The present disclosure relates to an image forming device, such as a copying machine, a laser printer, or the like.
An electrophotographic image forming device includes a fixing unit that fixes a toner image to a recording material while heating the recording material on which the toner image has been formed. It is known that, when an image is formed on a narrow recording material, the temperature of a portion of the fixing unit through which the recording material does not pass rises, which is referred to herein as a temperature rise in a sheet non-passing portion.
One way to suppress a temperature rise in a sheet non-passing portion when an image is formed on a narrow recording material is to make the conveyance interval of the recording material larger than when an image is formed on a wide recording material.
Japanese Patent Laid-Open No. 2001-282036 describes a technology that provides a fixing unit having a temperature detection element for detecting a temperature rise in a sheet non-passing portion and increases the conveyance interval when the temperature detected by this element exceeds a reference temperature.
Japanese Patent Laid-Open No. 2020-143732 describes a technology that provides a width detector that detects the width of a recording material in the conveyance path of the recording material and changes the conveyance interval of the recording material in accordance with the detection result of the width detector.
As described above, there is a device that takes measures against a temperature rise in a sheet non-passing portion by using a fixing unit with a temperature detection element that detects a temperature rise in a sheet non-passing portion, a device that takes measures against a temperature rise in a sheet non-passing portion by using a width detector that detects the width of the recording material, and a device that includes both the temperature detection element and the width detector. Which one of these structures is selected depends on the required specification (product grade) of the device and the like. When a plurality of image forming devices having different optimal structures have common components, the manufacturing costs of the image forming devices can be reduced.
The present disclosure provides an image forming device in which the mounting position of a width detector that detects the width of a recording material can be changed.
According to an aspect of the present disclosure, an image forming device includes a fixing unit configured to fix a toner image to a recording material while heating the recording material on which the toner image is formed, a frame unit provided with a guide portion configured to guide the recording material to be conveyed to the fixing unit, and a width detector configured to detect a width of the recording material, wherein the width detector is provided in a portion of the frame unit in which the guide portion is provided, wherein the frame unit has a first mounting hole to which the width detector is attached and a second mounting hole, and wherein the second mounting hole is provided at a position that differs from a position of the first mounting hole in a width direction of the recording material, the second mounting hole further is provided in the portion of the frame unit in which the guide portion is provided, and the width detector is attachable in the second mounting hole but not attached to the second mounting hole.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferable exemplary examples of the present disclosure will be described in detail below. However, the dimensions, materials, shapes, and relative positions of components described in the examples below should be changed as appropriate depending on the structure and various conditions of a device to which the present disclosure is applied. Accordingly, unless otherwise specified, the scope of the present disclosure is not limited to the dimensions, materials, shapes, and relative positions.
The overall structure of a printer (an image forming device) 1 according to example 1 will be described with reference to
When an engine controller of the printer 1 receives a print instruction, the rotating photosensitive member 8 is electrically charged by the charger 80 and scanned with laser light corresponding to image information sent from an external device. Reference numeral 7 denotes a scanner unit that emits laser light. The process cartridge 6 stores toner. The electrostatic latent image formed on the photosensitive member 8 is developed with toner supplied by the developer 81. In parallel with this image forming process, the recording materials S, such as plain paper, loaded in a sheet feeding cassette 2 are picked up one by one by a sheet feeding roller 3, conveyed by a conveying roller 4, and waits at the position of a registration roller pair 5. Then, the recording material S is conveyed by the registration roller pair 5 to a transfer nip portion at which the photosensitive member 8 abuts the transfer roller 9 in synchronization with the toner image on the photosensitive member 8. The transfer roller 9 causes the transfer nip portion to transfer the toner image on the photosensitive member 8 onto the recording material S. The unfixed toner image transferred from the photosensitive member 8 onto the recording material S by the transfer nip portion is heat-fixed to the recording material S by the fixing unit 10. The recording material S having passed through the fixing unit 10 is discharged onto a discharge tray 12 via a discharge roller 11.
