The present invention relates to an image forming apparatus, and more particularly, to an electrophotographic image forming apparatus that forms an image on a recording medium by an electrophotographic image forming method.
Examples of the electrophotographic image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (a light-emitting diode (LED) printer, a laser printer, etc.), a facsimile apparatus, and a word processor.
In an electrophotographic image forming apparatus (hereinafter also referred to simply as an “image forming apparatus”), an electrophotographic photosensitive member serving as an image carrying member, that is, a photosensitive drum, is used. In the case of forming an image on a recording material, the surface of the photosensitive drum is first charged. The charged photosensitive drum is exposed to light, so that an electrostatic latent image (electrostatic image) is formed on the surface of the photosensitive drum. The electrostatic latent image formed on the surface of the photosensitive drum is developed as a toner image by using toner as developer. The toner image formed on the surface of the photosensitive drum is transferred onto a recording material, such as a recording sheet or a plastic sheet, and heat and pressure are applied to the toner image transferred onto the recording material, to thereby fix the toner image onto the recording material.
Such an image forming apparatus generally requires replenishment of toner and maintenance for various process units (such as a photosensitive drum, a charging unit, a development unit, and a cleaning unit). To facilitate the replenishment of toner and maintenance, process cartridges which are made by collectively configuring various process units and which are configured to be detachably mounted on the main body of the image forming apparatus are being put to practical use.
As an example of the image forming apparatus described above, an image forming apparatus discussed in Japanese Patent Application Laid-Open No. 2019-105750 is known. Japanese Patent Application Laid-Open No. 2019-105750 discusses a drive transmission member for transmitting a driving force to a process cartridge from the main body of the image forming apparatus. The drive transmission member is provided with an output coupling and an output gear. A process cartridge configured to be detachably mounted on the apparatus body is provided with an input coupling that engages with the output coupling to receive a rotational force, and an input gear that engages with the output gear to receive a rotational force.
To prevent the drive transmission member of the image forming apparatus from being worn, lubricant can be coated on the drive transmission member. Accordingly, the drive transmission member may be configured to prevent a user from easily touching the drive transmission member.
The present invention is directed to providing an image forming apparatus capable of preventing a user from touching a drive transmission member.
According to an aspect of the present invention, an image forming apparatus includes an apparatus body including a mounting portion, the mounting portion being configured to accommodate a cartridge including an input coupling portion and an input gear portion, a drive transmission member configured to transmit a driving force to the cartridge, the drive transmission member being provided on the apparatus body and including an output coupling portion and an output gear portion, the output coupling portion being configured to engage with the input coupling portion and to be rotatable about a first axis, the output gear portion being configured to mesh with the input gear portion and to be rotatable about the first axis, the drive transmission member being coated with lubricant, and a cover portion configured to cover the drive transmission member, the cover portion being provided on the apparatus body and being located between the mounting portion and the drive transmission member, the cover portion including a first opening configured to expose the output coupling portion to allow the engagement of the output coupling portion with the input coupling portion, the cover portion including a second opening configured to expose the output gear portion to allow the meshing of the output gear portion with the input gear portion.
According to another aspect of the present invention, an image forming apparatus includes an apparatus body including a mounting portion, the mounting portion being configured to accommodate a cartridge including an input coupling portion and an input gear portion, a drive transmission member configured to transmit a driving force to the cartridge, the drive transmission member being provided on the apparatus body and including an output coupling portion and an output gear portion, the output coupling portion being configured to engage with the input coupling portion and to be rotatable about a first axis, the output gear portion being configured to mesh with the input gear portion and to be rotatable about the first axis, the drive transmission member being configured to be supplied with lubricant from the cartridge, and a cover portion configured to cover the drive transmission member, the cover portion being provided on the apparatus body and being located between the mounting portion and the drive transmission member, the cover portion including a first opening configured to expose the output coupling portion to allow the engagement of the output coupling portion with the input coupling portion, the cover portion including a second opening configured to expose the output gear portion to allow the meshing of the output gear portion with the input gear portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present invention will be described in detail below with reference to the drawings.
A first exemplary embodiment will be described. An overall configuration and an image forming process will now be described with reference to
The apparatus body A described herein refers to a portion of the electrophotographic image forming apparatus excluding the cartridge B.
<Overall Configuration of Image Forming Apparatus>
The electrophotographic image forming apparatus (image forming apparatus) illustrated in
The image forming apparatus includes the apparatus body A. In the apparatus body A, a mounting portion (space for accommodating the cartridge) Q that is configured to allow mounting of the cartridge B is formed. The cartridge B is configured to be detachably mounted on the mounting portion Q of the apparatus body A. In other words, the mounting portion Q is configured to accommodate the cartridge B. The apparatus body A includes an exposure device 3 (laser scanner unit). The cartridge B includes a photosensitive drum 62 serving as an image carrying member (photosensitive member). The exposure device 3 forms an electrostatic latent image on the surface of the photosensitive drum 62 of the cartridge B when the cartridge B is mounted on the apparatus body A. A sheet tray 4 in which a sheet material PA, which is a recording medium (recording material) on which an image is to be formed is accommodated is disposed below the cartridge B.
Further, in the apparatus body A, a pickup roller 5a, a feed roller pair 5b, a transfer guide 6, a transfer roller 7, a conveyance guide 8, a fixing device 9, a discharge roller pair 10, a discharge tray 11, and the like are arranged along a conveyance direction D of the sheet material PA. The fixing device 9 is composed of a heating roller 9a and a pressure roller 9b.
A direction of a rotation axis of the photosensitive drum 62 in a state where the cartridge B is mounted on the mounting portion Q is hereinafter referred to as a longitudinal direction. In the longitudinal direction, a side where the photosensitive drum 62 receives a driving force from the apparatus body A is referred to as a driving side, and a side opposite to the driving side is referred to as a non-driving side.
<Image Forming Processing>
Next, an outline of the image forming process will be described with reference to
As illustrated in
As illustrated in
The exposure device 3 outputs a laser beam L based on image information. The laser beam L passes through a laser opening, which is provided in the cartridge B, to scan and expose the outer peripheral surface of the photosensitive drum 62 to light. As a result, an electrostatic latent image corresponding to the image formation is formed on the outer peripheral surface of the photosensitive drum 62.
On the other hand, as illustrated in
When the development roller 32 is rotated in a direction indicated by an arrow S, the toner T is triboelectrically charged by the development blade 42 and the thickness of a toner layer formed on the development roller 32 is regulated.
The toner T is supplied to the photosensitive drum 62 based on the electrostatic latent image, and the electrostatic latent image is developed. Thus, the electrostatic latent image is formed into a visible image as a toner image. The photosensitive drum 62 is an image carrying member (photosensitive member) on which the electrostatic latent image and images (such as a toner image and a developer image) to be formed with toner are carried.
In accordance with a timing of outputting the laser beam L, the sheet material PA is delivered from the sheet tray 4 by the pickup roller 5a and the feed roller pair 5b. The sheet material PA passes through the transfer guide 6 and is conveyed to a transfer position between the photosensitive drum 62 and the transfer roller 7. At the transfer position, the toner image is transferred from the surface of the photosensitive drum 62 onto the sheet material PA.
The sheet material PA onto which the toner image is transferred is separated from the photosensitive drum 62 and is conveyed to the fixing device 9 along the conveyance guide 8. Then, the sheet material PA passes through a nip portion between the heating roller 9a and the pressure roller 9b of the fixing device 9. In this nip portion, a pressure/heating fixation process is carried out to fix the toner image onto the sheet material PA. The sheet material PA subjected to the toner image fixation process is conveyed to the discharge roller pair 10 and is then discharged onto the discharge tray 11.
If the sheet material PA gets jammed in the apparatus body A, an opening/closing door 13 to be described below is open and the cartridge B is detached from the mounting portion Q, so that the sheet PA can be removed through the mounting portion Q.
As illustrated in
In the present exemplary embodiment, the charging roller 66, the development roller 32, the transfer roller 7, and the cleaning blade 77 are process units that act on the photosensitive drum 62. Among these process units, the charging roller 66, the development roller 32, and the cleaning blade 77 are included in the cartridge B.
<Opening/Closing Door and Drive Transmission Member in Apparatus Body>
Next, a relationship between a drive transmission member 81 and an opening/closing operation of the opening/closing door 13 when the cartridge B is mounted or dismounted will be described in detail with reference to
As illustrated in
Further, the apparatus body A includes a first side plate 15 provided on the driving side, and a second side plate 16 provided on the non-driving side.
