Patent Application
20230081650
This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2021-148013, filed Sep. 10, 2021, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to an image forming device, a document feeder, and a method of determining a sheet size.
A conventional image forming device having a manual feed tray can determine a size of a sheet placed thereon by detecting a position of a movable sheet guide via electrodes formed on the manual feed tray. However, in such a method, only a limited number of sheet sizes can be detected depending on the number of electrodes formed on the manual feed tray.
In general, according to one embodiment, an image forming device capable of detecting various sheet sizes is provided.
An image forming device in one embodiment includes a tray on which a sheet is to be placed and including a plurality of first electrodes arranged along a first direction, a sheet guide including a conductor and movable along the first direction to different positions relative to the first electrodes, a detection circuit electrically connected to each of the first electrodes and configured to detect an amount of electric charge in each of the first electrodes, a printer configured to form an image on the sheet supplied from the tray, and a processor. The processor is configured to determine a size of the sheet placed on the tray based on amounts of electric charge detected by the detection circuit, and control the printer to form an image on the sheet using the determined size.
Hereinafter, certain example embodiments of an image forming device will be described with reference to the drawings. In this disclosure, an MFP 1 is described as an example of such an image forming device.
The control unit 9 includes a processor such as a central processing unit (CPU) or a micro-processing unit (MPU), and a memory. The memory is, for example, a semiconductor memory, and includes a read only memory (ROM) that stores various control programs and a random access memory (RAM) that is used as a temporary work area by the processor. The control unit 9 controls each component of the MFP 1 based on the various programs and the like stored in the ROM.
The storage unit 10 is, for example, a hard disk drive (HDD) or a solid state drive (SSD). The storage unit 10 stores, for example, image data or the like acquired or generated by each component of the MFP 1.
The conveyance unit 2 includes a conveyance path connecting the sheet feed cassettes 7, the manual feed tray 8, the printer 5, a sheet discharge port, and the inversion unit 6. The conveyance unit 2 conveys a sheet from the sheet feed cassette 7 or the manual feed tray 8 along the conveyance path. The conveyance unit 2 includes a plurality of conveyance rollers arranged along the conveyance path. In a conveyance direction of the sheet, the sheet feed cassette 7 or the manual feed tray 8 is referred to as the upstream side, and the sheet discharge port is referred to as the downstream side.
The control panel 3 includes a plurality of buttons for receiving an operation of a user. The control panel 3 outputs a signal corresponding to the operation performed by the user to the control unit 9 of the MFP 1. The control panel 3 includes a touch panel integrated with a display. The display displays information related to the MFP 1. The display is an image display device such as a liquid crystal display or an organic electro luminescence (EL) display.
The scanner 4 reads an image printed on a document. The scanner 4 includes, for example, an ADF 41 or a dual scan document feeder (DSDF). For example, the ADF 41 continuously conveys a plurality of sheets set in the ADF 41 in a manner of sliding the sheets on a glass surface of the scanner 4, and the scanner 4 reads images on the conveyed sheets. Information on the read images may be transmitted to an external device such as a personal computer (PC) via a network. The information on the read images may be stored in the storage unit 10, and may be printed on sheets as images by the printer 5.
The printer 5 forms an image on a sheet conveyed from the sheet feed cassette 7 or the manual feed tray 8 based on image information transmitted from the scanner 4 or an external device such as a PC. The image information indicates a size of the sheet on which the image is formed. The sheet on which the image is formed is conveyed to the sheet discharge port and discharged. The printer 5 uses toner as developer, for example.
The inversion unit 6 conveys a sheet, which is conveyed from the printer 5, to the upstream side of the printer 5 so as to invert front and back sides of the sheet. The inversion unit 6 is arranged downstream of the printer 5 in the conveyance path. The inversion unit 6 operates, for example, when performing double-sided printing to form images on both sides of the sheet.
Each of the sheet feed cassettes 7 accommodates sheets on which images are to be formed.
The manual feed tray 8 stacks sheets on which images are to be formed. The manual feed tray 8 draws the stacked sheets into the MFP 1 by a sheet feed roller 21. The manual feed tray 8 includes a first guide 81, a second guide 82, the substrate 83, and a conductor 87.