In
Sheet width sensors 14, which constitute a width detector detecting the length (width) of the recording material S in a direction orthogonal to a conveyance direction of the recording material S, and a registration sensor 15, which detects the timing of passage of the recording material S, are disposed in the vicinity of the registration roller pair 5. The sheet width sensors 14 and the registration sensor 15 are attached to the frame unit 20. Sheet Width Sensor
Next, the structure of the sheet width sensor 14 will be described with reference to
Each of the sheet width sensors 14 is secured in the mounting hole (first mounting hole) 22 provided in the guide portion 201. In addition, in a portion of the frame unit 20 in which the guide portion 201 is provided, a mounting hole (second mounting hole) 23 is provided at a position that differs from the position of the mounting hole 22 in the width direction of the recording material S. The mounting hole 23 is a hole in which the sheet width sensor 14 is attachable but not attached. The mounting hole 23 has the following advantages.
For example, a scenario in which another second printer that differs from the printer 1 (for convenience, referred to as the first printer) in product grade is considered. For example, the first printer supports A4 size (210 mm×297 mm) (maximum print size is letter size (216 mm×279 mm)) and can perform printing on an A4-size or letter-size recording material at a throughput of 60 ppm (pages per minute). The second printer supports A4 size (maximum print size is letter size) and can perform printing on an A4-size or letter-size recording material at a throughput of 55 ppm. Even when the frame unit 20 of the first printer is used as the frame unit 20 of the second printer and the mounting position of the sheet width sensor 14 needs to be changed to a position suitable for the second printer, the mounting hole 23 in the example can be used. Accordingly, the position of the sheet width sensor 14 can be changed to a position suitable for the second printer.
Next, the schematic structure of the fixing unit 10 will be described with reference to
The fixing nip portion N is formed between the film 103 and the pressure roller 102 by the film 103 being sandwiched by the heater 105 and the pressure roller 102. The pressure roller 102 rotates by receiving motive power from a motor, which is not illustrated, and the film 103 rotates by following the pressure roller 102. The recording material S on which a toner image has been formed is heated while being conveyed by the fixing nip portion N.
As a result, the toner image is fixed to the recording material S. Since the fixing unit 10 is detachably attached to the frame FR of the printer body, the fixing unit 10 can be replaced with a new one if necessary. In addition, the fixing unit described above of the second printer can also be attached to the frame 13.
The disposition of the thermistors 30 and the sheet width sensors 14 in the printer 1 (first printer) according to the example will be described with reference to
The printer 1 according to the example conveys the recording material S such that the middle of the recording material S in the width direction is aligned with the conveyance reference XR. However, as illustrated in
The main thermistor (first temperature detection element) 301 is disposed near the conveyance reference XR, and the sub-thermistors (second temperature detection elements) 302 and 303 are disposed away from the conveyance reference XR. The main thermistor 301 is used to maintain the temperature of the heater 105. In other words, when the toner image is fixed to the recording material S, power supply to the heater 105 is controlled such that the detected temperature of the main thermistor 301 is maintained at a target temperature. The sub-thermistors 302 and 303 detect a temperature rise in a sheet non-passing portion of the heater 105.
The main thermistor 301 is disposed at a distance L2 from the conveyance reference XR, and the sub-thermistor 302 is disposed at a distance L1 from the conveyance reference XR. The sub-thermistor 303 is disposed at the distance L1 from the conveyance reference XR in a direction opposite to the position of the sub-thermistor 302 with respect to the conveyance reference XR.
Here, the distance L1 in the sheet width direction corresponds to a position at which it is possible to determine whether the recording material S being printed is the recording material S for which the throughput (number of prints per unit time) of the printer 1 is maximized. In the printer 1 according to the example, which supports A4 size, the sub-thermistors 302 and 303 are disposed at the positions at the distance L1 corresponding to approximately 100 mm, which is less than ½ the width (210 mm) of the A4-size recording material. Accordingly, when the recording material S having a width of less than 200 mm is passed, the sub-thermistors 302 and 303 detect a temperature rise in a sheet non-passing portion and can reduce the throughput. On the other hand, the A4-size or larger recording material S can be printed at the maximum throughput.
