No. T24) in Table 1. For each color, the image forming conditions are set up (S
632
, S
634
, S
636
, S
638
, S
640
, S
642
, S
644
, S
646
, S
648
, S
650
, S
652
, S
654
, S
656
, S
658
, S
660
). When the conditions for the development color of Color (
4
) are confirmed, the fixing temperature TEM and fixing speed as the forming conditions are set (S
636
, S
640
, S
646
, S
650
, S
656
, S
660
). Here, only the fixing temperature is mentioned in the flowchart.
There are twenty-four types of development timing for performing development following the thus setup image forming conditions.
FIGS. 58
to
61
show the timing charts. CPU
34
selects one of the timing charts shown in
FIGS. 58
to
61
, based on the color order, Color (
1
) to Color (
4
) with respect to the locations DUP(
1
) to DUP(
4
) of developing units
14
a
to
14
d
. CPU
34
sets up image forming conditions based on the toner colors of developing units
14
a
to
14
d
and the color order, Color (
1
) to Color (
4
) in which image forming is performed and temporarily stores the conditions into RAM
36
. Then CPU
34
performs the image formation described below, based on the thus setup image forming conditions.
After the completion of process control, developing bias DVBP for each layer is set (S
529
(FIG.
65
)). Then, j is assumed as the number indicating the sequential order of development, and j is set equal to 1 (j=1) at S
530
. Then, the image forming of the first color is carried out through subroutine
35
under the image forming conditions stored in RAM
36
(FIG.
74
).
CPU
34
sets i equal to 1 in subroutine
35
(
FIG. 74
) at S
661
. Here, i is the number allotted for each of developing unit locations DUP(
1
) to (
4
). Then, CPU
34
searches for a DUP which allows the image formation of Color (
1
), based on the stored information in RAM
36
(S
662
). If DUP (
1
) is not the wanted one, the CPU increments i(i=i+1) and repeats the check at S
662
. In this way, CPU
34
locates the position DUP of the developing unit having Color (
1
).
Then, the image forming begins with uniform charging of photosensitive drum
12
by charger
18
(S
664
). LSU
11
exposes photosensitive drum
12
at exposure power LDP (
1
) for a period of exposure time LDT (
1
), which are the exposure conditions, to thereby form a static latent image (S
665
). Next, development is carried out with the optimal developing bias DVB which is the modified developing bias DVBP (
1
) plus developing bias DBV (
1
), using the developing unit located at the DUP corresponding to Color (
1
) (S
666
). Then, the image is transferred to intermediate transfer element
15
with the transfer voltage set at TC(
1
) (S
667
).
When the first color component image has been formed, it is checked if j=4 (S
532
), then j=j+1 at S
533
and the operation returns to S
661
. This sequence, i.e., S
531
or subroutine
35
(
FIG. 65
) is repeated up to the fourth color, Color (
4
). In this way, development is carried out based on the thus determined image forming conditions. There are twenty-four types of development timing for performing development.
FIGS. 58
to
61
show the timing charts. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
534
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the order opposite to the developing order.
Since specific setup of the image forming conditions in accordance with the locations of developing units
14
a
to
14
d
and the developing color order is the same as that in the third embodiment, the description is omitted.
(The Eighth Embodiment)
The image forming portion of the eighth embodiment has the same configuration as in the fourth embodiment (see FIGS.
44
and
45
), so that the detailed description is omitted. In this embodiment, as in the second embodiment, developing units
14
a
to
14
d
are arranged along the photosensitive drum
12
surface, and developing units
14
a
to
14
d
are fixed and will not move. The difference from the second embodiment resides in that the user can freely select the order of colors to be developed. The difference from the seventh embodiment is that print paper
20
is made to directly pass through and between photosensitive drum
12
and intermediate transfer element
15
so that the image is directly transferred from photosensitive drum
12
to print paper
20
. Accordingly there is no transfer member
16
.
FIG. 75
is a flowchart showing the control steps in this image formation. Since this flowchart is basically the same as that of the seventh embodiment shown in
FIG. 65
, the same parts are allotted with the same numerals without description. The difference from
FIG. 65
is the sequence of steps S
670
to S
675
. As shown in
FIG. 76
, since developing units
14
a
to
14
d
are arranged along photosensitive drum
12
, the distance (the angle of arrangement) from charger
18
to the developing station of each color differs from one to the others, subroutine
36
at step S
670
in the process control sets up modified image forming conditions, taking the above fact into account and also determines the image forming conditions based on the detected result from process control sensor
19
. Subroutine
36
is shown in detail in FIG.
76
.
