Patent Grant
9658561
The entire disclosure of Japanese Patent Application No. 2014-262389 filed on Dec. 25, 2014 including description, claims, drawings, and abstract are incorporated herein by reference in its entirety.
Field of the Invention
The present invention relates to an image forming device and a method for correcting a scanning position of a luminous flux.
Description of the Related Art
An electrophotographic image forming device generally forms a latent image of an image on one page by deflecting a laser beam, which has been modulated based on original image data, by a polygon mirror and repeatedly scanning on a rotating photoreceptor in a main scanning direction. An image can be formed on paper by transferring, on the paper via an image carrier such as an intermediate transfer belt, an image which has been developed by feeding a color material such as toner on the photoreceptor, on which the latent image has been formed.
In a case where an image is formed by superimposing images of a plurality of colors, in order to adjust a position of the image of each color, timing for initiating scanning by the polygon mirror in the main scanning direction is synchronized with timing for initiating scanning by rotation of the photoreceptor in a sub scanning direction (for example, see JP 2000-103115 A).
However, even when a first scanning position is synchronized, a scanning position of a luminous flux in a main scanning direction may change due to unevenness, for example, of mirror surfaces of a polygon mirror and cause deviation of an image position within one scanning line. The scanning position in a sub scanning direction may also deviate depending on characteristics of the mirror.
Such a deviation of the scanning position, attributable to the polygon mirror, may be repeated with a rotational period of the polygon mirror and observed as a density fluctuation.
In particular, like a screen pattern, for example, where dots are arranged regularly, an image having a periodic pattern is likely to generate the density fluctuation called moire by a periodic deviation of a scanning position.
An object of the present invention is to reduce the density fluctuation caused by the deviation of a scanning position of a luminous flux.
To achieve the abovementioned object, according to an aspect, there is provided an image forming device, reflecting one aspect of the present invention, for scanning and exposing a photoreceptor with a luminous flux by a light scanning device, wherein the light scanning device comprises: a polygon mirror that deflects the luminous flux that has been emitted from a light source and scans the photoreceptor in a main scanning direction; a correction unit that corrects a scanning position of the luminous flux in the main scanning direction such that the scanning position of the luminous flux coincides with each reference position in accordance with a pre-detected deviation amount of the scanning position of the luminous flux in the main scanning direction from each reference position in the main scanning direction; and a position deviation detection unit that detects the deviation amount of the scanning position of the luminous flux in a sub scanning direction from the reference position in the sub scanning direction, and the correction unit corrects the scanning position of the luminous flux in the main scanning direction, in a case where a screen line is formed by scanning with the luminous flux, such that a screen line with an aimed screen angle is formed by scanning with the luminous flux whose scanning position in the sub scanning direction has deviated by the deviation amount that has been detected by the position deviation detection unit.
According to an invention of Item. 2, there is provided the image forming device according to Item. 1, wherein the position deviation detection unit preferably detects the deviation amount of the scanning position of the luminous flux in the sub scanning direction, using a sensor which detects a luminous flux used to scan near a starting end of each scanning line and generates a horizontal synchronizing signal.
According to an invention of Item. 3, there is provided the image forming device according to Item. 1 or 2, wherein the light scanning device preferably emits a plurality of luminous fluxes in parallel by the light source, scans with the luminous fluxes in parallel by the polygon mirror, and corrects the scanning positions of the luminous fluxes in the main scanning direction by the correction unit.
According to an invention of Item. 4, there is provided the image forming device according to any one of Items. 1 to 3, preferably including a plurality of the light scanning devices corresponding to respective colors, arranged in series, wherein the light scanning devices correct, by respective correction units, the scanning position of the luminous flux in the main scanning direction such that a screen line with a screen angle corresponding to each color is formed.
To achieve the abovementioned object, according to an aspect, a method for correcting a scanning position of a luminous flux used for scanning in a main scanning direction by deflecting a luminous flux that has been emitted from a light source by a polygon mirror, reflecting one aspect of the present invention comprises: (a) a step of correcting the scanning position of the luminous flux in the main scanning direction in accordance with a pre-detected deviation amount of the scanning position of the luminous flux in the main scanning direction from each reference position in the main scanning direction, such that the scanning position of the luminous flux coincides with each reference position; (b) a step of detecting the deviation amount of the scanning position of the luminous flux in a sub scanning direction from the reference position in the sub scanning direction; and (c) a step of correcting the scanning position of the luminous flux in the main scanning direction such that a screen line with an aimed screen angle is formed by scanning with the luminous flux whose scanning position in the sub scanning direction has deviated by the deviation amount that has been detected in the step (b).