As illustrated in
The opening/closing door 13 is an opening/closing member for opening and closing the mounting portion Q for mounting the cartridge B (space for accommodating the cartridge). The opening/closing door 13 is rotatably mounted on the first side plate 15 and the second side plate 16. More specifically, the apparatus body A includes a mounting opening 17 for mounting the cartridge B on the mounting portion Q (see
The cylindrical cam 86 is mounted on the first side plate 15 such that the cylindrical cam 86 is rotatable and movable in the longitudinal direction. The cylindrical cam 86 includes three slope portions 86a, 86b, and 86c. The first side plate 15 includes three slope portions 15d, 15e, and 15f, which are opposed to the three slope portions 86a, 86b, and 86c, respectively.
Further, in the longitudinal direction, one end portion 86d, which is adjacent to the slope portion 86a, is disposed on the non-driving side of the slope portion 86a. The first side plate 15 includes an end face 15g that is opposed to the one end portion 86d. In the present exemplary embodiment, the cylindrical cam 86 includes one end portion 86d that is adjacent to the slope portion 86b, and one end portion 86d that is adjacent to the slope portion 86c, like the one end portion 86d that is adjacent to the slope portion 86a. A plurality of end faces 15g is provided at a plurality of positions of the first side plate 15 so as to face the corresponding one end portion 86d.
As illustrated in
When the opening/closing door 13 is opened, the cylindrical cam link 85 moves in conjunction with the opening/closing door 13, and the cylindrical cam 86 is rotated in a direction indicated by an arrow P (see
As illustrated in
As described above, the cylindrical cam 86 is moved in the direction away from the cartridge B in the longitudinal direction. Thus, the contact surface 81e of the drive transmission member 81 is pressed against the contact portion 86f of the cylindrical cam 86, so that the drive transmission member 81 is moved in the direction away from the cartridge B in the longitudinal direction. In other words, the drive transmission member 81 is moved in the direction away from the mounting portion Q in the longitudinal direction. As a result, the drive transmission member 81 is in a retracted position.
As described above, the drive transmission member 81 is moved to the retracted position from a position where a driving force is transmitted to the cartridge B in conjunction with the movement of the opening/closing door 13 to the open position. When the drive transmission member 81 is located at the retracted position, the drive transmission member 81 is retracted from a path through which the cartridge B passes during mounting of the cartridge B. Consequently, the space for accommodating the cartridge B is secured in the apparatus body A.
In other words, each of the cylindrical cam 86 and the cylindrical cam link 85 is a retracting member (retracting mechanism) that moves the drive transmission member 81 to the retracted position in conjunction with the movement of the opening/closing door 13 to the open position.
When the opening/closing door 13 is closed, the slope portions 86a, 86b, and 86c of the cylindrical cam 86 are respectively rotated along the slope portions 15d, 15e, and 15f of the first side plate 15 through the cylindrical cam link 85. Then, the cylindrical cam 86 is moved to the non-driving side (side closer to the cartridge B) in the longitudinal direction. This movement enables the drive transmission member 81 located at the retracted position to be movable to the non-driving side (side closer to the cartridge B) in the longitudinal direction.
<Mounting of Cartridge>
Next, mounting of the cartridge B will be described with reference to
As illustrated in
As illustrated in
The mounting direction C of the cartridge B is a direction crossing the rotation axis direction of the photosensitive drum 62 (perpendicular direction in the present exemplary embodiment). The upstream side and downstream side in the mounting direction C match the upstream side and downstream side in the movement direction of the cartridge B immediately before mounting of the cartridge B on the apparatus body A is completed.
When the cartridge B is mounted from the mounting opening 17 of the apparatus body A, the guided portion 73g and the rotation stopped portion 73c of the cartridge B are respectively guided by the upper guide rail 15h and the lower guide rail 15i of the apparatus body A on the driving side. On the non-driving side, the positioned portion 71d and the rotation stopped portion 71g of the cartridge B are respectively guided by the upper guide rail 16h and the guide rail 16i of the apparatus body A. As a result, the cartridge B is mounted on the apparatus body A.
<Drive Input Portion of Cartridge>
A drive input portion of the cartridge will be described with reference to
The development roller 32 and the development roller gear 30 are coaxially provided and are rotated about an axis (rotation axis) Ax2 illustrated in
The development roller gear 30 is a driving input gear (input gear, cartridge-side gear, drive input member) that receives a driving force (rotational force) from the outside of the cartridge B (i.e., from the apparatus body A). The development roller 32 is configured to be rotated by the driving force received by the development roller gear 30.
A driving-side drum flange (drum-side coupling, cartridge-side coupling, photosensitive-member-side coupling, input coupling) 63 is provided at an end of the photosensitive drum 62. The driving-side drum flange 63 is provided with the coupling convex portion 63b. The coupling convex portion 63b is a coupling portion (drum-side coupling portion, cartridge-side coupling portion, photosensitive-member-side coupling portion, input coupling portion, drive input portion) that receives a driving force (rotational force) from the outside of the cartridge B (i.e., from the apparatus body A). The coupling convex portion 63b is disposed coaxially with the photosensitive drum 62. In other words, the coupling convex portion 63b is rotated about the axis Ax1.
As illustrated in
In the longitudinal direction of the cartridge B (corresponding to the direction of the axis Ax1 and the direction of the axis Ax2), a side where the coupling convex portion 63b is provided corresponds to the driving side, and a side opposite to the driving side corresponds to the non-driving side.
As illustrated in
The “helical teeth” described herein also include a tooth having a shape in which a plurality of projections is arranged along a line inclined with respect to the axis of the gear to substantially form a helical tooth portion.
As illustrated in
Further, the drive transmission member 81 includes the coupling concave portion 81b that engages with the coupling convex portion 63b. The coupling concave portion 81b is a coupling portion (main-body-side coupling portion, output coupling portion) that is provided in the apparatus body A. The coupling concave portion 81b has a configuration in which a concave portion that engages with the coupling convex portion 63b provided on the photosensitive drum 62 is formed on a coupling cylindrical portion 81i which is provided at a leading end of the drive transmission member 81. The output gear portion 81a and the coupling concave portion 81b are coaxially arranged. Specifically, the output gear portion 81a and the coupling concave portion 81b are configured to be rotatable about one rotation axis (first axis). In a state where the output gear portion 81a is engaged with the development roller gear 30 and the coupling concave portion 81b is engaged with the coupling convex portion 63b, these components are rotated about the axis Ax1 of the photosensitive drum 62. In the present exemplary embodiment, the output gear portion 81a and the coupling concave portion 81b are integrally formed.
In the space 87 that is configured to expose the input gear portion 30a and the coupling convex portion 63b, the output gear portion 81a of the drive transmission member 81 is disposed when the cartridge B is mounted on the apparatus body A. Accordingly, the space 87 is larger than the output gear portion 81a of the drive transmission member 81. The presence of the space 87 prevents the drive transmission member 81 from interfering with the cartridge B when the cartridge B is mounted on the apparatus body A. The drive transmission member 81 is disposed in the space 87, thereby allowing mounting of the cartridge B on the apparatus body A.
When the cartridge B is viewed along the axis Ax1 of the photosensitive drum 62 (the axis of the coupling convex portion 63b), the gear teeth formed on the input gear portion 30a are disposed at a position close to the peripheral surface of the photosensitive drum 62. The gear teeth of the input gear portion 30a include an exposed portion 30a3 that is exposed from the cartridge B. More specifically, the development unit 20 includes a driving-side cover 26 and a part of the input gear portion 30a is exposed from the driving-side cover 26. Since the input gear portion 30a of the development roller gear 30 is exposed from the driving-side cover 26, the output gear portion 81a engages with the input gear portion 30a without interfering with the driving-side cover 26, thereby enabling transmission of a driving force.
As illustrated in
As illustrated in
The above-described positional relationship enables meshing of the input gear portion 30a of the development roller gear 30 and the output gear portion 81a of the drive transmission member 81 in the process of mounting the cartridge B on the apparatus body A.
In the mounting direction C of the cartridge B, the center (axis Ax2) of the input gear portion 30a is disposed on the upstream side of the center (axis Ax1) of the photosensitive drum 62.
