The present invention relates to an image forming apparatus that forms an image on a sheet.
There has hitherto been proposed an image forming apparatus in which a sheet conveyance apparatus as a drawer unit can be pulled out from an apparatus body (see Japanese Patent Application Laid-Open Publication No. 2018-005182). For example, in a state in which a sheet straddles the sheet conveyance apparatus and a reversing portion of an apparatus body, there is a possibility that the sheet pulled out from the apparatus body by the sheet conveyance apparatus may be broken and the apparatus may be damaged. Therefore, this image forming apparatus is provided with a lock unit that sets a front door in a locked state when the sheet is in a state of straddling between the sheet conveyance apparatus and the reversing portion. Further, the front door is provided with a lock display for displaying the locked state of the front door when the front door is locked by the lock unit.
However, in the image forming apparatus described in Japanese Patent Application Laid-Open Publication No. 2018-005182, since the lock display is provided on the front door, it is difficult to understand a processing procedure for a jammed sheet. For example, in a state in which a sheet straddles between the sheet conveyance apparatus and the reversing portion, a key mark is lighted by an LED in the lock display. Even when a user views the lighted lock display on the front door, it is difficult for the user to recognize from which part of the image forming apparatus the jam handling should be performed, and there is a problem in the jam handling performance.
According to an aspect of the present invention, an image forming apparatus configured to form an image on a sheet includes an apparatus body, a drawer unit configured to be pulled out from the apparatus body, a cover provided to be openable and closable on the apparatus body, the cover being movable to a closed position where the cover covers the drawer unit attached to the apparatus body and an open position where the drawer unit is exposed so as to be pulled out from the apparatus body, a restricting portion configured to transit to a restricted state in which the drawer unit is restricted from being pulled out from the apparatus body and an allowable state in which the drawer unit is allowed to be pulled out from the apparatus body, and a display portion provided in the drawer unit and configured to display a state of the restricting portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A printer 1 as an image forming apparatus according to the present embodiment is an electrophotographic laser beam printer. As illustrated in
When an image forming command is output to the printer 1, an image forming process by the image forming unit 1C is started based on image information input from an external computer or the like connected to the printer 1. The image forming unit 1C includes four exposing units 13Y, 13M, 13C, and 13K, and four process cartridges 10Y, 10M, 10C, and 10K that form images of four colors of yellow (Y), magenta (M), cyan (C), and black (K). Note that the four process cartridges 10Y, 10M, 10C, and 10K have the same configuration except that colors of images to be formed are different, only the image forming process of the process cartridge 10Y will be described, and the description of the process cartridges 10M, 10C, and 10K will be omitted.
The exposing unit 13Y irradiates a photosensitive drum 11Y of the process cartridge 10Y with laser light on the basis of the input image information. In this case, the photosensitive drum 11Y is charged in advance by a charger 12Y, and an electrostatic latent image is formed on the photosensitive drum 11Y by irradiating the photosensitive drum 11Y with the laser light. Thereafter, the electrostatic latent image is developed by a developing unit 14Y, and a toner image of yellow (Y) is formed on the photosensitive drum 11Y. Toner remaining on the photosensitive drum 11Y after the toner image is transferred to the intermediate transfer belt 31 is collected by a cleaner 15Y.
Similarly, toner images of magenta (M), cyan (C), and black (K) are also formed on photosensitive drums 11M, 11C, and 11K of the process cartridges 10M, 10C, and 10K, respectively. The toner image of each color formed on each photosensitive drum is transferred to the intermediate transfer belt 31 by primary transfer rollers 35Y, 35M, 35C, and 35K, and is conveyed to a secondary transfer inner roller 32 by the rotating intermediate transfer belt 31. The image forming process is performed on each color at the timing of superimposing the toner image on the upstream toner image primarily transferred onto the intermediate transfer belt 31. The intermediate transfer belt 31 is stretched by a driving roller 33, a tension roller 34, and the secondary transfer inner roller 32, and rotates in the direction of arrow B.
