1. Field of the Invention
The present invention relates to an image-forming device for forming images on a recording medium.
2. Related Art
There have been proposed multifunctional image-forming devices that include a printer function, a facsimile function, a copier function, and the like. One such image-forming device well known in the art is provided with an inkjet printing unit on its lower frame and a flatbed scanning unit on its upper frame. The flatbed scanning unit has an image-scanning function implemented by a contact image sensor (CIS), a charge-coupled device (CCD), or the like.
For example, an image-forming device disclosed in Japanese unexamined patent application publication No. 2003-298790 includes a main casing (lower frame) formed with a discharge opening in its front side, a printing unit disposed in the main casing and including an inkjet head for ejecting ink onto a recording sheet, a backward-tilting sheet supply tray disposed on the rear side of the main casing, an ink cartridge for storing ink to be supplied to the inkjet head, and a scanner disposed on top of the main casing.
The inkjet head is a serial-type inkjet head capable of reciprocal movement in a right and left direction (widthwise direction of recording sheet) orthogonal to the front-to-rear direction in which a recording sheet is transported. In this image-forming device, a recording sheet is stacked at a downward slant in the sheet supply tray. An image is formed on the recording sheet as the sheet is conveyed in a substantially horizontal orientation past the printing unit in the main casing. The recording sheet is subsequently discharged frontward through the discharge opening. The ink cartridge is inserted through the front side of the main casing below the discharge opening.
The scanner includes a flatbed scanning unit having a close-contact type image sensor, a flatbed glass on which an original document is placed, and a cover that covers the top surface of the flatbed glass. The flatbed scanning unit is configured to pivot toward the top surface of the sheet supply tray about a pivotal axis on the rear end. The image sensor extends in a direction orthogonal to the pivotal axis and is supported on a base member positioned directly beneath the image sensor. The image sensor moves together with the base member in a direction parallel to the pivotal axis.
The image-forming device further includes a media board disposed on the side of the discharge opening. The media board is provided with media slots through which an external storage medium can be inserted.
On the other hand, an image-forming device disclosed in Japanese patent No. 3376216 has an upper frame, a lower frame, and a sheet supply tray disposed in the bottom of the lower frame. The sheet supply tray can be pulled out of the lower frame in order to stack sheets of cut paper therein. A recording sheet is conveyed to a printing unit along a conveying path that doubles back in a sideways U-shape. After an image is formed on the recording sheet in the printing unit, the sheet is discharged out of the device in a substantially horizontal orientation.
The upper frame is mounted on the lower frame so as to be able to open and close with respect to the lower frame so that pivoting the upper frame upward reveals a large area on the top surface of the lower frame. This construction facilitates operations for clearing paper jams occurring along the sheet conveying path and for replacing ink cartridges accommodated in the lower frame, as well as aids the operator in seeing the objects of these operations. A line-type image sensor in a scanning unit is configured to scan an original document one line at a time while being moved in a direction orthogonal to the pivotal axis of the upper frame.
In such image forming devices, wiring is required for transmitting signals from the scanning unit to a control board disposed in the lower frame (main casing). Since the image-forming devices disclosed in Japanese unexamined patent application publication No. 2003-298790 and Japanese patent No. 3376216 are configured so that the scanning unit or the upper frame supporting the scanning unit can open wide with respect to the lower frame (main casing) supporting the printing unit, it is necessary to prevent the wiring from getting in the way of clearing of paper jam and maintenance operations when the scanning unit or the upper frame is in an open state.
To this effect, it is preferable to connect the image sensor to the control board in the following manner. That is, the control board is disposed on the other side of the pivotal axis from the image sensor in the lower frame (main casing) just below the pivotal axis such that a side of the control board runs parallel to the pivotal axis. Then, one end of the flexible flat cable is connected to a longitudinal side of the image sensor, and the other end of the flexible flat cable is connected to the side of the control board parallel to the pivotal axis. The flexible flat cable extends in a direction in which the image sensor moves and across the pivotal axis.
However, in the image-forming device of Japanese unexamined patent application publication No. 2003-298790, in particular, a flexible flat cable with numerous wires is normally used to connect the image sensor and the control board, and this flexible flat cable is flexible enough to bend back on itself in a direction substantially parallel to the longitudinal direction of the wiring, but not flexible enough to bend back on itself in a direction orthogonal to the longitudinal direction of the wiring. When the flexible flat cable is connected between the image sensor and the control board in the above-described manner, the side of the image sensor to which the one end of the flexible flat cable is connected is orthogonal to the side of the control board to which the other end of the flexible flat cable is connected. Thus, the middle portion of the flexible flat cable is twisted about its width, and the angle of curvature in the middle portion of the flexible flat cable greatly fluctuates as the image sensor moves. When the image-forming device is used over a long period of time and the scanning unit (upper frame) is repeatedly opened and closed, repeated bending of the flexible flat cable tends to result in wearing out and breakage of the twisted portion (broken or disconnected wiring).
