1. Field of the Invention
The present invention relates to an image forming device such as an electrophotographic type copier, printer, a facsimile machine or machine combining these functions and in particular relates to a mounting member for mounting toner containers such as toner bottles that accommodate toner constituting developer on an image forming device.
2. Description of the Related Art
As disclosed for example in Laid-open Japanese Patent Application No. 2002-139905, in one recent type of image forming device, toner supply action from a toner container such as a toner bottle wherein the toner that supplies a developing device is accommodated is performed by discharging toner from within the bottle to the outside from a toner supply port by rotating the bottle itself. Such a toner container is formed in a cylindrical shape extending in the direction of the axis of rotation thereof, and is formed in its outer surface with helical projections projecting towards the interior of the bottle; toner in the container is fed to the toner supply port by rotation of the bottle.
However, since the mounting member for mounting the toner container on such an image forming device is constituted so as to mount/release the toner container with respect to the mounting member from the direction of the axis of rotation thereof, when the toner container is to be mounted or released, a working space of about the entire length of the toner container in the direction of the rotary axis is required. Consequently, in an image forming device comprising a mounting member in this system, in arranging the mounting/releasing side of the toner container adjacent to a wall or pillar or the like, the direction of installation and/or the location of installation thereof is restricted by the fact that this mounting member may interfere with mounting/release of the toner container. Since the toner container is mounted/released from the direction of the axis of rotation, it is difficult to see the mounting section because of the toner container and if for example the hand of the operator shakes when effecting mounting/release operation, positional location in the mounting position is difficult. This therefore adversely affects ease of mounting and for example some mechanism for holding/fixing the toner container in the mounted position becomes necessary, leading to the problem of increased costs.
Furthermore, in recent years, in order to perform management of the toner container, it has become the practice to store information peculiar to the toner container, such as the frequency of use of the toner container or management data of the limit of use of the toner container in a memory chip mounted on the toner container. In order to perform reading/writing of information to this memory chip when the toner container is mounted in the main unit of the image forming device, it is necessary to electrically connect the memory chip with the main unit simultaneously with mounting of the toner container. However, if the connector terminal that is used to effect electrical connection between the toner container and the main unit is deformed by some external force from outside, a poor connection may result.
For example, in Laid-open Japanese Patent Application No. 2002-169365, it is stated that the device is so constructed that, simultaneously with setting of the toner container in position on the main unit of the image forming device, electrical connection is effected between these. However, no means for preventing deformation or damage or destruction (for example deformation of the connector terminal) of this electrical connection caused by unwanted external force is disclosed.
Also, in Laid-open Japanese Patent Application No. 2004-139031, it is stated that, when the toner bottle is set in position in the printer main unit, the relay connector that is provided on the toner bottle determines the amount of toner that is present in the toner bottle main unit by reading information as to the amount of toner that is input to an ID chip mounted on the printer main unit, and thereby determines the timing of the operation of introduction of toner to the developer device, in accordance with the information regarding the amount of toner that is acquired by this reading process. However, no means for preventing deformation or damage or destruction of the electrical connection of this intermediate connector and the ID chip is disclosed.
A first object of the present invention is to provide an image forming device and mounting member for mounting a toner container thereon whereby mounting and releasing thereof is very easily performed while ensuring visibility of the entire toner container, yet wherein costs can be kept low.
A second object of the present invention is to provide an image forming device wherein secure mounting of the toner container in the main unit of the image forming device can be verified electrically.
A third object of the present invention is to provide an image forming device wherein the connector terminal can be protected so that the connector terminal of the data processing unit provided in the main unit of the image forming device is not deformed, damaged or destroyed, when the toner container is mounted in the main unit of the image forming device.
In accordance with the present invention, there is provided a toner container mounting member whereon a plurality of toner containers that perform supply of toner by being themselves rotated are mounted, wherein the toner containers are laid in the same direction and a plurality of guiding members that rotatably support the toner containers in a manner such that they are capable of mounting/release from above are integrally formed.