First, the sequential order is set equal to 1 (I=1) at S
681
, then the image forming conditions of developing unit
14
a
located at DUP(
1
) are set up. The grid voltage GRV(
1
) of charger
18
is determined so as to charge photosensitive drum
12
uniformly (S
682
). Next, modified exposure power LDPP(
1
) and modified exposure time LDTP(
1
) of LSU
11
are set again (S
683
). Development is effected by developing unit
14
a
(S
684
) under these conditions, then the resulting developed state is checked by process control sensor
19
(S
685
). Based on the detection result of sensor
19
, CPU
34
determines modified developing bias DVBP(
1
). At S
687
, it is checked whether I=4. If not, then I=I+1 and the operation returns to S
682
. In this way, the processing steps S
682
to S
686
are repeated until I=4, to determine grid voltages GRV(
2
) to GRV(
4
) of charger
18
, optimal exposure power LDPP(
2
) to LDPP(
4
) of LSU
11
, modified exposure time LDTP(
2
) to LDTP(
4
) and modified developing bias voltages DVBP(
2
) to DVBP(
4
) of developing units
14
b
to
14
d.
The image forming conditions in the above subroutine
36
for this arrangement of the developing units are set up in the same manner as in the fourth embodiment, so the description is omitted. Development is performed under the thus set forming conditions. Here, the timing for development is the same as in
FIGS. 58
to
61
above.
In this way CPU
34
sets up image forming conditions based on the toner colors of developing units
14
a
to
14
d
and the color order, and temporarily stores the conditions into RAM
36
. Then CPU
34
performs the image formation described below, based on the thus setup image forming conditions.
First, j is assumed as the number indicating the sequential order of development, and j is set equal to 1 (j=1) at S
671
(FIG.
75
). Then, the image forming of the first color is carried out through subroutine
37
(
FIG. 64
) under the image forming conditions stored in RAM
36
.
As shown in
FIG. 77
, CPU
34
sets i equal to 1 in subroutine
37
(S
691
). Here, i is the number allotted for each of developing unit locations DUP(
1
) to (
4
). Then, CPU
34
searches for a DUP which allows the image formation of Color (
1
), based on the stored information in RAM
36
(S
692
). If DUP (
1
) is the wanted one, the operation goes to S
694
. If DUP (
1
) is not the one, the CPU increments i(i=i+l) at S
693
and repeats the check at S
692
. In this way, CPU
34
locates the position DUP of the developing unit having Color (
1
).
Then, photosensitive drum
12
is uniformly charged by charger
18
with its grid set at a grid voltage GRV(i) corresponding to the developer's position DUP(i)(S
694
). LSU
11
exposes photosensitive drum
12
at exposure power LDP for a period of exposure time LDT, forming a static latent image (S
695
). Here, the exposure conditions, i.e., LDP is the modified exposure power LDPP(i) plus exposure power LDP(
1
) dependent on the color order and LDT is the modified exposure time LDTP(i) plus exposure time LDT(
1
) dependent on the color order.
Next, development is carried out with the optimal developing bias DVB which is the modified developing bias DVBP (i) plus developing bias DBV (
1
) dependent on the color order, using the developing unit located at the DUP(i) corresponding to Color (
1
) (S
696
). Then, the image is transferred to intermediate transfer element
15
with the transfer voltage set at TC(
1
) (S
697
).
When the first color component image has been formed, it is checked if j=4 (S
673
(FIG.
75
)), then j=j+1 at S
674
and the operation returns to S
672
. This sequence, i.e., S
672
or subroutine
37
is repeated up to the fourth color, Color (
4
). In this way, development is carried out based on the thus determined image forming conditions. There are twenty-four types of development timing for performing development.
FIGS. 58
to
61
show the timing charts. When the developed image of the fourth color is completely laid on intermediate transfer element
15
, all the layers of toners are transferred at one time to print paper
20
and then the toner is fixed at fixing temperature TEM (S
675
). The multiple layers of color toners are formed on print paper
20
, from the top to the bottom, in the developing order.
Since specific setup of the image forming conditions in accordance with the locations of developing units
14
a
to
114
d
and the developing color order is the same as that in the fourth embodiment, the description is omitted.
(The Ninth Embodiment)
FIG. 78
is an overall schematic view showing the night embodiment of an image forming apparatus according to the present invention.
This image forming apparatus includes a LSU
51
, an OPC (organic photoconductor) belt
52
, an intermediate transfer belt
53
, four developing units
54
, a developing unit holder
55
, color information detecting means
56
, a CPU
57
, a CCD
58
and a storage device
59
.
Four developing units
54
store yellow, magenta, cyan and black toners, all are of an identical configuration and accommodated in developing unit holder
55
. With this configuration, all the developing units can be attached and removed in the same manner so that replacement of the developing units can be simplified. Each color information detecting means
56
detects the color of the developer held in associated developing unit
54
set in developing unit holder
55
. CPU
57
controls its data output so that the image data corresponding to the developer color will be output. Therefore, if the developing units are set in an order different from that in which the developing units were arranged previously, there is no need to re-mount and hence the image forming operation can be started instantly.
