The present invention relates to an image forming device such as a television receiver and a video projector.
As an image forming device, a projection display which projects a picture image on a screen has become widely used. For the projection display, in general, a lamp light source is used. However, the lamp light source has problems of short life, restricted color reproducing area, and low light use efficiency.
In order to solve these problems, attempts have been made to use a laser light source as a light source of the image forming device. Because the laser light source has longer life and stronger directivity than the lamp light source, the laser light source is able to easily improve the light use efficiency. In addition, since the laser light source shows monochromaticity, it has a large color reproducing area and can display vivid images.
However, in a display using the laser light source, laser beam coherency is high and speckle noise is generated.
The speckle noise is microscopic granular noise which is generated by interference of scattered light when laser beams are scattered on a screen and is visible by observers' eyes. The speckle noise becomes a noise such that grains are randomly arranged, the size of grain being determined by the F (F-number) of observers' eyes and laser beam wavelength. The speckle noise obstructs observers from catching screen images and gives rise to serious image deterioration.
In addition, in the speckle noise, there is a noise of the diffracting plane (lighting), which is projected on the screen. This speckle noise causes unevenness of images and deteriorates images.
A large number of methods to reduce the speckle noise have been proposed to date. A display device according to patent document 1 irradiates a modulation element by moving diffusion elements. By allowing diffusion elements to make a movement, speckle patterns generated by the diffusion elements are varied in terms of time and the illumination light angle of the modulation element is materially varied. As a result, since the angle at which the screen is projected is varied in terms of time, speckle patterns generated in the screen are varied. Because a viewer recognizes a plurality of speckle patterns, the speckle noise distribution is averaged and speckle noises are reduced.
A laser image system according to patent document 2 multi-arrays a laser light source and expands the spectral width of the total output from the array. As a result, interference is lowered and speckle noise is reduced.
Patent document 1: JP-A-6-208089
Patent document 2: JP-A-2004-503923
In order to move the diffusion element in the case of patent document 1, a movable component which is a physical movement mechanism must be installed. However, deterioration of the movable component causes problems in reliability as the display device.
Only expanding the spectral width in the case of patent document 2 cannot remove the speckle noise of light projected on the screen.
It is the objective of the present invention to solve the above-mentioned conventional problems and to provide an image forming device that has high reliability and forms an image from which speckle noise is removed.
An image forming device according to the present invention has a light source unit that emits laser beams by a plurality of laser beam outputting sections, and a modulation element that is irradiated with the laser beams emitted from the plurality of laser beam outputting sections. At least one laser beam outputting section emits the laser beam at a different timing from the other laser beam outputting sections, and a beam angle of at least one laser beam outputting section which irradiates the modulation element is different from a beam angle of the other laser beam outputting sections which irradiate the modulation element.
According to the image forming device of the present invention, speckle noise can be removed without any physical movement mechanism. Not mounting any physical movement mechanism can improve reliability as the device.
The image forming device may further include an optical integrator disposed between the plurality of laser beam outputting sections and the modulation element.
The image forming device may arrange the plurality of laser beam outputting sections in a form of array, and may further include an optical refractive element between the plurality of laser beam outputting sections and the optical integrator. The beam angle may be varied depending on the positions of the optical refractive element through which the laser beams emitted from the plurality of laser beam outputting sections pass.
The image forming device may arrange the plurality of laser beam outputting sections in a form of array, and may further include an optical refractive element which varies the beam angle biaxially for each of the plurality of laser beam outputting sections between the plurality of laser beam outputting sections and the optical integrator.
Preferably, the emission time of one pattern when individual laser beam outputting sections or their combinations emit laser beams is 10 msec or less.
More preferably, the continuous emission time of each laser beam outputting section is 1 μsec or less.
The plurality of laser beam outputting sections may emit laser beams in such a manner that sum of laser beams emitted from the plurality of laser beam outputting sections become a quasi-continuous wave and the power of the sum of beams is modulated by an image signal.
The plurality of laser beam outputting sections may emit laser beams in such a manner that sum of laser beams emitted from the plurality of laser beam outputting sections become a quasi-rectangular wave of 100 Hz to 2 kHz and the power of the quasi-rectangular wave is modulated by an image signal.