Further in accordance with the present invention, there is provided a toner supply unit that supplies toner to a developing device of a corresponding color from toner containers accommodating toners of a plurality of colors, comprising: a toner container mounting member that is capable of rotating and mounting and releasing the toner containers; a drive device that rotates the toner containers mounted on the toner container mounting member; and a toner movement channel that guides toner discharged from the toner containers to the developing devices; wherein the toner containers are laid in same direction and a plurality of guide members that are capable of being mounted/released from above and rotatably support the toner containers are integrally formed.
Yet further in accordance with the present invention there is provided an image forming device comprising: a plurality of image carriers on which are formed latent images corresponding to respective colors; a plurality of developing devices that develop the latent images formed on the image carriers; and toner supply devices that supply toner of corresponding colors from the toner containers wherein toner of a plurality of colors is accommodated to the developing devices; the toner supply devices comprising a toner container mounting member that supports the toner containers so as to be capable of rotation and mounting/release; a drive device that rotates the toner containers mounted on the toner container mounting member; and toner movement channels that guide the toner discharged from the toner containers to the developing devices; wherein in the toner container mounting member, the toner containers are laid in the same direction and are capable of being mounted/released from above; and a plurality of guiding members are integrally formed that support the toner containers in rotatable fashion.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
Embodiments of the present invention are described in detail below with reference to the drawings.
An image forming device according to this embodiment is a color printer (hereinbelow termed a “printer”) capable of forming a full-color image, in which the tandem arrangement is adopted. The image forming device is not restricted to the printer shown in
First of all, the basic construction of a printer and its operation will be described with reference to
In this printer, a paper feed unit 2 in which the paper 29 constituting the recording medium is accommodated is arranged below the device main unit 1 and an image forming unit 3 is arranged thereabove. The image forming unit 3 comprises an image creation section 8 comprising four image creation units 8Y, 8C, 8M, 8K constituting a plurality of image creation means comprising image carriers, a plurality of rollers 4, 5, 6, an intermediate transfer unit 7 having an intermediate transfer belt 7a constituting an intermediate transfer body constituted by a flexible endless belt mounted on these rollers, an optical writing unit 15 whereby optical writing onto the image carriers is performed, and fixing means 22 that fixes a toner image on the paper 29. A feed path 23 for feeding the paper 29 is formed from the paper feed unit 2 to the fixing means 22. Rollers 6 are arranged facing the paper feed path 23.
The interval between the roller 4 and the roller 5 of the intermediate transfer belt 7a corresponds to the lower reach of this belt. On the intermediate transfer belt 7a, a secondary transfer roller 20 constituting a secondary transfer device is arranged facing the feed path 23 in a location facing the roller 6; a belt cleaning device 21 that cleans the surface of the belt is arranged facing the roller 4.
The image forming unit 3 is disposed below the intermediate transfer belt 7a, by being arranged facing this lower reach. The individual image creation units are respectively provided with image carriers constituted by photosensitive body drums 10Y, 10C, 10M and 10K, that are in contact with the intermediate transfer belt 7a. A charging device 11, developing devices 12Y, 12C, 12M and 12K and the cleaning device 13 are respectively arranged around the photosensitive body drums. Transfer rollers 14 constituting the transfer means that perform primary transfer in the respective image creation units are respectively arranged on the inside of the intermediate transfer belt 7a in the positions where the photosensitive body drums contact the intermediate transfer belt 7a.
The image creation units 8Y, 8C, 8M, 8K are basically of the same construction; reference symbols are attached to the typical image creation unit construction 8K shown in
In this embodiment, the developing devices 12Y, 12C, 12M, 12 K and the photosensitive body drums 10Y, 10C, 10M, 10K are mutually parallel with the line 01 joining the centers of arrangement of the developing devices in the direction of their juxtaposition and the line 02 joining the centers of rotation of the photosensitive body drums. Also, in
As shown in
In
With this construction, the line 01 joining the centers of arrangement of the plurality of developing devices in their direction of juxtaposition means a line joining the centers of the main reference position locating shafts 121Y, 121C, 121M, 121K, the centers of the subsidiary reference position locating shafts 122Y, 122C, 122M, 122K, or the centers of the reference holes 123Y, 123C, 123M, 123K and/or slots 124Y, 124C, 124M, 124K in which these are inserted. The centers of the slots 124Y, 124C, 124M, 124K means the point of intersection of the major axes and minor axes of the slots.