Next, the disposition of the sheet width sensor 14 will be described. As illustrated in
Since the printer 1 (first printer) uses the fixing unit 10 including the sub-thermistors 302 and 303, sheet width sensors 14a and 14b are disposed in the mounting holes 22a and 22b. Here, the distance S2 in the sheet width direction corresponds to a position at which it is possible to determine the recording material (A5 size for the first printer) for which the throughput is maximized second. In the first printer, the sheet width sensors 14a and 14b are disposed at a distance of 71 mm, which is less than ½ the width of the recording material S having a width of 148 mm (A5 size). Accordingly, the throughput during printing on the recording material S having a width of less than 142 mm is made lower than the throughput during printing on the A4-size recording material S in accordance with the detection results of the sheet width sensors 14a and 14b. Accordingly, a temperature rise in a sheet non-passing portion can be suppressed in the fixing unit 10.
Specifically, when the user provides a print instruction for printing on the A4-size or letter-size recording material S, printing at 60 ppm is performed. When the user provides a print instruction for printing on the A5-size recording material S, printing at 45 ppm is performed. When the sub-thermistors 302 and 303 detect a temperature rise in a sheet non-passing portion during continuous printing, the throughput is reduced to 25 ppm. When the user provides a print instruction for printing on the A6-size or smaller recording material S, printing at 35 ppm is performed. When the sub-thermistors 302 and 303 detect a temperature rise in a sheet non-passing portion during continuous printing, the throughput is reduced to 20 ppm.
In the first printer, the sheet width sensors 14a and 14b cannot distinguish between A5 size and A4 size. However, the sheet width sensors 14a and 14b can determine whether the recording material S that is actually being conveyed is larger than A5 size. Accordingly, when the recording material S that is actually being conveyed is A5 size, the throughput after the sub-thermistors 302 and 303 detect a temperature rise in a sheet non-passing portion during the printing can be set to 25 ppm instead of 20 ppm, which is the throughput for A6 size. This is because the sheet width sensors 14a and 14b have determined that the recording material S that is actually being conveyed is larger than A5 size and a temperature rise in a sheet non-passing portion of A5 size printing is gentler than that of A6 size printing. In addition, the initial throughput of A5 size printing can be set to 45 ppm instead of 35 ppm, which is the initial throughput of A6 size. This is because, even if the size of the recording material S actually conveyed is A6 when the size of the recording material S set by the user is A5, the sheet width sensors 14a and 14b can immediately determine that the actual size differs from the size specified by the user.
As described above, in the first printer having the fixing unit 10 that can detect a temperature rise in a sheet non-passing portion by using the sub-thermistors 302 and 303, the sheet width sensors 14a and 14b are disposed inside the sub-thermistors 302 and 303. This can maximize the throughput of the small (A5 size) recording material S.
Next, an example of the disposition of the thermistor 301 and the sheet width sensors 14a and 14b of the second printer including the fixing unit (second fixing unit) having a structure that differs from that of the printer 1 (first printer) will be described with reference to
The sheet width sensors 14a and 14b of the second printer are disposed in the mounting holes (first mounting holes) 23a and 23b. That is, the mounting holes 23a and 23b for the sheet width sensors 14a and 14b are further from the conveyance reference XR of the recording material than the mounting holes 22a and 22b in the width direction. Specifically, the sheet width sensors 14a and 14b are provided at the distance S1 (=100 mm) from the conveyance reference XR. As a result, when the recording material S with a width of less than 200 mm is passed, printing at a low throughput can be performed in accordance with the detection results of the sheet width sensors 14a and 14b. It should be noted that, in the second printer, the mounting holes 22a and 22b correspond to the second mounting holes.
In this structure, even the second printer including the fixing unit that does not have the sub-thermistors 302 and 303 can maximize the throughput of the A4-size or larger recording material S. Specifically, when the user provides a print instruction for printing on the A4-size or letter-size recording material S, printing at 55 ppm is performed. When the user provides a print instruction for printing on the A5-size or smaller recording material S, printing at 30 ppm is performed. When the number of continuous prints reaches the threshold during continuous printing, it is assumed that a temperature rise in a sheet non-passing portion has occurred in printing of the recording material S of the smallest size set in the second printer, and the throughput is reduced to 20 ppm.