The first guide 81 and the second guide 82 are a pair of guide members provided on the surface of the manual feed tray 8. The first guide 81 includes a bottom surface 811 that is a flat surface facing the surface of the manual feed tray 8 and extending along the length direction, and a guide surface 812 that is a flat surface extending vertically upward from the bottom surface 811. The second guide 82 includes a bottom surface 821 that is a flat surface facing the surface of the manual feed tray 8 and extending along the length direction, and a guide surface 822 that is a flat surface extending vertically upward from the bottom surface 821. The first guide 81 and the second guide 82 are provided on the surface of the manual feed tray 8 with an interval therebetween in the width direction such that the guide surfaces 812 and 822 face each other. The guide surface 812 of the first guide 81 and the guide surface 822 of the second guide 82 guide the sheet stacked on and drawn from the manual feed tray 8 along the length direction by coming into contact with side edges of the sheet. A guide width, which is a distance between the guide surfaces 812 and 822 in the width direction, is variable. The first guide 81 and the second guide 82 have, for example, protrusions 813 extending vertically downward from the bottom surface 811 and the bottom surface 821 respectively, and each of the protrusions 813 engages with a corresponding groove 814 provided along the width direction on the surface of the manual feed tray 8. The first guide 81 and the second guide 82 move in the width direction along the groove 814 of the manual feed tray 8. The first guide 81 and the second guide 82 simultaneously move by a rack and pinion structure 815 in opposite directions with respect to a center line along the length direction on the surface of the manual feed tray 8.
The conductor 87 faces the substrate 83. In an embodiment, the conductor 87 is provided on the bottom surface 811 of the first guide 81 so as to face the manual feed tray 8. The conductor 87 has, for example, a rectangular plate shape. The conductor 87 is, for example, a metal plate. As the first guide 81 moves, the conductor 87 moves in the width direction while facing the substrate 83. That is, the position of the conductor 87 in the width direction above the substrate 83 corresponds to the position of the first guide 81 in the width direction above the substrate 83. The installation position of the conductor 87 is not limited to the bottom surface 811 of the first guide 81 as long as the conductor 87 faces the substrate 83.
The first set of electrodes 84 is used to detect the position of the conductor 87 above the substrate 83. The electrode 841, the electrode 842, the electrode 843, the electrode 844, and the electrode 845 are arranged along the width direction. That is, the electrodes 841-845 are arranged in order along the moving direction of the conductor 87. Each of the electrodes 841-845 of the first electrode 84 is disposed to face the conductor 87 in the vertical direction at some positions of the electrode in the width direction. The number of the first set of electrodes 84 is not limited to five and may be any number greater than two.
The conductor 87 faces, in the vertical direction, both the electrode 842 and the electrode 843, and the electrode 841 at some positions of the electrode 841 in the width direction. The conductor 87 faces, in the vertical direction, one or more of the electrode 841, the electrode 843, and the electrode 844, and the electrode 842 at some positions of the electrode 842 in the width direction. The conductor 87 faces, in the vertical direction, one or more of the electrode 841, the electrode 842, the electrode 844, and the electrode 845, and the electrode 843 at some positions of the electrode 843 in the width direction. The conductor 87 faces, in the vertical direction, one or more of the electrode 842, the electrode 843, and the electrode 845, and the electrode 844 at some positions of the electrode 844 in the width direction. The conductor 87 faces, in the vertical direction, one or both of the electrode 843 and the electrode 844, and the electrode 845 at some positions of the electrode 845 in the width direction.
An arrangement of the first set of electrodes 84 will be described in detail. For convenience of the following description, positions of the first set of electrodes 84 in the width direction are marked from “a” to “n” and defined as a point “a” to a point “n”. The length of the electrode 841 in the width direction corresponds to the distance from the point “a” to the point “d”. The length of the electrode 842 in the width direction corresponds to the distance from the point “a” to the point “h”. The length of the electrode 843 in the width direction corresponds to the distance from the point “c” to the point “l”. The length of the electrode 844 in the width direction corresponds to the distance from the point “g” to the point “n”. The length of the electrode 845 in the width direction corresponds to the distance from the point “k” to the point “n”.
For convenience of the description, a length of the electrode 841 facing the conductor 87 in the length direction is referred to as a first length. A length of the electrode 842 facing the conductor 87 in the length direction is referred to as a second length. A length of the electrode 843 facing the conductor 87 in the length direction is referred to as a third length. A length of the electrode 844 facing the conductor 87 in the length direction is referred to as a fourth length. A length of the electrode 845 facing the conductor 87 in the length direction is referred to as a fifth length.