An aperture 1a is formed in the side face of the device main unit 1. The image creation units 8Y, 8C, 8M, 8K and the intermediate transfer unit 7 are freely releasably mounted with respect to the device main unit 1 from the side of this aperture 1a.
The optical writing unit 15 forms a latent image of each color on the surface of the photosensitive body by directing an optically modulated laser beam L onto the surface of the photosensitive body drums. In this embodiment, a construction is adopted wherein the optical writing unit 15 is arranged below the image creation section 8 so that laser irradiation is performed towards the top of the device from the bottom of the device.
When the image forming operation is commenced, the photosensitive body drums 10Y, 10C, 10M, 10K of the respective image creation units are driven in rotation in the clockwise direction by drive means, not shown, with the result that the surfaces of the photosensitive body drums are charged up uniformly with a prescribed polarity by the respective charging devices 11. When laser beams L are respectively directed onto the surfaces of the photosensitive body drums that have thus been charged up from the optical writer unit 15, electrostatic latent images are formed on these surfaces. In this process, the image information that is used in exposure of the photosensitive body drums is single-color image information obtained by analyzing the desired full-color image into color image information in respect of yellow, cyan, magenta and black. When the electrostatic latent image that is thus formed passes between the photosensitive body drums and the developing devices 12Y, 12C, 12M, 12K, it is converted to a toner image i.e. a visible image, by the toner of the respective developing devices.
One of the plurality of rollers 4, 5, 6 on which the intermediate transfer belt 7a is mounted is driven in rotation in the anti-clockwise direction by drive means, not shown, so that the intermediate transfer belt 7a is driven to run in the anti-clockwise direction as shown by the arrow; the other rollers rotate as followers. The yellow toner image formed by the image creation unit 8Y provided with the developing device 12Y having yellow toner positioned most upstream in the direction of movement of the belt is transferred onto the intermediate transfer belt 7a running in this way by the transfer roller 14. Onto the yellow toner image that has thus been transferred, the cyan toner image, and, in addition, the magenta toner image and black toner image formed by the image creation units 8C, 8M and 8K are successively transferred in superimposed fashion by means of the transfer roller 14: a full-color toner image is thus carried on the surface of the intermediate transfer belt 7a.
The residual toner adhering to the photosensitive body drum surfaces after transfer of the toner images is removed from the photosensitive body drum surfaces by means of cleaning devices 13 and these surfaces are then subjected to a charge removal action by means of a charge removal device, not shown, and the surface potential is initialized to make ready for the next image formation.
Paper 29 supplied from the paper supply unit 2 is fed onto the feed path 23; the paper feed timing is controlled by a register roller pair 21 arranged on the upstream side of the secondary transfer roller 20 and the paper is thereby fed to the region where the roller 6 and the secondary transfer roller 20 face each other. Transfer voltage of the opposite polarity to the toner charging polarity of the toner image on the surface of the intermediate transfer belt is then applied to the secondary transfer roller 20 and the combined toner image on the surface of the intermediate transfer belt 7a is thereby transferred onto the paper 29. The paper 29 onto which the toner image has thus been transferred is fed to the fixing means 22 and is subjected to heat and pressure when passing through the fixing means 22 so that the toner image is thereby melted and fixed. The printed article 29A obtained by this fixing of the toner image is fed towards the discharge unit 24 positioned at the end of the feed path 23 and is thereby discharged from this discharge unit 24 into a stacking unit 25 provided above the device main unit 1. After the toner image thereon has thus been transferred to the paper 29, the toner remaining on the intermediate transfer belt 7a is removed by means of a cleaning device 21.
With a printer constructed in this way, thanks to the adoption of a transfer process whereby four image creation units 8Y, 8M, 8C, 8K are arranged facing the intermediate transfer belt 7a and toner images of the respective colors are successively transferred to the intermediate transfer belt 7a, the time required for image creation can be greatly reduced compared with a printer of the type wherein there are provided a single image creation means and a four-color developing device, toner images being transferred in superimposed fashion onto the intermediate transfer belt, before transfer is effected onto the paper. Also, since the stacking unit 25 is arranged above the device main unit 1, the installation area or occupied area is reduced, since the stacking unit 25 does not project from the device main unit 1 at its periphery.