As illustrated in
A lever mount portion 25a to which the sensor lever 141a is pivotably attached and a sensor mount portion 27a to which the photosensor 142a is attached are provided in a portion of the base portion 202 that corresponds to the mounting hole 22a. In addition, a lever mount portion 25b to which the sensor lever 141b is pivotably attached and a sensor mount portion 27b to which the photosensor 142b is attached are provided in a portion of the base portion 202 that corresponds to the mounting hole 22b. In addition, a lever mount portion 26a to which the sensor lever 141a is pivotably attached and a sensor mount portion 28a to which the photosensor 142a is attached are provided in a portion of the base portion 202 that corresponds to the mounting hole 23a. In addition, a lever mount portion 26b to which the sensor lever 141b is pivotably attached and a sensor mount portion 28b to which the photosensor 142b is attached are provided in a portion of the base portion 202 that corresponds to the mounting hole 23b.
As described above, the first printer and the second printer each include the fixing unit that fixes a toner image to the recording material while heating the recording material on which the toner image has been formed. In addition, the first printer and the second printer each include the frame unit having the guide portion that guides the recording material to be conveyed to the fixing unit and the width detector provided in a portion of the frame unit in which the guide portion is provided to detect the width of the recording material. Furthermore, the frame unit has the first mounting hole to which the width detector is attached and the second mounting hole provided at a position, in an area provided with the guide portion, that differs from the position of the first mounting hole in the width direction of the recording material. The second mounting hole is a hole to which the width detector is attachable but not attached.
In this structure, the frame unit 20 has the lever mount portions 25a, 25b, 26a, and 26b and the sensor mount portions 27a, 27b, 28a, and 28b that correspond to the four mounting holes 22a, 22b, 23a, and 23b, respectively. Accordingly, the printer 1 (first printer) and the second printer can share the same frame unit 20.
Next, example 2 will be described. It should be noted that the same components as those described in example 1 are denoted by the same reference numerals. Sheet width sensors 14a21 and 14b21 corresponding to the printer 1 (first printer) are provided in
As illustrated in
As described above, the frame unit according to the example has one portion to which the photosensor is attached with respect to the two holes including the first mounting hole and the second mounting hole. According to the example, the structure of a base portion 2022 of the frame unit that can be used by both the printer 1 (first printer) and the second printer can be simplified.
Next, example 3 will be described. It should be noted that the same components as those described in example 1 are denoted by the same reference numerals.
As illustrated in
Here, a distance S3 in the sheet width direction at which the photosensors 142a and 142b are disposed is set to a distance between the distances S1 and S2, which are two width detection positions between which the throughput is changed, that is, set to the distance S3=(S1+S2)/2. As illustrated in
As described above, the frame unit according to the example has the photosensors at intermediate positions between the first mounting hole and the second mounting hole in the width direction. According to the example, a plurality of pairs of mount portions of the frame units need not be provided in a base portion 2023 of the frame unit that can be used by both the first printer and the second printer. In addition, since the pair of sensor levers 141a and 141b can be shared by the first printer and the second printer, a plurality of pairs of sensor levers 141a and 141b need not be provided.
Next, example 4 will be described. It should be noted that the same components as those described in example 1 are denoted by the same reference numerals.
As illustrated in
The structure of the second printer illustrated in
As described above, the width detector according to the example includes a pair of sensor levers abutted by the recording material and one photosensor on which the pair of sensor levers acts. According to the example, the number of photosensors 142, which are electrical components, can be reduced.
Next, example 5 will be described. It should be noted that the same components as those described in example 1 are denoted by the same reference numerals.
As illustrated in
In the structure according to the example, even when the difference between the distance S1 and the distance S2 is small, a plurality of lever mount portions can be easily disposed in the base portion of the frame unit.
Next, example 6 will be described. It should be noted that the same components as those described in example 1 are denoted by the same reference numerals.
As illustrated in
When the sheet width sensors 14a are secured in the mounting holes 23a and 23b, the mounting holes 22a and 22b can be covered with the cover members 203a and 203b.
Conveyance of the recording material S can be prevented from being degraded by the unused mounting holes by these holes being covered as in the example.
The sensor lever that moves when abutted by the recording material S is used as the width detector in examples 1 to 6 described above, but an optical sensor that illuminates the recording material S with light and receives the reflected light may be used instead of the sensor lever.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modification examples and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-034300. filed Mar. 7, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-034300 | Mar 2023 | JP | national |