The above and other objects, advantages and features of the present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention, and wherein:
Hereinafter, an image forming device and a method for correcting a scanning position of a luminous flux according to an embodiment of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the illustrated examples.
The image forming device 1 includes, as illustrated in
The image forming device 1 also includes an image reading unit 3, an image generating unit 4, an image processing unit 5, an operating unit 6, and a display unit 7. The image reading unit 3 reads an original image and generates original image data. The image generating unit 4 generates original image data in response to an image formation instruction from outside. The image processing unit 5 subjects the generated original image data to image processing. The operating unit 6 and the display unit 7 each serve as a user interface.
The image forming unit 2 forms an image of a plurality of colors on paper based on the original image data that have been subjected to the image processing by the image processing unit 5.
The image forming unit 2 includes, as illustrated in
The writing units 21 are arranged in series (tandem) along a belt surface of the intermediate transfer belt 22. The intermediate transfer belt 22 is an image carrier which is wound by a plurality of rollers and rotates. The rollers include primary transfer rollers 2f and secondary transfer rollers 23. The secondary transfer rollers 23 and the fixing device 24 are arranged on a conveyance route of paper to be conveyed from the paper feed trays 25.
Each of the four writing units 21 forms a C (cyan), M (magenta), Y (yellow), or K (black) image. The writing units 21 have the same configuration, and each include, as illustrated in
At the time of forming an image, in each writing unit 21, an electrostatic latent image is formed by scanning the photoreceptor 2b with a luminous flux that has been emitted by the light scanning device 2a based on the original image data, after a voltage is applied to and charged at the photoreceptor 2b by the charging unit 2d. When a color material such as toner is fed by the developing unit 2c and the electrostatic latent image on the photoreceptor 2b is developed, an image is formed on the photoreceptor 2b.
When formed on the photoreceptor 2b of each writing unit 21, the image of each color is sequentially superimposed and transferred (primary transfer) on the intermediate transfer belt 22 by its own primary transfer roller 2f, and an image of a plurality of colors is formed. After the primary transfer, in each writing unit 21, the color material remaining on the photoreceptor 2b is removed by the cleaning unit 2e.
Next, paper is fed by the paper feed tray 25 and the image on the intermediate transfer belt 22 is transferred on the paper by the secondary transfer rollers 23. The paper after the transfer is heated and pressurized by the fixing device 24, and the image is fixed on the paper.
In a case where an image is formed on both sides of a piece of paper, the paper is conveyed to the inversion route 26 and the surface of the paper is inversed, and then again the paper is conveyed to the secondary transfer rollers 23.
The image reading unit 3 reads an original image that has been set by a user, and generates original image data in bit map format for each color of R (red), G (green), and B (blue).
The image generating unit 4 receives data with instruction items for generating images described in a page description language (PDL) from an external device such as a user terminal and a server over a network, and generates, by rasterizing the data, original image data in bit map format for each color of C, M, Y, and K.
The image processing unit 5 converts the color of the original image data for each color of R, G, and B, having been generated by the image reading unit 3, and outputs original image data for each color of C, M, Y, and K.
The image processing unit 5 also subjects the original image data after color conversion or the original image data that have been generated by the image generating unit 4 to image processing such as gradation correction and halftone processing. The gradation correction is processing for converting a gradation value of each pixel of the original image data into a gradation value which has been corrected such that a density of an image that has been formed on paper matches a target density. Halftone processing includes, for example, error diffusion processing and screen processing using a systematic dither method.
As illustrated in
Between the light source A1 and the polygon mirror A4, a collimator lens A2 and a cylindrical lens A3 are arranged. The collimator lens A2 converts a luminous flux into parallel light. The cylindrical lens A3 converges parallel light on the photoreceptor 2b in a sub scanning direction y which is perpendicular to the main scanning direction x, and forms an image on the mirror surface of the polygon mirror A4.
Between the polygon mirror A4 and the photoreceptor 2b, a group of lenses A5 is arranged. The lenses A5 include an fθ lens, a cylindrical lens, and the like. The fθ lens corrects aberration of a luminous flux such that the luminous flux, which has been deflected by the polygon mirror A4, scans the photoreceptor 2b at a constant speed. The cylindrical lens has power (refractive power) in the sub scanning direction y, and images the luminous flux on the photoreceptor 2b.
Near the starting end in the main scanning direction x, a sensor A7 and a mirror A6 are arranged. The sensor A7 detects a luminous flux which scans the starting end side rather than an image area of each scanning line and generates a horizontal synchronizing signal. The mirror A6 leads a luminous flux to the sensor A7. The horizontal synchronizing signal is a synchronizing signal indicating a timing for initiating scanning of each scanning line in the main scanning direction x.
