Image-forming device having a plurality of image-forming units respectively apply the difference force to the recordable medium

Information

  • Patent Grant
  • 6400922
  • Patent Number
    6,400,922
  • Date Filed
    Friday, January 5, 2001
    23 years ago
  • Date Issued
    Tuesday, June 4, 2002
    22 years ago
Abstract
It is an exemplified object of the present invention to provide an image-forming device that can form a high-quality multicolor image at relatively low cost. To achieve the above object, the inventive image-forming device includes an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, and a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to image-forming devices, and more particularly to a conveyance of a recordable medium in a multicolor image-forming device. The present invention is suitable, for example for an electrophotographic image-forming device such as a multicolor page printer. Paper (or printing paper) is used as exemplary of a recordable medium to be conveyed in the inventive device, but it is to be understood that other media such as an OHP film are not excluded from applicable media, and a range of usable media is not limited to a specific size or thickness of the sheet.




The “multicolor page printer” as used herein, which is also called multicolor tandem printer, typically employs a plurality of transfer sections, and adopts a method employing a plurality of process units arranged in tandem, each having the transfer section. However, the present invention is not restricted to devices using a process-color printing method that represents full-color images by four colors in yellow (Y), magenta (M), cyan (C), and black (B), but also applicable to devices using a spot-color printing method that employs colored materials in a specific color (e.g., gold, silver, or fluorescent colors). The “electrophotographic image-forming device” by which we mean is an image-forming device employing the Carlson process described in U.S. Pat. No. 2,297,691, as typified by a laser printer, and denotes a nonimpact image-forming device that provides recording by depositing a developing agent as a recording material on a recordable medium. The image-forming device according to the present invention is broadly applicable not only to a discrete printer, but also to various apparatuses having a recording function such as a photocopier, a facsimile unit, a computer system, a word processor, and a combination machine thereof.




With the recent development of office automation, the use of electrophotographic image-forming devices for computer's output devices, facsimile units, photocopiers, etc. has spread steadily. The demand for multicolor printing rather than a single-color printing is expected to grow more and more in future, for example, in the realm of multicolor laser printers and LED printers for computer outputs, or PPC multicolor copiers realized by a combination of a color scanner and an imaging function by a microprocessor, or the like.




The multicolor tandem printer typically includes a register section, a plurality of process units capable of generating a plurality of colors (image-forming units), and a fixer. The process units are arranged in tandem with respect to a sheet conveying direction, for example, in the order of Y, M, C, and K, from upstream to downstream of the sheet conveying direction. Process-color images are formed by a combination of four colors in Y, M, C, and K, and therefore four process units are normally provided in the multicolor tandem printer.




The register section typically includes a pair of rollers disposed between a pick roller that dispenses out sheets of paper from a paper tray or paper cassette, and a yellow process unit. The register section comes in contact with a top edge of the sheet dispensed out from the pick roller, thereby straightens up an orientation of the sheet, and conveys the same to the yellow process unit.




Each process unit generally includes a photoconductive insulator (photosensitive drum), a charger, an exposure section, a development section, and a transfer section. The charger electrifies the photosensitive drum uniformly (e.g., at −700 V ). The exposure section irradiates a laser light or the like on the photosensitive drum, and neutralizes a potential on an irradiated area (to −50 V or so), to form an electrostatic latent image. The development section electrically deposits a developing agent onto the photosensitive drum using, for example, the reversal process, and visualizes the electrostatic latent image. The reversal process is a development method that forms an electric field by a development bias in areas where electric charge is eliminated by exposure to light, and deposits the developing agent having the same polarity as uniformly charged areas on the photosensitive drum by the electric field. The transfer section forms a toner image corresponding to the electrostatic latent image on a sheet of paper, using, for example, a transfer roller.




The multicolor image-forming device in many instances uses a paper conveyance mechanism that electrostatically adsorbs a sheet of paper onto an endless belt (or transfer belt), to convey the sheet at the same speed as the belt moves. The transfer belt is typically provided so as to be sandwiched between the photosensitive drum and the transfer section in each process unit, and to run between the process units (between yellow and black process units in the above example). Since the transfer roller is pressed onto the transfer belt to bring the sheet into contact with the photosensitive drum for a transfer process, the sheet and the photosensitive drum may easily be brought into intimate contact with each other, and thus a high-quality transferred image may be obtained.




The steps of charging, exposure to light, development, and transfer are repeated four times for four colors in four process units, and a four-fold toner layer is transferred onto a recordable medium. In after-processes, the photosensitive drum from which toner has been transferred is neutralized and cleaned, and residual toner is collected, and recycled and/or disposed. Like this, a multicolor image is represented as a combination and overlap of four colors.




The fixer, which is typically comprised of a pair of rollers, fixes the toner layer onto a sheet of paper, and conveys the sheet along a sheet conveying direction. More specifically, the fixer fuses a toner image by applying heat, pressure, or the like, thereby permanently fixes a color image on the recordable medium, and then conveys the sheet in the sheet conveying direction to a next stage.




However, a conventional multicolor tandem printer is disadvantageously susceptible to relative displacement of each color (i.e., colors likely to be out of register), and unlikely to provide high image quality. The color displacement, which results from a variation of sheet conveyance speeds, is produced between the register section and each process unit, and between each process unit and the fixer, but in principle does not occur between four process units.




The reason why no color displacement is caused between four process units is that each process unit usually uses the same components (a drum, a gear and other parts) and the same topology, and therefore the color displacement is negligible if dimensional and/or driving errors and eccentricity of the components in each process unit are negligible, and that the transfer belt serves to keep the sheet conveyance at a constant speed.




Conversely, the reason why the color displacement is caused between the register section and each process unit, and between each process unit and the fixer is that structures (dimensional accuracy of parts such as a roller's diameter) and driving forces vary from component to component. Even if the numbers of revolutions of driving sources of each component in the register section, the process units, and the fixer are adjusted, a roller's diameter or the like are altered over time, which causes speeds of each component to vary. In addition, the pattern and time of the speed variation are not constant.




With consideration given to the above, it would be a conceivable idea that the transfer belt might be extended from the register section to the fixer, to maintain a transfer speed from the register section to the fixer. However, such an extension of the transfer belt to the register section would prevent the register section from coming into contact with a top edge of the sheet, and thus from serving to straighten up an orientation of the sheet (i.e., to align the sheet orientation in the sheet conveying direction). Moreover, the extension of the transfer belt to the fixer would damage the transfer belt due to heat generated in the fixer. Therefore, it is technically difficult to extend the transfer belt from the register section to the fixer.