The above description is that of the image forming action when a full-color image is formed on the paper 29; however, it would also be possible to form a single-color image using any one of the image creation units of the image creation section 8, or to form a two-color or three-color image. Also, in the case where monochromatic printing is to be performed using a printer according to this embodiment, an electrostatic latent image may be formed solely on the photosensitive body drum 10K of the image creation unit 8K, developing of the image performed using this unit and transfer of the image effected onto the paper 29, where the image may be fixed by the fixing means 22.
The characteristic construction of this embodiment will now be described. At the top of the device main unit 1, there is arranged a toner supply device 30 that supplies toner to the developing devices of the corresponding color from toner containers constituted by toner bottles 31 to 34. The toner supply device 30 comprises a toner bottle mounting member 35 that rotatably and releasably supports the toner bottles 31, 32, 33, 34, drive means 40 shown in
The drive means 40 comprises a drive motor 41, a drive gearwheel 42 mounted on the output shaft 41a of the drive motor 41, and an idle gearwheel 43 that meshes with a gearwheel 44 formed at the peripheral surface of the toner bottle 33 and the drive gearwheel 42. The drive motor 40 is mounted on the toner bottle mounting member 35 with the aid of a bracket 45. The idle gearwheel 43 is freely rotatably supported by a shaft 46 on the toner bottle mounting member 35.
The toner bottle 33 comprises a rotary tubular section 331 formed in tubular shape extending in the direction of the axis of rotation indicated by the reference symbol X in
The toner drive means 40 are arranged on the toner bottle mounting member 35 facing the toner bottles 31, 32, 34; thus, when toner supply is performed by driving the drive motors 40, the toner bottles are driven in rotation and the toner in the rotary tubular section 331 is thereby fed to the fixed tubular section 332 and is thus supplied to the developing devices through the toner supply port 39.
As shown in
The width direction of the device main unit and the direction X of the axis of rotation are thus made to be the same direction. As shown in
As shown in
As shown in
The opposing face 35C of the toner bottle mounting member 35 facing the toner bottles is formed in curved fashion so as to conform to the peripheral faces of the bottles. A plurality of rollers 53 that support the side of the rotary tubular section 331 of the mounted toner bottles from below are freely rotatably provided on this curved opposing face 35C.
In the vicinity of the wall section 35A, as shown in
With this construction, in order to mount the toner bottles on the toner bottle mounting member 35, the apertures 334 of the guide grooves 333 are positioned downwards, and the toner bottles are lowered from above the toner bottle mounting member 35 (device main unit 1) in a condition with the guide grooves 333 conforming to the guide ribs 50. When this is done, the pressing levers 51 are flexed by resilient deformation by applying pressure to the end faces 335 of the toner bottles, and the end faces 355 are pressed towards the wall section 35A by the lever tips 51A by the opposing force thereof. In this way, the toner bottles are resiliently mounted on the toner bottle mounting member 35. Since rotation of the fixed tubular section 332 is prevented by engagement of the guide grooves 333 and the guide ribs 50, only the rotary tubular section 331 is free for rotation with respect to the fixed tubular section 332. Also, since the drive means 40 is arranged nearer to the wall section 35A, by biasing of the toner bottles towards the wall section 35A, excellent meshing can be achieved between the gearwheel 44 and the idle gearwheel 43, making it possible to reduce drive loss.
Since the toner bottles 31 to 34 that are mounted on the toner bottle mounting member 35 are mounted by being laid in the same direction, making it possible to mount or release these from above the toner bottle mounting member 35 (image forming device), the operation of mounting or releasing the toner bottles 31 can be performed while maintaining visibility thereof; thus the ease of mounting or releasing of the toner bottles is improved. Since a plurality of guide members 50, 51 that rotatably support the toner bottles are integrally formed with the toner bottle mounting member 35, costs can be reduced compared with the case where these are individually provided. Since the toner bottles 31 to 34 are capable of being mounted or released from above the toner bottle mounting member 35 (image forming device), the working space in the direction of the axis of rotation that had to be provided conventionally becomes unnecessary, making it possible to select the location of installation of the image forming device without having to pay attention to the side from which mounting/release of the toner bottles 31 to 34 should be effected and/or their direction of installation.