When a mirror, which reflects and deflects a luminous flux from the light source A1 by the rotation of the polygon mirror A4, switches to an adjacent mirror, the scanning position of the luminous flux returns to the starting end. Therefore, by rotating the photoreceptor 2b and moving the scanning position in the sub scanning direction y, an electrostatic latent image of each scanning line can be formed on the photoreceptor 2b.
As illustrated in
The control unit 11 controls light emission driving of the light source A1, and rotation driving of the polygon mirror A4 and the photoreceptor 2b, and synchronizes positions for initiating scanning of each scanning line in the main scanning direction x and in the sub scanning direction y.
For example, the control unit 11 outputs the horizontal synchronizing signal that has been generated by the sensor A7 to the driving unit 14, and controls a light emission operation of the light source A1.
The control unit 11 also outputs a clock signal for rotation driving to the driving units 15 and 16, and controls rotation speeds of the polygon mirror A4 and the photoreceptor 2b.
The control unit 11 can include a central processing unit (CPU), a random access memory (RAM), and the like, and controls the above by executing a program that has been read from the storage unit 12.
The storage unit 12 stores, for example, a program to be read by the control unit 11.
The storage unit 12 stores deviation amounts of a scanning position of the luminous flux scanned by the polygon mirror A4 from each reference position in the main scanning direction x and in the sub scanning direction y. The deviation amount of the scanning position in the main scanning direction x is a deviation amount that has been detected in advance by a dedicated position deviation detection unit at the time of, for example, manufacturing the image forming device 1. The deviation amount of the scanning position in the sub scanning direction y is a deviation amount that has been detected by the position deviation detection unit B. The deviation amount is different from mirror to mirror of the polygon mirror A4. Therefore, the storage unit 12 stores the deviation amount of each mirror in association with the number of each mirror.
The correction unit 13 corrects the scanning position of the luminous flux used for scanning by the polygon mirror A4 in the main scanning direction x, in accordance with the pre-detected deviation amount, which has been stored in the storage unit 12, of the scanning position from each reference position in the main scanning direction x, such that the scanning position of the luminous flux in the main scanning direction x coincides with each reference position in the main scanning direction x.
The correction unit 13 can correct the scanning position in the main scanning direction x to an arbitrary position by generating a clock signal to be output to the driving unit 14 in accordance with the deviation amount.
In a case where a deviation of the scanning position of the luminous flux occurs in the sub scanning direction y, the correction unit 13 corrects the scanning position of the luminous flux used for scanning by the polygon mirror A4 in the main scanning direction x, such that a screen line with an aimed screen angle is formed even by the luminous flux, the scanning position of which has deviated.
In this case, the correction unit 13 can correct the scanning position of the luminous flux in the main scanning direction x for each scanning line, by outputting a signal for correcting the horizontal synchronizing signal to the control unit 11 and either delaying or advancing the timing for initiating scanning, indicated by the horizontal synchronizing signal.
The driving unit 14 of the light source A1 modulates a pulse width of the original image data that have been output from the image processing unit 5 in synchronization with the clock signal to be output from the correction unit 13 and generates a driving signal. The driving unit 14 pulse-drives the light source A1 and emits a luminous flux by outputting the generated driving signal to the light source A1.
The driving unit 15 of the polygon mirror A4 rotatively drives the polygon mirror A4 at a predetermined rotation speed by controlling a driving voltage thereof based on the clock signal, which has been output from the control unit 11, for rotatively driving the polygon mirror A4.
Similarly, the driving unit 16 of the photoreceptor 2b rotatively drives the photoreceptor 2b at a predetermined rotation speed based on the clock signal, which has been output from the control unit 11, for rotatively driving the photoreceptor 2b.
The position deviation detection unit B detects the deviation amount of the scanning position of the luminous flux used for scanning by the polygon mirror A4 in the sub scanning direction y.
The position deviation detection unit B includes, as illustrated in
The sensors B1 and B2 are arranged on the scanning line of the luminous flux outside the image area, led by the mirror A6 as with the sensor A7. In order to curtail costs, the sensor A7 that generates the horizontal synchronizing signal can be used as the sensor B1. The calculating unit B3 calculates the deviation amount of the scanning position in the sub scanning direction y based on detection signals from sensors B1 and B2.
As illustrated in
[Correction of Deviation in Main Scanning Direction x]
A deviation amount of the scanning position of the light scanning device 2a in the main scanning direction x is detected in advance at the time of, for example, manufacturing the image forming device 1, and stored in the storage unit 12.