Further, it would also be a conceivable idea that a variation of the sheet conveyance speed might be detected and fed back to control the sheet conveyance, to prevent the color displacement, however, such a method of preventing the color displacement increases the complexity and cost of the device. Therefore, it is technically and cost-effectively difficult to control a variation of the sheet conveyance speeds in each section.




BRIEF SUMMARY OF THE INVENTION




Therefore, it is an exemplified general object of the present invention to provide a novel and useful image-forming device, in which the above conventional disadvantages are eliminated.




To be more specific, it is an exemplified object of the present invention to provide an image-forming device that can form a high-quality multicolor image at relatively low cost.




In order to achieve the above objects, an image-forming device as one exemplified embodiment of the present invention comprises an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, and a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units. According to a conventional image-forming device in which plural image-forming units respectively apply the same force to the recordable medium, at a downstream side along a direction in which the recordable medium is conveyed, a variation rate is large between a pressing force applied to the recordable medium by an image-forming unit at a downstream end and another image-forming unit adjacent to the image-forming unit, and a pressing force applied only by the image-forming unit at the downstream end. However, in the inventive image-forming device, the first pressing force applicable to the recordable medium by the endmost downstream image-forming unit is set to be larger than the second force applicable to the recordable medium by another image-forming unit adjacent to the image-forming unit, and thus the above-described variation rate may be reduced. Accordingly, the instant image-forming device may produce a printed output having reduced color displacement derived from the variation rate.




An image-forming device as another exemplified embodiment of the present invention comprises an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a register section that conveys the recordable medium to the endless belt, and a fourth pressing force applicable to the recordable medium by a first image-forming unit at an upstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a fifth pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the upstream side among the plural image-forming units. According to a conventional image-forming device in which plural image-forming units respectively apply the same force to a recordable medium, at an upstream side along a direction in which the recordable medium is conveyed, a variation rate is large between a pressing force applied only by the image-forming unit at the upstream end, and a pressing force applied to the recordable medium by an image-forming unit at an upstream end and another image-forming unit adjacent to the image-forming unit. However, in the inventive image-forming device, the fourth pressing force applicable to the recordable medium by the foremost upstream image-forming unit is set to be larger than the fifth force applicable to the recordable medium by another image-forming unit adjacent to the image-forming unit, and thus the above-described variation rate may be reduced. Accordingly, the instant image-forming device may produce a printed output having reduced color displacement derived from the variation rate.




Other objects and further features of the present invention will become readily apparent from the following description of the embodiments with reference to accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic sectional view of a multicolor image-forming device including a plurality of process units.





FIG. 2

is a schematic sectional view of the inventive process unit shown in FIG.


1


.





FIG. 3

is a schematic status diagram for explaining a sheet conveyance force when pressing forces by transfer rollers are the same.





FIG. 4

is a status diagram that illustrates an ideal printed output.





FIG. 5

is a diagram that illustrates a printed output when such a relationship that a sheet conveyance speed S


220


<a sheet conveyance speed S


230


is established.





FIG. 6

is a diagram that illustrates a printed output when such a relationship that a sheet conveyance speed S


220


>a sheet conveyance speed S


230


is established.





FIG. 7

is a diagram that illustrates a printed output when such a relationship that a sheet conveyance speed S


220


>a sheet conveyance speed S


210


is established.





FIG. 8

is a diagram that illustrates a printed output when such a relationship that a sheet conveyance speed S


220


<a sheet conveyance speed S


210


is established.





FIG. 9

is a diagram that illustrates a transition of a total pressing force F when a pressing force F


a


is set to be 1.5 times as large as a pressing force F


b


.





FIG. 10

is a diagram that illustrates a transition of a total pressing force F when pressing forces F


a


and F


d


are respectively set to be 1.5 times as large as pressing forces F


b


and F


c


.











DETAILED DESCRIPTION OF THE INVENTION




A description will now be given of a structure of a multicolor image-forming device


200


having process units


100




a


through


100




d


as one exemplified embodiment of the present invention, with reference to FIG.


1


. In each figure, those elements designated by the same reference numerals denote the same elements, and a duplicate description thereof will be omitted. Like reference numerals with a capital alphabetic letter attached thereto generally designate a variation of the elements identified by the reference numerals, and reference numerals without an alphabetic letter, unless otherwise specified, comprehensively designate the element identified by the reference numerals with an alphabetic letter. Hereupon

FIG. 1

is a schematic sectional side view of the multicolor image-forming device


200


including a plurality of the process units


100




a


through


100




d.






The multicolor image-forming device


200


includes a hopper


205


, a register section


210


, a sheet conveyor section


220


, four process units


100




a


through


100




d


, a fixer


230


, and a stacker


240


. The present embodiment employs four colors of black (K), cyan (C), magenta (M), and yellow (Y), which are respectively allotted to the process units, i.e., black (K) to the process unit


100




a


, cyan (C) to the process unit


100




b


, magenta (M) to the process unit


100




c


, and yellow (Y) to the process unit


100




d


. It is to be understood that the number of colors in the present invention is not limited to four. In addition, the process units


100


in the present embodiment are, needless to say, applicable to both of single-sided and double-sided printing.




The hopper


205


, which is also called a sheet feed tray or sheet feed cassette, stores more than one sheet of printing paper P. The register section


210


, which is called a feeder section, picks up a sheet on top of the sheets of paper P placed on the hopper


205


, and feeds the same to the sheet conveyor section


220


. The register section includes a pickup roller


212


, a sheet guide


214


, and a sheet feed roller


216


. The pickup roller


212


is brought into contact with the topmost sheet of paper P stacked on the hopper


205


, and dispenses the sheets one by one. The sheet guide


214


guides each sheet of paper P dispensed by the pickup roller


212


to the sheet feed roller


216


. The sheet feed roller


216


aligns an edge of the sheet with an edge of an image, and dispenses the sheet to the sheet conveyor section


220


.




The sheet conveyor section


220


receives the sheet of paper P from the register section


210


, and coveys the same along a sheet conveyor path PP to the fixer


230


provided in an upper portion of the device. Since a toner image formation (or transfer process) is carried out during the conveyance of the sheet by the process units


100




a


through


100




d


, the sheet conveyor section


220


is called a transfer section. The sheet conveyor section


220


includes a conveyor belt


222


, a roller


224


, and a sensor




The conveyor belt


222


, which is an endless belt, is sandwiched between the photosensitive drum


111


and transfer roller


150


in each process unit


100


, and rotates to the left (counterclockwise). The conveyor belt


222


is made of a permeable dielectric material such as a synthetic resin. The conveyor belt


222


rotates and moves by torque of the photosensitive drum


110


that will be explained later, force (pressing force) of the transfer roller


150


against the photosensitive drum


110


, and torque of a driving roller


224




b


. The sheet of paper P conveyed from the register section


210


is electrostatically adsorbed to the conveyor belt


222


, and thus moves at the same speed as a moving speed of the conveyor belt


222


without slipping out of proper position. Therefore, the sheet of paper P adsorbed on the conveyor belt


222


is pressed to the photosensitive drum


110


by the transfer roller


150


, and thus the sheet of paper P and the photosensitive drum may easily be brought into intimate contact with each other, whereby a high-quality transferred image is obtained. Like this, the conveyor belt


222


closely relates to the transfer process, and therefore is also called a transfer belt.