For example, in
When the conductor 87 is located in a section extending from the point “c” to the point “d” facing the electrode 841, the electrode 842, and the electrode 843, the conductor 87 faces the electrode 841 having the first length on the upstream side in the sheet conveyance direction, faces the electrode 842 having the second length on the downstream side in the sheet conveyance direction, and faces the electrode 843 having the third length on the downstream side of the electrode 842 in the sheet conveyance direction. As the conductor 87 is moved from the point “c” to the point “d”, the first length becomes shorter, the second length is constant, and the third length becomes longer. When the conductor 87 is located in a section extending from the point “d” to the point “e” facing the electrode 842 and the electrode 843, the conductor 87 faces the electrode 842 having the second length on the upstream side in the sheet conveyance direction and faces the electrode 843 having the third length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “d” to the point “e”, the second length is constant, and the third length becomes longer. When the conductor 87 is located in a section extending from the point “e” to the point “f” facing the electrode 842 and the electrode 843, the conductor 87 faces the electrode 842 having the second length on the upstream side in the sheet conveyance direction and faces the electrode 843 having the third length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “e” to the point “f”, the second length becomes shorter, and the third length becomes longer. When the conductor 87 is located in a section extending from the point “f” to the point “g” facing the electrode 842 and the electrode 843, the conductor 87 faces the electrode 842 having the second length on the upstream side in the sheet conveyance direction and faces the electrode 843 having the third length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “f” to the point “g”, the second length becomes shorter, and the third length is constant.
When the conductor 87 is located in a section extending from the point “g” to the point “h” facing the electrode 842, the electrode 843, and the electrode 844, the conductor 87 faces the electrode 842 having the second length on the upstream side in the sheet conveyance direction, faces the electrode 843 having the third length on the downstream side in the sheet conveyance direction, and faces the electrode 844 having the fourth length on the downstream side of the electrode 843 in the sheet conveyance direction. As the conductor 87 is moved from the point “g” to the point “h”, the second length becomes shorter, the third length is constant, and the fourth length becomes longer. When the conductor 87 is located in a section extending from the point “h” to the point “i” facing the electrode 843 and the electrode 844, the conductor 87 faces the electrode 843 having the third length on the upstream side in the sheet conveyance direction and faces the electrode 844 having the fourth length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “h” to the point “i”, the third length is constant, and the fourth length becomes longer. When the conductor 87 is located in a section extending from the point “i” to the point “j” facing the electrode 843 and the electrode 844, the conductor 87 faces the electrode 843 having the third length on the upstream side in the sheet conveyance direction and faces the electrode 844 having the fourth length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “i” to the point “j”, the third length becomes shorter, and the fourth length becomes longer. When the conductor 87 is located in a section extending from the point “j” to the point “k” facing the electrode 843 and the electrode 844, the conductor 87 faces the electrode 843 having the third length on the upstream side in the sheet conveyance direction and faces the electrode 844 having the fourth length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “j” to the point “k”, the third length becomes shorter, and the fourth length is constant.
When the conductor 87 is located in a section extending from the point “k” to the point “l” facing the electrode 843, the electrode 844, and the electrode 845, the conductor 87 faces the electrode 843 having the third length on the upstream side in the sheet conveyance direction, faces the electrode 844 having the fourth length on the downstream side in the sheet conveyance direction, and faces the electrode 845 having the fifth length on the downstream side of the electrode 844 in the sheet conveyance direction. As the conductor 87 is moved from the point “k” to the point “l”, the third length becomes shorter, the fourth length is constant, and the fifth length becomes longer. When the conductor 87 is located in a section extending from the point “l” to the point “m” facing the electrode 844 and the electrode 845, the conductor 87 faces the electrode 844 having the fourth length on the upstream side in the sheet conveyance direction and faces the electrode 845 having the fifth length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “l” to the point “m”, the fourth length is constant, and the fifth length becomes longer. When the conductor 87 is located in a section extending from the point “m” to the point “n” facing the electrode 844 and the electrode 845, the conductor 87 faces the electrode 844 having the fourth length on the upstream side in the sheet conveyance direction and faces the electrode 845 having the fifth length on the downstream side in the sheet conveyance direction. As the conductor 87 is moved from the point “m” to the point “n”, the fourth length becomes shorter, and the fifth length becomes longer.
Among the areas of the electrodes 841-845 facing the conductor 87, the area of at least one electrode facing the conductor 87 increases or decreases as the conductor 87 moves. For example, although the area of the electrode 842 facing the conductor 87 is constant between the point “b” and the point “e”, the area of at least one of the electrode 841 and the electrode 843 facing the conductor 87 changes as the conductor 87 moves.