In parallel with the above-described image forming process, a sheet P is fed from the cassette feeding unit 1B or the manual feeding unit 64. The cassette feeding unit 1B includes a plurality of cassettes 61, 62, and 63 (three cassettes in the present embodiment), and sheets P are fed from these cassettes 61, 62, and 63 by pickup rollers 61a, 62a, and 63a, respectively. The manual feeding unit 64 includes a manual feed tray 64b rotatably supported, and a sheet P stacked on the manual feed tray 64b is fed by a pickup roller 64a
The skews of the sheets P fed from the pickup rollers 61a, 62a, 63a, and 64a are corrected by a conveyance roller pair 120, a registration roller pair 110, and the like. Predetermined pressure and electrostatic bias are applied to the first surface of a sheet P conveyed by the registration roller pair 110 in a transfer nip 1E as a transfer portion formed by the secondary transfer inner roller 32 and a secondary transfer outer roller 41. As a result, a full-color toner image on the intermediate transfer belt 31 is transferred to the first surface of the sheet P. Residual toner remaining on the intermediate transfer belt 31 is collected by a cleaner 36.
The sheet P to which the toner image has been transferred is conveyed to a fixing unit 5 by an air suction belt 42, and predetermined pressure and heat are applied to melt and fix the toner image. The sheet P that has passed through the fixing unit 5 is conveyed by a fixing conveyance roller pair 52 to a discharge conveyance path 82 in a case where the sheet P is discharged as it is onto a sheet discharge tray 66, and to a reverse guide path 83 in a case where images are formed on both sides of the sheet P.
A guide member 81 is rotatably provided at a branch portion between the discharge conveyance path 82 and the reverse guide path 83. The guide member 81 switches between the paths according to a discharge mode in which the sheet P is discharged onto the sheet discharge tray 66, a reverse discharge mode in which the sheet P is reversed and discharged, or a re-conveyance mode in which the sheet P is conveyed again to the image forming unit 1C. By switching between the paths by the guide member 81, the sheet is guided to the discharge conveyance path 82 or the reverse guide path 83 according to the set mode.
For example, in the discharge mode, the guide member 81 rotates downward and moves to a discharge position where the sheet is guided to be discharged. As a result, the sheet P conveyed by the fixing conveyance roller pair 52 is conveyed to the discharge conveyance path 82 along the upper surface of the guide member 81, and is discharged to the sheet discharge tray 66 by a sheet discharge roller pair 77.
In the re-conveyance mode, the guide member 81 rotates upward and moves to a retracted position where the sheet is guided to the reverse guide path 83. As a result, the sheet P conveyed by the fixing conveyance roller pair 52 is guided to the reverse guide path 83 along the lower surface of the guide member 81, and is drawn into a switchback path 84 by a first reverse conveyance roller pair 79. Then, the leading and trailing edges and the front and back sides of the sheet P are switched by a switchback operation of normally and reversely rotating a second reverse conveyance roller pair 86, and the sheet P is conveyed to a duplex conveyance path 85. Thereafter, the sheet P conveyed to the duplex conveyance path 85 is sent to the transfer nip 1E. A duplex conveyance unit 1D includes the reverse guide path 83, the switchback path 84, the duplex conveyance path 85, the first reverse conveyance roller pair 79, the second reverse conveyance roller pair 86, and other conveyance roller pairs. The subsequent image forming process for the back surface (second surface) is similar to the above-described image forming process for the front surface (first surface).
Also in the reverse discharge mode, the guide member 81 rotates upward and moves to the retracted position. As a result, the sheet P is conveyed to the reverse guide path 83 by the fixing conveyance roller pair 52, and is drawn into the switchback path 84 by the first reverse conveyance roller pair 79. Then, the leading and trailing edges of the sheet Pare switched by a switchback operation of normally and reversely rotating the first reverse conveyance roller pair 79, and the sheet P is conveyed to a reverse conveyance path 89. Thereafter, the sheet P is conveyed to the sheet discharge roller pair 77 by a reverse conveyance roller pair 78 provided in the reverse conveyance path 89, and is discharged to the sheet discharge tray 66 by the sheet discharge roller pair 77.