The conveyor belt


222


also serves to convey the sheet of paper P at a constant speed between each process unit


100


. Accordingly, in order to form a high-quality image, it would be a conceivable idea that the conveyor belt


222


might be extended from the register section


210


to the fixer


230


so as to convey the sheet of paper P at a constant speed from the beginning of feeding to the end of dispensing the sheet. However, such an extension of the conveyor belt


222


would disadvantageously prevent the register section


210


from coming into contact with a top edge of the sheet to align an edge of the sheet with an edge of the image, and deform or damage the transfer belt


222


due to heat and pressure in the fixer


230


; therefore, it is technically difficult to extend the conveyor belt


222


.




The roller


224


comprises a driven roller


224




a


, a driving roller


224




b


, a guide roller


224




c


, and serves to rotate the conveyor belt


222


. A top side of traveling portion of the conveyor belt


222


between the driven roller


224




a


and the driving roller


224




b


forms a moving path of a sheet of paper P. The driven roller


224




a


is disposed in a position close to the register section


210


, and serves to charge the conveyor belt


222


so as to electrostatically adsorb the sheet of paper P. The driving roller


224




b


is disposed in a position close to the fixer


230


, and serves to eliminate charge from the conveyor belt


222


. Accordingly, charge on the conveyor belt


222


is eliminated in a portion that comes in contact with the driving roller


224




b


. Consequently, elimination of charge from the sheet of paper P while passing through the driving roller


224


facilitates flaking off the sheet from the conveyor belt


222


, and the sheet is conveyed to the fixer


230


.




As shown in

FIG. 1

, on a bottom belt surface of the conveyor belt


222


preferably is provided a sensor


226


parallel to a belt-moving direction. The sensor


226


optically reads a register mark on the conveyor belt


222


, and detects a misalignment of the conveyor belt


222


. In operation, a sheet of paper P is conveyed to the conveyor belt


222


by the sheet feed roller


216


. Thereafter, the sheet of paper P is electrostatically adsorbed onto the conveyor belt


222


that rotates to the left by the driving roller


224




b


and the photosensitive drum


110


, conveyed between the photosensitive drum


110


and the conveyor belt


222


in the process unit


100


, and dispensed through the fixer


230


to the stacker


240


. A detailed description of the sheet conveyor section


220


will be given later with reference to

FIGS. 3 through 10

.




The process unit


100


serves to form (transfer) a desired toner image on the printing paper P. As shown in

FIG. 1

, the four process units


100




a


through


100




d


and fixer


330


are aligned in a straight line. The process unit


100


is, as shown in

FIG. 2

, includes a photosensitive drum


110


, a pre-charger


120


, an exposure device


130


, a development device


140


, a transfer roller


150


, a cleaning section


160


, and a screw conveyor


170


.

FIG. 2

is a schematic sectional view of an exemplified process unit


100


according to the present invention. Incidentally, particular attention should be paid to the fact that the process units


100




a


through


100




d


as shown in

FIG. 1

have different transfer rollers


150




a


through


150




d


(each having different pressing force).




The photosensitive drum


110


includes a photosensitive dielectric layer on a rotatable drum-shaped conductor support, and is used for an image holding member. The photosensitive drum


110


, which is, for instance, made by applying a function separation-type organic photoreceptor with a thickness of about 20 μm on a drum made of aluminum, has an outer diameter 30 mm, and rotates at a circumferential velocity of 70 mm/s to move the conveyor belt


222


in a direction indicated by an arrow. The pre-charger


120


is, for instance, comprised of a corona-electrifying device or scorotron-electrifying device, and gives a constant amount of electric charges (e.g., about −700 V) on the photosensitive drum


110


.




The exposure device


130


includes, for instance, an LED array as an optical writing unit. When the light is irradiated and scans by the LED array on the photosensitive drum


110


, the uniform charge at the irradiated area on the photosensitive drum


110


corresponding to the image is eliminated through exposure to light, and a latent image is formed. To be more specific, light-emitting devices arranged in a main scanning direction of the LED array is driven according to the levels of tone of imaging data (dot data) converted from image data provided as printing information from a host device such as a computer, and a word-processor. Consequently, the electrostatic latent image is written as a dot image.




The development device


140


serves to visualize a latent image formed on the photosensitive drum


110


into a toner image. The development device


140


includes a development roller


142


, a reset roller


144


, and a toner cartridge


146


. In the present embodiment toner of four colors such as cyan (C), magenta (M), yellow (Y), and black (K) is used for a developing agent as an example. The developing agent may include one or two components (i.e., it may include a carrier) without distinction as to whether it is magnetic or nonmagnetic. The toner cartridge


146


stores toner and supplies toner to the reset roller


144


. The reset roller


144


comes into contact with the development roller


142


, and supplies toner to the development roller


142


. The reset roller


142


is placed in or out of contact with the photosensitive drum


110


, and supplies toner to the photosensitive drum


110


by electrostatic force. Consequently, a toner image is formed on the photosensitive drum


110


. Unused toner remaining on the development roller


142


is collected by the reset roller


144


and brought back into the toner cartridge


146


.




The transfer roller


150


generates an electronic field to electrostatically adsorb toner, and transfers the toner image adsorbed on the photosensitive drum


110


onto a sheet of paper P. The transfer roller


150


is, as shown in

FIG. 2

, opposed to the photosensitive drum


110


through the conveyor belt


222


. The transfer roller


150


is also disposed to press the conveyor belt


222


to the photosensitive drum


110


by a pressing mechanism (not shown). Therefore, when a sheet of paper P is conveyed to a transfer position by the conveyor belt


222


, the above pressing mechanism is actuated, and presses the transfer roller


150


to the photosensitive drum


110


. This pressing force with torque of the photosensitive drum


110


and driving force of the driving roller


224




b


would initiate the rotation and movement of the conveyor belt


222


.




The cleaning section


160


collects and disposes of toner remaining on the photosensitive drum


110


after the transfer process, or as necessary returns the toner collected by the screw conveyor


170


to the toner cartridge


146


. The cleaning section


160


also serves to collect debris on the photosensitive drum


110


. The cleaning section


160


may utilize varied kinds of means including magnetic force and rubber friction to remove the toner and charges on the photosensitive drum


110


.