Resultantly, the operator's burden can be reduced, which leads to improvement in operativity, safety and other handling performance. Further, since the image forming apparatus can be used as soon as developing units
54
are mounted, the operating efficiency of the apparatus improves. Further, since all developing units
54
have the same configuration, it is possible to reduce the number of parts for developing unit
54
and use the same parts in common, leading to a reasonable design configuration.
The image data read from an original by CCD
58
is temporarily stored into storage device
59
by way of CPU
57
. CPU
57
, based on the image data, causes LSU
51
to illuminate OPC belt
52
. Each developing unit
54
develops its individual color and the developed image is transferred to the intermediate transfer belt. Thus, the four colors of images are developed and transferred to the intermediate transfer belt forming a multi-color image, which in turn is transferred to a sheet of print paper
60
at one time and fixed thereto.
In the above configuration, the color information of the developer stored in each developing unit is automatically read by the apparatus side so as to eliminate the operator's necessity to identify the color of each developing unit. However, it is possible to provide a simple configuration having no color information indicating means and no color information detecting means, in which the operator should input the relationship between colors of developing units
54
and the positions of the image forming portions through the control panel or the like.
By this configuration, the operator's burden during replacement of the developing units can be reduced, and hence hazards and accidents due to erroneous insertion and damage to the parts can be prevented, which leads to improving the apparatus in operativity, handling performance, safety and the like.
In the image forming apparatus shown in
FIG. 79
, among the four developing units holding the developers of yellow, magenta, cyan and black colors, only developing unit
54
a
of black, which consumes the greatest amount of toner, has a different outlook configuration from that of the others. In this way, enlargement of a holder
55
for the black developing unit can reduce the supply frequency of the black developer.
Also in this configuration, when developing units of other three colors are formed with an identical configuration and all the developing units inclusive of black one have an identical configuration of an engaging structure between holder
55
and developing unit
54
, the same effects as above can be obtained even if one of the developing units has a different outlook.
The image forming apparatus shown in
FIG. 80
adopts a different configuration for detecting and confirming color information of developing unit from that in the image forming apparatus in
FIGS. 78 and 79
.
In this case, when replacement of the developing units is completed, CPU
57
drives the first to fourth developing units
54
so as to form a patch of image of a predetermined shape on the OPC belt (photosensitive support) and read it by a patch image reading means (density sensor) arranged at a predetermined position to thereby detect the color. This reading means is configured of a photosensor, which discriminates the colors based on the difference in the amount of light reflection.
Since this configuration permits elimination of the color information indicating means on the developing unit side, it is possible to reduce the number of components and simply the apparatus configuration. Further, since the patch of image is once transferred to the conveyance and transfer belt etc., it is possible to discriminate the colors of all developing units with a common single sensor. Accordingly, the number of sensors on the apparatus side can be cut down, enabling further reduction of parts in number and further simplification of the apparatus configuration.
The description of the embodiments up to here has been described referring to the apparatus in which a single photosensitive element such as a photosensitive drum or photoconductive belt is used in common by a multiple number of developing units. However, the invention can be applied to an image forming apparatus in which each developing unit has its own photosensitive element. The control means for such an apparatus will be described next.
(The Tenth Embodiment)
FIG. 81
is an illustrative view sectionally showing the overall configuration of a color image forming apparatus
71
.
FIG. 82
is a block diagram showing a control system of the color image forming apparatus.
Color image forming apparatus
71
includes: a central processing unit (CPU) governing the whole apparatus control; an imaging element CCD which photoelectrically converts the data picked up by an unillustrated image reader; first to fourth laser scanner units LSU for individual colors as the exposing means of after mentioned image forming portions; image forming portions F
1
to F
4
for individual colors; a storage device
72
for storing the information of the developing units in image forming portions F
1
to F
4
; a conveyance belt
73
arranged below image forming portions F
1
to F
4
for conveying the paper; color information detecting means
74
a
to
74
d
for detecting identification marks
75
c
which give the information of developing units
75
set in image forming portions F
1
to F
4
and a fixing roller
78
as a heat roller disposed opposing the downstream side of conveyance belt
73
.
Each of image forming portions F
1
to F
4
for individual colors includes a developing unit
75
which holds an associated color of developer and allows itself to be drawn out from apparatus body
71
; a guide
76
; and a photosensitive drum
77
.
All the image forming portions F
1
to F
4
have the same configuration except those relating the color of the developer (also referred to as toner). In this embodiment, negatively charged toner is used as the developer. However, positively charged toner also may be used.
Developing unit
75
includes: a developing container
75
a
for storing the developer; a developing roller
75
b
arranged in the lower part of developing container
75
a
and bears the developer thereon so as to convey the developer to photosensitive drum
77
; an identification mark
75
c
for discrimination of the color of the developer being stored in developing container
75
a.