The image forming device may further include an optical integrator, on side surfaces of which the plurality of laser beam outputting sections are arranged, and which emits laser beams incoming through the side surfaces, from a main surface to the modulation element.
The plurality of laser beam outputting sections may be arranged on the opposite sides of the optical integrator side surfaces, respectively.
The plurality of laser beam outputting sections may be arranged on the four sides of the optical integrator side surfaces, respectively.
The plurality of laser beam outputting sections may be arranged at the point-symmetric position for the central portion of the optical integrator.
The plurality of laser beam outputting sections may be arranged at corners of the optical integrator, respectively.
Each laser beam outputting section may be a laser light source which emits a laser beam.
The light source unit may be further equipped with a laser light source emitting laser beams and fibers, and each laser beam outputting section may be an output portion for emitting the laser beam of the laser light source supplied via the fiber.
The image forming device of the present invention has a high reliability and can form an image from which speckle noise is removed.
Referring now to appended drawings, embodiments according to the present invention will be described.
The image forming device of this embodiment includes a red light source unit 1a which emits red laser beams, a green light source unit 1b which emits green laser beams, and a blue light source unit 1c which emits blue laser beams. The red light source unit 1a, green light source unit 1b, and blue light source 1c have laser beam outputting sections 1a_1, 1a_2, 1a_3, laser beam outputting sections 1b_1, 1b_2, 1b_3, and laser beam outputting sections 1c_1, 1c_2, 1c_3, respectively. The laser beam outputting sections 1a_1, 1a_2, 1a_3 are a red laser light source which emits a red laser beam. The laser beam outputting sections 1b_1, 1b_2, 1b_3 are a green laser light source which emits a green laser beam. The laser beam outputting sections 1c_1, 1c_2, 1c_3 are a blue laser light source which emits a blue laser beam.
The image forming device of this embodiment includes an illuminating optical system 2 and modulation element 7 for every light source units 1a through 1c. The laser beams radiated from three-color light source units 1a through 1c of red, green, and blue (RGB) are guided to the illuminating optical system 2 which irradiates the modulation element 7 that modulates each color of RGB, respectively. Each illuminating optical system 2 includes an optical integrator 4 which trims laser beams radiated from light source units 1a through 1c into rectangles and nearly uniformizes and a projection optical system 6 which relays the beam of the optical integrator 4 to the modulation element 7. The projection optical system 6 includes a mirror 61 and a field lens 62.
The image forming device of this embodiment further contains a dichroic prism 9 which combines RGB laser beams radiated from three modulation elements 7 and a projection optical system 8 which enlarges the combined beams and projects them on a screen 10. The image forming device of this embodiment forms a colored image on the screen 10 by spatial additive color mixture.
The image forming device of the embodiment includes an optical refractive element 21 between nine laser beam outputting sections and the optical integrator 4. The optical refractive element 21 is an element to vary the beam angle for every laser beam outputting section and specifically, it is a prism array which varies the gradient for each convex lens or laser beam outputting section. The green laser beams radiated from nine laser beam outputting sections, respectively, enter the optical refractive element 21, and are guided to the optical integrator 4 with the beam angles biaxially varied for each laser beam outputting section in accord with the passing positions of the optical refractive element 21. This embodiment controls the beam angle of laser beam radiated from each laser beam outputting section by installing one optical refractive element 21 for 9 laser beam outputting sections. Because the laser beams radiated from a plurality of laser beam outputting sections vary the angles when they enter the illuminating optical system 2, the angle of illuminating the modulation element 7 varies for each laser beam outputting section.
In
Each of red light source unit 1a, green light source unit 1b and blue light source unit 1c radiates laser beams from each laser beam outputting section in predetermined order.
The image forming device of this embodiment varies the beam angle for each laser beam outputting section in each of the red light source unit 1a, green light source unit 1b and blue light source unit 1c and, each laser beam outputting section emits laser beams in turn with different timing. Because the angle of light that irradiates the modulation element 7 is varied as time passes by this configuration, it is possible to vary the angle at which light is projected on the screen 10. Because by this, the speckle noise is averaged as viewed from viewing audience, the speckle noise can be removed. In this way, this embodiment can remove the speckle noise without installing the physical movement mechanism. Consequently, an image forming device with superb dependability can be achieved. In addition, it has an advantage that the device can be downsized by not installing any mobile component, which is a physical movement mechanism.
