1. Field of the Invention
The present invention relates to an image forming device including a recording head adapted to discharge liquid drops.
2. Description of the Related Art
Among image forming devices, including printers, facsimile machines, copiers, plotters, multi-function peripherals, etc., an ink-jet image forming device using a recording head which includes a plurality of liquid drop discharge heads (or liquid discharge heads) to discharge liquid drops is known.
For example, in the ink-jet image forming device of this type, a plurality of main tanks (ink cartridges) which respectively contain inks of different colors to be supplied to a recording head adapted to discharge ink drops of the colors may be provided, and a plurality of head tanks which respectively receive the inks of the colors supplied from the main tanks and supply the inks of the colors to the recording head may be provided.
Moreover, the ink-jet image forming device of this type may include a maintenance recovery device which maintains and recovers states of nozzle faces of the recording head and its performance. The maintenance recovery device usually includes a suction cap for capping the nozzle faces of the recording head and a suction pump connected with the suction cap.
Further, each of the head tanks in the ink-jet image forming device may include an air vent device which leads to the internal space of the head tank and is operable to make the tank internal space open to the atmosphere of the outside, and the air vent device may be opened by an air-vent opening part arranged on the housing of the image forming device.
If plural drive motors are arranged in an image forming device as drive sources for respectively driving plural driven components, such as liquid feed pumps, the suction pumps and the air-vent opening parts, the image forming device will be enlarged in size and the cost will be increased.
Regarding a drive mechanism for driving the liquid feed pumps, Japanese Patent No. 4,019,694 discloses an ink-jet image forming device which includes plural ink passages, plural ink-feed pumps arranged for transferring inks to a recording head via the ink passages, a single motor arranged for selectively driving the pumps, and a selecting/driving device arranged for selecting one of the pumps to be driven by a first-direction rotating power obtained from the motor and for driving the selected pump by a second-direction rotating power obtained from the motor. There is no disclosure in Japanese Patent No. 4,019,694 regarding a drive mechanism for driving the suction pumps, the maintenance recovery device, and the air-vent opening parts.
However, if an image forming device is provided with a drive transfer device which transfers a driving force of a single drive source selectively to one of the plural driven components described above, then the liquid feed pumps, the suction pumps, the maintenance recovery device, the air-vent opening parts, and the drive transfer device must be arranged in a limited space in the housing of the image forming device. Consequently, a problem arises that the size of the device housing must be enlarged to accommodate all of such components therein.
In one aspect, the present invention provides an image forming device including a recording head adapted to discharge liquid drops and a limited number of drive sources which can ensure downsizing of the image forming device.
In an embodiment which solves or reduces the above-mentioned problem, the present invention provides an image forming device including: a recording head adapted to discharge liquid drops of different kinds; a plurality of head tanks that supply liquids of the different kinds to the recording head; a plurality of main tanks that contain the liquids to be supplied to the recording head; a plurality of liquid feed pumps that supply the liquids from the plurality of main tanks to the plurality of head tanks and send back the liquids from the plurality head tanks to the plurality of main tanks; a maintenance recovery device that maintains and recovers states of nozzle faces of the recording head, the maintenance recovery device including a cap operable to perform capping of the nozzle faces of the recording head and a suction part connected to the cap; an air-vent opening part that is operable to open and close an air vent device disposed in each of the plurality of head tanks so as to make an internal space of each of the plurality of head tanks open to an external atmosphere; a first drive source; and a drive transfer device that selectively transmits a driving force of the first drive source to one of the plurality of liquid feed pumps, the suction part of the maintenance recovery device and the air-vent opening part, wherein the air-vent opening part is arranged to have a maximum driving-force transmission path leading to the drive transfer device among the plurality of liquid feed pumps, the suction part and the air-vent opening part, to which the driving force of the first drive source is transmitted by the drive transfer device, wherein the maintenance recovery device, the drive transfer device and the plurality of liquid feed pumps are arranged in order in a sheet transport direction, and wherein the suction part of the maintenance recovery device and the drive transfer device are arranged on opposite sides of the cap of the maintenance recovery device in the sheet transport direction.