Developing container
75
a
holds yellow, magenta, cyan or black developer and supports developing roller
75
b
in its lower part so as to be rotatable.
Developing roller
75
b
is a conductive elastic roller made up of conductive urethane and bears a developer layer thereon and rotates whilst bringing the developing layer into contact with photosensitive drum
77
. Developing roller has a developing bias voltage of e.g., −450 V applied via an stainless shaft from an unillustrated bias voltage source.
Identification mark
75
c
as the color information indicating means is formed at a predetermined position of a bar code of color information or a mark directly representing a color. This color information indicating means may be a transparent window for allowing the developer in developing unit
75
to be seen.
Identification mark
75
c
is arranged in the developing unit at a position opposing color information detecting means
74
a
to
74
d
for detecting and identifying the color information so as to be read thereby when developing unit
75
is set into guide
76
and mounted in place.
Color information detecting means
74
a
to
74
d
is a bar code reader for reading bar code information when identification mark
75
c
is of a bar code while it may be a photosensor for identifying the color by the amount of light reflection when the identification mark is of a window for allowing the color of the developer in the developing unit to be seen or of a color mark.
Guide
76
is a holding element which allows developing unit
75
to be inserted or pulled out with respect to apparatus
71
.
Therefore, for replacement of a developing unit
75
, the operator may and should remove the developing unit
75
of a color in the same fashion and attach the fresh developing unit
75
of a color in the same fashion.
Negatively charged photosensitive drum
77
is formed with a conductive substrate and its surface is charged at a voltage of −550 V, for example. During image forming, photosensitive drum
77
is illuminated by laser scanner unit LSU, so a static latent image in accordance with the image data is formed on the drum surface. This static latent image is developed with the toner of developing roller
75
b
by virtue of the potential difference between developing roller
75
b
and photosensitive drum
77
. The thus formed toner image is transferred to the paper which is being conveyed by conveyance and transfer belt
73
.
Next, the operation of color image developing unit
1
will be described.
When all developing units
75
are set to associated guides
76
, color information detecting means
74
a
to
74
d
detect the color information of identification marks
75
c
as the color information indicating means and output it to the CPU.
The CPU, based on the color information, recognizes the colors of developing units
75
having been mounted in guides
76
of image forming portions F
1
to F
4
and stores the color information of developing units
75
being mounted in image forming portions F
1
to F
4
into storage device
72
.
When an image forming operation is instructed to start via an unillustrated control means such as a control panel, keyboard or the like, the CPU outputs color components of image data which have been generated by subjecting the image data output from the original reader such as CCD etc., to the predetermined image process through an unillustrated image processor, to the first to fourth laser scanner units LSU of image forming portions F
1
to F
4
of associated colors.
Each photosensitive drum
77
in the figure is illuminated with the laser beam output from each scanner unit LSU and followed by the developing stage.
In the developing stage, development and transfer is performed from the upstream side with respect to the advancing direction of conveyance and transfer belt
73
.
As is understood from the above, the order of insertion of developing units
75
into apparatus body
71
determines the order of transfer and superimposition of the toner layers. That is, the color toner of the developing unit
75
located on the most downstream side in the transfer and superimposition stage adheres to the topmost surface of the paper, which is most affected by heat from the heat roller surface of fixing unit
78
. Resultantly, changing the order of insertion of developing units
75
, or the order of superimposition of the color toners will cause variations in hue in the resulting color print image.
To deal with this situation, in the present embodiment, the amount of toner adherence of each toner is controlled based on the patterns of arrangement of color developing units
75
in image forming portions F
1
to F
4
.
FIG. 83
shows the orders of superimposition of color toners when red(R), green(G) and blue(B) are reproduced in the cases where yellow(Y), magenta(M), cyan(C) and black(B) developing containers
75
a
are set in different orders P
1
to P
6
and also shows the amounts of superimposed color toners per unit area depending upon the order of arrangement of developing containers
75
a.
FIG. 84
shows the amounts of superimposed color toners classed into three grades Nos.1 to 3 when yellow(Y), magenta(M), cyan(C) and black(B) developing containers
75
a
are set in different orders P
1
to P
6
. Here, No.1 represents the normal amount of adherence, No.2 represents the second to the least amount of adherence and No.3 represents the least amount of adherence.
FIG. 85
shows charts showing developing bias control curves Nos. 1 to 3 for each of yellow(Y), magenta(M), cyan(C) and black(B) developing containers
75
a
to realize the amounts of adherence Nos.1 to 3 shown in
FIG. 84
, where the axis of abscissa represents the reflected image density value defining the image density and the axis of ordinate represents the controlled developing bias (−V) applied to developing roller
75
b
. Based on developing bias control curves Nos.1 to 3 in these charts, the developing bias voltage for each case is determined, and the CPU controls a developing bias driver
80
(
FIG. 82
) so as to regulate the developing bias voltages applied to developing rollers
75
b
of colors.