In addition, according to this embodiment, the plurality of laser beam outputting sections individually and continuously radiate laser beams in such a manner that the sum of beams of each laser beam outputting section becomes the quasi-continuous wave 31, so that the peak output of each laser beam outputting section can be suppressed even when a bright image is displayed. By this, safety as a device can be improved. Furthermore, it is possible to prevent damage to optical components and laser light source itself caused by laser beams. Still more, it is possible to prevent deterioration due to heat of laser light sources and light resistance of optical components is improved. In addition, it is possible to suppress laser beam outputs in the case of dark images by power-modulating the output of the sum of beams by each frame, and power-saving can be achieved. Still furthermore, synchronizing and controlling the modulation element 7 can increase the number of contrasts and tones.
By the way, in each of the red light source unit 1a, green light source unit 1b, and blue light source unit 1c, it is not necessary for all the laser beam outputting sections to radiate laser beams in order, respectively, but laser beams may be radiated in order by combinations of the plurality of laser beam outputting sections. For example, laser beams may be radiated from each of laser beam outputting section, such as (1a_1+1a_2)→(1a_2+1a_3)→(1a_3+1a_1)→(1a_1+1a_2)→(1a_2+1a_3)→ . . . . Furthermore, laser beam outputting sections to be used or combinations of laser beam outputting sections may be changed as time changes.
In addition, in each of red light source unit 1a, green light source unit 1b, and blue light source unit 1c, the three laser beam outputting sections arranged in the width direction of the laser beam outputting section of
In
It is more preferable that the time when each laser beam outputting section continuously radiates laser beams is 1 μsec or less. Keeping the continuous radiation time of each laser beam radiation unit to 1 μsec or less can increase the peak power by pulse-radiation of laser beams and can increase the image brightness. In addition, in the case of same image brightness, the number of laser beam outputting sections can be reduced, and size reduction and cost reduction can be achieved. Keeping the continuous radiation time from one laser beam outputting section to 1 μsec or less can simultaneously achieve speckle noise reduction effects by lowering the coherency of laser beams. When the continuous radiation time of each laser beam outputting section is shortened, the number of radiation patterns to be repeated in the frame may be increased.
The output power of each laser beam outputting section may not have to be the same but the power per one frame of sum of beams should be controlled to be the amount modulated by an image signal. In
It is preferable to provide time to radiate beams slightly simultaneously in order to prevent any gap formed when laser beams are continuously radiated and make the quasi-continuous wave 31. In addition, even when any slight gap time is generated due to delay of electrical signals when continuous radiation is carried out to have the quasi-continuous wave 31, such case will be regarded as the quasi-continuous wave in the present invention. In addition, when frames are changed over, it may be controlled to form the radiation gap time by synchronizing the radiation with the modulation element 7.
It is not necessary that the center wavelength of laser beam radiated from the plurality of laser beam outputting sections, respectively, may be identical. It is preferable to shift the center wavelength in the range where the color displayed as the monochromatic laser light source can be faithfully reproduced and to expand the total spectral width as the monochromatic laser light source. By expanding the spectral width, coherency can be lowered and speckle noise is able to be further reduced. For the total spectral width, the full width at half maximum Δλ is preferably between 5 and 10 nm.
As is the case of this embodiment, it is preferable that the beams radiated from the plurality of laser beams output units should irradiate the same modulation element 7 via the same optical integrator 4, in each of the red, green, and blue monochromatic light source units 1a, 1b, and 1c, respectively. In the event that the plurality of laser beam outputting sections are used, uniform illumination becomes difficult due to deviation of each light intensity distribution or light axis, but illuminating the modulation element 7 using the same optical integrator 4 averages the light intensity, and it becomes possible to easily irradiate the modulation element 7 uniformly. As is the case of this embodiment, even when one optical integrator 4 is used for each of light source units 1a, 1b, and 1c, since the plurality of laser beam outputting sections radiate laser beams in turn, the light of sequential varying wave surfaces (angles) is radiated from the optical integrator 4, and the angle to irradiate the modulation element 7 is changed.