The drum bearing 73 includes a fitted portion 73h serving as a positioned portion (axially positioned portion) in the longitudinal direction of the cartridge B. The first side plate 15 of the apparatus body A includes a fitting portion 15j (see
<Operation for Closing Opening/closing Door>
Next, the state where the opening/closing door 13 is closed will be described with reference to
As illustrated in
As illustrated in
As illustrated in
When the opening/closing door 13 is closed, the pressed portion 73e of the cartridge B and the pressed portion 15k of the apparatus body A are pressed by the cartridge pressing member 1 urged by the cartridge pressing spring 1a on the driving side. On the non-driving side, the pressed portion 71o of the cartridge B and the pressed portion 16k of the apparatus body A are pressed by the cartridge pressing member 2 urged by the cartridge pressing spring 2a.
With this configuration, on the driving side, the upper positioned portion 73d, the lower positioned portion 73f, and the rotation stopped portion 73c respectively contact the upper positioning portion 15a, the lower positioning portion 15b, and the rotation stopping portion 15c of the apparatus body A. As a result, the cartridge B and the photosensitive drum 62 are positioned on the driving side. On the non-driving side, the positioned portion 71d and the rotation stopped portion 71g of the cartridge B respectively contact the positioning portion 16a and the rotation stopping portion 16c of the apparatus body A. As a result, the cartridge B and the photosensitive drum 62 are positioned on the non-driving side.
As described above, the pressed portions 73e and 71o are respectively disposed on one end side (driving side) and the other end side (non-driving side) of the cartridge B in the longitudinal direction of the cartridge B. In particular, the pressed portion 73e is provided on the drum bearing 73. The pressed portions 73e and 71o each have a concave shape (V-shape) for positioning the cartridge pressing members 1 and 2, and the cartridge pressing members 1 and 2 are positioned by the pressed portions 73e and 71o, respectively.
<Space for Exposing Development Roller Gear and Coupling Convex Portion>
Next, the space 87 in which the drive transmission member 81 is disposed and through which the development roller gear 30 and the coupling convex portion 63b are exposed to the outside of the cartridge B will be described with reference to
As illustrated in
Further, the upper positioned portion 73d and the lower positioned portion 73f are disposed to cover a part of the driving-side drum flange 63 provided at an end of the photosensitive drum 62. Specifically, when the upper positioned portion 73d and the driving-side drum flange 63 are projected in a direction perpendicular to the axis Ax1 of the photosensitive drum 62, projection areas of the upper positioned portion 73d and the driving-side drum flange 63 partially overlap each other. This configuration is similar to that of the lower positioned portion 73f and the upper positioned portion 73d.
As described above, when the opening/closing door 13 is closed, the cylindrical cam 81 is rotated and thus is movable to the non-driving side (side closer to the cartridge B) in the longitudinal direction. Further, the drive transmission member 81 located at the retracted position is movable to the non-driving side (side closer to the cartridge B) in the longitudinal direction.
<Driving Start Operation of Drive Transmission Member>
Next, a driving start operation of the drive transmission member 81 after the opening/closing door 13 is closed will be described with reference to
As illustrated in
The output gear portion 81a and the coupling concave portion 81b are disposed such that the axis of the output gear portion 81a and the axis of the coupling concave portion 81b overlap the axis of the drive transmission member 81. In other words, the output gear portion 81a and the coupling concave portion 81b are coaxially (concentrically) disposed. That is, as described above, the output gear portion 81a and the coupling concave portion 81b are configured to be rotatable about one rotation axis (first axis). In a state where output gear portion 81a is engaged with the development roller gear 30 and the coupling concave portion 8b is engaged with the coupling convex portion 63b, these components are rotated about the axis Ax1 of the photosensitive drum 62.
As illustrated in
The coupling convex portion 63b is a driving force receiving portion that receives a driving force from the coupling concave portion 81b. The coupling concave portion 81b is a driving force supplying portion for supplying a driving force to the coupling convex portion 63b. More specifically, in the coupling convex portion 63b, a portion (ridge line) forming a corner of a triangular prism (an apex of a triangle) corresponds to a portion that receives the driving force (rotational force) from the coupling concave portion 81b.
The shape of a cross section of each of the coupling convex portion 63b and the coupling concave portion 81b is not the exact triangle (polygon) in that corners are rounded, but the shape will be referred to as a substantial triangle (polygon). In other words, the coupling convex portion 63b has a shape in which a projection of a substantially triangular prism (square prism) is twisted. However, the shape of the coupling convex portion 63b is not limited to this example. The shape of the coupling convex portion 63b may be changed as long as the coupling convex portion 63b can engage with the coupling concave portion 81b to receive a driving force. For example, the coupling convex portion 63b may have such a shape that a non-circular projection is twisted. Further, in the coupling convex portion 63b, three projections may be disposed at the respective apexes of triangles and the projections may have a shape that is twisted about the axis of the photosensitive drum 62.
As illustrated in
The drive transmission member 81 is rotated by a motor (not illustrated) of the apparatus body A. The drive transmission member 81 is rotated in the clockwise direction (rotational direction of the photosensitive drum 62) as viewed from the non-driving side (cartridge side).
As illustrated in
Then, when the triangular phase of the coupling concave portion 81b matches the triangular phase of the coupling convex portion 63b by the rotation of the drive transmission member 81, the coupling convex portion 63b and the coupling concave portion 81b engage with each other.
When the coupling convex portion 63b and the coupling concave portion 81b engage with each other, the coupling concave portion 81b and the coupling convex portion 63b are twisted (inclined) with respect to the axis, so that a new thrust force FC is generated.
Specifically, the force FC directed toward the non-driving side (side closer to the cartridge B) in the longitudinal direction acts on the drive transmission member 81. This force FC combined with the above-described force FA causes the drive transmission member 81 to further move toward the non-driving side (side closer to the cartridge) in the longitudinal direction. That is, the coupling convex portion 63b has a function for causing the drive transmission member 81 to approach the coupling convex portion 63b.
The drive transmission member 81 attracted by the coupling convex portion 63b is positioned in the longitudinal direction (axial direction) by the leading end 81b1 of the drive transmission member 81 contacting the concave bottom surface 73i of the drum bearing 73.
A reaction force FB of the force FC acts on the photosensitive drum 62. This reaction force FB causes the photosensitive drum 62 to move toward the driving side (side closer to the drive transmission member 81, outside of the cartridge B) in the longitudinal direction. In other words, the photosensitive drum 62 and the coupling convex portion 63b are attracted by the drive transmission member 81. This enables the leading end 63b1 of the coupling convex portion 63b to contact the bottom portion 81b2 of the coupling concave portion 81b. As a result, the photosensitive drum 62 is also positioned in the axial direction (longitudinal direction).
That is, the coupling convex portion 63b and the coupling concave portion 81b are attracted to each other, so that the positions of the photosensitive drum 62 and the drive transmission member 81 in the longitudinal direction (direction of the axis Ax1) are determined.
In this state, the drive transmission member 81 is in a driving position (advanced position). In other words, the drive transmission member 81 is in a position for transmitting a driving force to each of the coupling convex portion 63b and the input gear portion 30a, and is in a position advanced toward the cartridge B.
This advanced position is also referred to as an engagement position where the coupling concave portion 81b engages with the coupling convex portion 63b. That is, the drive transmission member 81 is configured such that the coupling concave portion 81b is movable between the engagement position and a position (retracted position) away from the coupling convex portion 63b.
In the present exemplary embodiment, in the case of mounting the cartridge B on the mounting portion Q, the opening/closing door 13 is temporarily opened, and thus the drive transmission member 81 is located at the retracted position. Then, when the cartridge B is mounted and the opening/closing door 13 is closed, the drive transmission member 81 is in the state of being movable in the direction closer to the cartridge B while being located at the retracted position. In this case, in a state where the drive transmission member 81 is located at the retracted position, the output gear portion 81a is engaged with the input gear portion 30a. The drive transmission member 81 is moved from the retracted position to the engagement position where the coupling concave portion 81b engages with the coupling convex portion 63b by a force (thrust force) generated when the output gear portion 81a drives the input gear portion 30a.
Due to the alignment action of the triangular shape of the coupling concave portion 81b, the rotation axis of the drive transmission member 81 matches the rotation axis of the driving-side drum flange 63. Specifically, the drive transmission member 81 is aligned with the drum flange 63, so that the drive transmission member 81 and the photosensitive drum 62 are disposed coaxially. With this configuration, the driving force can be accurately transmitted from the drive transmission member 81 to the development roller gear 30 and the driving-side drum flange 63.