The fixer


230


serves to permanently fix a toner image (toner layer) onto a sheet of paper P. The fixer


230


includes an upper fixing roller


232


U, and a lower fixing roller


232


L, and the above-mentioned sheet conveyance force C is produced by the upper fixing roller


232


U and the lower fixing roller


232


L. The upper fixing roller


232


U and the lower fixing roller


232


L are disposed parallel to and in contact with each other, and a nip N is formed therebetween. Materials used for the fixing rollers


232


U and


232


L vary with the uses, and fluorocarbon rubber, silicone rubber, or the like may be employed. The upper fixing roller


232


U and the lower fixing roller


232


L incorporate a halogen lamp or the like as a heating source, and may produce heat, for instance, to 170° C. through 190° C. A thermistor (not shown) is provided to detect surface temperature on the rollers


232


U and


232


L. In addition, a high pressure, for example, at 33 atm is applied between the upper fixing roller


232


U and the lower fixing roller


232


L. Toner transferred onto a sheet of paper P is fixed by the high temperature and high pressure. To be more specific, the transferred toner is adhered onto a sheet of paper P only with a weak force, and thus easily fallen off. Therefore, the fixer


230


fuses the toner by pressure and heat to imbue the sheet of paper P with the toner. Energy required to fix the toner layer for a multicolor image formation is greater than that for a single-color image formation. To the stacker


240


, a sheet of paper P is dispensed out after printing is completed.




Referring now to

FIG. 3

, a description will be given of a total pressing force F applied to a sheet of paper P by the transfer rollers


150




a


through


150




d


. Normally, pressing forces F


a


, F


b


, F


c


, and F


d


applied to a sheet of paper P (conveyor belt


222


) by the transfer rollers


150




a


through


150




d


are the same among each transfer roller


150




a


through


150




d


. If the pressing forces F


a


through F


d


are the same, a transition of the total pressing force applied to the entirety of a sheet of paper P may be as shown in FIG.


3


.

FIG. 3

is a schematic status diagram for explaining a transition of the total pressing force F applied to the entirety of a sheet of paper P when the pressing forces F


a


through F


d


are the same. In

FIG. 3

, the pressing forces F


a


through F


d


applied by the transfer rollers


150




a


through


150




d


are set at 1 kgf. The sheet of paper P used for explaining the status as shown in

FIG. 3

requires at least as long as a length allowing the pressing forces F


a


through F


d


to be applied from all the four process units


100




a


through


100




d.






When a sheet of paper P that passes through the sheet feed roller


216


passes in orderly sequence through the process units


100




a


to


100




d


, the total pressing force F=0 in an initial stage, as long as the sheet is brought into contact with the process unit


100




d


. As the conveyance of the sheet of paper P proceeds, and when the process unit


100




d


starts a transfer operation for the sheet of paper P, the total pressing force F becomes 1 kgf because the pressing force F


d


32 1 kgf is applied by the transfer roller


150




d


. Next, as the pressing force F


c


by the transfer roller


150




c


in the process unit


100




c


is applied to the transfer roller


150




d


in the process unit


100




d


, the total pressing force F becomes F


c


+F


d


=2 kgf. Then,the pressing force F


b


by the transfer roller


150




b


in the process unit


100




b


is added, and the total pressing force F becomes F


b


+F


c


+F


d


=3 kgf. Further, thereafter, the pressing force F


a


by the transfer roller


150




a


in the process unit


100




a


is added, and the total pressing force F reaches F


a


+F


b


+F


c


+F


d


=4 kgf.




Subsequently, as the sheet of paper P is conveyed further, the pressing force F


d


applied by the transfer roller


150




d


in the process unit


100




d


becomes lost, and the total pressing force F becomes F


a


+F


b


+F


c


=3 kgf. Thereafter, the total pressing force F applied to the sheet of paper P decreases further in sequence, so that F becomes F


a


+F


b


=2 kgf, and then reaches F


a


=2 kgf. Like this, if the number of the process unit


100


provided is four, and the pressing forces F


a


through F


d


are the same, the total pressing force F varies with time from the minimum 1 kgf to the maximum 4 kgf according to the conveyance condition of the sheet of paper P. Until an edge of the sheet of paper P conveyed from the register section


210


has not reached the process unit


100




d


, the total pressing force applied to the sheet of paper P keeps


0


.




A distance between the transfer rollers


150




a


through


150




d


in the process units


100




a


through


100




d


in the image-forming device


200


used in the present embodiment is approximately 89 mm. Therefore, the total pressing force F assumes varied maximum values depending upon the size of the sheet of paper P (paper size). For instance, the width (length of shorter side) of A5-size paper is 148.5 mm, and the transfer roller


150


may press the sheet of paper P simultaneously at two places. Therefore, when printing is carried out using A5-size paper in a landscape orientation, the maximum value of the total pressings force F is 2 kgf.




Referring now to

FIGS. 4

to


8


inclusive, a description will be given of typical patterns of color displacement. The color displacement is caused by a variation of sheet conveyance speeds between the register section


210


and process unit


100


(sheet conveyor section


220


), and between the process unit


100


(sheet conveyor section


220


) and fixer


230


. The sheet conveyance speeds of the register section


210


, the process unit


100


(sheet conveyor section


220


), and the fixer


230


are herein respectively indicated by S


210


, S


220


, and S


230


.

FIGS. 4 through 8

show printed outputs from an image-forming device having the process unit


100


of which the total pressing force F changes as in FIG.


3


.




A printed output without color displacement is shown in FIG.


4


. This printed output is obtainable, for example, by printing such data as to form four-color superimposed lines having fixed spacing under the condition that the sheet conveyance speed S


210


, the sheet conveyance speed S


220


, and the sheet conveyance speed S


230


agree with each other. However, in

FIG. 4

, each color line is shifted in print position in order to distinctly indicate a difference of print timing and displacement among each color caused by varied conveyance speed of the sheet of paper p.

FIG. 4

is a diagram showing an ideal printed output.




The uppermost yellow line is printed by the process unit


100




d


that is first reached by a sheet of paper p conveyed to the sheet conveyor section


220


. Thereafter, as the sheet of paper p is further conveyed, the uppermost magenta line and the second yellow line are simultaneously printed by the process units


100




c


and


100




d


. Then, as the sheet of paper P is further conveyed, the uppermost cyan line, the second magenta line, and the third yellow line are simultaneously printed by the process units


100




b


through


100




d


. As the sheet of paper P is further conveyed, the uppermost black line, the second cyan line, the third magenta line, and the fourth yellow line are simultaneously printed by the process units


100




a


through


100




d.