In this embodiment, the laser beam outputting sections provided in red, green, and blue light source units 1a, 1b, and 1c are monochromatic laser light sources which emits a laser beam, but each laser beam outputting section may be an output portion for outputting a laser beam. That is, in each of the red, green, and blue light source units 1a, 1b, and 1c, each light source unit contains one monochromatic laser light source which emits any of laser beams of red, green, and blue, and the laser beams from monochromatic laser light sources are emitted from the plurality of laser beam outputting sections at varying timing as in the case of this embodiment. In case that the laser beam outputting section is an output portion, this embodiment can be applied.
The image forming device of this embodiment includes the red light source unit 11a, green light source unit 11b, and blue light source unit 11c, which include the plurality of laser beam outputting sections, respectively, as is the case of embodiment 1. The laser beam outputting sections 11a_1, 11a_2, and 11a_3 of the red light source unit 11a are red laser light sources which emit red laser beams. The laser beam outputting sections 11b_1, 11b_2, and 11b_3 of the green light source unit 11b are green laser light sources which emit green laser beams. The laser beam outputting sections 11c_1, 11c_2, and 11c_3 of the blue light source unit 11c are blue laser light sources which emit blue laser beams.
The image forming device of this embodiment further contains the illuminating optical system 2 and a modulation element 47 common to RGB light source units 11a through 11c. The beam radiated from the laser light sources 11a through 11c of three RGB colors are guided to the same modulation element 47 via the same illuminating optical system 2. The illuminating optical system 2 includes a dichroic prism 49 for adjusting nearly coaxially laser beams of each color, optical integrator 4, and projection optical system 6. In order to focus the three-color laser beams nearly coaxially, the dichroic prism 49 is used, but a dichroic mirror or a polarizing mirror may be used. By the way, they may not be focused particularly coaxially if multiple-color laser beams can irradiate a single modulation element 47.
The modulation element 47 is specifically a two-dimensional micro-mirror device. The laser light sources of three RGB colors 11a, 11b, and 11c use the single modulation element 47 by time-sharing and displays color images on a screen by time-averaged additive color mixing.
Multiple laser beams radiated from each laser beam outputting section of red light source unit 11a, green light source unit 11b, and blue light source unit 11c are guided into the dichroic prism 49 at varying beam angles.
Because each laser beam outputting section of the red light source 11a, green light source unit 11b, and blue light source unit 11c time-shares and uses a single modulation element 71, each laser beam outputting section emits laser beams in turn so that the sum of beams of each color form quasi-rectangular wave in the divided time.
This embodiment has the effects same as those of embodiment 1. That is, in each light source unit, the optical refractive element 51 is equipped to every one of the laser beam outputting section to vary the angle of illuminating the modulation element 47 on two axes for each laser beam outputting section, and combinations of the plurality of laser beam outputting sections radiate laser beams in turn, and the number of speckle noise patterns are thereby increased. By this, speckle noise after time-averaging can be reduced.
Because in the image forming device of this embodiment, red, green, and blue light source units 11a, 11b, and 11c share the optical integrator 4 and the modulation element 47, and each laser beam outputting section of red, green, and blue light source units 11a, 11b, and 11c irradiate the same modulation element 47 via the same optical integrator 4, the image forming device of this embodiment further provides an effect of downsizing the optical system of the image forming device.
In this embodiment, the laser beam outputting section of each light source unit should not be limited to a single-color laser light source but may be an output portion from which laser beam supplied from one single-color laser light source is outputted.
The configuration to vary the light beam angle of the laser beam outputting section should not be limited to
In
In addition, the number of repetitions of a radiation pattern when one quasi-rectangular wave 61 is formed may be increased and the continuous radiation time of each laser beam outputting sections may be shortened. Same as embodiment 1, shortening the continuous radiation time of each laser beam outputting section can increase the peak power by pulse radiation of laser beams and the image brightness can be increased. In addition, in the case of same image brightness, the number of laser beam outputting sections can be reduced, and downsizing and cost reduction can be achieved. Furthermore, by shortening the continuous radiation time of one laser beam outputting section, speckle noise reduction effects achieved by lowering coherency of laser beams can be simultaneously achieved.
The gap of the radiation time by the laser beam outputting section when the quasi-rectangular wave 61 is formed is preferably 1 μsec or less. When fluctuations of intensity in the quasi-rectangular wave is large in terms of time, it becomes a problem that the image tone is unable to be faithfully reproduced, but by setting the gap of the radiation time to 1 μsec or less, the image tone can be faithfully reproduced.