Other objects, features and advantages of the present invention will be more apparent from the following detailed description when read in conjunction with the accompanying drawings.
A description will be given of embodiments of the invention with reference to the accompanying drawings.
An embodiment of the image forming device according to the invention will be described with reference to
The image forming device of this embodiment is a serial type image forming device. A cover 1001 is arranged on a top surface of a housing 1000 so that the cover 1001 may be freely opened or closed. An internal mechanical part of the image forming device may be accessed when the cover 1001 is opened.
As shown in
As shown in
The carriage 4 includes a height adjustment part 4a, a contact part 4b and a contact part 4c. The height adjustment part 4a is held movably by the guide surface 3a of the guide member 3. The contact part 4b is in contact with the guide surface 3b of the guide member 3 to be movable in the main scanning direction. The contact part 4c is in contact with the guide surface 3c of the guide member 3 to be movable in the main scanning direction.
The carriage 4 carries recording heads 11a and 11b (which may be collectively referred to as recording head 11) which are attached to the carriage 4. The recording heads 11a and 11b form liquid discharge heads (image formation unit) adapted to discharge liquid drops of respective colors of yellow (Y), cyan (C), magenta (M) and black (K). In each of the recording heads 11a and 11b, two rows of nozzles are arrayed in a sub-scanning direction perpendicular to the main scanning direction. The nozzle faces of the recording heads 11a and 11b are directed to the downward vertical direction.
Each of the recording heads 11a and 11b includes two rows of nozzles on the nozzle face and each of the four nozzle rows is assigned to discharge liquid drops of a corresponding one of the four colors of Y, M, C and K, respectively.
Head tanks 12a and 12b (which may be collectively referred to as head tank 12) are integrally formed to the recording heads 11a and 11b, and the head tanks 12a and 12b supply ink to the recording heads 11a and 11b, respectively. On the other hand, on the housing of the image forming device, liquid cartridges (ink cartridges or main tanks) 62 are detachably attached to a cartridge holder 61 such that the liquid cartridges 62 are exchangeable with new liquid cartridges. The ink (liquid) from the ink cartridges 62 is supplied to the head tanks 12 via a supply tube 64 when a liquid feed pump unit 63 is activated.
An encoder scale 15 is arranged along a line in parallel with the main scanning direction of the carriage 4. An encoder sensor 16 is attached to the bottom surface of the carriage 4 and includes a transmission type photosensor to detect the reading of the encoder scale 15. The encoder scale 15 and the encoder sensors 16 constitute a linear encoder as a position detection device.
Under the carriage 4, a transport belt 21 as a sheet transport part is arranged to transport a recording sheet 10 in a sheet transport direction (sub-scanning direction). The transport belt 21 is formed from an endless belt, and this transport belt 21 is wound between a transport roller 22 and a tension roller 23. When a sub-scan motor 31 is activated, the transport roller 22 is rotated through a timing belt 32 and a timing belt pulley 33 by the sub-scan motor 31, and the transport belt 21 is moved in the sub-scanning direction by the rotation of the transport roller 22.
As shown in
Moreover, as shown in
Moreover, as shown in
In the above-described image forming device, the recording sheet is intermittently transported by the transport belt 21 and the recording head 11 is driven in accordance with an image signal while the carriage 4 is moved in the main scanning direction. The recording head 11 is operated to discharge liquid drops to the recording sheet to record a line image. After the recording sheet is transported by a predetermined pitch, the recording head 11 is operated to record a next line image. This procedure is repeated, and an image is formed on the recording sheet. After the image formation is completed, and the recording sheet is ejected to the sheet ejection tray.
When the maintenance and recovery of the states of the nozzle faces of the recording head 11 is performed, the carriage 4 is moved to its home position where the carriage 4 faces the maintenance recovery device 41. The maintenance and recovery operation is performed on the recording head 11 by the maintenance recovery device 41 with the carriage 9 located at its home position. By using the suction cap 42a, the capping of the nozzle faces of the recording head 11 is performed and the suction of the remaining liquid from the nozzles is performed. By using the suction cap 42a or the dummy discharge receptacle 94, the dummy discharging of liquid drops that do not contribute to image formation is performed. By performing the maintenance and recovery operation, the image formation can be performed with stable liquid drop discharging.