The printer 1 according to the present embodiment includes an apparatus body 1A and a drawer unit 160 that can be pulled out from the apparatus body 1A. The cassettes 61, 62, and 63 are also configured to be able to be pulled out from the apparatus body 1A. The drawer unit 160 is located in a region surrounded by a broken line in
Configurations of Front Door and Drawer Unit
Next, configurations of the front door 150 and the drawer unit 160 of the printer 1 will be described with reference to
As illustrated in
The jam handling knob 162 as a conveyance operation portion is drivingly connected to conveyance roller pairs 91 and 92 of the duplex conveyance unit 1D illustrated in
As illustrated in
The handle 161 is configured to be rotatable to a locked position illustrated in
As illustrated in
On the other hand, when the handle 161 is rotated from the locked position in the direction of arrow R1 (see
The lock unit 180 as a restricting portion includes a handle lock plate 181, a solenoid 182, and a tension spring 183. The handle lock plate 181 as a restricting member is rotatably supported by the front stay 190 about a rotation shaft 181a at an allowable position illustrated in
The handle lock plate 181 does not interfere with the movement trajectory of the lock shaft 184 at the allowable position when the handle 161 is rotated between the locked position and the unlocked position. In other words, the handle lock plate 181 allows the movement of the handle 161 from the locked position to the unlocked position at the allowable position. Further, the handle lock plate 181 overlaps the movement trajectory at the restricted position. That is, the handle lock plate 181 interferes with the lock shaft 184 at the restricted position when the handle 161 rotates from the locked position to the unlocked position. As a result, the rotation of the handle 161 from the locked position to the unlocked position is restricted.
When the handle 161 is located at the locked position, the lock shaft 184 is separated from the handle lock plate 181 located at the restricted position with a slight gap. This is because the handle lock plate 181 moves between the allowable position and the restricted position without interfering with the lock shaft 184. When the handle 161 is rotated from the locked position to the unlocked position, the lock shaft 184 quickly abuts against the handle lock plate 181, and the rotation of the handle 161 is restricted. Therefore, when the handle lock plate 181 is located at the restricted position, the pulling out of the drawer unit 160 from the apparatus body 1A is restricted.
Hereinafter, it is assumed that the lock unit 180 is in the restricted state when the handle lock plate 181 is located at the restricted position, and that the lock unit 180 is in the allowable state when the handle lock plate 181 is located at the allowable position. That is, the lock unit 180 can transition to the restricted state in which the drawer unit 160 is restricted from being pulled out from the apparatus body 1A and the allowable state in which the drawer unit 160 is allowed to be pulled out from the apparatus body 1A.
The handle lock plate 181 has an end urged toward the allowable position by the tension spring 183 supported by the front stay 190, and is positioned at the allowable position by abutting against a stopper 186 provided on the front stay 190. Further, the handle lock plate 181 is connected to the solenoid 182 as an actuator, and when the solenoid 182 is energized and operated, the handle lock plate 181 is moved from the allowable position to the restricted position against the urging force of the tension spring 183 as an urging portion. Instead of the tension spring 183, another spring such as a leaf spring or a torsion bar may be used.
The display portion 173 is provided on the front surface 163a of the drawer cover 163. That is, as illustrated in
The light condensing portion 172 is formed in a cylindrical shape so as to surround the entire circumference of the display portion 173. The inner peripheral surface of the light condensing portion 172 is formed with a highly reflective color, and specifically, the color is desirably white. When the LED 171 is turned on, light emitted from the LED 171 is condensed on the display portion 173 by the inner peripheral surface of the light condensing portion 172. As illustrated in
Locking Process
Next, a locking process of locking the drawer unit 160 such that the drawer unit 160 is not pulled out from the apparatus body 1A will be described.
As illustrated in
Since the sensors 191 to 195 are provided near the boundary between the drawer unit 160 and the apparatus body 1A, the control unit 200 can detect that the sheet is jammed across the drawer unit 160 and the apparatus body 1A based on the detection results of the sensors 191 to 195. When all the sensors 191 to 195 are OFF, it means that the sheet is not jammed across the drawer unit 160 and the apparatus body 1A.
As illustrated in
If all the sensors 191 to 195 are OFF in step S11 (step S11: Yes), the control unit 200 cancels the energization of the solenoid 182 and shifts the lock unit 180 to the allowable state (step S14). Next, the control unit 200 turns off the LED 171 (step S15). When the lock unit 180 is already in the allowable state in step S11, the control unit 200 maintains the allowable state of the lock unit 180 and the OFF state of the LED 171. Thus, the locking process ends.
The locking process is executed at predetermined time intervals in a state in which the printer 1 is powered on. An opening/closing detection sensor that detects the opening and closing of the front door 150 of the printer 1 may be provided, and the locking process may be executed only in a state in which the opening/closing detection sensor detects that the front door 150 is opened.