To eliminate twisting of the flexible flat cable, the middle portion of the cable can be bent back at right angles and the cable can be laid out orthogonal to the pivotal axis. However, even in this case, the movement of the image sensor applies a large force to the bent portions of the cable, bending these portions repeatedly and resulting in wire breakage. Hence, this problem has yet to be resolved.
Another problem is that, when the media board and the main control board are disposed at separate locations, wiring is needed to connect these two boards.
Also, since the image-forming device disclosed in Japanese unexamined patent application publication No. 2003-298790 is provided with the sheet supply tray on the rear side of the recording unit and the discharge portion and the ink cartridge on the front side thereof, the front-to-back dimension of the image-forming device is large. Further, being a serial head, the inkjet head is configured to move beyond both widthwise edges of the recording sheet, leaving wasted space on both sides of the sheet conveying path.
In the view of foregoing, it is an object of the present invention to overcome the above problems, and also to provide an image-forming device that can be made more compact by minimizing wasted internal space.
It is another object of the present invention to provide an image-forming device that facilitates maintenance and ink cartridge replacement operations by ensuring that the middle portion of a flexible flat cable does not get in the way of such operations when an upper frame supporting a scanning mechanism is opened fully, while preventing twisting in the middle portion of the cable.
It is still another object of the present invention to provide an image-forming device in which a flexible flat cable connects a scanning mechanism supported on an upper frame to a control board disposed on the opposite side of a pivotal axis of the upper frame from the scanning mechanism without bending the flexible flat cable back on itself.
In order to attain the above and other objects of the present invention, according to one aspect of the present invention, there is provided an image-forming device including a conveying mechanism that conveys a recording medium in a first direction, a recording unit that records an image on the recording medium conveyed by the conveying mechanism, a casing that accommodates the conveying mechanism and the recording unit, a control board that controls operations of the recording unit, and a cartridge accommodating unit in which an ink cartridge is accommodated. A medium conveying space is formed in the casing on one side of the recording unit with respect to the first direction. The medium conveying space has a discharge space in which the recording medium is discharged after being recorded with the image by the recording unit. The control board is horizontally disposed above the medium conveying space. A topmost part of the recording unit is positioned at substantially the same height as the control board. At least a portion of the cartridge accommodating unit is positioned on one side of the medium conveying space with respect to a second direction orthogonal to the first direction. The cartridge accommodating unit is positioned between the topmost part of the control board and a bottommost part of the medium conveying space with respect to a vertical direction.
According to a different aspect of the present invention, there is provided an image-forming device including a lower frame, an upper frame capable of pivoting open and closed with respect to the lower frame about an axis extending in a first direction, a scanning unit that is disposed in the upper frame and scans an original document while reciprocally moving in a second direction orthogonal to the first direction, and a control board having one side extending in the first direction.
In the drawings:
Next, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
In the preferred embodiments, the present invention is applied to a multifunctional device including a printer function, a facsimile function, a copier function, and a scanner function. For the following description, the near side of a multifunctional device 1 in
First, a multifunctional device 1 according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 13.
As shown in
A sheet supply tray 11 for holding the recording sheets P is detachably inserted into the sheet accommodating section 10 and is capable of moving in the front-to-rear direction within the conveying space 12. When accommodated in the sheet accommodating section 10, the sheet supply tray 11 blocks the bottom of the sheet accommodating section 10. In other words, by eliminating a bottom surface of the sheet accommodating section 10 and by configuring the sheet supply tray 11 to serve as the bottom surface, it is possible to reduce the height of the lower frame 6. This construction also facilitates maintenance work for paper jams and the like since the bottom of the lower frame 6 can be opened simply by removing the sheet supply tray 11 from the sheet accommodating section 10.