Next, an example of the head tank 12 will be described with reference to
As shown in
A detection filler 205 is provided outside the tank case 201 and bonded to the film-like member 203 by adhesive. This detection filler 205 is initially pulled towards the inside of the tank case 201 and serves as a displacement member. One end of the detection filler 205 is rotatably supported by a pivot 206 fixed to the tank case 201.
In accordance with the movement of the film-like member 203, the other end of the detection filler 205 is moved together around the pivot 206. Hence, the amount of the remaining ink in the head tank 12 can be detected by measuring an amount of displacement of the detection filler 205 from its original position around the pivot 206 using a detection sensor 301. The detection sensor 301 is formed from a photosensor and disposed on the housing of the image forming device.
An inlet port 209 for receiving ink from the ink cartridge 62 and sending the ink to the inside of the head tank 12 is formed on the upper surface of the tank case 201, and this inlet port 209 is connected to the supply tube 64 (see
As shown in
When the valve body 207b is pushed back against the spring 207c by an air-vent opening pin 302 (see also
Moreover, as shown in
Next, an ink supply/drain system in the image forming device will be described with reference to
In the example of
The suction cap 42a in the maintenance recovery device 41 is operable to perform capping of the nozzle faces of the recording head 11, and the suction pump 46 is connected to the suction cap 42a. When the suction pump 46 is driven while the capping of the nozzle faces of the recording head 11 is performed by the suction cap 42a, the ink is attracted from the nozzles of the head tank 12 through the suction tube 45.
The image forming device includes a first drain liquid tank 71 detachably attached to the housing 1000 and a second drain liquid tank fixed to the housing 1000. The drain ink from the suction pump 46 is sent to the first drain liquid tank 71. The drain ink from the dummy discharge receptacle 44 is sent to the second drain liquid tank.
The air-vent opening pin 302 is arranged on the housing of the image forming device, and this air-vent opening pin 302 is an air-vent opening part (pressing member) which opens and closes the air vent device 207 of the head tank 12. By operating the air-vent opening pin 302, the air vent device 207 can be opened. Further, the detection sensor 301 is arranged on the housing of the image forming device, and the detection sensor 301 contains the photosensor to detect the amount of the displacement of the detection filler 205 in the head tank 12.
In the image forming device of the present embodiment, a driving force of a first drive motor 101 (first drive source) is selectively transferred to one of the liquid feed pumps 631 of the plural colors, the suction pump 46 of the maintenance recovery device 41 and the air-vent opening pins 302 by a drive transfer device 400. Specifically, a drive switching operation is performed on the drive transfer device 400 by a second drive motor 102 (second drive source) to selectively engage an output drive shaft of the drive transfer device 400 with one of the liquid feed pumps 631, the suction pump 46 and the air-vent opening pins 302 as indicated by dotted lines in
Next, an example of a tube pump used as the liquid feed pump 631 will be described with reference to
As shown in
When the tube pump 901 is used as the liquid feed pump 631, the pressure roller 903 is rotated forward in one of the directions indicated by the arrows in
Next, an example of a tube pump used as the suction pump 46 in the image forming device will be described with reference to
As shown in
Next, the composition of a control unit in the image forming device will be described with reference to
As shown in
The control unit 500 further includes a host interface (I/F) 506, a print control part 508, a motor drive part 510, an AC bias supply part 511, a motor drive part 512 and an input/output (I/O) part 513. The print control part 508 includes a data transfer part and a drive signal generating part for performing the drive control of the recording head 11. The print control part 508 controls a head driver (driver IC) 509 provided in the carriage 4 for driving the recording head 11 on the carriage 4. The motor drive part 510 controls both the main-scan motor 5 which drives the movement of the carriage 4 and the sub-scan motor 31 which drives the rotation of the transport belt 21. The AC bias supplying part 511 supplies an AC bias to a charging roller 56. The motor drive part 512 controls both driving of the first drive motor 101 and driving of the second drive motor 102 provided in the drive transfer device 400.