Subsequently, simultaneous printing of the nth yellow line, (n−1)th magenta line, (n−2)th cyan line, and (n−3)th black line is continuously carried out. Then, as the conveyance of the sheet of paper P proceeds to the bottom edge, and when printing of the lowermost yellow line is completed, the sheet of paper P is separated from the process unit


100




d


. As the sheet of paper P is further conveyed, the lowermost magenta line, the lowermost cyan line, and the lowermost black line are printed in this sequence. After printing of the lowermost black line is completed, the sheet of paper P is separated from the process unit


100




a.






Referring next to

FIG. 4

, a description will be given of a transition of the total pressing force F applied to a sheet of paper P with a print area divided into seven from A to G. In the area A, printing of the yellow line is initiated, and only the pressing force F


d


by the transfer roller


150




d


in the process unit


100




d


is applied to the sheet of paper P; thus the total pressing force F satisfies F=F


d


. In the area B, printing of the magenta line is initiated, the printing of yellow and magenta lines become possible, and thus the pressing forces F


c


and F


d


by the transfer rollers


150




c


and


150




d


in the process units


100




c


and


100




d


are applied to the sheet of paper P, so that the total pressing force F becomes F=F


C


+F


d


. In the area C, printing of the cyan line is further initiated the printing of three color lines become possible and thus the pressing forces F


b


through F


d


by the transfer rollers


150




b


through


150




d


in the process units


100




b


through


100




d


are applied to the sheet of paper P, so that the total pressing force F becomes F=F


b


+F


c


+F


d


. Furthermore, in the area D, printing of the black line is initiated, and the pressing forces F


a


through F


d


by the transfer rollers


150




a


through


150




d


in the process units


100




a


through


100




d


are applied to the sheet of paper P, so that the total pressing force F becomes F=F


a


+F


b


+F


c


+F


d


.




In addition, in the area E, as the printing of the yellow line is completed, the total pressing force F becomes F=F


a


+F


b


+F


c


. In the area F, the printing of the magenta line is completed as well, and thus the total pressing force F becomes F=F


a


+F


b


. In the area G, the printing of the cyan line is completed, and thus the total pressing force F becomes F=F


a


. According to the printed output shown in

FIG. 4

, the total pressing force F represents the maximum value in the areas A and G, and the minimum value in the area D.




However, if the sheet conveyance speed S


220


and the sheet conveyance speed S


230


are not the same, and a relationship as represented in the following expression is established: SHEET CONVEYANCE SPEED S


220


(in the sheet conveyor section


220


)>SHEET CONVEYANCE SPEED S


230


(in the fixer


230


), then the printed output is as shown in FIG.


5


. Assume that the printed output is not affected by the sheet conveyance speed S


210


in the register section


210


. The printed output shown in

FIGS. 5 through 8

that will be described below is obtainable, as shown in

FIG. 4

, by printing such data as to form four-color superimposed lines having fixed spacing. In

FIGS. 5 through 8

as well, each color line is shifted in print position in order to distinctly indicate a difference of print timing and displacement among each color. A print area is divided into seven from A to G as in

FIG. 4. A

relationship between the print area and the total pressing force F is the same as described with reference to in FIG.


4


.

FIG. 5

is a diagram showing a printed output when such a relationship is established as represented in: SHEET CONVEYANCE SPEED S


220


<SHEET CONVEYANCE SPEED S


230


.




As shown in

FIG. 5

, the printed output has no color displacement in an upper portion of the sheet, and thus represents an ideal result. This is because an increase of the total pressing force F with movement of the print area from the area A to the area D on a sheet of paper P would prevent the sheet from being easily dragged to the fixer


230


even if printing is started under the condition that the fixer


230


is pulling a sheet of paper P. Therefore, if SHEET CONVEYANCE SPEED S


220


<SHEET CONVEYANCE SPEED S


230


is established, the topmost edge of the sheet of paper P is unsusceptible to color displacement.




On the other hand, in a lower portion of the sheet, displacement of the magenta line, the cyan line, and the black line occurs in a direction opposite the sheet conveyance direction with respect to the yellow line that is formed first among the bottommost lines. To be specific, the magenta line, the cyan line, and the black line are printed in a shifted position rearward in the sheet conveyance direction from a normal position in which these lines should be formed in line with the yellow line. Moreover, with respect to the bottommost yellow line, an amount of the displacement increases in the order of the magenta line, the cyan line, and the black line. Accordingly, the bottommost black line and yellow line are most conspicuously shifted.




If a relationship as represented in the following expression is established: SHEET CONVEYANCE SPEED S


220


>SHEET CONVEYANCE SPEED S


230


, then the printed output is as shown in FIG.


6


. The printed output shown in

FIG. 6

is illustrated, as in

FIGS. 4 and 5

by shifting each color line in print position in order to distinctly indicate a difference of print timing and displacement among each other.

FIG. 6

is a diagram showing a printed output when such a relationship is established as represented in: SHEET CONVEYANCE SPEED S


220


>SHEET CONVEYANCE SPEED S


230


. Assume that this printed output is not affected by the sheet conveyance speed S


210


in the register section


210


. As shown in

FIG. 6

, the printed output has no color displacement in a bottom edge of the sheet, and thus represents an ideal result, but an amount of the displacement increases in the order of magenta, cyan, and black in the same direction as the sheet conveyance direction. This phenomenon may vary in accordance with rigidity of paper to be conveyed. When a thin sheet of paper as usually used is printed, sag is formed in the sheet of printing paper between the sheet conveyor section


220


and the fixer


230


if the sheet conveyance speed S


220


is higher than the sheet conveyance speed S


230


. However, when a thick and stiff sheet of paper or cardboard is printed, sag is hard to form in the sheet of printing paper. Therefore the sheet conveyor section


220


presses the sheet of paper P against the fixer


230


, and thus the sheet is conveyed in the fixer


230


at a speed higher than the sheet conveyance speed S


230


, whereby color displacement occurs. In other words, color displacement as in

FIG. 6

would occur if a thick and stiff sheet of paper such as cartridge paper were used. In this case, as shown in

FIG. 6

, the black line is most conspicuously shifted relative to the yellow line, in particular.




Similarly, if the sheet conveyance speed S


220


and the sheet conveyance speed S


210


are not the same, and a relationship as represented in the following expression is established: SHEET CONVEYANCE SPEED S


220


(in the sheet conveyor section


220


)>SHEET CONVEYANCE SPEED S


210


(in the register section


210


), then the printed output is as shown in FIG.


7


.