The reflected image density information can be determined by detecting the reflection density of each color toner image, on the associated photosensitive drum
77
surface after development, or on the paper (print medium) surface or conveyance and transfer belt
73
surface after development and transfer.
FIG. 86
is a chart showing the change in brilliantness of individual colors, red(R), green(G) and blue(B) between where each developing bias is not controlled and where it is controlled in association with the mounted orders P
1
to P
6
of developing containers
75
a.
The desired developing bias voltage control curves are selected as shown below. The arrangement of developing units
75
are recognized based on the signals output from developing unit color information detecting means
74
a
to
74
d
shown in
FIG. 81
or
74
in FIG.
82
. The resultant recognition is stored in storage device
72
. The desired developing bias voltage control curves are selected on the basis of the knowledge of the arrangement of developing units
75
stored in storage device
72
.
Determination of the developing bias voltages for color toner development is carried out beforehand when the machine is booted. That is, the reflected image density of each color toner image after development or after transfer is detected by a reflection density information detecting means
81
(FIG.
82
), and based on the reflection density information and the selected control curve as above, the developing bias during development of each color toner is determined.
Developing bias driver
80
performs output control so as to apply the determined developing bias voltages to associated developing units
75
at appropriate processing timings. So, the amounts of adherence of individual toners shown in
FIG. 83
are effected, thus making it is possible to provide brilliant color reproducibility as shown in
FIG. 86
using existing apparatus body
71
with image forming processes, which are not remarkably modified.
Specifically, when developing containers
75
a
are set in the P
1
order or YMCK from the upstream side, the amounts of adherence of magenta(M) and cyan(C) should be set to be fewer than that of yellow(Y). In this case, the amounts of cyan(C) and magenta(M) should be adjusted at grade No.2 while the amounts of yellow(Y) and black(K) should be adjusted at grade NO.1. So, the associated control developing bias voltages are applied to corresponding developing rollers
75
b
under the control of CPU and developing bias driver
80
, to thereby effect development of individual colors.
Similarly, when developing containers
75
a
are set in the P
2
order or YCMK from the upstream side, the amounts of adherence should be increased in the order of magenta(M), cyan(C) and yellow(Y). In this case, the amount of cyan(C) should be adjusted at grade No.2, the amount of magenta(M) should be adjusted at grade No.3, and the amounts of yellow(Y) and black(K) should be adjusted at grade NO.1. So, the associated control developing bias voltages are applied to corresponding developing rollers
75
b
under the same control, to thereby effect development of individual colors.
Further, when developing containers
75
a
are set in the P
3
order or MYCK from the upstream side, the amount of adherence of cyan(C) should be set to be fewer than that of magenta(M) and yellow(Y). In this case, the amount of cyan(C) should be adjusted at grade No.2, the amounts of magenta(M), yellow(Y) and black(K) should be adjusted at grade NO.1. So, the associated control developing bias voltages are applied to corresponding developing rollers
75
b
under the same control, to thereby effect development of individual colors.
When developing containers
75
a
are set in the P
4
order or MCYK from the upstream side, the amounts of adherence of magenta(M), cyan(C) and yellow(Y) should be adjusted to be equal to each other. In this case, the amounts of adherence of all the colors should be adjusted at grade No.1. So, the associated control developing bias voltages are applied to corresponding developing rollers
75
b
under the same control, to thereby effect development of individual colors.
Next, when developing containers
75
a
are set in the P
5
order or CMYK from the upstream side, the amount of adherence of magenta(M) should be set to be fewer than that of cyan(C) and yellow(Y). In this case, the amount of adherence of magenta(M) should be adjusted at grade No.2 while the amounts of cyan(C), yellow(Y) and black(K) should be adjusted at grade No.1. So, the associated control developing bias voltages are applied to corresponding developing rollers
75
b
under the same control, to thereby effect development of individual colors.
Finally, when developing containers
75
a
are set in the P
6
order or CYMK from the upstream side, the amount of adherence of magenta(M) should be set to be fewer than that of cyan(C) and yellow(Y). In this case, the amount of adherence of magenta(M) should be adjusted at grade No.2 while the amounts of cyan(C), yellow(Y) and black(K) should be adjusted at grade No.1. So, the associated control developing bias voltages are applied from developing bias driver
10
to corresponding developing rollers
75
b
under the same control, to thereby effect development of individual colors.
Referring next to
FIGS. 82
,
87
and
88
, another configuration will be described, which can provide better color image quality even if color developing units
75
present insufficient developing functions and if it is difficult to make up for the deficiency by regulating the developing bias voltages to control the amounts of adherence of the color toners appropriately. That is, this configuration provides better color image quality by changing the set temperature of the heat roller of fixing unit
78
.