An operation panel 514 is connected to the control unit 500 for enabling a user to input the desired information to the image forming device and for displaying the information related to the image forming device.
The host interface 506 provides the interface for performing transmission and reception of signals and data between a host device 600 and the image forming device. The host device 600 may be any of an image reading device, such as an image scanner, an information processing device, such as a personal computer, and an imaging device, such as a digital camera. By using the host interface 506, the CPU 501 of the control unit 500 in the image forming device receives signals and data from the host device 600 via a cable or a network.
The CPU 501 of the control unit 500 reads and analyzes the print data in the receiving buffer in the host interface 506, performs the required image processing and sorting processing on the image data by using the ASIC 505, and transmits the processed image data from the print control part 508 to the head driver 509. Creation of dot pattern data for performing image output processing may be performed by a printer driver 601 of the host device 600.
The print control part 508 transmits the processed image data to the head driver 509 as serial data, and transmits clock signals and control and latch signals for transmission of such image data to the head driver 509. Furthermore, the print control part 508 includes a D/A converter and a drive signal generating part. The D/A converter performs digital-to-analog (D/A) conversion of pattern data of a driving pulse stored in the ROM 502. The drive signal generating part includes a current amplifier and a voltage amplifier and outputs a driving signal containing one or more driving pulses to the head driver 509.
The head driver 509 drives the recording head 11 by selecting one of driving pulses which form a driving signal obtained from the print control part 508 based on the image data equivalent to one line of the image data serially input to the recording head 11 and supplying the selected driving pulse to the drive element (piezoelectric device) of the recording head 11 which generates the energy to discharge liquid drops. At this time, one of large dots, middle dots and small dots, which differ in dot size, can be selectively printed on a recording sheet by selecting one of the driving pulses which form the driving signal.
The input/output part 513 is operable to obtain detection information from various sensors 515 provided in the image forming device. The CPU 501 extracts information needed for the print control from the detection information obtained by the input/output part 513 and uses the extracted information to control each of the print control part 508, the motor drive part 510, and the AC bias supplying part 511.
The sensors 515 may include a photosensor for detecting a position of a recording sheet, a thermistor for monitoring a temperature and humidity inside the image forming device, a sensor for monitoring a voltage of a charging belt, and an interlock switch for detecting opening and closing of the cover 1001. The input/output part 513 is operable to process various items of detection information from the sensors 515. Moreover, the sensors 515 may include the detection sensor 301 for detecting the detection filler 205 of the head tank 12, and the electrode pins 208a and 208b, and the detection signals output from these sensors are also input to the input/output part 513.
Furthermore, the control unit 500 includes a real-time clock (RTC) part 520 which is used to measure an elapsed time.
Next, an example of the drive transfer device 400 will be described with reference to FIGS. 12 to 15.
As shown in
Engagement parts 105a are engaged with the cam grooves 107 of the cams 103A and 103B. The engagement parts 105a include slider members 105A-105D (which may be collectively called slider member 105) which are moved together in accordance with the rotation of the cams 103A and 103B in a thrust direction (which is parallel with the axial direction of the cam shaft 131) as indicated by the arrows in
In
A change gear 106A is rotatably supported on the slider member 105A, and the change gear 106A is engaged with the gear 104A which is rotated by the first drive motor 101. A change gear 106B is rotatably supported on the slider member 105B, and the change gear 106B is engaged with the gear 104B which is rotated by the first drive motor 101.
A change gear 106C is rotatably supported on the slider member 105C, and the change gear 106C is engaged with the gear 104A which is rotated by the first drive motor 101. A change gear 106D is rotatably supported on the slider member 105D, and the change gear 106D is engaged with the gear 104B which is rotated by the first drive motor 101.