As described above, in the printer 1 of the present embodiment, when the sheet is jammed across the drawer unit 160 and the apparatus body 1A, the lock unit 180 is in the restricted state. Therefore, the handle 161 of the drawer unit 160 is restricted from being rotated to the unlocked position, and the drawer unit 160 is restricted from being pulled out from the apparatus body 1A. As a result, it is possible to reduce breakage of the sheet retained (stopped) across the drawer unit 160 and the apparatus body 1A and breakage of the drawer unit 160 and the apparatus body 1A.
When the lock unit 180 is in the restricted state, the LED 171 is turned on, and the display portion 173 is illuminated by the LED 171. As a result, when the user opens the front door 150, the user can visually recognize the illuminated display portion 173, and can recognize that the lock unit 180 is in the restricted state.
Since the display portion 173 is exposed when the front door 150 is opened, the display portion 173 cannot be visually recognized when the front door 150 is closed. Therefore, the user is less likely to erroneously recognize the jam handling procedure due to the display portion 173. In addition, since the display portion 173 is provided on the front surface 163a side of the drawer unit 160 similarly to the handle 161, the user can intuitively recognize that the handle 161 is not rotatable by visually recognizing the illuminated display portion 173. Thus, the jam handling performance can be improved.
The front door 150 is configured to be openable and closable with respect to the apparatus body 1A regardless of whether the lock unit 180 is in the restricted state or the allowable state. Therefore, even if the sheet is jammed across the drawer unit 160 and the apparatus body 1A, the front door 150 can be opened to access the jam handling knob 162. By turning the jam handling knob 162, the conveyance roller pairs 91 and 92 can be manually rotated, and the state in which the sheet straddles the drawer unit 160 and the apparatus body 1A can be eliminated. When all the sensors 191 to 195 are turned off, the lock unit 180 is in the allowable state, and the drawer unit 160 can be pulled out from the apparatus body 1A. As a result, the jammed sheet can be handled in a state in which the drawer unit 160 is pulled out, and the jam handling performance can be improved.
In the present embodiment, the sensor 191 to 195 are provided near the boundary between drawer unit 160 and the apparatus body 1A on the apparatus body 1A side, but the present disclosure is not limited thereto. For example, the sensors 191 to 195 may be provided on the drawer unit 160 side near the boundary between the drawer unit 160 and the apparatus body 1A. The number and configuration of the sensors are not limited.
In the present embodiment, the lock unit 180 is provided on the front stay 190 of the apparatus body 1A, but the present disclosure is not limited thereto. For example, the lock unit 180 may be provided in the drawer unit 160. Further, the configuration of the lock unit 180 is not limited to the configuration of the above-described embodiment. For example, instead of restricting the rotation of the handle 161, the lock unit 180 may restrict the movement of a portion other than the handle 161 of the drawer unit 160 in the pull-out direction DD.
In the present embodiment, the handle lock plate 181 is configured to be moved from the allowable position to the restricted position by the solenoid 182, but the present disclosure is not limited thereto. For example, a motor or the like may be used instead of the solenoid 182. Further, the handle lock plate 181 may be moved from the allowable position to the restricted position via a mechanical link mechanism by a sheet that stops across the drawer unit 160 and the apparatus body 1A.
In addition, in the present embodiment, the display portion 173 is illuminated by the LED 171, but the present disclosure is not limited thereto. For example, instead of the LED 171, an incandescent lamp or a fluorescent lamp may be used, and a light source such as the LED 171 and the display portion 173 may be integrally provided.
In addition, in the present embodiment, the display portion 173 has the key mark 173a, but the present invention is not limited thereto. For example, it may be displayed that the drawer unit 160 is locked to the apparatus body 1A by a character such as “locked”. When the lock unit 180 is in the allowable state, the display portion 173 may display that the drawer unit 160 is not locked to the apparatus body 1A with a mark indicating that a key is unlocked or a character such as “unlocked”.
In the present embodiment, the electrophotographic printer 1 has been described, but the present invention is not limited thereto. For example, the present invention can also be applied to an inkjet type image forming apparatus that forms an image on a sheet by ejecting ink liquid from a nozzle.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-011176, filed Jan. 27, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-011176 | Jan 2022 | JP | national |
Number | Name | Date | Kind |
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10167166 | Kakitani | Jan 2019 | B2 |
20180009625 | Kakitani | Jan 2018 | A1 |
20210286308 | Ishikawa | Sep 2021 | A1 |
Number | Date | Country |
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2018005182 | Jan 2018 | JP |
Number | Date | Country | |
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20230259063 A1 | Aug 2023 | US |