FIG. 87
shows charts presenting reproducible density curves for halftone images of individual colors with the developing bias voltage set at −400 V and −300 V, wherein the axis of abscissa represents image input data and the axis ordinate represents printed image density (I.D).
In a typical dual component developing system, development performance is usually tried to be controlled by regulating the developing bias voltage. However, the developing bias regulation will change only the saturation density as shown in
FIG. 87
, causing imbalance in reproducing halftones. This causes deviation from the originally intended halftone characteristics, presenting unpreferred color image quality.
This halftone imbalance occurs because the electric field becomes concentrated at the image periphery or edged of a static latent image of dots due to electric field effect therearound, whereby the strong electric field attracts more toner during development.
In contrast, there is no concentration of electric field around the image periphery, in the saturation density range, so that development in proportion to the developing bias voltage will be obtained.
In order to solve the above problem, whilst development performance of the developing units is controlled by regulating the developing bias voltages, the setup temperature of the fixing roller is changed between plural levels, e.g., High and Low levels, dependent on the mounted orders P
1
to P
6
of developing containers
75
a
, as shown in FIG.
88
. Specifically, when the developing containers are mounted in the P
4
order, the fixing temperature of the fixing heater driver (designated at
82
in
FIG. 82
) of fixing unit
78
is set at the Low-level, whereas the fixing temperature of fixing heater driver
82
is set at the High level when the developing containers are mounted in any of the P
1
, P
2
, P
3
, P
5
and P
6
orders.
As a result, a good color image reproducibility was obtained throughout the entire halftone range, without degradation of the saturation density as seen in FIG.
87
.
Since this fixing temperature adjustment is effected only for a particular combination of developer colors as shown in
FIG. 88
, this configuration will not consume any unnecessary energy. It is also possible to configure a system in which the operator will be recommended to change the arrangement of the developing units into the optimal order by displaying it on a display device
83
.
In accordance with the first feature of the present invention, the image forming conditions can be set up in conformity with the developing order of the developing units and the colors of the developers held in the developing units. Therefore, it is possible to provide an image forming apparatus which can reduce the operator's burden during replacement of the developing units and leads to improvement in operativity, handling performance, safety and other performances. Further, since the image forming operation can be started as soon as the replacement is completed, the operating efficiency of the whole apparatus can also be improved.
In accordance with the second feature of the present invention, where each movable developing unit develops the static latent image support at the fixed position, suitable image forming conditions are set up in accordance with the order of color development, designated beforehand. Therefore, the operator etc., can determine the order of color development, and this configuration can also provide uniform stable images even when the developing units are set at arbitrary holding positions.
In accordance with the third feature of the present invention, the developing bias voltage for each color of developer is set to be higher in the order in which the developers are to be transferred later, so that the amount of each developer to be transferred to the recording medium will be equal to the others. Therefore, it is possible to prevent lowering of reproducibility in hue due to reduction of the transfer efficiency of the final color of the multi-color transfer, and hence it is possible to provide uniform stable images even if the developing units are set at arbitrary positions.
In accordance with the fourth feature of the present invention, the exposure power for the developers which are transferred later is set to be higher than that for the developers which are transferred earlier so that the amount of each developer to be transferred to the recording medium will be equal to the others. Therefore, it is possible to prevent lowering of reproducibility in hue due to reduction of the transfer efficiency of the final color of the multi-color transfer, and hence it is possible to provide uniform stable images even if the developing units are set at arbitrary positions.
In accordance with the fifth feature of the present invention, the exposure time for the developers which are transferred later is set to be longer than that for the developers which are transferred earlier so that the amount of each developer to be transferred to the recording medium will be equal to the others. Therefore, it is possible to prevent lowering of reproducibility in hue due to reduction of the transfer efficiency of the final color of the multi-color transfer, and hence it is possible to provide uniform stable images even if the developing units are set at arbitrary positions.
In accordance with the sixth feature of the present invention, since the transfer output voltage for the black developer is set to be lower than that for the chromatic color developers, this control enables black printing, which has a lower optimal transfer voltage than that of the chromatic color toners, to present uniform and stable images, and even if the developing units are arranged arbitrarily, it is possible to provide uniform and stable images.
In accordance with the seventh feature of the present invention, upon fixing, if a low chromatic color developer is located on the recording medium in the upper layer than a high chromatic color developer is, the fixing temperature is set to be higher. This control enhances the chroma and broadens the range of hues.
In accordance with the eighth feature of the present invention, upon fixing, if a low chromatic color developer is located on the recording medium in the upper layer than a high chromatic color developer is, the speed of fixing is set to be lower. This control enhances the chroma and broadens the range of hues.