For example, in accordance with the movement of the slider member 105A, the change gear 106A may be shifted between an engagement position where the change gear 106A is engaged with the drive gear 112a of the liquid feed pump 631 of the first color or the drive gear 112b of the liquid feed pump 631 of the second color and a disengagement position where the change gear 106A is disengaged from these drive gears.
For example, in accordance with the movement of the slider member 105B, the change gear 106B may be shifted between an engagement position where the change gear 106B is engaged with the drive gear 112c of the liquid feed pump 631 of the third color or the drive gear 112d of the liquid feed pump 631 of the fourth color and a disengagement position where the change gear 106B is disengaged from these drive gears.
For example, in accordance with the movement of the slider member 105D, the change gear 106D may be shifted between an engagement position where the change gear 106D is engaged with a drive gear 113 of the suction pump 46 of the maintenance recovery device 41 and a disengagement position where the change gear 106D is disengaged from the drive gear 113.
For example, in accordance with the movement of the slider member 105C, the change gear 106C may be shifted between an engagement position where the change gear 106C is engaged with a drive gear 114 (see
In the present embodiment, the change gears 106A and 106B constitute a first change gear, the change gear 106C constitutes a second change gear, and the change gear 106D constitutes a third change gear. For example, the first to the fourth colors of the inks supplied from the four liquid feed pumps 631 correspond to any of black, cyan, magenta and yellow described above.
Specifically, in the composition shown in
The driving force of the second drive motor 102 is transmitted to the cam shaft 131 through a motor gear 132, a gear 133 and a gear 134 fixed to the cam shaft 131. The slider member 105A, the change gear 106A, the slider member 105B and the change gear 106B are movably supported on a supporting shaft 151. The slider member 105C, the change gear 106C, the slider member 1050 and the change gear 106D are movably supported on the supporting shaft 152.
As shown in
Accordingly, when the first drive motor 101 is driven, the driving force of the first drive motor 101 is transmitted through the gears 104A and 104B to the first change gears 106A and 106B, the second change gear 106C and the third change gear 106D, so that the change gears 106A-106D are rotated.
When the second drive motor 102 is driven, the cams 103A and 103B are rotated, so that the slider members 105A-105D are moved in the direction indicated by the arrows in
At this time, when the first change gear 106A is shifted to the engagement position where the first change gear 106A is engaged with the drive gear 112a, the liquid feed pump 631 of the first color is driven. Similarly, when the first change gear 106A is shifted to the engagement position where the first change gear 106A is engaged with the drive gear 112b, the liquid feed pump 631 of the second color is driven.
Moreover, when the slider member 105B is moved in the direction indicated by the arrows in
Further, when the slider member 105D is moved in the direction indicated by the arrows in
Further, when the slider member 105C is moved in the direction indicated by the arrows in
In this case, even when the first drive motor 101 is rotated in any direction, the driving force of the first drive motor 101 may be transmitted to the liquid feed pump 631. Hence, the liquid feed pump 631 may be driven in any of the forward liquid supply direction (normal rotation direction) and the backward liquid supply direction (reverse rotation direction).
In the present embodiment, modification of the phases of the cam grooves 107 of the cams 103A and 103B or connection of the plural slider members 105 to the cams 103A and 103B at different phases may allow the change gears 106A-106D to be sequentially shifted during the rotation of the cams 103A and 103B, or may allow the change gears 106A-106D to be simultaneously connected to the plural drive gears.
By using the plurality of cams (in this example, two cams), the amount of movement of the change gears caused by each cam may be reduced and downsizing of each cam can be ensured. Even when five or more change gears are arranged in the thrust direction (the axial direction), it is not necessary to change the dimensions of the components in a direction other than the thrust direction.
Accordingly, the image forming device of the present embodiment includes the first drive source 101 that drives the liquid feed pumps 631, and the drive transfer device 400 that selectively transmits the driving force of the first drive source 101 to the liquid feed pumps 631, and the drive transfer device 400 includes the second drive source 102, the cam 103 that is rotated by the second drive source 102, the slider member 105 that is moved in the thrust direction in accordance with the rotation of the cam 103, and the first change gear 106A or 106B that is shifted between the engagement position where the first change gear is engaged with one of the drive gears 112 of the liquid feed pumps 631 and the disengagement position where the first change gear is disengaged from the drive gear by the movement of the slider member. In the image forming device of the present embodiment, the drive transfer device 400 selectively transmits the driving force of the first drive source 101 to the liquid feed pumps 631 by the shifting of the first change gear.