FIG. 7

is a diagram showing a printed output when such a relationship is established as represented in: SHEET CONVEYANCE SPEED S


220


>SHEET CONVEYANCE SPEED S


210


. Assume that this printed output is not affected by the sheet conveyance speed S


230


in the fixer


230


. In

FIG. 7

, a print area is divided into eight from A to H. As shown in

FIG. 7

, in an upper portion of the sheet, displacement of the cyan line, the magenta line, and the yellow line occurs in a direction opposite the sheet conveyance direction with respect to the black line that is formed last among the topmost lines. To be specific, the cyan line, the magenta line, and the yellow line are printed in a shifted position rearward in the sheet conveyance direction from a normal position in which these lines should be formed in line with the black line. Moreover, with respect to the topmost black line, an amount of the displacement increases in the order of the cyan line, the magenta line, and the yellow line. Accordingly, the topmost yellow line and black line are most conspicuously shifted.




On the other hand, the printed output has no color displacement in a lower portion of the sheet, and thus represents an ideal result. This is because an increase of the total pressing force F with movement of the print area from the area A to the area D on a sheet of paper P while the conveyance of the sheet proceeds would prevent the sheet from being dragged to the register section


210


even if color displacement occurs in a topmost portion. Therefore, if SHEET CONVEYANCE SPEED S


220


>SHEET CONVEYANCE SPEED S


210


is satisfied, the bottommost edge of the sheet of paper P is unsusceptible to color displacement.




If a relationship as represented in the following expression is established: SHEET CONVEYANCE SPEED S


220


<SHEET CONVEYANCE SPEED S


210


, then the printed output is as shown in FIG.


8


.

FIG. 8

is a diagram showing a printed output when such a relationship is established as represented in: SHEET CONVEYANCE SPEED S


220


<SHEET CONVEYANCE SPEED S


210


. Assume that this printed output is not affected by the sheet conveyance speed S


230


in the fixer


230


. As shown in

FIG. 8

, the printed output has no color displacement in a lower portion of the sheet, and thus represents an ideal result, but an amount of the displacement in an upper portion of the sheet increases in the order of magenta, cyan, and black in a direction opposite the sheet conveyance direction. This phenomenon may vary in accordance with rigidity of the paper to be conveyed. When a thin sheet of paper as usually used is printed, sag is formed in the sheet of printing paper between the register section


210


and the sheet conveyor section


220


if the sheet conveyance speed S


220


is higher than the sheet conveyance speed S


210


. However, when a thick and stiff sheet of paper or cardboard is printed, sag is hard to form in the sheet of printing paper. Therefore, the register section


210


presses the sheet of paper P against the sheet conveyance section


210


, and thus the sheet is conveyed in the sheet conveyor section


220


at a speed higher than the sheet conveyance speed S


220


, whereby color displacement occurs. In other words, color displacement as in

FIG. 8

would occur if a thick and stiff sheet of paper such as cartridge paper were used. In this case, as shown in

FIG. 8

, the black line is most conspicuously shifted relative to the yellow line, in particular.




If the color displacement, of which four patterns have been described above, were apparent to an average person's eye, a high-quality multicolor image could not be formed. It is said that human being's recognizable resolution of colors is, in general, approximately one third the resolution of black when an arithmetic mean is taken for each color. Since resolution of a black and white printer is 600 dpi ({fraction (1/600)} inch) on average, the occurrence of color displacement equal to or less than one third the resolution i.e., {fraction (1/200)} inch (127 μm) would be considered acceptable for typical customers. To be more specific, even if displacement relative to black of the other three colors occurs, the displacement within a distance of 127 μm between an arithmetic mean of the three colors and the black would never be recognized by typical customers. In other words, when the color displacement as shown in

FIGS. 5

through


8


occurs, if the greatest distance between two lines falls within 127 μm, the color displacement is not visible, and the resultant multicolor image is rated as good. However, the color displacement between the black line and the yellow line as shown in

FIGS. 5 and 7

reaches approximately 300 μm, and far exceeds an acceptable value. Therefore, in order to form a high-quality multicolor image, reduction of an amount of the color displacement (e.g., between the black line and the yellow line) has presented a challenge.




As a result of a variety of investigations regarding the total pressing force F as shown in FIG.


3


and the color displacement patterns as shown in

FIGS. 4 through 8

, the present inventors discovered that a position in which the color displacement occurs coincides with a position in which the total pressing force F varies, and further that a variation rate of the total pressing force F, in particular, considerably affects the color displacement as shown in

FIGS. 5 through 7

. The color displacement as shown in

FIGS. 5 and 7

may occur irrespective of the thickness and rigidity of paper.




As shown in

FIG. 5

, if SHEET CONVEYANCE SPEED S


220


<SHEET CONVEYANCE SPEED S


230


is satisfied, the color displacement occurs between the area D and the area G in a lower portion of the sheet. The variation rate of the total pressing force F when the print area moves from the area D to the area G is as follows. The displacement formed between the lowermost yellow line and magenta line is greatly affected by the variation rate of the total pressing force F when the print area moves from the area D to the area E. As shown in

FIG. 3

, when the print area moves from the area D to the area E, the total pressing force F varies from F


a


+F


b


+F


c


+F


d


=×4 kgf to F


a


+F


b


+F


c


=3 kgf. Accordingly, the variation rate is F


d


/(F


a


+F


b


+F


c


+F


d


)×100×25(%).




Similarly, the displacement formed between the lowermost yellow line and cyan line is greatly affected by the variation rate of the total pressing force F when the print area moves from the area E to the area F. When the print area moves from the area E to the area F, the total pressing force F varies from F


a




30


F


b




30


F


c


32 3 kgf to F


a


+F


b


=2 kgf. Accordingly, the variation rate is F


c


(F


a


+F


b


+F


c


)×100≈33(%). The displacement formed between the yellow line and black line greatly affected by the variation rate of the total pressing force F when the print area moves from the area F to the area G. When the print area moves from the area F to the area G, the total pressing force F varies from F


a


+F


b


=2 kgf to F


a


=1 kgf. Accordingly, the variation rate is F


b


/(F


a


+F


b


)×100=50(%).




Like this, as shown in

FIG. 7

, if SHEET CONVEYANCE SPEED S


220


>SHEET CONVEYANCE SPEED S


230


is satisfied, the color displacement occurs between the area A and the area C, and between the area H and the area A in a lower portion of the sheet. In the area H, a sheet of paper p is conveyed to the sheet conveyor section


220


, and the total pressing force F=0 until the sheet is printed by the process unit


100




d


. The largest color displacement formed between the uppermost black line and yellow line is greatly affected by the variation rate of the total pressing force F when the print area moves from the area H to the area A. When the print area moves from the area B to the area C, the total pressing force F varies from F=0 to F


d


=1 kgf, and thus remarkable color displacement occurs.