The output power of each laser beam outputting section may not necessarily be same but it is only required to control the power of total light quasi-rectangular wave 61 to become the power controlled by an image signal.
In embodiment 1 and embodiment 2, the projection optical system 8, which projects images of modulation elements 7 and 47, and the screen 10 are not particularly limited to the embodiments and should only be required to enable viewing audience to observe the modulation element images. For example, the screen 10 may be a front projection type of a reflective type, or may be of a rear projection type of a transmission type. In addition, the projection optical system 8 may not be provided and a transmission type screen may be installed right after the modulation elements 7 and 47.
The illuminating optical system 2 is not limited to embodiments 1 and 2 but should only be required to have a configuration to guide the beam from the laser beam outputting section to modulation elements 7 and 47. The optical integrator 4 should only be required to shape beams and make them nearly uniform, and a fry-eye lens, hologram element, etc. may be used. Furthermore, the projection optical system 6 which relays the light of the optical integrator 4 can be omitted by design.
The laser beam outputting sections 71a_1 through 71a_6 which are red laser light sources are arranged on the side surface of the light guide plate optical integrator 74 in such a manner that the laser beam enters the light guide plate optical integrator 74 at varying angles for each laser beam outputting section. This same principle applies to the green and blue laser light sources, too. In this embodiment, on all the four side surfaces of the light guide plate optical integrator 74, respective RGB laser beam outputting sections are located. In
Each of RGB laser beam outputting sections radiate laser beams in turn and irradiate the modulation element 77 independently or in combinations as is the case of embodiment 1 or embodiment 2.
The light guide plate optical integrator 74 has a reflection surface on the side surfaces except the rear surface and the portions to which each laser beam outputting section is installed. The light guide plate optical integrator 74 has a homogeneous diffusion means inside and radiates the beam with light amount distribution homogenized from the main surface. The beam radiated from the light guide plate optical integrator 74 is guided to the modulation element 77 and images are formed.
This embodiment has the effects same as those of embodiment 1. That is, since each RGB laser beam outputting section varies the angles for illuminating the modulation element 77 as time passes, speckle noise is removed. The viewing audience who watches the images formed by the modulation element 77 can watch the images without speckle noise. Furthermore, since no physical movement mechanism is installed, the reliability is improved.
Furthermore, according to the configuration of this embodiment, the plurality of laser beam outputting sections can be dispersed and located, this embodiment further provides the effect of increasing the degree of freedom in designing the heat radiation mechanism of the laser beam outputting section.
In addition, since the laser light source is a point source, a problem of difficulty to homogenize the lighting with one laser light source occurs, but as is the case of this embodiment, by having a configuration in which the light enter the light guide plate optical integrator 74 from the plurality of laser beam outputting sections, the degree of homogenization of lighting can be improved as compared to the case of the light which enter the integrator from one point.
In this embodiment, the laser beam outputting section is installed on the side surface of the light guide plate optical integrator 74 but it is only required to vary the angle of illuminating the modulation element 77, and for example, the laser beam outputting sections may be arranged on the rear surface side. In addition, the laser beam outputting sections may be arranged at any place if the angle of the light radiated from the light guide plate optical integrator to irradiate the modulation element 77 varies in accord with laser beam outputting sections.
Laser beam outputting sections of each of RGB colors are not be limited to monochromatic laser light sources but may be output portions from which a laser beam supplied from one monochromatic laser light source is outputted.
The image forming device of this embodiment is configured to use the laser light source as the backlight of the liquid crystal display, and the light guide plate optical integrator 74 and the modulation element 77 are same as those of embodiment 3. The light guide plate optical integrator 74 is configured by a diffusion structure, prism group, etc., and uniformly irradiates the modulation element 77.
The laser beam outputting sections 81b_1 through 81b_6 are mounted to different places with respect to the light guide plate optical integrator 74 in order to irradiate the modulation element 77 from varying angles. In
The laser beam outputting sections 81b_1 through 81b_6 emit laser beams in turn. For the laser beam radiating pattern, the laser beam outputting sections may emit laser beams independently in turns as is the case of embodiment 1 or combinations of the plurality of laser beam outputting sections may emit laser beams in turn as is the case of embodiment 2. In addition, the laser beam outputting sections used together with time change or combinations of laser beam outputting sections may be varied and emit laser beams in turn.