In the image forming device of the present embodiment, the first drive source of the liquid feed pumps 631 and the second drive source of the drive transfer device 400 are separated, and the plural pumps can be driven in a desired manner by using a limited number of drive sources. By using the drive transfer device in the present embodiment, it is possible to transmit the forward or backward rotation of the first drive source to the plural pumps independently of the drive gears of other pumps or components without being affected by the restrictions of other pumps or components.
Next, the arrangement of the drive transfer device, the liquid feed pumps, the maintenance recovery devices and the air-vent opening devices in the image forming device of the present embodiment will be described with reference to
As shown in
In the image forming device of this embodiment, the cartridge holder 61, the liquid feed pump unit 63, the carriage 4 and the maintenance recovery device 41 are arranged in the sheet transport direction in this order. With respect to the height direction of the housing, the carriage 4 is arranged in a position higher than the positions of the liquid feed pump unit 63 and the maintenance recovery device 41.
With respect to the sheet transport direction, the drive transfer device 400 is arranged between the liquid feed pump unit 63 and the maintenance recovery device 41. With respect to the height direction of the housing, the drive transfer device 400 is arranged in a position lower than the position of the carriage 4.
As shown in
In the image forming device of the present embodiment, the drive transfer device 400, the cartridge holder 61 and the liquid feed pump unit 63 are formed into a sub-unit, and the driving force of the drive gears 112a-112d of the drive transfer device 400 is transmitted to the liquid feed pump 631 of liquid feed pump unit 63 within the sub-unit.
The first drive motor 101 is arranged on the rear side of the drive transfer device 400 (corresponding to the rear side of the housing) opposite to the cartridge holder 61 and the liquid feed pump unit 63. An encoder unit 171 for detecting the amount of rotation of the first drive motor 101 is attached to the gear 104A of the first drive motor 101.
As shown in
As shown in
The drive transfer device 400 and the suction pump 46 of the maintenance recovery device 41 are arranged on opposite sides of the cap 42 of the maintenance recovery device 41 in the sheet transport direction. In the present embodiment, the drive transfer device 400 and the suction pump 46 are arranged on the rear side of the housing 1000.
In order to perform maintenance and recovery of the recording head 11, the cap 42 of the maintenance recovery device 41 has to be arranged immediately below the recording head 11. Moreover, in order to allow attachment and detachment of the ink cartridge 62 on the front side of the housing 1000, the cartridge holder 61 (to which the ink cartridge 62 is attached) has to be arranged on the front side of the housing 1000.
As described above, arranging the drive transfer device 400 in a position where the drive transfer device 400 is surrounded by the liquid feed pump unit 63, the maintenance recovery device 41 and the carriage 4 in the image forming device is optimum for ensuring downsizing of the image forming device. However, it is difficult to secure a space for arranging the suction pump 46 of the maintenance recovery device 41 in such a position between the liquid feed pump unit 63 and the cap 42 of the maintenance recovery device 41.
To eliminate the problem, in the image forming device of the present embodiment, the drive transfer device 400 and the suction pump 96 of the maintenance recovery device 41 are arranged on the opposite sides of the cap 42 and the driving force is transmitted to the suction pump 96 via the driving force transmission device 700. The downsizing of the image forming device can be ensured and the cost can be reduced.
Moreover, the carriage 4, the drain liquid tank 71, the guide member 3, etc., are densely arranged in the circumferential portions of the drive transfer device 400, the liquid feed pump unit 63 and the maintenance recovery device 41 in the image forming device of the present embodiment, and there is no adequate space for arranging the air-vent opening parts to open the air vent device 207 of the head tank 12. To eliminate the problem, the driving force transmission device 310 which is formed from link members and arranged to bypass the maintenance recovery device 41 is used to operate the air vent device 207.