In other words, each of the coupling concave portion 81b and the coupling convex portion 63b functions as an alignment portion. Specifically, the coupling concave portion 81b and the coupling convex portion 63b engage with each other, so that the drive transmission member 81 and the photosensitive drum 62 are disposed coaxially. The coupling concave portion 81b can be referred to as a main-body-side alignment portion, and the coupling convex portion 63b can be referred to as a cartridge-side alignment portion.
As described above, the force FA and force FC which act on the drive transmission member 81 and are directed toward the non-driving side assist the coupling engagement.
In the longitudinal direction, the drive transmission member 81 is positioned by the drum bearing (bearing member) 73 provided in the cartridge B, thereby enhancing the positioning accuracy of the drive transmission member 81 with respect to the cartridge B. Thus, the positioning accuracy of the output gear portion 81a with respect to the input gear portion 30a of the development roller gear 30 is enhanced. This leads to a reduction in the width of the input gear portion 31a of the development roller gear 30 in the longitudinal direction of the cartridge B. Consequently, the cartridge B and the apparatus body A on which the cartridge B is mounted can be made compact.
Each of the output gear portion 81a of the drive transmission member 81 and the input gear portion 30a of the development roller gear 30 is a helical gear. The contact ratio of the gears is higher with the helical gears than with spur gears. As a result, the accuracy of rotation of the development roller 32 is enhanced and the development roller 32 can be smoothly rotated.
A direction in which the helical teeth of the input gear portion 30a and the output gear portion 81a are inclined is set so as to generate a force for causing the input gear portion 30a and the output gear portion 81a to attract each other (force FA and force FB). Specifically, when the input gear portion 30a and the output gear portion 81a are rotated in a state where the input gear portion 30a and the output gear portion 81a engage with each other, a force for bringing the coupling concave portion 81b provided on the drive transmission member 81 and the coupling convex portion 63b provided at an end of the photosensitive drum 62 close to each other is generated. As a result, the drive transmission member 81 moves toward the cartridge B and the coupling concave portion 81b also approaches the coupling convex portion 63b. This configuration assists the engagement between the coupling concave portion 81b and the coupling convex portion 63b.
<Conditions for Coupling Engagement>
Next, conditions for coupling engagement will be described with reference to
As illustrated in
As described above, the output gear portion 81a of the drive transmission member 81 and the input gear portion 30a of the development roller gear 30 mesh with each other when the drive transmission member 81 starts to rotate in the rotational direction R of the photosensitive drum 62. In other words, the output gear portion 81a drives the input gear portion 30a in the state where the drive transmission member 81 is located at the retracted position. On the other hand, the coupling concave portion 81b and the coupling convex portion 63b are not engaged with each other, or the engagement therebetween is insufficient. If the output gear portion 81a transmits a driving force to the input gear portion 30a in this state, a meshing force FD is generated in the outer gear portion 81a due to meshing of the gears.
When the meshing force FD acts on the drive transmission member 81, the drive transmission member 81 tends to move in the direction perpendicular to the rotation axis of the drive transmission member 81. As described above, only the one end portion 81c (end on a side farther from the cartridge B) of the drive transmission member 81 is supported by the bearing 94. Accordingly, the drive transmission member 81 is inclined with the driving-side one end portion 81c as a fulcrum. Then, an end (free end, leading end) on the side where the coupling concave portion 81b of the drive transmission member 81 is provided moves. In other words, the coupling concave portion 81b of the drive transmission member 81 tends to move in a direction away from the axis Ax1 in the direction perpendicular to the axis Ax1 of the photosensitive drum 62.
If the drive transmission member 81 is greatly inclined, the coupling concave portion 81b cannot engage with the coupling convex portion 63b. To avoid this, the regulation portion 73j is provided in the cartridge B to thereby restrict (regulate) the inclination of the drive transmission member 81 within a certain range. Specifically, when the drive transmission member 81 is inclined, the regulation portion 73j supports the drive transmission member 81 to thereby suppress an increase in the inclination. In other words, the regulation portion 73j is configured to regulate the movement of the drive transmission member 81 in the direction perpendicular to the rotation axis of the drive transmission member 81. That is, the regulation portion 73j is disposed at a position where the drive transmission member 81 can be prevented from being moved (inclined) by the meshing force FD.
In the present exemplary embodiment, the regulation portion 73j of the drum bearing 73 is an arcuate curved surface portion disposed to face the axis of the photosensitive drum 62 (axis of the coupling convex portion 63b, or an extension of the axis). The regulation portion 73j can also be referred to as a projecting portion that projects to cover the axis Ax1 of the photosensitive drum 62. The space 87 in which the components of the process cartridge B are not disposed is formed between the regulation portion 73j and the axis Ax1 of the photosensitive drum 62. In other words, the regulation portion 73j faces the space 87 and the regulation portion 73j forms an edge (outer edge) of the space 87.
As illustrated in
Further, the regulation portion 73j may be disposed on the upstream side in the cartridge mounting direction C with respect to the center (axis) of the coupling convex portion 63b so as to prevent the regulation portion 73j from interfering with mounting of the cartridge B.
<Inclination Configuration of Drive Transmission Member>
Next, an inclination configuration of the drive transmission member will be described with reference to
As described above, the drive transmission member 81 includes the output gear portion 81a and the coupling concave portion 81b on the leading end side thereof. The drive transmission member 81 is movable in the longitudinal direction. Further, the drive transmission member 81 can be inclined with respect to the axis.
As described above, when the output gear portion 81a drives the input gear portion 30a to cause the coupling concave portion 81b to engage with the coupling convex portion 63b, it may be desirable to reduce the inclination angle of the drive transmission member 81 with respect to the photosensitive drum 62. Accordingly, as described above, the cartridge B is provided with the regulation portion 73j to reduce the inclination angle of the drive transmission member 81 during driving of the drive transmission member 81.
On the other hand, to dismount the cartridge B from the apparatus body A, the output gear portion 81a of the drive transmission member 81 needs to release the meshing with the input gear portion 30a of the development roller gear 30. To smoothly release the meshing, the output gear portion 81a of the drive transmission member 81 may be inclined in a direction away from the input gear portion 30a. Inclining the drive transmission member 81 makes it possible for the cartridge B to be smoothly dismounted from the apparatus body A (mounting portion Q).
To incline the drive transmission member 81 and separate the output gear portion 81a from the input gear portion 30a, the drive transmission member 81 can be inclined so as not to contact the regulation portion 73j when the cartridge B is dismounted.
In addition, it may be desirable to make it easy to incline the drive transmission member 81 in order to release the meshing of the gears, while it may be desirable for the output gear portion 81a to reliably mesh with the input gear portion 30a of the development roller gear 30 during mounting of the cartridge B. In other words, during mounting of the cartridge B, it may be desirable to hold the drive transmission member 81 at a predetermined inclination angle so that the gears can reliably mesh with each other. Accordingly, the apparatus body A supports the drive transmission member 81 so that the drive transmission member 81 can be easily inclined. When the cartridge B is mounted or dismounted, the apparatus body A inclines the drive transmission member 81 so as to take a favorable attitude and a favorable angle.
A support structure of the one end portion 81c of the drive transmission member 81 will be described with reference to
The apparatus body A includes a support side plate (second driving-side side plate) 93. In the longitudinal direction, the support side plate 93 is provided on the outside of the first side plate 15. As illustrated in
There is a gap between the bearing 94 and the one end portion 81c of the drive transmission member 81. In the present exemplary embodiment, the size of the gap is approximately 0.9 mm. This gap enables the drive transmission member 81 to be inclined.
As illustrated in
As described above, there is a gap between the bearing 94 and the one end portion 81c of the drive transmission member 81, and this gap enables the drive transmission member 81 to be inclined. However, when the drive transmission member 81 transmits a driving force to the cartridge B, it may be desirable to match the axis of the drive transmission member 81 with the axis Ax1 of the photosensitive drum 62. Specifically, when the drive transmission member 81 is driven, the drive transmission member 81 may be accurately supported by the bearing 94, without being inclined with respect to the bearing 94. When the drive transmission member 81 is driven, the rear end side of the drive transmission member 81 is brought into contact with the V-shaped portion 94a, thereby allowing the drive transmission member 81 to be accurately supported in a substantially horizontal state. The V-shaped portion 94a is an attitude determination portion (attitude holding portion) that holds the attitude of the drive transmission member 81.