In accordance with the ninth feature of the present invention, the voltage applied to the charger is varied dependent on each developing unit so that the static latent image support will have a constant surface potential at its developing position. Therefore, even when the position of each developing unit relative to the charger for charging the static latent image support differs from that of the others, time-dependent attenuation of the surface potential on the static latent image support due to discharge can be compensated, thus making it possible to eliminate edge effects, rear end voids, fogging and other deficiencies.
In accordance with the tenth feature of the present invention, the exposure power is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at its developing position. Therefore, even when the position of each developing unit relative to the exposing device differs from that of the others, time-dependent attenuation of the surf ace potential after exposure on the static latent image support due to influence of the charge-transfer speed in the static latent image support can be compensated, thus making it possible to eliminate density failure, low reproducibility in hue and other deficiencies.
In accordance with the eleventh feature of the present invention, the exposure time is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at its developing position. Therefore, even when the position of each developing unit relative to the exposing device differs from that of the others, time-dependent attenuation of the surface potential after exposure on the static latent image support due to influence of the charge-transfer speed in the static latent image support can be compensated, thus making it possible to eliminate density failure, low reproducibility in hue and other deficiencies.
In accordance with the twelfth and thirteenth features of the present invention, it is possible to provide an image developing device which can minimize deviation of hues in the final multi-color printed image regardless of the order of arrangement of the developing units.
In accordance with the fourteenth feature of the present invention, it is possible to provide an image developing device which can provide better color image quality even if the color developing units present insufficient developing functions and if it is difficult to make up for the deficiency by regulating the developing bias voltages to control the a mounts of adherence of the color toners appropriately.
In accordance with the fifteenth feature of the present invention, since all the developing units are of an identical configuration, the developer units can be used in common regardless of the developer colors. As a result, it is possible to reduce the number of parts of the developing units and the image forming apparatus and use the same parts in common, leading to a reasonable design configuration.
In accordance with the sixteenth feature of the present invention, all the developing units have an identical engaging structure and the developing unit holding a developer which is consumed most is designed to be larger in size. Therefore, the frequency of supply of the developer which is consumed most can be reduced, thus making it possible to improve the maintenance performance, though the number of parts increases as compared to the configuration where all the developing units are identical.
In accordance with the seventeenth and nineteenth features of the present invention, the color of the developer stored in the developer storage portion of each developing unit is automatically recognized by the color information detection portion, and the controller performs control based on the recognition. Therefore, there is no need for the operator to check the color of each developing unit being mounted when each developing unit is set to the image forming apparatus.
As a result, since there is no need to check the color of each developing unit, the operator's burden can be reduced, and hence the operativity and safety are improved. Also, the image forming apparatus can be used as soon as the developing units are attached, so that the operating efficiency of the apparatus improves.
In accordance with the eighteenth feature of the present invention, a patch image is formed on the static latent image support using the developer held in each developing unit and the color information detecting portion detects the amount of light reflected on the patch image so as to recognize the color of the developer held in each developing unit. Therefore, no color information indicator is needed on the developer side, hence it is possible to reduce the number of parts and simplify the apparatus configuration.
In accordance with the twentieth and twenty-first features of the present invention, it is possible to provide an image developing device which can minimize deviation of hues in the final multi-color printed image, regardless of the order of arrangement of the developing units.
In accordance with the twenty-second feature of the present invention, it is possible to provide an image developing device which can provide better color image quality even if the color developing units present insufficient developing functions and if it is difficult to make up for the deficiency by regulating the developing bias voltages to control the amounts of adherence of the color toners appropriately.
Claims
- 1. An image forming apparatus comprisinga static latent image support, a charging device for charging the surface of the static latent image support, an exposing device for forming a static latent image on the static latent image support, and a plurality of developing units, each developing the formed static latent image with a developer held therein to produce a visual image, wherein the developed images are transferred and superimposed one over another to a recording medium and fixed thereto, the image forming apparatus further comprising: a developing unit holding portion having as many holders for accommodating the developing units and allowing the developing units to be detachably attached and set in an arbitrary order; and a controller for regulating the image forming conditions of each developer under which image is formed, depending on the order of development determined by the arrangement in which the developing units are set in the developing unit holding portion and depending on the colors of the developers held in the developing units.
- 2. The image forming apparatus according to claim 1, wherein the controller arbitrarily sets up the order of development of the plurality of developing units, when the colors of developers are designated.
- 3. The image forming apparatus according to claim 1 or 2, wherein, upon the control of the image forming conditions by the controller, the developing bias voltage for each color of developer is set to be higher in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
- 4. The image forming apparatus according to claim 1 or 2, wherein, upon the control of the image forming conditions by the controller, the exposure power of the exposing device for each color of developer is set to be higher in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
- 5. The image forming apparatus according to claim 1 or 2, wherein, upon the control of the image forming conditions by the controller, the exposure time of the exposing device for each color of developer is set to be longer in the order in which the developers are to be located closer to the top surface, so that the amount of each developer per unit area to be transferred to the recording medium will be equal to the others.