In the image forming device of the present embodiment, the air-vent opening pins 302 are arranged to have the maximum driving-force transmission path leading to the drive transfer device 400 among the liquid feed pump unit 63, the suction pump 46 of the maintenance recovery device 41 and the air-vent opening pins 302, to which the driving force of the first drive motor 101 is transmitted by the drive transfer device 400. Thereby, saving of the internal space of the image forming device can be ensured.
Next, the transmission of the driving force from the drive transfer device 400 to the suction pump 46 of the maintenance recovery device 41 will be described with reference to
As shown in
As shown in
When the cap/wiper drive gear 703 is rotated, the cap 42 and the wiper member 43 are moved through a cam (which is not illustrated) by the cap/wiper drive gear 703.
As shown in
In the present embodiment, the driving force is transmitted from the drive transfer device 400 to the suction pump 46 through the timing belt 706. When compared with a case in which the driving force is transmitted between the drive transfer device 400 and the suction pump 46 which are arranged on both sides of the cap 42 by a gear train, the power loss in the present embodiment can be reduced.
Next, a positioning structure for the change gear 106D of the drive transfer device 400 and the drive gear 113 of the driving force transmission device 700 will be described with reference to
The maintenance recovery device 41 and the drive transfer device 400 are formed into sub-units, respectively, and there may be a case in which the dimensions of a pitch between are inaccurate due to variations of component tolerances between the change gear 106D of the drive transfer device 400 and the drive gear 113 of the driving force transmission device 700.
To eliminate the problem, in this embodiment, the gear pitch regulation member 760 is provided to regulate a pitch between the change gear 106D and the drive gear 113. For example, as shown in
The gear pitch regulation member 760 is attached to a frame 40 of the maintenance recovery device 41 such that the gear pitch regulation member 760 is loosely movable relative to the frame 40. When the maintenance recovery device 41 is mounted on the side plate 1b and positioned to the drive transfer device 400, the loose fitting of the gear pitch regulation member 760 relative to the frame 40 is disabled and the gear pitch regulation member 760 is fixed to the frame 40.
The tension of the timing belt 706 is adjusted to a certain tension level when the tightener 761 is pushed by a spring 762. This enables the tightness or looseness of the timing belt 706 caused by the movement of the gear pitch regulation member 760 to be corrected.
Next, the detailed structure of the driving force transmission device 310 will be described with reference to
As shown in
The link member 311 is pivotably supported at the end thereof by a shaft member 315 so that the link member 311 is able to swing around the shaft member 315. The air-vent opening lever 313 is pivotably supported at its middle portion by a shaft member 318 so that the air-vent opening lever 313 is able to swing around the shaft member 318. The air-vent opening lever 313 is pulled in a direction separated from the air-vent opening pin 302 by a spring 319. The link members 311 and 312 are connected together by a shaft member 316 so that the link member 312 is able to swing relative to the link member 311 around the shaft member 316. The link member 312 and the air-vent opening lever 313 are connected together by a shaft member 137 so that the air-vent opening lever 313 is able to swing relative to the link member 312 around the shaft member 137.
The air-vent opening lever 313 is arranged so that the leading end of the air-vent opening lever 313 faces the rear surface of the air-vent opening pin 302. The air-vent opening pin 302 is held on a bracket 320 via a latch part 321. The latch part 321 is a device which advances or retreats the air-vent opening pin 302 whenever the air-vent opening pin 302 is pushed or released by the air-vent opening lever 313. Alternatively, the latch part 321 may be disposed in the air vent device 207 of the head tank 12 on the side of the carriage 4.