Similarly, the displacement formed between the uppermost black line and magenta line is greatly affected by the variation rate of the total pressing force F when the print area moves from the area A to the area B. When the print area moves from the area A to the area B, the total pressing force F varies from F


d


=1 kgf to F


c=l +F




d


=2 kgf, and thus the variation rate is (F


c


+F


d


)/F


d


×100=200(%). The displacement formed between the lowermost black line and cyan line is greatly affected by the variation rate of the total pressing force F when the print area moves from the area B to the area When the print area moves from the area B to the area C, the total pressing force F varies from F


c


+F


d


=2 kgf to F


b


+F


c


+F


d


+1 kgf. Accordingly, the variation rate is (F


b


+F


c


+F


d


)/(F


c


+F


d


)×100=150(%).




From the above results, it turned out that the color displacement increases more, as the variation rate of the total pressing force F is greater. Therefore, reduction of the color displacement may be achieved by reducing the variation rate of the total pressing force F as described above. For example, in order to reduce the largest color displacement formed between the lowermost yellow line and black line as shown in

FIG. 5

, it is desirable to set the variation rate of the total pressing force F at 50% or lower. In order to reduce the largest color displacement formed between the uppermost black line and yellow line as shown in

FIG. 7

, it is desirable to minimize the pressing force F


d


, and thereby minimize the variation rate of the total pressing force F. However, if the pressing force F


d


were minimized, the variation rate of the total pressing force when the print area moves from the area A to the area B in

FIG. 7

would increase due to a relative relationship with the pressing force F


c


and disadvantageously increase the color displacement in the black line and magenta line. In addition, if the pressing force, F


d


were too smaller than the pressing force applied to a sheet of paper P by the sheet feed roller


216


to align an edge of the sheet with an edge of an image, the sheet of paper P would become hard to convey smoothly. Accordingly, if the color displacement occurs as shown in

FIG. 7

, it is not the largest color displacement formed between the black line and yellow line that should be largely reduced, but it is necessary to reduce the color displacement generated in each color as a whole.




In order to reduce the color displacement formed between the lowermost yellow line and the other lines as shown in

FIG. 5

, the pressing force F


a


of the process unit


100




a


that prints the black line is set higher than the pressing force F


b


of the process unit


100




b


that prints the cyan line adjacent to the black line. To be specific, the pressing force F


a


of the transfer roller


150




a


to the conveyor belt


222


is set 1.5 through 2.5 times larger than the pressing force F


b


of the transfer roller


150




b.


A transition of the total pressing force F where the pressing force F


a


is varied is shown in FIG.


9


.

FIG. 9

is a diagram that illustrates a transition of the total pressing force F when the pressing force F


a


is set to be 1.5 times as large as the pressing force F


b.






As shown in

FIG. 9

, as the conveyance of the sheet proceeds, and when printing in black is initiated, the total pressing force F drastically increases. The variation rate of the total pressing force F when the print area moves from the area C to the area D increases to 1.5 times as large as that in FIG.


3


. However, although the variation rate of the total pressing force F when the print area moves from the area D to the area G as shown in

FIG. 3

, as described above, varies sequentially from 25% to 33%, and to 50%, the variation rate decreases so as to vary from 22% to 39%, and to 40%, because F


a


is set to be 1.5 times larger than F


b.






Furthermore, in order to reduce the color displacement formed between the lowermost yellow line and the other lines as shown in

FIG. 5

, and the color displacement formed between the uppermost black line and other lines as shown in

FIG. 7

at the same time, the pressing forces F


a


and F


d


are respectively varied as will be described below. The pressing force F


a


of the process unit


100




a


that prints the black line is set larger than the pressing force F


b


that prints the adjacent cyan line, and the pressing force F


d


of the process unit


100




d


that prints the yellow line is set larger than the pressing force F


c


of the process unit


100




c


that prints the adjacent magenta line. Specifically, the pressing force F


a


is set 1.5-2.5 times larger than the pressing force F


b


, and the pressing force F


d


is set 1.5-2.5 times larger then the pressing force F


c.


A transition of the total pressing force F when the pressing forces F


a


and F


d


are set at varied values as described above is shown in FIG.


10


.

FIG. 10

is a diagram that illustrates the transition of the total pressing force F when the pressing forces F


a


and F


d


are respectively set to be 1.5 times as large as the pressing forces F


b


and F


c.






Referring to

FIG. 10

, as described above although the variation rate of the total pressing force F when the print area moves from the area A to the area G varies sequentially from 200% to 150%, 125%, 25%, 33%. and 50%, the variation rate changes its transition so as to vary from 166% to 140%, 143%. 30%, 29%, and 40%, because F


a


and F


d


is respectively set to be 1.5 times larger than F


b


and F


c


. Here, the variation rate of the total pressing force F when the print area moves from the area C to the area D, or from the area D to the area E increases in comparison with that shown in FIG.


3


. In addition, the total pressing force F when the print area moves from the area H to the area A, which is 1 kgf in

FIG. 3

, increases to 1.5 kgf. The increase of the variation rate would make the color displacement larger, but considering the fact that differences of lightness between each color and amounts of the color displacement between the lowermost yellow line and magenta line and between the uppermost black line and cyan line are not so large, the color displacement may be considered to decrease relatively by taking an arithmetic mean for the color displacement for each color.




Moreover, the color displacement may be reduced if the whole pressing forces F


a


through F


d


applied to a sheet of paper P by the transfer roller


150




a


through


150




d


are made larger than the pressing force applied to the sheet of paper P by the fixer


230


or the pressing force applied to the sheet of paper P by the register section


210


, and thereby the transfer roller


150


even if provided in one unit is made unsusceptible to the sheet conveyance force of the fixer


230


or register section


210


. However, if the whole pressing forces F


a


through F


d


were made larger, load would be applied to the rotation of the conveyor belt


222


and the rotation of the photosensitive drum


110


, and thus torque of driving sources of driving motors, or the like would be required to be raised. Therefore, selective increase of F


a


and F


d


is preferable in terms of costs.




Each value of the pressing forces F


a


and F


d


is determined through an image-forming experiment that will be described in the following examples.




EXAMPLES




An image-forming experiment was carried out using the inventive image-forming device


200


. The image-forming device


200


can print a sheet having a width of a longer side of A4 size paper, and thus can print a sheet up to A3 size paper. First, a pressing force F


r


applied to a sheet of paper P by the register section


210


was set at 19.6 N (2 kgf). In addition, a pressing force F


t


applied to the sheet of paper P by the upper fixing roller


232


U and the lower fixing roller


232


L in the fixer


230


was set at 49 N (5 kgf).