Since in this embodiment the toner bottles 31 to 34 are mounted by being laid in the width direction (X direction) of the image forming device as seen from the side of the front face C2 of the image forming device wherein the toner bottle mounting member 35 is mounted, visibility thereof when viewed from the front face side can be further improved. Since the line 03 joining the centers of rotation of the toner bottles 31 to 34 is arranged to be substantially parallel with the line 01 joining the developing devices, the length of the toner movement channels 38 respectively linking the toner bottles 31, 32, 33, 34 and the developing devices 12Y, 12C, 12M, 12K can be made uniform; this enables the components used to constitute the toner movement channels 38 to be standardized, so reducing costs.
Since, in this embodiment, the line 03 joining the centers of rotation of the toner bottles 31 to 34 is substantially parallel with the line 02 joining the centers of rotation of the photosensitive body drums, the layout thereof in the image creation section 8 is aligned, making it possible to reduce the overall size of the device.
As shown in
With such a construction, the cover member 36 that covers the toner bottles 31 to 34 mounted at the top of the device main unit 1 is freely rotatably supported on the toner bottle mounting member 35, so the appearance thereof can be made more attractive by hiding the toner bottles 31 to 34 within the device main unit 1 by covering these with the cover member 36. And mounting/release of the toner bottles can be facilitated by exposing the toner bottles 31 to 34 to the outside at the top of the device main unit 1 by the opening the cover member 36. In addition, since the axis of rotation 05 of the toner bottles 31 to 34 and the axis of rotation 04 of the cover member 36 are substantially parallel, there is no possibility of snagging on the cover member 36 when the toner bottles 31 to 34 are mounted/released, so ease of performing these operations is improved. Since the cover member 36 is open/closed about the rotary shaft 37 on the inside of the device, in the open condition of the cover member 36, all of the toner bottles can be surveyed from the front face of the device i.e. visibility and ease of operation can be improved.
In this embodiment, the cover member 36 was supported so as to be free to be opened or closed by arranging a rotary shaft 37 extending in the width direction of the device within the device. However, it would also be possible to make the cover member 36 free to be open/closed at the side of the device for example by arranging the rotary shaft 37 such that its axial direction is positioned in the forwards/rearwards direction of the device as indicated by the arrows C1, C2 on the wall section 34A or wall section 35B positioned in the width direction X. In this case, the toner bottles 31 to 34 are mounted in a direction substantially orthogonal with respect to the axis of rotation 04 of the cover member 36.
When such a handle 60 is provided at one end of the toner bottles 31 to 34 positioned on the right-hand side of the device main unit 1, ease of mounting/release can be improved for a right-handed user. When the handle 60 is provided at one end of the toner bottles 31 to 34 positioned on the left-hand side of the device main unit 1, ease of mounting/release can be improved for a left-handed user. If the handle 60 is provided in the middle or at both ends of the toner bottles 31 to 34, ease of mounting/release can be improved for both left-handed and right-handed users.
In the example shown in
If such raised sections 70, 71 are formed on the toner bottle mounting member 35, the separation between the toner bottles and the toner bottle mounting member 35 can be kept wide, thereby facilitating gripping of the toner bottles during mounting/release, and so improving ease of mounting/release. In more detail, since raised sections 70, 71 are respectively provided on the wall section 35A positioned on the right-hand side of the device main unit 1 and on the wall section 35B positioned on the left-hand side of the device main unit 1, it becomes easy for both left-handed users and right-handed users, or a single user with both hands, to grip the toner bottles.
In the example of
The location of arrangement of the raised sections 70, 71 is not restricted to the wall sections 35A, 35B and they could be formed on the toner bottle mounting member 35 facing the middle of the toner bottles.