Guide pieces 13 formed in arch shapes are disposed near the front part of the sheet supply tray 11 to extend from the left and right edges of the sheet accommodating section 10 to cover the top of the recording sheet P loaded in the sheet supply tray 11. The guide pieces 13 determine the left-to-right position of the recording sheet P on the sheet supply tray 11. The guide pieces 13 also function as a discharge tray. After an image is formed on the recording sheet P in a recording unit 21 described later, the recording sheet P is discharged forward onto the top surfaces of the guide pieces 13. Hence, the guide pieces 13 divide the conveying space 12 into a lower supply space 12a for supplying the recording sheet P and an upper discharge space 12b for discharging the recording sheet P. Note that the guide pieces 13 have been omitted from
As shown in
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Operations of the conveying mechanism 20 for conveying a recording sheet P will be described. First, the supply roller 24 picks up a recording sheet P from the sheet supply tray 11 one sheet at a time and conveys the recording sheet P to the U-shaped conveying part 25a formed in the plate 25. The recording sheet P is flipped over in the U-shaped conveying part 25a so as to be moving forward and is conveyed to the recording unit 21 by the registration roller 26 and the follow roller 27. After the recording unit 21 records an image on the recording sheet P, the recording sheet P is discharged into the upper discharge space 12b by the discharge roller 28. Since the recording sheet P supplied from the front is inverted by the U-shaped conveying part 25a and discharged toward the front, the front-to-rear dimension of the multifunctional device 1 can be made shorter than a multifunctional device configured to feed a recording sheet P from the rear and discharge the recording sheet P toward the front.
As shown in
With this construction, the motor 39 moves the carriage 30 reciprocatingly left and right along the pair of guide plates 35 and 36, while ink is ejected from the inkjet head 31 disposed on the carriage 30 onto the recording sheet P being conveyed forward in the space below the inkjet head 31. In this manner, an image is formed on the recording sheet P.
As shown in
Since a U-shaped conveying path through which a recording sheet P is conveyed from the lower supply space 12a to the upper discharge space 12b is disposed below the inkjet head 31, unused space exists above the plate 25 that forms the U-shaped conveying part 25a of the U-shaped conveying path, and behind the carriage 30 mounted with the inkjet head 31. Therefore, as shown in
As described above, the inkjet head 31 is a serial head capable of moving beyond both widthwise edges of the recording sheet P. Hence, as shown in
In order to discharge the recording sheet P into the upper discharge space 12b as shown in
The cartridge holder 41, the main control board 50, and the power supply unit 60 will be described further.
As illustrated in
As shown in
A guide rail 16 extending in the left-to-right direction is fixed to the bottom surface in the rear portion of the upper frame 5. The guide rail 16 is formed with a guide groove 16a extending left-to-right. A support rod 17 is pivotably attached to the lower frame 6 so as to be able to pivot about its lower right end. A guide pin 17a is provided on the free end of the support rod 17. The guide pin 17a is slidably engaged with the guide groove 16a. By sliding the guide pin 17a in the guide groove 16a until the guide pin 17a is fitted into an engaging part (not shown) formed in the right end of the guide groove 16a (the end opposite the pivotal axis of the upper frame 5, which extends in the front-to-rear direction), the support rod 17 supports the upper frame 5 in an open state. With this construction, the upper frame 5 can be maintained in an open state with respect to the lower frame 6 at a large included angle θ.
The means for holding the upper frame 5 at a large included angle θ with respect to the lower frame 6 may include arced guard rails disposed near the shafts 14 and guide pins that are guided by these rails. In addition to this, urging means may be provided for urging the upper frame 5 upward in order to maintain the upper frame 5 in the open state.
With this construction, the top surface of the lower frame 6 can be opened wide, improving visibility and facilitating such operations as maintenance of the inkjet head 31 and the like, clearing of paper jams along the conveying path, and replacing of the ink cartridges 40. As shown in
As shown in
On the other hand, the main control board 50 does not extend to the right above the cartridge holder 41 so that the main control board 50 does not hinder operations for mounting the ink cartridges 40 into the cartridge holder 41 from above.
As shown in
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The power supply unit 60 and the network board 61 are both mounted on a metal plate fixture 64 and attached to the lower frame 6 as an integral unit. The plate fixture 64 has a flat base 64a extending in the front-to-rear direction, and a side wall 64b disposed along rear and right edges of the flat base 64a. The power supply unit 60 is mounted in the front area of the plate fixture 64, while the network board 61 is mounted in the rear area. Special protective covers 65 and 66 are mounted over the power supply unit 60 and the network board 61, respectively. A plurality of holes 65a are formed in the protective cover 65 in order to release heat generated by the power supply unit 60. Escape holes 66a are formed in the protective cover 66 at positions opposing the modular connectors 63. An opening 66b is formed in the protective cover 66 at a position facing the power supply unit 60, enabling the passage of the electric wires used to connect the main control board 50.