In an experiment 1, the relative pressing forces F


b


and F


d


applied to the conveyor belt


222


(photosensitive drum


110


) by the transfer rollers


150




b


and


150




d


were set at 9.8 N (1 kgf). The pressing force F


a


by the transfer roller


150




a


was set at 14.7 N (1.5 kgf).




In an experiment 2, the relative pressing forces F


a


and F


c


applied to the conveyor belt


222


(photosensitive drum


110


) by the transfer rollers


150




a


and


150




c


were set at 9.8 N (1 kgf). The pressing force F


d


by the transfer roller


150




d


was set at 14.7 N (1.5 kgf). If the relative pressing force of the transfer rollers


150




a


through


150




d


are set at 9.8 N (1 kgf) as in a conventional embodiment color displacement of approximately 30 μm occurs between black and yellow. However, when the image-forming experiments under the above conditions were carried out, the color displacement between black and yellow fell within 127 μm, if the sum of the pressing forces F


a


and F


b


was smaller than the pressing force F


t


applied to the sheet of paper P by the fixer


230


in the experiment 1, and if the pressing force F


d


was smaller than the pressing force F


r


applied to the sheet of paper P by the register section


210


.




As described above, typical customers would accept the color displacement, which were, if generated, within {fraction (1/2000)} inch (127 μm). Thus, another image-forming experiment was carried out under different conditions. As the conditions, a pressing force P


a


to the conveyor belt


222


by the transfer roller


150




a


is set to be 1.5-2.5 times larger then pressing forces P


b


through P


d


by the other transfer rollers


150




b


through


150




d.


In addition, a pressing force P


d


to the conveyor belt


222


by the transfer roller


150




d


is set to be 1.5-2.5 times larger then pressing forces P


a


through P


c


by the other transfer rollers


150




a


through


150




c.


As a result, if F


a


+F


b


<F


t


, and F


c


<F


r


, the color displacement between black and yellow consequently fell within a range from 80 through 120 μm.




Accordingly, the image-forming device according to the present invention can make that color displacement reduced which has been conventionally considered to be a problem to be overcome, and thus form a high-quality image. Resultantly, according to the inventive image-forming device


200


, the pressing forces P


a


and/or P


d


to the conveyor belt


222


by the transfer rollers


150




a


and/or


150




d


may be varied, so that the color displacement can be reduced, and therefore no additional manpower or cost is required, for example, for attaching other parts. Consequently, the inventive image-forming device


200


may form a high-quality image easily and cost-effectively.




A description will be given of operations of the inventive multicolor image-forming device


200


. First, a sheet of paper P on top of one or more sheets of paper P stacked on the hopper


205


is dispensed out by the pickup roller


212


, and guided by the sheet guide


214


to the sheet feed roller


216


. Thereafter, the sheet of paper P is provided with a toner layer formed by the conveyor belt


222


and the driven roller


224


sequentially in the image-forming devices


200




d.




200




c


,


200




b


, and


200




a


respectively with toner in yellow, magenta, cyan, and black. Then, the toner layer is fixed onto the sheet of paper P by the: fixer


230


. In the inventive image-forming device


200


, the pressing force P


a


and/or P


a


applied to the conveyor belt


222


by the transfer rollers


150




a


and/or


150




d


are 1.5-2.5 times larger than the pressing forces P


b


and P


c


by the other transfer rollers


150




b


and


150




c


. Consequently, the color displacement occurs between a black image and other images of different colors, but falls within a preferred range (equal to or less than 127 μm), and thus a high-quality image may be formed. Thereafter, the sheet of paper P on which toner has been fixed is dispensed out to the stacker


240


.




Although the preferred embodiments of the present invention have been described above, various modifications and changes may be made in the present invention without departing from the spirit and scope thereof.




As described above, the image-forming device as one exemplified embodiment of the present invention may provide an image of higher quality with less color displacement than conventional devices by respectively changing pressing forces applied by each process unit to a sheet of paper.



Claims
  • 1. An image-forming device, comprising:an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, wherein a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units; wherein a total of the first and the second pressing forces is smaller than a third pressing force applicable to the recordable medium by the fixer.
  • 2. An image-forming device, comprising:an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, wherein a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units; wherein the first pressing force is approximately 1.5 times greater than the second pressing force.
  • 3. An image-forming device, comprising:an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, wherein a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units; wherein the first pressing force is approximately 2.5 times greater than the second pressing force.
  • 4. An image-forming device comprising:an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a register section that conveys the recordable medium to the endless belt; wherein a fourth pressing force applicable to the recordable medium by a first image-forming unit at an upstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a fifth pressing force applicable to the recordable medium by another image-forming unit adjacent to the first image-forming unit at the upstream side among the plural image-forming units.
  • 5. An image-forming device according, to claim 4, wherein the fourth pressing force is smaller than a sixth pressing force applicable to the recordable medium by the register section.
  • 6. An image-forming device according to claim 4, wherein the fourth pressing force is approximately 1.5 times greater than the fifth pressing force.
  • 7. An image-forming device according to claim 4, wherein the fourth pressing force is approximately 2.5 times greater than the fifth pressing force.
  • 8. An image-forming device, comprising:an endless belt that conveys a recordable medium; plural image-forming units that form a toner layer on the recordable medium via the endless belt; and a fixer that fixes the toner layer on the recordable medium, wherein a first pressing force applicable to the recordable medium by a last image-forming unit at a downstream side along a direction in which the recordable medium is conveyed among the plural image-forming units is greater than a second pressing force applicable to the recordable medium by another image-forming unit adjacent to the last image-forming unit at the downstream side among the plural image-forming units: wherein the plural image-forming units include four image-forming units for yellow, magenta, cyan, an black, each having the same structure; and wherein the last image-forming unit is the image-forming unit for black.
  • 9. An image-forming unit with resolution A comprising:an endless belt that conveys a recordable medium; four image-forming units for yellow, magenta, cyan, and black that form a toner layer on the recordable medium via the endless belt; a fixer that fixes the toner layer on the recordable medium; and a register section that conveys the recordable medium to the endless belt, wherein a pressing force applicable to the recordable medium by the image-forming units, a pressing force applicable to the recordable medium by the fixer, and a pressing force applicable to the recordable medium by the register section are adjusted so that displacement of each color with respect to black may be equal to or less than approximately 3/A.
Priority Claims (1)
Number Date Country Kind
2000-213241 Jul 2000 JP
US Referenced Citations (1)
Number Name Date Kind
5678150 Takahashi et al. Oct 1997 A
Foreign Referenced Citations (1)
Number Date Country
10-221910 Aug 1998 JP