Consequently, when mounting or releasing the toner bottles, the user's hand can be inserted to below the bottle from the raised section 73 at the front of the device or from the raised section 72 on the inner side of the device, so the toner bottle can easily be gripped, thereby improving the ease of performance of this operation. If a raised section 73 is formed and arranged in the vicinity of the toner bottles at the front of the device, the toner bottles can easily be grasped from below; if a raised section 72 is formed and arranged in the vicinity of the toner bottles on the inner side of the device, the toner bottles can easily be gripped from above.
In
The raised sections 72, 73 could also be formed on the opposing face 35C with greater length in the direction of the axis of rotation so as to cover the entire lengths of all of the toner bottles, or an embodiment could be adopted in which they are formed and arranged on the rotary tubular section 331 or on the opposing face 35C facing the fixed tubular section 332, or partially on the opposing face 35C, facing the middle section of the toner bottles.
When the toner bottles are mounted on the toner bottle mounting member 35, their visibility is increased as the mounted toner bottles project further from the opposing face 35C. Regarding the amount of this projection, the opposing face 35C facing the toner bottles may be formed in arcuate shapes so as to conform to the peripheral surfaces of the bottles, such that at least half of the periphery of the toner bottles is exposed.
As shown in
In
In this embodiment, the toner bottles 31 to 34 are arranged substantially on the same plane when viewed from the side face of the device and are mounted so as to be capable of being rotated and of being freely released from above by means of the toner bottle mounting member 35 such that the axis 05 of rotation of the toner bottles lies substantially parallel with the line 01 joining the center of arrangement of the plurality of developing devices. Of course, the axis 05 of rotation may be assumed to be substantially parallel with the line 02 joining the plurality of image carriers. That is, the toner bottles 31 to 34 are arranged in the width direction X and are mounted such that the axis 05 of rotation thereof is substantially orthogonal to the axis 04 of rotation of the cover member 36. In this embodiment, the toner bottles are mounted on the toner bottle mounting member 35 such that the toner supply port 39 provided on the fixed tubular section 332 thereof is positioned underneath.
In this way, by mounting the toner bottles 31 to 34 on the toner bottle mounting member 35 lying in the axial direction towards the inside from the front side of the device, visibility of the toner bottles can be increased and, since the toner bottles 31 to 34 are arranged in the width direction X, the area occupied in the width direction X can be reduced.
Since the toner bottles 31 to 34 are arranged such that the axis 05 of rotation thereof is substantially parallel with the line 01 joining the developing devices, the lengths of the toner movement channels 38 respectively linking the toner bottles 31, 32, 33, 34 and the developing devices 12Y, 12C, 12M, 12K can be made uniform, enabling the components used to constitute the toner movement channels 38 to be standardized, and so reducing costs.
Since, in this embodiment, the toner bottles 31 to 34 are arranged such that their axis 05 of rotation is substantially parallel with the line 02 linking the centers of rotation of the photosensitive body drums, the layout thereof in the image creation section 8 is aligned, making it possible to reduce the overall size of the device. Since the face opposite the toner bottles is an inclined face such that the toner supply ports 39 provided on the toner bottles are positioned underneath during mounting, the toner in the bottles can easily move to the toner supply port 39 under its own weight, so the amount of toner accommodated therein that is left behind after use can be reduced.
In
In
If the raised sections 70, 71 shown in
In
In
Even in the case where the toner bottles are mounted vertically on the toner mounting member 35, visibility is improved to the extent that the mounted toner bottles project from the opposing face 35C, so the opposing face 35C facing the toner bottles may suitably be formed in arcuate shape conforming to the peripheral surface of the bottles, such that at least half of the periphery of the toner bottles is exposed.
In
In
Next, practical examples for effecting electrical connection of this memory unit with the junction of the main unit of the image forming device simultaneously with this mounting when a toner bottle constituting a toner container employed in this embodiment, in particular a toner bottle having a memory unit for reading/writing of characteristic information is mounted on the main unit of the image forming device will be described.
In this embodiment, as a first practical example, as shown in
With this first practical example, the inconvenience that presented a problem in the prior art, namely, that imperfect fixing of the toner bottle with respect to the main unit of the image forming device made it impossible to operate the image forming device normally, can be eliminated by the mounting of a prescribed memory unit 201 in a cap 200 that is releasably mounted by a rotational operation with respect to the main unit of the image forming device.