A convex portion 94b serving as a rotation stopping portion is provided on the bearing 94 so as to prevent the bearing 94 from being rotated with respect to the support side plate 93. On the other hand, the support side plate 93 is provided with a hole portion 93b. The convex portion 94b and the hole portion 93b are fitted to each other to thereby fix the phase of the bearing 94. In other words, the bearing 94 is fixed so as not to be rotated with respect to the support side plate 93. Thus, the phase of the V-shaped portion 94a provided on the bearing 94 is also fixed.
The support side plate 93 is provided with a driving idler gear (not illustrated), and the driving force from the motor is transmitted from the driving idler gear to a second gear portion 81j (see
In the axial direction of the drive transmission member 81, the inclination fulcrum of the drive transmission member 81 and the position of the second gear portion 81j of the drive transmission member 81 are close to each other. Accordingly, even when the drive transmission member 81 is inclined, the meshing of the second gear portion 81j and the driving idler gear can be stabilized. More specifically, a change in the distance between the axis of the driving idler gear and the axis of the second gear portion 81j and a misalignment in tooth trace can be reduced.
The V-shaped portion 94a is disposed at a position where the drive transmission member 81 can be stably held when the driving idler gear and the second gear portion 81j mesh with each other. Specifically, in the direction of the meshing force obtained when the driving idler gear and the second gear portion 81j mesh with each other, the V-shaped portion 94a is disposed on the downstream side of the one end portion 81c and the one end portion 81c is brought into contact with the V-shaped portion 94a of the bearing 94. This configuration enables the drive transmission member 81 to be stably held. Further, the V-shaped portion 94a is disposed such that the distance between the axis of the driving idler gear and the axis of the second gear portion 81j of the drive transmission member 81 is set to an appropriate distance when the rear end side of the drive transmission member 81 contacts the V-shaped portion 94a. In other words, the drive transmission member 81 is held at a position where the driving idler gear and the drive transmission member 81 can mesh with each other.
With this configuration, when the driving force is not acting on the drive transmission member 81, the drive transmission member 81 can be inclined with the rear end side of the drive transmission member 81 as a fulcrum. When the driving force is applied to the drive transmission member 81, the drive transmission member 81 is urged by the V-shaped portion 94a, so that the drive transmission member 81 is in a first attitude in which the distance between the axis of the second gear portion 81j of the drive transmission member 81 and the axis of the driving idler gear can be accurately determined. As a result, the driving force can be accurately transmitted to the drive transmission member 81.
Next, a support structure on the side of the coupling concave portion 81b (leading end side, free end side, non-driving side) of the drive transmission member 81 will be described with reference to
As illustrated in
On the other hand, the first side plate 15 is provided with the inclination member 98 that is urged by the inclining urging spring 97 to incline the drive transmission member 81. The urging direction of the inclination member 97 is set such that the output gear portion 81a of the drive transmission member 81 is separated from the development roller gear 30. The inclination member 97 inclines the drive transmission member 81 in a direction in which the output gear portion 81a is separated from the development roller gear 30.
As illustrated in
The inclination member 97 is configured to constantly urge the drive transmission member 81. As described above, when the coupling concave portion 81b is engaged with the coupling convex portion 63b, the axis of the coupling concave portion 81b matches the axis of the coupling convex portion 63b. Accordingly, when the coupling concave portion 81b is engaged with the coupling convex portion 63b, the position of the coupling concave portion 81b is determined by the coupling convex portion 63b even when the drive transmission member 81 is urged by the inclination member 97.
As illustrated in
<Configuration of Movable Regulation Member of Cartridge>
Next, a movable regulation member 101 of the cartridge B will be described with reference to
As illustrated in
As illustrated in
As viewed along the direction of the axis Ax1 of the photosensitive drum 62, an acting portion 101c of the movable regulation member 101 is disposed in the vicinity of a surface 62b of the photosensitive drum 62. The position of the movable regulation member 101 in a state where the movable regulation member 101 contacts the contact portion 73a is referred to as an acting position of the movable regulation member 101. The acting portion 101c of the movable regulation member 101 is disposed on the outside of the coupling convex portion 63b in the longitudinal direction.
Next, an operation of the movable regulation member 101 during mounting of the cartridge B will be described with reference to
As described above, when the cartridge B is not mounted on the apparatus body A, the drive transmission member 81 is inclined by the inclination member 97. The drive transmission member 81 receives an urging force FF2 from the inclination member 97.
When the cartridge B is inserted and the opening/closing door 13 is closed, the cartridge B is pressed by the cartridge pressing members 1 and 2 and the cartridge B is mounted on the mounting portion Q. In this case, the movable regulation member 101 contacts a cover portion 105 to be described below and then the movable regulation member 101 is rotated in the direction indicated by the arrow BB as illustrated in
Therefore, the urging force FF1 received from the acting portion 101c and the urging force FF2 received from the inclination member 97 act on the drive transmission member 81. In this case, the urging force FF1 is greater than the urging force FF2. As a result, the degree of inclination of the drive transmission member 81 is decreased. Accordingly, the drive transmission member 81 is moved so that the output gear portion 81a of the drive transmission member 81 and the input gear portion 30a of the development roller gear 30 mesh with each other. In other words, the movable regulation member 101 urges the drive transmission member 81 inclined by the inclination member 97 so as to allow the meshing of the output gear portion 81a with the development roller gear 30.
In a state where the coupling concave portion 81b is engaged with the coupling convex portion 63b and the rotation axis of the drive transmission member 81 matches the rotation axis of the photosensitive drum 62, the movable regulation member 101 is away from the drive transmission member 81. The regulation portion 73j is also away from the drive transmission member 81.
In summary of the above-described operation, the following operation is carried out. That is, when the cartridge B is mounted on the mounting portion Q, the movement of the drive transmission member 81 is first regulated by the movable regulation member 101 of the cartridge B, and the output gear portion 81a and the input gear portion 30a of the development roller gear 30 mesh with each other. When the driving force is applied to the drive transmission member 81, the inclination of the drive transmission member 81 is regulated by the regulation portion 73j and the force generated in the thrust direction due to the meshing of the development roller gear 30 with the input gear portion 30a enables the drive transmission member 81 to move in a direction closer to the photosensitive drum 62. Then, the coupling concave portion 81b engages with the coupling convex portion 63b and the rotation axis of the drive transmission member 81 matches the rotation axis of the photosensitive drum 62.
As described above, even when the drive transmission member 81 is inclined in the apparatus body A, the coupling concave portion 81b and the coupling convex portion 63b can engage with each other with reduced misalignment between the axis of the coupling concave portion 81b and the axis of the coupling convex portion 63b.
As described above, the development roller 32 and the photosensitive drum 62 are rotated by the drive transmission member 81.
<Dismounting of Cartridge>
An operation for bringing the opening/closing door 13 of the apparatus body A into an opened state from a closed state will be described with reference to
An operation for releasing the engagement between the coupling concave portion 81b and the coupling convex portion 63b will now be described.
As described above, when the opening/closing door 13 is rotated and opened, the cylindrical cam 86 is rotated via the cylindrical cam link 85. When the cylindrical cam 86 is rotated, the slope portions 86a, 86b, and 86c of the cylindrical cam 86 slide along the slope portions 15d, 15e, and 15f, respectively, so that the cylindrical cam 86 is moved to the driving side (see
Next, dismounting of the cartridge B from the mounting portion Q will be described.
When the coupling concave portion 81b and the coupling convex portion 63b are separated from each other, the drive transmission member 81 is inclined by the inclination member 97. More specifically, as illustrated in
<Configuration of Cover Portion of Drive Transmission Member>
The cover portion 105 that covers the drive transmission member 81 of the apparatus body A will be described with reference to
As illustrated in
To prevent the drive transmission member 81 from being worn, lubricant LB, such as grease, is coated on the drive transmission member 81. The lubricant LB may be coated on at least one of the coupling concave portion 81b and the output gear portion 81a. If the cover portion 105 is not provided, the drive transmission member 81 is exposed to the mounting portion Q. Accordingly, by covering the drive transmission member 81 with the cover portion 105, a user can be prevented from easily touching the drive transmission member 81. In addition, a part of the drive transmission member 81 is exposed from the cover portion 105, thereby preventing the drive transmission member 81 from interfering with the meshing of the drive transmission member 81 with the development roller gear 30 and the engagement with the coupling convex portion 63b.
The lubricant LB need not necessarily be coated on the drive transmission member 81, and the lubricant LB may be coated on the cartridge B (see
Alternatively, the lubricant LB may be coated on both the drive transmission member 81 and the cartridge B.