- 6. The image forming apparatus according to claim 1 or 2, wherein the controller controls the image forming conditions in such a manner that, when the developed images are transferred from the static latent image support, the transfer output voltage for the black developer is set to be lower than that for the chromatic color developers.
- 7. The image forming apparatus according to claim 1 or 2, wherein the controller controls the image forming conditions in such a manner that, when, upon fixing, any low chromatic color developer is located in a layer higher than a high chromatic color developer on the recording medium, the fixing temperature is set to be higher.
- 8. The image forming apparatus according to claim 1 or 2, wherein the controller controls the image forming conditions in such a manner that, when, upon fixing, any low chromatic color developer is located in a layer higher than a high chromatic color developer on the recording medium, the speed of fixing is set to be lower.
- 9. The image forming apparatus according to claim 1 or 2, wherein the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the voltage applied to the charger is varied dependent on each developing unit so that the static latent image support will have a constant surface potential at the developing position of the associated developing unit.
- 10. The image forming apparatus according to claim 1 or 2, wherein the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the exposure power of the exposing device is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at the developing position of the associated developing unit.
- 11. The image forming apparatus according to claim 1 or 2, wherein the developing units are arranged at fixed positions around the static latent image support, and upon the control of the image forming conditions by the controller, the exposure time of the exposing device is varied dependent on the position of each developing unit so that the static latent image support will have a constant surface potential after exposure at the developing position of the associated developing unit.
- 12. The image forming apparatus according to claim 1 or 2, wherein the controller controls the image forming conditions so that the amount of developer per unit area to be supplied for development by each developing unit is controlled to modify dependent upon a predetermined developer amount of the developing unit or a developer amount based on the predetermined rule.
- 13. The image forming apparatus according to claim 12, wherein the modification control is carried out by controlling the developing bias voltage of each developing unit.
- 14. The image forming apparatus according to claim 12, further comprising a fixing unit for fixing the multi-color image formed on the recording medium to the recording medium by heating, wherein the fixing temperature of the fixing unit is controlled to modify based on the order of development.
- 15. The image forming apparatus according to claim 1 or 2, wherein all the developing units are of an identical configuration.
- 16. The image forming apparatus according to claim 1 or 2, wherein all the developing units are accommodated in, and engaged with, the developer holder, and of all the developing units the developing unit from which a greatest amount of developer is used is designed to be larger in size than the developing units of other developers, but the larger one also has the same engaging structure as that of the others.
- 17. The image forming apparatus according to claim 1 or 2, further comprising color information detecting portion for detecting color information of the developer colors, wherein the controller determines the colors of the developers held in developing units based on the detected result from the color detecting portion.
- 18. The image forming apparatus according to claim 17, wherein a patch image is formed on the static latent image support using the developer held in each developing unit and the color information detecting portion detects the amount of light reflected on the patch image so as to recognize the color of the developer held in each developing unit.
- 19. The image forming apparatus according to claim 1 or 2, wherein each developing units has a color information indicator presenting the color information of the developer held therein; the apparatus main body includes color information detectors for detecting the color information presented by the color information indicators; and the controller determines the colors of the developers held in developing units based on the detected result from the color information detectors.
- 20. An image forming apparatus comprising:a plurality of image forming portions provided for different colors, each having a static latent image support, an exposing portion for forming a static latent image on the static latent image support and a developing unit for developing the formed static latent image into a visual image with a developer held therein; a developing unit holder which permits the plurality of developing units in the image forming portions to be attached and removed with respect to the apparatus main body and also permits each developing unit to be accommodated and arranged into any holding position; a developing unit arrangement detecting portion for detecting the order of arrangement of the developing units set in the holding positions; and a developer amount controller which controls the amount of developer per unit area to be supplied for development by each developing unit so as to adjust it to the predetermined amount of developer for the associated developing unit or based on the predetermined rule.
- 21. The image forming apparatus according to claim 20, wherein the developer amount controller comprises a developing bias controller for controlling the developing bias voltage of each developing unit.
- 22. The image forming apparatus according to claim 20 or 21, further comprising a fixing unit for fixing the developer image formed on the recording medium to the recording medium by heating, wherein the fixing temperature of the fixing unit is modified based on the order of arrangement of the developing units detected by the developer unit arrangement detecting portion.
Priority Claims (3)
Number |
Date |
Country |
Kind |
11-231983 |
Aug 1999 |
JP |
|
11-270891 |
Sep 1999 |
JP |
|
12-163210 |
May 2000 |
JP |
|
US Referenced Citations (4)
Foreign Referenced Citations (1)
Number |
Date |
Country |
6258910 |
Sep 1994 |
JP |