As practical examples of the information relating to the toner bottle there may be mentioned the type of machine, the cartridge version, the amount of toner accommodated therein, the toner color, the mode of maintenance, whether the toner bottle is a new bottle or a recycled product, the amount of toner left, the toner end history, or the brand. Also, as examples of the content of data processing that may be performed by the data processing unit 202, there may be mentioned writing/reading, in respect of the storage unit 201, the condition of use of the toner cartridge in the main unit of the image forming device. For example, this may include calculation of the amount of toner consumption based on the number of pixels printed by the main unit of the image forming device, updating from time to time of the toner residual amount information in the memory unit 201, or, when “toner end” is detected by the main unit of the image forming device, updating of this end information in the memory unit 201. In this way, the data processing unit 202 is able to decide whether or not the process cartridge can be used when the main unit of the image forming device reads the information of the memory unit 201. In the absence of such a decision function, there is a possibility of the toner feed function operating imprecisely, or malfunction or failure of the main unit of the image forming device.
Accordingly, in this second practical example, a radiussed (rounded rib) 204 is employed and the periphery of the memory unit 201 is fixed to the cap 200 by means of this rib 204. Also, a configuration is adopted in which this rib 204 does not project further towards the data processing unit 202 than the memory unit 201, and, in order to achieve this, h≦H is specified, where H is the height of the memory unit 201 in the side face view of
With such a construction, if the toner bottles are set in position and accommodated in the toner bottle accommodating section of the main unit of the image forming device while rotating the cap 200, since the projecting height of these portions of the plate-shaped projection 206 that do not correspond to the memory unit 201 is formed greater than that of this memory unit 201, there is no possibility of the connector terminal 203 coming into frictional contact with the peripheral surface of the cap 200 when the portions of the plate-shaped projection 206 that do not correspond to the memory unit 201 are rotated with respect to this data processing unit in a condition facing the data processing unit 202.
Also, since the projecting height of the portions of the plate-shaped projection 206 corresponding to the memory unit 201 is formed lower than that of the memory unit 201, when the cap 200 is set in position and accommodated in the toner bottle mounting member 35, the data processing unit 202 advances perpendicularly with respect to the memory unit 201, due to the biasing force of the first spring 205, with the result that the connector terminal 203 comes into contact with the memory unit 201. Consequently, when the cap 200 is rotated and installed on the main unit of the image forming device, there is no possibility of deformation of the connector terminal 203 or rotation of the connector terminal 203 in a condition in frictional contact with the memory unit 201. Thus, in this embodiment, the benefit of protection of the connector terminal 203 is obtained by a guided movement action of the data processing unit 202 achieved by the biasing force of the spring 205 and the plate-shaped projection 206.
A fourth practical example of this embodiment is shown in
Then, when the paper discharge cover 210 is closed, simultaneously with the resin member 202A being pressed to the front of the main unit of the image forming device (to the left in
Contrariwise, when the paper discharge cover 210 is opened, the resin member 202A is pulled to the rear of the main unit of the image forming device by means of the second spring 210A and the data processing unit 202 is thereby hidden in the interior of the protective member. The electrical connection of the data processing unit 202 and the memory unit 201 is thereby cut off, so the inconvenience of the image forming device operating whilst the paper discharge cover 210 is still open cannot occur. In other words, operation of the image forming device is only made possible by closure of the paper discharge cover 210.
The following benefits are obtained according to these embodiments.
(1) Since the toner containers that effect supply of toner by being themselves rotated are laid in the same direction on a toner container mounting member on which a plurality of toner containers is mounted, and can be mounted/released from above, the operation of mounting/release of the toner containers can be performed while guaranteeing visibility, thereby improving ease of mounting/release of the toner containers. Furthermore, since a plurality of guide members that rotatably support the toner containers are integrally formed, costs can be lowered compared with the case where these are individually provided.
(2) Since working space in the direction of the axis of rotation, which was previously required when the toner containers were mounted/released becomes unnecessary, the location of installation of the apparatus can be selected without needing to pay attention regarding the disposition of the side where the toner containers are to be mounted/released.