The cover portion 105 includes a non-driving-side end face 105e. The non-driving-side end face 105e is a surface formed along a direction crossing the rotation axis of the drive transmission member 81 (perpendicular direction in the present exemplary embodiment) in a state where the drive transmission member 81 is located at the engagement position. In a driving state (state where the drive transmission member 81 is located at the engagement position), the non-driving-side end face 105e is located between the end face 81a1 of the output gear portion 81a in the drive transmission member 81 and the drum bearing 73 of the cartridge B in the longitudinal direction. Further, the cover portion 105 is disposed to form a gap between the cartridge B and the cover portion 105 in the axial direction of the photosensitive drum 62, and is disposed so as not to interfere with the cartridge B during mounting of the cartridge B.
In the present exemplary embodiment, the cover portion 105 includes four openings (105a, 105b, 105c, and 105d).
The cover portion 105 includes the first opening 105a for exposing the coupling concave portion 81b. The first opening 105a is disposed on the non-driving-side end face 105e. The first opening 105a is provided at a position where the coupling cylindrical portion 81i of the drive transmission member 81 projects in the driving state. The first opening 105a is disposed at a position where the coupling concave portion 81b and the coupling convex portion 63b engage with each other.
In other words, the first opening 105a allows the coupling concave portion 81b to be exposed to the mounting portion Q and the coupling convex portion 63b. This allows the engagement between the coupling concave portion 81b and the coupling convex portion 63b.
The position of the non-driving-side end face 105e of the cover portion 105 in the longitudinal direction is a position where the leading end 81b1 of the coupling concave portion 81b projects toward the non-driving-side end face 105e in the driving state. Further, in the state where the opening/closing door 13 is opened, the drive transmission member 81 is located at the retracted position. Accordingly, the leading end 81b1 of the coupling concave portion 81b is prevented from projecting from the non-driving-side end face 105e of the cover portion 105. In other words, when the drive transmission member 81 is located at the retracted position, the non-driving-side end face 105e overlaps the coupling concave portion 81b and covers the coupling concave portion 81b as viewed along the direction of the axis Ax1 of the photosensitive drum 62.
The cover portion 105 includes the second opening 105b for exposing the output gear portion 81a. The second opening 105b is disposed at a position where the output gear portion 81a of the drive transmission member 81 and the input gear portion 30a of the development roller gear 30 mesh with each other in the driving state.
In other words, the second opening 105b allows the output gear portion 81a to be exposed to the mounting portion Q and the development roller gear 30, thereby allowing the output gear portion 81a and the development roller gear 30 to mesh with each other.
In the mounting direction C of the cartridge B, the second opening 105b is disposed on a side surface of the cover portion 105 so as to be located on the upstream side of the center of the drive transmission member 81. In the vertical direction, the second opening 105b is disposed on the lower side of the cover portion 105. In the state where the opening/closing door 13 is opened, the output gear portion 81a of the drive transmission member 81 is inclined in a direction away from the input gear portion 30a of the development roller gear 30 by the inclination member 97. That is, the drive transmission member 81 is inclined in a direction away from the second opening 105b.
The cover portion 105 includes the third opening 105c for exposing the drive transmission member 81 toward the regulation portion 73j. The third opening 105c is disposed at a position corresponding to the position of the regulation portion 73j. In the mounting direction C of the cartridge B, the third opening 105c is disposed on a side surface of the cover portion 105 so as to be located on the upstream side of the center of the drive transmission member 81. The third opening 105c allows the regulation portion 73j to regulate the drive transmission member 81 even when the cartridge B includes the regulation portion 73j.
In the state where the opening/closing door 13 is opened, the output gear portion 81a of the drive transmission member 81 is inclined toward the downstream side in the mounting direction C of the cartridge B by the inclination member 97. Accordingly, the output gear portion 81a is disposed at a position away from the third opening 105c.
The cover portion 105 includes the fourth opening 105d for exposing the drive transmission member 81 toward the movable regulation portion 101. The fourth opening 105d is disposed at a position where the movable regulation member 101 of the cartridge B and the output gear portion 81a of the drive transmission member 81 approach each other in the driving state. The fourth opening 105d allows the movable regulation member 101 to regulate the movement of the drive transmission member 81 even when the cartridge B includes the movable regulation portion 101.
In the mounting direction C of the cartridge B, the fourth opening 105d is disposed on a side surface of the cover portion 105 so as to be located on the downstream side of the center of the drive transmission member 81. In the vertical direction, the fourth opening 105d is disposed on the upper side of the cover portion 105. In other words, the fourth opening 105d is disposed on the opposite side of the second opening 105b.
As illustrated in
As described above, when the cartridge B is mounted on the apparatus body A, the output gear portion 81a of the drive transmission member 81 is disposed in the space 87 of the cartridge B. The cover portion 105 is also disposed in the space 87. The presence of the space 87 allows mounting of the cartridge B on the apparatus body A, while preventing the drive transmission member 81 from interfering with the cartridge B, during mounting of the cartridge B on the apparatus body A.
As described above, in the present exemplary embodiment, the cover portion 105 that covers the drive transmission member 81 of the apparatus body A is provided. This configuration prevents the user from easily touching the drive transmission member 81 even in a state where the cartridge B configured to be detachably mounted on the apparatus body A is removed from the apparatus body A. In other words, it is possible to prevent the user from touching the lubricant LB coated on the drive transmission member 81.
In the present exemplary embodiment, the first opening 105a, the second opening 105b, the third opening 105c, and the fourth opening 105d of the cover portion 105 are disposed independently. However, the number of the openings and the shape and arrangement of the opening are not particularly limited. For example, these openings may be connected together, the number of the openings may be increased, the shape of each of the openings may be changed, or the arrangement of the openings may be moved.
For example, the first opening 105a and the second opening 105b may be connected together. The first opening 105a and the third opening 105c may be connected together. The first opening 105a and the fourth opening 105d may be connected together. The second opening 105b and the third opening 105c may be connected together. The second opening 105b and the fourth opening 105d may be connected together. The third opening 105c and the fourth opening 105d may be connected.
Next, a second exemplary embodiment will be described. Descriptions of components of the second exemplary embodiment that correspond to the components of the first exemplary embodiment are omitted. In the second exemplary embodiment, members corresponding to the members described in the first exemplary embodiment are denoted by the same reference symbols as those of the first exemplary embodiment. Differences from the first exemplary embodiment will be mainly described in the second exemplary embodiment.
The apparatus body A according to the second exemplary embodiment includes a cylindrical cam 186 (corresponding to the cylindrical cam 86 according to the first exemplary embodiment), and a drive transmission member 181 (corresponding to the drive transmission member 81 according to the first exemplary embodiment) that engages with the cylindrical cam 186. The drive transmission member 181 includes a coupling concave portion 181b. The coupling concave portion 181b engages with the coupling convex portion 63b of the cartridge B. The engagement between the coupling concave portion 181b and the coupling convex portion 63b is hereinafter referred to as “coupling engagement”.
In the present exemplary embodiment, an operation for inclining the drive transmission member 181 after the coupling engagement is released and an operation of the cylindrical cam 186 to be performed when the coupling engagement is released will be described in detail.
<Operation for Releasing Coupling Engagement of Drive Transmission Member>
The operation for releasing the coupling engagement and the operation for inclining the drive transmission member 181 will be described with reference to
As illustrated in
The apparatus body A includes a bearing 194 that supports the drive transmission member 181. The driving side of the apparatus body A is provided with a support side plate 193 and the bearing 194 is mounted on the support side plate 193.
Like in the first exemplary embodiment, in the state where the opening/closing door 13 of the apparatus body A is closed, the coupling concave portion 181b engages with the coupling convex portion 63b of the cartridge B and the development roller 32 and the photosensitive drum 62 are rotated by the drive transmission member 181.
The position of the drive transmission member 181 that transmits the driving force to the cartridge B is referred to as a first position. When the drive transmission member 181 is located at the first position, the coupling concave portion 181b engages with the coupling convex portion 63b of the cartridge B and the drive transmission member 181 is not inclined. In this state, the rotation axis of the drive transmission member 181 is substantially parallel to the rotation axis of the photosensitive drum 62 and the rotation axis of the drive transmission member 181 matches the rotation axis of the photosensitive drum 62. The attitude of the drive transmission member 181 at this time is referred to as a first attitude of the drive transmission member 181.