The second electrode 85 detects whether a sheet is placed on the manual feed tray 8. The second electrode 85 is provided so as to cover a position in the width direction where a sheet having a smallest size among sheets placed on the manual feed tray 8 is placed. In an embodiment, the second electrode 85 is provided in the vicinity of the electrode 845 along the width direction. The second electrode 85 is provided at a position not facing the conductor 87.
The detection circuit 86 is electrically connected to the first set of electrodes 84 and the second electrode 85. The detection circuit 86 detects a detection value at each of the first set of electrodes 84 and the second electrode 85. In one embodiment, the detection value is a capacitance of a capacitor formed between each of the first set of electrodes 84 and the second electrode 85 and the conductor 87. Alternatively, the detection value may be the amount of electric charge or voltage at each of the first set of electrodes 84 and the second electrode 85. The detection circuit 86 may calculate a capacitance from the detected voltage. A capacitor is formed by each electrode 841-845 of the first set of electrodes 84 when the electrode and the conductor 87 face each other, and the capacitance varies depending on the area of the electrode facing the conductor 87. In one embodiment, the detection circuit 86 detects, as a detection value, a difference between a capacitance at each electrode 841-845 in a state of not facing the conductor 87 and a capacitance at each electrode 841-845 increased due to facing the conductor 87. Hereinafter, the detection circuit 86 is described to detect a capacitance of a capacitor formed by each of the first set of electrodes 84 and the second electrode 85 and the conductor 87.
The detection value of the electrode 841 is maximum when the conductor 87 is at the point “a”, and is minimum when the conductor 87 is in a section extending from the point “d” to the point “n”. The detection value of the electrode 842 is maximum when the conductor 87 is in a section extending from the point “b” to the point “e”, and is minimum when the conductor 87 is in a section extending from the point “h” to the point “n”. The detection value of the electrode 843 is maximum when the conductor 87 is in a section extending from the point “f” to the point “i”, and is minimum when the conductor 87 is in a section extending from the point “a” to the point “c”, or in a section extending from the point “l” to the point “n”. The detection value of the electrode 844 is maximum when the conductor 87 is in a section extending from the point “j” to the point “m”, and is minimum when the conductor 87 is in a section extending from the point “a” to the point “g”. The detection value of the electrode 845 is maximum when the conductor 87 is at the point “n”, and is minimum when the conductor 87 is in a section extending from the point “a” to the point “k”.
The control unit 9 detects the position of the conductor 87 in the width direction above the first electrode 84 based on the detection values of the electrodes 841-845. For example, the control unit 9 compares the detection values of the electrodes 841 to 845 to detect the position of the conductor 87. When comparing the detection values of the electrodes 841-845, the control unit 9 may compare the detection values of all the electrodes 841-845 or may compare the detection values of at least two or more of the electrodes 841-845.
For example, when a ratio of the detection values of the electrode 841 and the electrode 842 is 20:1, the control unit 9 determines that the conductor 87 is at a position where the length in the width direction between the guide surface 812 and the guide surface 822 is 297 mm. For example, when a ratio of the detection values of the electrode 842, the electrode 843, and the electrode 844 is 4:10:1, the control unit determines that the conductor 87 is at a position where the length in the width direction between the guide surface 812 and the guide surface 822 is 182 mm. The ratio of the detection values of the first set of electrodes 84 for detecting the position of the conductor 87 is an example, and is not limited to these numerical values.
The capacitance detected at each electrodes 841-845 of the first set of electrodes 84 may vary depending on a temperature of the outside air. Therefore, the control unit 9 may adjust the detected values based on a measured temperature to detect the position of the conductor 87.
Accordingly, the control unit 9 can detect the position of the first guide 81 above the manual feed tray 8, that is, the width of the sheet to be used.
The control unit 9 can detect a size of a predetermined sheet. The predetermined sheet is, for example, a sheet having a size of a standard defined as an international standard of ISO or the like. For example, JIS standard sizes are used, e.g., A3 size (297×420), B4 size (257×364), A4 size (210×297), B5 size (182×257), A5 size (148×210), A6 size (105×148), and a business card size (55×91). These sheet sizes are represented by (width×length).
In
Accordingly, the control unit 9 can detect a position of the first guide 81 above the manual feed tray 8, that is, the width of a predetermined sheet to be used.