An opening (not shown) is formed in the bottom surface of the lower frame 6 on the left side of the sheet accommodating section 10, and the integrated power supply unit 60 and the network board 61 are mounted in the lower frame 6 through the opening. Hence, it is possible to remove the power supply unit 60 and the network board 61 from the lower frame 6 alone, facilitating maintenance. Insertion slots 2a are formed in the left wall of the lower frame 6 at points opposing the modular connectors 63 of the network board 61 for inserting modular jacks. A cord outlet 2b is formed in the same side of the lower frame 6 rearward of the insertion slots 2a for running a power cord out of the device.
As shown in
The scanner 4 functions to scan images from a facsimile original to be transmitted to another facsimile device when using the facsimile function, or images of an original to be copied when using the copier function. As shown in
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Specifically, one end of the wiring member 77 is connected to a mid-portion of the contact image sensor 79 in the longitudinal direction, while the other end is connected to the left edge of the main control board 50 parallel to the shafts 14. The wiring member 77 runs around the periphery of the shaft 14 so that the flat surface (widthwise surface) of the wiring member 77 confronts the pivotal axis of the upper frame 5 and so that the longitudinal direction of the wiring member 77 is orthogonal to the pivotal axis of the upper frame 5 and parallel to the direction in which the contact image sensor 79 moves. The edges at both connecting ends of the wiring member 77 are arranged parallel to the pivotal axis of the upper frame 5.
With the wiring member 77 configured in this way, the widthwise surface of the wiring member 77 includes a large curved section near the shaft 14 that is not twisted when the upper frame 5 is closed over the lower frame 6 or when the upper frame 5 is opened wide. Hence, the widthwise surface of the wiring member 77 at a midpoint in the longitudinal direction does not twist, even when the contact image sensor 79 is in a standby position, that is, near the shafts 14. Accordingly, an unreasonable force is not applied to the wiring member 77, making it possible to minimize the potential for damage to the wiring member 77, even when the multifunctional device 1 is used over a long period of time and the upper frame 5 is repeatedly opened and closed. There is also no repeated bending of the wiring member 77 that can cause the wiring member 77 to wear out and break (fractures in the conducting portions). Further, the length of the wiring member 77 can be shortened greatly.
As shown in
As shown in
Next, a multifunctional device 1A according to a modification of the first embodiment will be described with reference to FIGS. 14 to 16, wherein like parts and components have been given the same reference numerals to avoid duplicating description.
As shown in
The document cover 72A is pivotably attached to the rear edge of the upper frame 5A. The document supply tray 80 is disposed on the top surface of the document cover 72A, and the discharge tray 81 is disposed above the document supply tray 80. The document supply tray 80 guides an original document into the automatic document feeder 82 on the left.
The automatic document feeder 82 automatically conveys an original document from the document supply tray 80 to a scanning position to be scanned by the scanning unit 71. After the scanning unit 71 scans an image from the document, the document is discharged onto the discharge tray 81, and the discharge tray 81 guides the original document toward the right. A document stopper 83 is disposed on the right edge of the document cover 72A for receiving the discharged documents.
More specifically, as shown in
As shown in
A casing 94 is disposed behind the cover 84. As shown in
Since the document feeding motor 95 is disposed near the pivotal axis of the upper frame 5A at the left end of the upper frame 5A, an unreasonable force is not applied to a wiring member (not shown) connecting the document feeding motor 95 and the main control board 50 (
Note that in the multifunctional devices 1 and 1A described above, the sheet supply tray 11 mounted on the sheet accommodating section 10 also functions as a discharge tray, wherein the recording sheet P supplied from the lower supply space 12a on the front is reversed in the lower frame 6 and discharged into the upper discharge space 12b on the front. However, the sheet supply tray 11 may also be configured of only the upper discharge space 12b in the sheet accommodating section 10, such that the recording sheet P is supplied from the rear and discharged into the upper discharge space 12b on the front, for example.
Further, it is not necessary to omit the bottom surface of the sheet accommodating section 10 to form an opening in the bottom.
Further, the positions of the cartridge holder 41 and the power supply unit 60 on the right and left sides of the sheet accommodating section 10 may be switched. However, when the cartridge holder 41 is configured so that the ink cartridges 40 are mounted and removed through the top thereof, as in the multifunctional device 1 of the preferred embodiment described above, the cartridge holder 41 is preferably disposed on the side opposite the pivotal axis of the upper frame 5 in order to facilitate this replacement operation. However, if the ink cartridges 40 are mounted and removed through the front or rear side, the cartridge holder 41 may be disposed on either the left or right side of the sheet accommodating section 10.