The position of the drive transmission member 181 when the coupling engagement is released and the drive transmission member 181 is not inclined is referred to as a second position of the drive transmission member 181. The attitude of the drive transmission member 181 at this time is referred to as a second attitude of the drive transmission member 181. In
The cylindrical cam 186 is mounted on the first side plate 115 so as to be rotatable and movable in the longitudinal direction. The cylindrical cam 186 is linked to the opening/closing door 13 for opening and closing the mounting portion Q. When the opening/closing door 13 begins to open, the cylindrical cam 186 is rotated and moved in the direction away from the cartridge B in the longitudinal direction.
When the cylindrical cam 186 is moved in the direction away from the cartridge B, the drive transmission member 181 is also moved in the direction away from the cartridge B in conjunction with the cylindrical cam 186. Accordingly, the coupling concave portion 181b of the drive transmission member 181 is separated from the coupling convex portion 63b, so that the coupling engagement is released. The cylindrical cam 186 and the drive transmission member 181 are moved in a direction parallel to the axial direction (rotation axis direction) of the drive transmission member 181 located at the first position, and are not inclined. The drive transmission member 181 is now located at the second position. In this state, the rotation axis of the drive transmission member 181 is substantially parallel to the rotation axis of the photosensitive drum 62, and the rotation axis of the drive transmission member 181 matches the rotation axis of the photosensitive drum 62.
When the drive transmission member 181 is located at the second position, the opening/closing door 13 is located substantially at a middle position between the closed state and the fully-opened state of the opening/closing door 13. In other words, in the middle of the opening operation of the opening/closing door 13, the drive transmission member 181 is located at the second position.
When the opening/closing door 13 is further opened from the state where the drive transmission member 181 is located at the second position, the cylindrical cam 186 is further rotated and one end of the cylindrical cam 186 moves in a direction away from the cartridge B, so that the cylindrical cam 186 is inclined. When the cylindrical cam 186 is inclined, the drive transmission member 181 is also inclined in conjunction with the cylindrical cam 186. As a result, the output gear portion 181a of the inclined drive transmission member 181 is separated from the input gear portion 30a of the development roller gear 30 of the cartridge B.
At this time, the axial direction of each of the cylindrical cam 186 and the drive transmission member 181 is inclined with respect to the axial direction of the drive transmission member 181 located at the first position. In this state, the direction of the rotation axis of the drive transmission member 181 intersects with the direction of the rotation axis of the photosensitive drum 62. The position of the drive transmission member 181 in a state where the coupling engagement is released and the drive transmission member 181 is inclined is referred to as a third position of the drive transmission member 181. The attitude of the drive transmission member 181 in this case is referred to as a third attitude of the drive transmission member 181. In
When the drive transmission member 181 is located at the third position, the opening/closing door 13 is fully open. Accordingly, when the drive transmission member 181 is moved to the third position, the meshing of the output gear portion 81a with the input gear portion 30a is released, and thus the cartridge B can be easily pulled out from the apparatus body A.
<Operation of Cylindrical Cam when Coupling Engagement is Released>
An operation of the cylindrical cam 186 to be performed when the coupling engagement according to the present exemplary embodiment is released will be described with reference to
The state of the cylindrical cam 186 when the drive transmission member 181 is located at the first position will now be described with reference to
As described above, the cylindrical cam 186 is mounted on the first side plate 115 so as to be rotatable and movable in the longitudinal direction, and is disposed to be located between the drive transmission member 181 and the first side plate 115.
Like in the first exemplary embodiment, the apparatus body A includes the cylindrical cam link 85 that is linked to the opening/closing door 13. The cylindrical cam 186 and the cylindrical cam link 85 are rotatably linked when a boss 186e provided on the cylindrical cam 186 engages with the mounting hole 85b provided on the cylindrical cam link 85.
When the drive transmission member 181 is located at the first position, the cylindrical cam 186 is disposed at a position close to the cartridge B. The cylindrical cam 186 includes three slope portions 186a1, 186a2, and 186a3 and three one end portions 186b1, 186b2, and 186b3, which are adjacent to the slope portions 186a1, 186a2, and 186a3, respectively. The shapes of the slope portion 186a1 and the one end portion 186b1 are respectively identical to the shapes of the slope portion 186a2 and the one end portion 186b2 and the shapes of the slope portion 186a3 and the one end portion 186b3.
As illustrated in
The first side plate 115 includes three slope portions 115a1, 115a2, and 115a3 at positions opposed to the three slope portions 186a1, 186a2, and 186a3, respectively, of the cylindrical cam 186. Further, the first side plate 115 includes three one end portions 115b1, 115b2, and 115b3 at positions opposed to the one end portions 186b1, 186b2, and 186b3, respectively, of the cylindrical cam 186. The one end portions 115b1, 115b2, and 115b3 are connected to the one end sides of the slope portions 115a1, 115a2, and 115a3, respectively.
Further, three other end portions 115c1, 115c2, and 115c3 are disposed on the other end sides of the slope portions 115a1, 115a2, and 115a3, respectively. In the longitudinal direction, the other end portions 115c1, 115c2, and 115c3 are located at positions farther from the cartridge B than the one end portions 115b1, 115b2, and 115b3, respectively.
The one end portion 115b1, the slope portion 115a1, and the other end portion 15c are continuously formed. The one end portion 115b2, the slope portion 115a2, and the other end portion 115c2 are continuously formed. The one end portion 115b3, the slope portion 115a3, and the other end portion 115c3 are continuously formed.
The cam shape of the first side plate 115 will be described with reference to
The three slope portions 115a1, 115a2, and 115a3 of the first side plate 115 have the same inclination angle (inclination angle in the rotational direction P). The length of the slope portion 115a1 is longer than the length of each of the slope portions 115a2 and 115a3. Accordingly, the other end portion 115c1 connected to the slope portion 115a1 is located at a higher position in the longitudinal direction than the other end portions 115c2 and 115c3. As a result, the other end portion 115c1 enables the cylindrical cam 186 to be located at a position farther from the cartridge B in the longitudinal direction than the other end portions 115c2 and 115c3.
Next, the state of the cylindrical cam 186 when the drive transmission member 181 is located at the second position will be described with reference to
When the opening/closing door 13 is opened, the cylindrical cam link 85 is moved in conjunction with the opening/closing door 13 and the cylindrical cam 186 is rotated in the direction indicated by the arrow P. When the cylindrical cam 186 is rotated, each of the slope portions 186a1, 186a2, and 186a3 of the cylindrical cam 186 is moved toward the outside in the longitudinal direction along the corresponding one of the slope portions 115a, 115a2, and 115a3 of the first side plate 115. As a result, the cylindrical cam 186 is moved in a direction away from the cartridge B in the longitudinal direction. In this case, the cylindrical cam 186 is moved along the slope portions 115a1, 115a2, and 115a3 having the same angle, and thus is moved in parallel to the axial direction of the drive transmission member 181 located at the first position illustrated in
Next, the state of the cylindrical cam 186 when the drive transmission member 181 is located at the third position will be described with reference to
When the opening/closing door 13 is further opened in a state where the drive transmission member 181 is located at the second position, the cylindrical cam 186 is further rotated in the direction indicated by the arrow P. When the cylindrical cam 186 is rotated, the slope portion 186a1 of the cylindrical cam 186 is moved to the outside in the longitudinal direction along the slope portion 115a1 of the first side plate 115. On the other hand, the slope portions 186a2 and 186a3 no longer contact the slope portions 115a2 and 115a3, respectively. Further, the one end portions 186b2 and 186b3 of the cylindrical cam 186 respectively contact the other end portions 115c2 and 115c3 of the first side plate 115. Accordingly, a portion where the one end portions 186b2 and 186b3 of the cylindrical cam 186 are disposed is no longer moved to the outside in the longitudinal direction.
When the opening/closing door 13 is fully open, the slope portion 186a1 does not contact the slope portion 115a1 of the first side plate 115 and the one end portion 186b1 of the cylindrical cam 186 contacts the other end portion 115c1 of the first side plate 115. Accordingly, a portion where the one end portion 186b1 is disposed is no longer moved to the outside in the longitudinal direction. As a result, the drive transmission member 181 is located at the third position and the cylindrical cam 186 is located at a position illustrated in
Specifically, when the opening/closing door 13 is further opened in a state where the movement of each of the one end portions 186b2 and 186b3 of the cylindrical cam 186 in the longitudinal direction is finished, the one end portion 186b1 of the cylindrical cam 186 is moved in the direction away from the cartridge B in the longitudinal direction. As a result, as illustrated in
In other words, the first side plate 115 includes the slope portions 115a1, 115a2, and 115a3 that cause the cylindrical cam 186 to move in the longitudinal direction. In the longitudinal direction, the distance the slope portion 115a1 (first moving portion) moves on the slope portion 186a1 (first moved portion) is longer than the distance the slope portions 115a2 and 115a3 (second moving portion) move on the slope portions 186a2 and 186a3 (second moved portion), respectively.