For example, when the change gear 106C of the drive transfer device 400 is rotated in a direction indicated by the arrow in
In the present embodiment, during the maintenance and recovery process, it is necessary to operate the liquid feed pump 631 and the maintenance recovery device 41 while the air vent device 207 of the head tank 12 is opened to the atmosphere. When the first drive motor 101 is rotated in the reverse rotation direction, the air-vent opening lever 313 returns back to the original state as shown in
Subsequently, the air-vent opening lever 313 is driven again to swing in the direction indicated by the arrow in
Next, the arrangement of the drive transfer device, the liquid feed pump, the maintenance recovery device and the driving force transmission device in the image forming device of the embodiment will be described with reference to
As shown in
As shown in
The drive transfer device 400 is arranged between the liquid feed pump unit 63 and the maintenance recovery device 41 with respect to the sheet transport direction. The drive transfer device 400 is arranged in a position lower than the carriage driving device 1008 in the height direction of the housing 1000.
In the image forming device of the present embodiment, the suction pump 46 of the maintenance recovery device 41 and the drive transfer device 400 are arranged on the opposite sides of the cap 42, and the driving force from the drive transfer device 400 is transmitted to the suction pump 46 through the driving force transmission device 700 (
Further, the driving force from the drive transfer device 400 is transmitted to the air-vent opening pin 302 (which allows the air vent device 207 of the head tank 12 to be opened to the atmosphere) through the driving force transmission device 310 (
As described above, in the image forming device of the present embodiment, the carriage 4, the drain liquid tank 71, the guide member 3, etc., are densely arranged in the circumferential portions of the drive transfer device 400, the liquid feed pump unit 63 and the maintenance recovery device 41, and there is no adequate space for arranging the air-vent opening part to open the air vent device 207 of the head tank 12.
Therefore, the image forming device of the present embodiment is arranged so that the air-vent opening part (the air-vent opening pin 302) is arranged to have the maximum driving-force transmission path leading to the drive transfer device 400, and the driving force transmission device 310, which is formed from the link members and arranged to bypass the maintenance recovery device 41, is used to drive the air-vent opening pin 302 to open the air vent devices 207 of the head tank 12.
Thus, in the image forming device of the present embodiment, the air-vent opening pins 302 are arranged to have the maximum driving-force transmission path leading to the drive transfer device 400 among the liquid feed pumps 631, the suction pump 46 of the maintenance recovery device 41 and the air-vent opening pins 302, to which the driving force of the first drive motor 101 is transmitted by the drive transfer device 400. In the image forming device of the present embodiment, the maintenance recovery device 41, the drive transfer device 400 and the liquid feed pumps 631 are arranged in this order in the sheet transport direction. Further, in the image forming device of the present embodiment, the suction pump 46 of the maintenance recovery device 41 and the drive transfer device 400 are arranged on the opposite sides of the cap of the maintenance recovery device in the sheet transport direction. Therefore, downsizing of the image forming device can be ensured.
In the foregoing description, the term “recording sheet” is not limited to paper and may also refer to a medium to which ink drops or other liquid drops can adhere, including an OHP sheet, fabric, glass, a substrate, etc. These are also called a medium to be recorded on, a recording medium, recording paper, a print medium, a printing sheet, etc. The term “image forming” may also refer to recording, printing text, imaging, and printing.
Moreover, in the foregoing description, the term “image forming device” may refer to a device to form images by discharging liquid to a medium such as paper, yarn, a fiber, fabric, leather, metal, plastic, glass, wood, and ceramics. The expression “forming images” is not limited to providing a medium with an image with a meaning such as text and figures, and may also refer to providing a medium with an image without a meaning such as a pattern (liquid drops are simply discharged to a medium). The term “ink” is not limited to regularly known inks and may also refer to all liquid that can be used for forming images, including a DNA sample, resist, pattern material, resin, etc. Further, the term “image” is not limited to a two-dimensional image and may also refer to an image assigned to a three-dimensional object and a three-dimensionally developed image.
Moreover, unless otherwise specified, the Image forming device according to the invention may include both a serial image forming device and a line image forming device.
The image forming device according to the invention is not limited to the specifically disclosed embodiments, and variations and modifications may be made without departing from the scope of the invention.
The present application is based upon and claims the benefit of priority of Japanese Patent Application No. 2012-222425, filed on Oct. 4, 2012, the contents of which are incorporated herein by reference in their entirety.
Number | Date | Country | Kind |
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2012-222425 | Oct 2012 | JP | national |