Next, a multifunctional device 1B according to a second embodiment of the present invention will be described with reference to FIGS. 17 to 21, wherein like parts and components have been given the same reference numerals to avoid duplicating description.
As shown in
As shown in
Further, as shown in
The supply roller 24 is disposed above the supply tray 11B and driven to rotate in a counterclockwise direction in
The U-shaped conveying part 25a is disposed in the rear section of the lower frame GB and is formed in the shape of a sideways “U” letter. A conveying roller 18a and a follow roller 18b are disposed in the U-shaped conveying part 25a. The conveying roller 18a and the follow roller 18b are maintained in contact with one another with an appropriate amount of pressure. The conveying path 9 is formed to convey the recording sheet P forward in a substantially horizontal state. Along the conveying path 9 are provided the platen 32, a pair of registration rollers 26B disposed upstream of the platen 32 in the sheet conveying direction, and a pair of discharge rollers 28B disposed downstream of the platen 32 in the sheet conveying direction. The discharge rollers 28B are a driven discharge roller and a spur.
The separating plate 15 has a banked surface with a large frictional coefficient. The discharging section 13B is formed as an opening in the front surface of the lower frame 6B above the sheet supply tray 11B (see
When the supply roller 24 rotates, the topmost one of the recording sheets P stacked in the sheet supply tray 11B is separated by the separating plate 15 and fed between the conveying roller 18a and the follow roller 18b.
After the inkjet head 31 has recorded a prescribed image on the top surface of the recording sheet P, the recording sheet P is discharged to the discharging section 13B.
As shown in
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As shown in
A discharging unit 81B shown in
Although not shown in the drawings, the multifunctional device 1B further includes a first glass plate that contacts the image surface of original documents fed by the automatic document feeder 82B, and the second glass plate having a larger surface area than the first glass plate for contacting the image surface of original documents laid flat in a static position. The first and second glass plates are disposed parallel to one another, but separated in the right-to-left direction which is orthogonal to the document conveying direction. The bottom surfaces of the glass plates are linked by a guide rail extending in the right-to-left direction. The first glass plate is disposed near the shafts 14. The standby position of the contact image sensor 79 for scanning an image with the flatbed scanning unit is set directly below the first glass plate. The contact image sensor 79 remains in this standby position when images are scanned with the automatic scanning unit. With this construction, the standby position of the heavy contact image sensor 79 is set near the pivotal axis of the upper frame 5B, enabling the upper frame 5B to be opened with little force.
As shown in
Further, since the main control board 50B is positioned near the shafts 14 and the wiring member 77 is laid out so as to curve near the shaft 14 without its widthwise surface twisting, the mid-portion of the wiring member 77 does not incur an unreasonable bending force.
Further, unused space in the lower frame 6B near the shafts 14 can be effectively used for accommodating the main control board 50B.
By integrally combining a circuit for controlling the storage medium on the main control board 50B rather than forming separate control boards, labor and costs required to run the wiring and mount the extra board can be greatly reduced. At the same time, the space required for accommodating the main control board 50B is reduced, enabling the development of a more compact multifunctional device 1B.
Next, the rear cover 19 will be described. The rear cover 19 is detachably inserted into the rear side of the lower frame 6B. The widthwise dimension of the rear cover 19 may be equal to or shorter than the widthwise dimension of the lower frame 6B on the rear surface side.
More specifically, as shown in
The separating plate 15 is also mounted on the inside of the rear cover 19. Hence, by pulling the rear cover 19 out of the rear surface of the lower frame 6B, a sheet jammed between the supply roller 24 and the separating plate 15 can be easily removed and operations for maintaining a surface 15a of the separating plate 15 or for replacing the separating plate 15 are facilitated.
Note that as shown in
Further, as shown in
Alternatively, as shown in
While some exemplary embodiments of this invention have been described in detail, those skilled in the art will recognize that there are many possible modifications and variations which may be made in these exemplary embodiments while yet retaining many of the novel features and advantages of the invention.
For example, as shown in
Alternatively, as shown in
The shafts 14 may be disposed on the right edge of the multifunctional device rather than on the left edge thereof.
Number | Date | Country | Kind |
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2003-434532 | Dec 2003 | JP | national |
2004-219567 | Jul 2004 | JP | national |