Further, in the longitudinal direction, the other end 115c1 of the first side plate 115 positions the one end portion 186b1 of the cylindrical cam 186, and the other end portions 115c2 and 115c3 of the first side plate 115 respectively position the one end portions 186b2 and 186b3 of the cylindrical cam 186. At this time, the one end portion 186b1 is located on the outer side in the longitudinal direction than the one end portions 186b2 and 186b3. In other words, in the longitudinal direction, the one end portion 186b1 is located at a position farther from the cartridge B than the one end portions 186b2 and 186b3. As a result, the drive transmission member 181 is located at the third position.
As described above, in the present exemplary embodiment, the drive transmission member 181 is moved from the first position to the second position in the axial direction of the drive transmission member 181, thereby releasing the coupling engagement. After the coupling engagement is released, the drive transmission member 181 is moved from the second position to the third position and the drive transmission member 181 is inclined.
Thus, separating the operation for releasing the coupling engagement from the operation for inclining the drive transmission member 181 makes it possible to reduce an operation force for releasing the coupling engagement, which leads to an improvement in usability. In addition, sound to be generated when the coupling engagement is released can be reduced.
Next, a third exemplary embodiment will be described. Descriptions of components of the third exemplary embodiment that are similar to the components of the first and second exemplary embodiments are omitted. In the third exemplary embodiment, members corresponding to the members described in the first and second exemplary embodiments are denoted by the same reference symbols as those of the first and second exemplary embodiments. Differences from the first and second exemplary embodiments will be mainly described in the third exemplary embodiment.
The apparatus body A according to the third exemplary embodiment includes a drive transmission member 281 (corresponding to the drive transmission member 81 according to the first exemplary embodiment and the drive transmission member 181 according to the second exemplary embodiment). The drive transmission member 281 includes a coupling concave portion 281b. The coupling concave portion 281b engages with the coupling convex portion 63b of the cartridge B. Like in the second exemplary embodiment, the engagement between the coupling concave portion 281b and the coupling convex portion 63b is hereinafter referred to as “coupling engagement”. In addition, the definitions of the first position, the second position, and the third position of the drive transmission member 281 are the same as those described in the second exemplary embodiment.
In the present exemplary embodiment, an operation to be performed when the drive transmission member 281 is driven in a state where the coupling engagement of the drive transmission member 281 is released will be described in detail.
<Driving Operation in State where Coupling Engagement of Drive Transmission Member is Released>
An operation to be performed when the drive transmission member 281 according to the present exemplary embodiment is driven in a state where the coupling engagement is released will be described with reference to
A configuration for supporting one end portion 281c of the drive transmission member 281 will be described with reference to
As illustrated in
The one end portion 281c of the drive transmission member 281 is supported by the bearing 294, and thus the drive transmission member 281 is rotatably supported by the bearing 294.
To prevent the bearing 294 from being rotated with respect to the support side plate 293, the bearing 294 includes a convex portion 294b as a rotation stopping portion. On the other hand, the support side plate 293 is provided with a hole portion 293b. The convex portion 294b is fitted into the hole portion 293b, thereby regulating the rotation of the bearing 294. In other words, the bearing 294 is fixed so as not to be rotated with respect to the support side plate 293.
As illustrated in
Next, each contact portion 281h of the drive transmission member 281 will be described with reference to
A slope portion 281h1 is provided at a leading end of the contact portion 281h. When the drive transmission member 281 is rotated in a state where the coupling engagement is released, the contact portion 281h is disposed at a position in contact with the convex portion 294b of the bearing 294.
As illustrated in
In
As described above, the slope portion 294b1 is provided at the leading end of the convex portion 294b of the bearing 294. When the drive transmission member 281 is rotated in a state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b, the slope portion 281h1 of the drive transmission member 281 contacts the slope portion 294b1. As a result, in the longitudinal direction, the convex portion 294b of the bearing 294 is deformed in the direction indicated by the arrow S and is moved toward the support side plate 293. In other words, in the longitudinal direction, the convex portion 294b of the bearing 294 is moved in a direction away from the contact portion 281h of the drive transmission member 281.
When the convex portion 294b is moved, the convex portion 294b can pass over the contact portion 281h of the drive transmission member 281. Accordingly, even in a state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b, the drive transmission member 281 can be rotated without causing a failure in the apparatus body A.
When the contact portion 281h of the drive transmission member 281 contacts the convex portion 294b of the bearing 294, collision sound is generated. If the drive transmission member 281 is rotated in the state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b, such collision sound is repeatedly generated. This collision sound can be used as detection sound for detecting that the coupling concave portion 281b of the drive transmission member 281 is not engaged with the coupling convex portion 63b. In other words, the state where the collision sound is generated indicates a state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b.
In other words, the apparatus body A includes a sound generation portion (corresponding to the convex portion 294b and the contact portion 281h). When the drive transmission member 281 is rotated in the state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b, the convex portion 294b and the contact portion 281h contact each other, so that the sound generation portion generates sound. On the other hand, in a state where the drive transmission member 281 is located at the first position and the coupling concave portion 281b engages with the coupling convex portion 63b, the convex portion 294b and the contact portion 281h are separated from each other, and thus the sound generation portion does not generate sound.
The present exemplary embodiment described above illustrates a configuration in which sound is generated when the drive transmission member 281 is driven in the state where the coupling concave portion 281b is not engaged with the coupling convex portion 63b.
In the apparatus body A according to the present exemplary embodiment, it is possible to detect whether the coupling concave portion 281b is engaged with the coupling convex portion 63b based on the generation of sound.
Therefore, an operator can rapidly diagnose whether the coupling engagement is normal in the process of maintenance or repair of the apparatus body A and the cartridge B, or in an inspection in a manufacturing plant. As a result, it is possible to prevent the apparatus body A from being used in a state where the coupling engagement is abnormal, or it is possible to reduce a time for using the apparatus body A in a state where the coupling engagement is abnormal. Consequently, it is possible to prevent the drive transmission member 281 from being unevenly worn.
Further, in the configuration according to the present exemplary embodiment, each contact portion 281h of the drive transmission member 281 includes the slope portion 281hl and the slope portion 294b1 is provided at the leading end of the convex portion 294b of the bearing 294. Therefore, the convex portion 294b can be retracted in the rotation axis direction of the drive transmission member 281, and sound can be generated without causing a failure in the apparatus body A.
In the present exemplary embodiment, each contact portion 281h of the drive transmission member 281 is configured to contact the convex portion 294b of the bearing 294 in a state where the drive transmission member 281 is located at the third position, to thereby generate sound. However, each contact portion 281h of the drive transmission member 281 may be configured to contact the convex portion 294b of the bearing 294 in a state where the drive transmission member 281 is located at the second position, to thereby generate sound.
The scope of the invention is not intended to be limited only to the functions, materials, shapes, relative arrangements, and the like of the components described in the exemplary embodiments described above, unless otherwise specified.
Further, the components described in the exemplary embodiments described above can be appropriately combined, as needed.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2019-180286, filed Sep. 30, 2019, and No. 2020-131914, filed Aug. 3, 2020, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
JP2019-180286 | Sep 2019 | JP | national |
JP2020-131914 | Aug 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
10126702 | Triplett | Nov 2018 | B1 |
20070059038 | Shiraki | Mar 2007 | A1 |
20090179513 | Cho | Jul 2009 | A1 |
20090322020 | Iwata | Dec 2009 | A1 |
20120190489 | Takagi | Jul 2012 | A1 |
20140123796 | Ishida | May 2014 | A1 |
20160252847 | Sato | Sep 2016 | A1 |
20160274526 | Ochi | Sep 2016 | A1 |
20160378049 | Tomita | Dec 2016 | A1 |
20170045856 | Kawai | Feb 2017 | A1 |
Number | Date | Country |
---|---|---|
2017-223802 | Dec 2017 | JP |
2018-4818 | Jan 2018 | JP |
2018-120076 | Aug 2018 | JP |
2019-105750 | Jun 2019 | JP |
Number | Date | Country | |
---|---|---|---|
20210096497 A1 | Apr 2021 | US |