As illustrated in
The reference positions X0 to X5 may be at equal intervals or at arbitrary positions from a starting end to a terminal end of the scanning line in the main scanning direction x. As the sensor C30 to be arranged at the reference position X0 on the starting end side of the scanning line, the sensor A7 that generates the horizontal synchronizing signal may be used. In a case where more reference positions than sensors are set, it is possible to move the sensors C30 to C35 at a constant speed in the main scanning direction x in accordance with the luminous flux and detect the luminous flux at each reference position.
In detecting the position deviation, each of the sensors C30 to C35 detects the luminous flux used for scanning by the polygon mirror A4 in the main scanning direction x. The calculating unit C36 analyzes the detection signals that have been output from each of the sensors C30 to C35, and derives scanning times T1 to T5 from the time when the luminous flux is detected by the sensor C30 to the time when the luminous flux is detected by each of the sensors C31 to C35. The calculating unit C36 calculates actual scanning positions X1* to X5* of the luminous flux from these scanning times T1 to T5, the distance from the reference position X0 to each of the reference positions X1 to X5, and a scanning speed V of the luminous flux. The calculating unit C36 calculates differences X1−X1* to X5−X5* between each of the reference positions X1 to X5 and each of the scanning positions X1* to X5* as the deviation amount of the scanning position from each reference position in the main scanning direction x.
The deviation of the scanning position is caused by, for example, unevenness of a mirror surface of the polygon mirror A4, and the deviation amount specific to each mirror is caused. Therefore, the above-mentioned deviation of the scanning position is detected for each mirror by the position deviation detection unit C, and the detected deviation amount is stored in the storage unit 12 while being associated with the number of each mirror.
As illustrated in
In scanning with the luminous flux, the correction unit 13 obtains from the control unit 11 the number of the next mirror of the polygon mirror A4, assumed to scan with the luminous flux, and obtains from the storage unit 12 the deviation amount of the scanning position, corresponding to the number of the mirror, from each reference position in the main scanning direction x. Next, the correction unit 13 generates a clock signal of a frequency in accordance with the obtained deviation amount.
For example, at the reference position Xn+1 of the first mirror illustrated in
Thus, by driving light emission of the light source A1 by the driving unit 14 based on the clock signal in accordance with the deviation amount from each reference position, the scanning position of the luminous flux by each mirror can, as indicated by arrows of
[Correction of Deviation in Sub Scanning Direction y]
In a case where a deviation of the scanning position of the luminous flux occurs in the sub scanning direction y, when a screen line is formed by the luminous flux, the screen line partially deviates. Repetition of this deviation may be observed as the density fluctuation. In this case, the density fluctuation attributable to the deviation can be reduced by correcting the scanning position of the luminous flux in the main scanning direction x in accordance with the deviation amount of the scanning position in the sub scanning direction y.
First, the deviation amount in the sub scanning direction y is detected by the position deviation detection unit B. Specifically, as illustrated in
The calculating unit B3 calculates, as indicated in a formula below, the deviation amount of the scanning position Δy from the reference position in the sub scanning direction y based on scanning times t0 and t1, a scanning speed V of the luminous flux, and an inclination angle θb of the sensor B2. The scanning time t0 is, in a case where the luminous flux is at the reference position in the sub scanning direction y, the scanning time from the time when the luminous flux is detected by the sensor B2 to the time when the luminous flux is detected by the sensor B1. The scanning time t0 that has been measured in advance is set in the formula below.
Δy=V(t0−t1)×tan θb
The deviation amount Δy in the sub scanning direction y also differs for each mirror of the polygon mirror A4. Therefore, the position deviation detection unit B detects the deviation amount of the scanning position Δy for each mirror, and stores the detected deviation amount Δy in the storage unit 12 in association with the number of each mirror.
In scanning with the luminous flux, the correction unit 13 obtains from the control unit 11 the number of the next mirror of the polygon mirror A4, assumed to scan with the luminous flux, and obtains from the storage unit 12 the deviation amount of the scanning position Δy in the sub scanning direction y, corresponding to the number of the mirror. The correction unit 13 also obtains, from the image processing unit 5, a screen angle θa of the screen line formed by the luminous flux.
As illustrated in
Δxs=Δy/tan θa
The correction unit 13 generates and outputs to the control unit 11 a correction signal for delaying or advancing the horizontal synchronizing signal by the phase of Δxs. The control unit 11 corrects the horizontal synchronizing signal based on the correction signal output from the correction unit 13. The control unit 11 then outputs the horizontal synchronizing signal to the driving unit 14 after delaying or advancing, by the phase of Δxs, the timing for initiating scanning in the main scanning direction x, indicated by the horizontal synchronizing signal.