(3) Since the toner containers are mounted laid in the width direction of this apparatus as seen from the front face side of the apparatus where the toner container mounting member is mounted, visibility can be further improved.
(4) Since the toner containers are mounted laid towards the inner side from the front side of this apparatus as seen from the front face side of the apparatus where the toner container mounting member is mounted, visibility can be further improved and the area that is occupied in the width direction of the apparatus can be reduced.
(5) Since the cover member that covers the mounted toner members is freely rotatably supported, the external appearance is made more attractive and the toner containers can be exposed to the outside by opening the cover; thus ease of mounting/releasing the bottles can be further improved.
(6) Since a handle is provided on the toner containers, the toner containers can easily be gripped in the mounting/release operation, improving ease of mounting/release.
(7) By providing raised sections formed so as to widen the interval between the toner containers in locations facing one end or both ends or the middle of the bottles positioned in the direction of the axis of rotation of the toner containers, a wide gap between the toner containers and the toner container mounting member can be guaranteed, thereby facilitating picking up of the toner containers during mounting/release operation and thus improving ease of mounting/release.
(8) By forming a face opposite to the toner containers such that at least half of the periphery of the toner containers is exposed, visibility of the toner containers can be improved.
(9) By forming a toner container mounting member such that the toner containers are arranged in stepwise fashion, the amount of overlap of the toner containers is reduced and visibility of the toner containers can be further improved.
(10) By providing an index portion indicating the position of mounting of each toner container on the toner container mounting member, mounting/release of the toner containers can be performed using this index portion to provide guide marks, so ease of mounting/release is further improved.
(11) By making the face opposite the toner containers an inclined face, such that the toner supply ports provided on the toner containers are positioned underneath when these are mounted, movement of the toner within the bottles towards the toner supply port under its own weight is facilitated, making it possible to reduce the amount of accommodated toner left behind when the toner is used.
(12) A memory unit is provided in the toner mounting member that is capable of outputting/inputting information of the toner containers and a data processing unit is provided on the side of the main unit of the image forming device that is capable of reading/writing data in respect of the memory unit. If the memory unit and the data processing unit are electrically connected, the image forming device starts up normally; if they are not connected, the image forming device does not operate. Consequently, the situation of the image forming device being operated in a condition with the toner containers not correctly set in position on the main unit of the image forming device can be prevented.
(13) If the aforesaid electrical connection is performed of the memory unit on the side of the toner containers and the data processing unit on the side of the main unit of the image forming device by setting this toner container mounting member in position on the main unit of the image forming device, even if the connector terminal that is mounted on the data processing unit comes into contact with the rib, thanks to the radiussing of this rib, deformation or the like of the connector terminal cannot occur.
(14) When the toner containers are set in position on the main unit of the image forming device, due to the biasing force of the resilient member, the data processing unit moves perpendicularly to the memory unit and effects contact therewith. Also, during the operation of setting the toner containers in position, there is no possibility of rotation being produced in a condition of frictional contact of the connector terminal with the memory unit. Deformation or the like of the connector terminal, which presents a problem during setting of the toner containers in position onto the main unit of the image forming device, can thereby be prevented.
(15) Thanks to the provision of prescribed projections in a prescribed arrangement, a connector terminal protective effect just as in (14) above can be obtained due to the biasing force of the resilient member and the guided movement action of the data processing unit produced by these projections.
(16) When the paper discharge cover is opened, the data processing unit is not in contact with the memory unit, so electrical connection is not achieved, but when the paper discharge cover is closed the data processing unit moves in the direction contacting the memory unit, so making contact therewith and enabling electrical connection to be performed. Consequently, it is possible to prevent problems such as deformation of the connector terminal or damage or failure thereof due to external force of one type or another when the paper discharge cover is opened.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Number | Date | Country | Kind |
---|---|---|---|
2005-045087 | Feb 2005 | JP | national |
2005-246496 | Aug 2005 | JP | national |
2004-303193 | Oct 2004 | JP | national |
2005-162361 | Jun 2005 | JP | national |