Even in the case of this embodiment where only one laser light source is used, speckle noise can be removed as is the case of embodiment 7 by successively radiating laser beams from each laser beam outputting section within the time when viewing audience recognizes the brightness.
In addition, even in the case of one laser light source, by radiating beams from the plurality of laser beam outputting sections, beams radiated from the light guide plate optical integrator 74 can be made uniform. That is, the degree of homogeneity of lighting can be improved.
It is possible to prevent damage to optical components and laser light sources caused by laser beam by installing the plurality of laser beam outputting sections and lowering the beam power density of laser beams entering the light guide plate optical integrator 74 from the laser beam inputting sections.
In
Furthermore, the configuration of
The plate type optical integrator 94 is a light guide plate type or hollow type optical integrator. In general, when the light enters the plate type optical integrator 94 from one side, light nonhomogeneity is likely to occur between the upstream part of the beam incidence and the downstream part. In particular, in the plate type optical integrator 94 which radiates, to the front, the beam entering from the side surface, a problem occurs in that it becomes difficult to achieve beam homogeneity because the laser light source is a point light source. However, as is the case of this embodiment, by installing laser beam outputting sections 81b_5 and 81b_6 on the opposite sides, the upstream part and the downstream pare of beam incidence are able to be eliminated, and furthermore, the laser beam outputting sections 81b_5 and 81b_6 emit laser beams alternately within the time at which viewing audience recognizes the image, for example, 10 msec or lower, and homogeneous lighting can be achieved.
Because it is at 180 degrees that the greatest change is made in the beam incidence angle to reduce speckle noise, it is preferable to arrange a pair of laser beam outputting sections on the opposite sides. It is recommended to arrange the laser beam outputting sections mutually on the opposite side of the side surface of the plate type optical integrator 94 so that they are located at the point-symmetric position to the center part of the plate type optical integrator 94. It is preferable to adjust the output angle of laser beams in such a manner that the main beams oppositely travel to the center part of the plate type optical integrator 94 from the viewpoint of removing speckle noise.
According to this embodiment, reduction of speckle noise and homogeneous lighting can be achieved. In order to achieve reduction of speckle noise and homogeneous lighting, it is recommended to install at least one set of laser beam outputting sections to the opposite sides of the side surface of the plate type optical integrator 94. In order to still increase speckle noise reduction and to achieve still more homogeneous lighting, it is preferable to arrange multiple sets of laser beam outputting sections on the opposite sides of the plate type optical integrator 94 or at the position point-symmetrical to the center part of the plate type optical integrator 94.
In case that laser light source which is point light source is used, the beam is difficult to reach the corner of the light guide plate optical integrator 74, and homogenization is difficult, but as is the case of this embodiment, by installing laser beam outputting sections 101b_1 through 101b_4 at the corner, homogenization can be easily achieved.
To the radiating side of the laser beam outputting sections 101b_1 through 101b_4, it is preferable to install optical elements including a cylindrical lens that expands laser beams in the plane direction or lenticular lens with cylindrical lens continued. By making the laser beams to the planar state by the optical element, homogenization can be supported.
With respect to embodiment 1 to embodiment 6, the number of laser beam outputting sections is not limited to any of the embodiments. Two or more laser beam outputting sections may be provided in each light source unit of RGB so that laser beams can be radiated in turns.
In addition, in embodiment 1 through embodiment 6, each of red, green, and blue light source units has the plurality of laser beam outputting sections, but the plurality of laser beam outputting sections may be provided for any one of red, green, and blue.
Furthermore, with respect to the image forming device from embodiment 1 through embodiment 6, three-color laser light sources of RGB are used, but the present invention is not be particularly limited to this, but laser light sources of three colors or more may be used.
The image forming device according to the present invention has a high reliability and can form an image from which speckle noise is removed, and is useful for a projection display and a liquid crystal display which form motion picture, still images, and the like.
Number | Date | Country | Kind |
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2005-266526 | Sep 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/317354 | 9/1/2006 | WO | 00 | 3/10/2008 |