Thus, by driving light emission of the light source A1 by the driving unit 14 based on the horizontal synchronizing signal whose timing for initiating scanning has been corrected, it is possible to form a screen line with an aimed screen angle by scanning with the luminous flux whose scanning position deviates in the sub scanning direction y.
The deviation of each mirror repeatedly occurs with the same rotational period as the polygon mirror A4. Therefore, repeated partial deviations of the screen lines become easier to observe as the density fluctuation.
As illustrated in
In a case where an image including colors of C, M, Y, and K is formed, the screen angles of the screen lines are typically differentiated in order to prevent moire caused by superimposing images of different colors. The light scanning device 2a corresponding to each color corrects, by the corresponding correction unit 13, the scanning position of the luminous flux in the main scanning direction x so as to form a screen line with a screen angle corresponding to each color.
As described above, the image forming device 1 in the present embodiment is an image forming device which scans and exposes the photoreceptor 2b with the luminous flux by the light scanning device 2a. The light scanning device 2a includes the polygon mirror A4, the correction unit 13, and the position deviation detection unit B. The polygon mirror A4t deflects the luminous flux, which has been emitted from the light source A1, and scans the photoreceptor 2b in the main scanning direction x. The correction unit 13 corrects the scanning position of the luminous flux in the main scanning direction x such that the scanning position of the luminous flux coincides with each reference position in accordance with the pre-detected deviation amount of the scanning position of the luminous flux in the main scanning direction x from each reference position in the main scanning direction x. The position deviation detection unit B detects the deviation amount of the scanning position of the luminous flux in the sub scanning direction y from the reference position in the sub scanning direction y. The correction unit 13 corrects the scanning position of the luminous flux in the main scanning direction x, in a case where a screen line is formed by scanning with the luminous flux, such that the screen line with an aimed screen angle is formed by scanning with the luminous flux whose scanning position in the sub scanning direction y has deviated by the deviation amount that has been detected by the position deviation detection unit B.
As a result, the density fluctuation attributable to the deviation of the scanning position of the luminous flux in the main scanning direction x and in the sub scanning direction y can be reduced. In particular, in a case when a screen line is formed, it is possible to reduce the density fluctuation caused by the partial deviation of the screen line, maintain the line shape of the screen line, and reduce deterioration in the image quality.
The above embodiment is an example of a preferred embodiment of the present invention and is not limited thereto. Appropriate changes can be made without departing from the spirit of the invention.
For example, the deviation of the scanning position in the main scanning direction x has been corrected by outputting the clock signal from the correction unit 13 and adjusting the timing for light emission of the light source A1, but may be corrected by correcting original image data such that the scanning position in the main scanning direction x coincides with the reference position. In this case, it is only necessary that the correction unit 13 correct the position of each pixel in the main scanning direction in accordance with the deviation amount by inputting original image data from the image processing unit 5, and output the image data after correction to the driving unit 14.
Some light scanning devices are of so-called multi-beam type, which can form an image by a plurality of scanning lines by emitting a plurality of luminous fluxes in parallel by a light source with a plurality of light emitting elements and scanning with the luminous fluxes in parallel by a polygon mirror. Even in the multi-beam type light scanning devices, as described above, the correction unit 13 can correct each of the scanning positions of a plurality of luminous fluxes in the main scanning direction x. Some multi-beam type light scanning devices deflect in parallel, without any change, a plurality of luminous fluxes that have been emitted in parallel, while others combine and deflect a plurality of luminous fluxes as one luminous flux, and then separate the one luminous flux and scan the photoreceptor 2b with a plurality of luminous fluxes. In either case, the above mentioned correction method can be applied.
As a computer readable recording medium recording a program for causing the correction unit 13 to execute the above mentioned correction processing, a non-volatile memory such as a ROM and a flash memory, and a portable recording medium such as a CD-ROM can be applied. As a medium for providing program data via communication lines, a carrier wave is also applied.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustrated and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by terms of the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-262389 | Dec 2014 | JP | national |
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| Number | Date | Country |
|---|---|---|
| H09-174917 | Jul 1997 | JP |
| 2000-103115 | Apr 2000 | JP |
| 2003-98465 | Apr 2003 | JP |
| 2003-103830 | Apr 2003 | JP |
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| Entry |
|---|
| Office Action (Notice of Reasons for Rejection) issued on Jan. 31, 2017, by the Japanese Patent Office in corresponding Japanese Patent Application No. 2014-262389 and an English Translation of the Office Action. (12 pages). |
| Number | Date | Country | |
|---|---|---|---|
| 20160187805 A1 | Jun 2016 | US |