As described above, by detecting the position of the first guide 81 above the manual feed tray 8, an image can be formed, on a sheet supplied from the manual feed tray 8, based on the position of the first guide 81.
The size of the sheet in the width direction is detected in the above-described embodiments. Alternatively, the size of the sheet in the length direction can be detected by arranging the substrate 83 and the conductor 87 along the length direction such that the conductor 87 is movable along the length direction.
The control unit 9 detects that a sheet is placed on the manual feed tray 8, by detecting, by the detection circuit 86, that the detection value of the second electrode 85 is equal to or greater than the second threshold value. Further, the control unit 9 may detect that a sheet is placed on the manual feed tray 8, by the detection circuit 86 detecting that the detection values of the first set of electrodes 84 and the second electrode 85 are equal to or greater than the second threshold value. The second threshold value related to the detection values of the first set of electrodes 84 is smaller than the first threshold value. The detection values of the first set of electrodes 84 exceed the second threshold value when at least a sheet having a smallest size among sheets to be placed on the manual feed tray 8 is placed thereon.
Alternatively, a sheet placed on the manual feed tray 8 may be detected by the first set of electrodes 84. For example, the control unit 9 detects that a sheet is placed on the manual feed tray 8, by the detection circuit 86 detecting that a detection value of the electrode 845 is equal to or greater than the second threshold value. Preferably, an electrode of the first set of electrodes 84 that detects a sheet does not face the conductor 87 in the vertical direction. This is because there is a high possibility that the detection value at that electrode and the conductor 87 is equal to or greater than the second threshold value, and it will be detected that a sheet is placed even when no sheet is placed. Specifically, when the detection value of the electrode 845 in
Accordingly, the MFP 1 according to the above-described embodiments can detect that a sheet is placed on the manual feed tray 8.
The control unit 9 can detect a length of the sheet based on a change in the capacitance of the second electrode 85 detected by the detection circuit 86. The control unit 9 includes a counter circuit 91 for counting time. For example, when a sheet is drawn into the MFP 1 for printing or the like, the control unit 9 counts time elapsed from the start of sheet conveyance until the detection value at the second electrode 85 falls below the second threshold, i.e., the second electrode 85 does not face the sheet. The control unit 9 can detect the length of the sheet placed on the manual feed tray 8 based on: a gap between the second electrode 85 and a carry-in entrance 89 of the housing of the MFP 1 into which the sheet is drawn, a conveyance speed of the sheet, and time counted by the counter 91. The gap between the second electrode 85 and the carry-in entrance 89 of the MFP 1 and the conveyance speed of the sheet are stored in the storage unit 10 in advance. Specifically, the gap between the second electrode 85 and the carry-in entrance 89 is a distance from the end of the second electrode 85 in the sheet conveyance direction to a position where the end of the sheet placed on the tray in the sheet conveyance direction is engaged with the housing. The conveyance speed of the sheet is calculated from, for example, the rotation speed of the sheet feed roller 21.
Accordingly, the MFP 1 according to the above-described embodiments can detect a size of a drawn-in sheet in the length direction.
Although the manual feed tray 8 and the ADF 41 have been described as examples, the present disclosure is applicable to the sheet feed cassette 7 as illustrated in
The control unit 9 detects that the first guide 81 does not reach the position corresponding to the size, in the width direction, of the sheet having the minimum size supported by the MFP 1, by detecting, by the detection circuit 86, that the detection value at the third electrode 88 is equal to or greater than the third threshold value.
When a detection value at the third electrode 88 is equal to or greater than the third threshold value, the control unit 9 may not accept an input for executing printing for which a sheet is to be fed from the manual feed tray 8. When the detection value at the third electrode 88 of the substrate 44 provided in the ADF 41 is equal to or greater than the third threshold value, an input for executing scanning or copying that requires conveyance of the sheet by the ADF 41 may not be accepted. When the detection value at the third electrode 88 of the substrate 73 provided in the sheet feed cassette 7 is equal to or greater than the third threshold value, an input for executing printing, for which a sheet is to be fed from the paper feed cassette 7 in which the detection value equal to or greater than the third threshold value is detected, may not be accepted.
Although certain embodiments have been described, these embodiments have been presented by way of examples only, and are not intended to limit the scope of the disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions, and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. These embodiments and modifications thereof are included in the scope and the spirit of the disclosure and are also included in the disclosure described in the claims and an equivalent scope thereof.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-148013 | Sep 2021 | JP | national |
