1. Field of the Invention
The present invention relates to an image forming device, and in particular, relates to an image forming device including a photoconductive drum unit having a discharge electrode which discharges corona onto a surface of a photoconductive drum, and a cleaning member which cleans the discharge electrode.
2. Description of the Related Art
Conventionally, a photoconductive drum unit of an image forming device includes a discharge electrode (for example, a discharge wire) , which discharges corona onto a surface of a photoconductive drum, and a cleaning member which removes a foreign substance that is adhered on the discharge electrode. When the cleaning member moves on the discharge electrode, the foreign substance adhered on the discharge electrode is removed.
The conventional image forming device can clean the discharge electrode. However, the conventional image forming device cannot determine which portion of the discharge electrode is contaminated, and cannot determine a life-span of the discharge electrode. Therefore, when a failure occurs in the photoconductive drum unit, a determination cannot be made as to whether the failure results from the contamination of the discharge electrode or results from the end of the life-span of the discharge electrode.
In order to overcome the problems described above, preferred embodiments of the present invention permit a contamination or a life-span of a discharge electrode to be easily determined.
According to a preferred embodiment of the present invention, an image forming device includes a discharge electrode and a cleaning member. The discharge electrode discharges corona onto a surface of a photoconductive drum. The cleaning member cleans the discharge electrode by moving along the discharge electrode. A detector is arranged on at least one of a first side and a second side of the cleaning member in a moving direction of the cleaning member. The detector detects a current value of an electric current discharged from the discharge electrode.
According to the above-described preferred embodiment, in case the detector is arranged on either one of the first side and the second side of the cleaning member in the moving direction of the cleaning member, when the cleaning member is moving on the discharge electrode, the detector detects the current value of the electric current discharged from the discharge electrode. Accordingly, the current value can be detected at the same time as cleaning the discharge electrode, and a life-span of the discharge electrode can be determined from the detected current value. Moreover, since the detector is arranged on the cleaning member, compared with a structure in which the detector is provided on another member that is moved along the discharge electrode, the number of components can be reduced. As a result, the image forming device can be decreased in size. In case the detector is arranged on both the first side and the second side of the cleaning member in the moving direction of the cleaning member, just by moving the cleaning member along the discharge electrode towards the first side (in other words, one-way movement), the detector can detect both a current value of an electric current discharged from the discharge electrode prior to a cleaning operation and a current value of an electric current discharged from the discharge electrode after the cleaning operation. Accordingly, a period of time required for the detection of the current value can be shortened considerably.
According to another preferred embodiment of the present invention, the detector detects both a first current value prior to the cleaning operation and a second current value after the cleaning operation. The detected first current value and the detected second current value are preferably compared.
According to this preferred embodiment, an effect of the cleaning operation by the cleaning member can be easily confirmed, and a determination can be easily made as to the portion where an additional cleaning operation is necessary. When the desired results of the cleaning operation performed by the cleaning member cannot be confirmed, a determination can be easily made that the life-span of the discharge electrode has ended.
According to another preferred embodiment of the present invention, when the comparison device determines that a difference between the first current value and the second current value is equal to or greater than a prescribed threshold value, a determination is made that the life-span of the discharge electrode has ended.
According to this preferred embodiment, when the comparison device determines that the difference between the first current value and the second current value is equal to or greater than the prescribed threshold value, a determination is made that the life-span of the discharge electrode has ended. Therefore, a service person can easily determine when the life-span of the discharge electrode has ended.
According to another preferred embodiment of the present invention, an image forming device includes a discharge electrode and a grid electrode. The discharge electrode discharges corona onto a surface of a photoconductive drum. The grid electrode is provided along a direction in which the discharge electrode extends. A detector, which detects a current value of an electric current discharged from the discharge electrode, is provided on the grid electrode.
According to the present preferred embodiment, the detector is provided on the grid electrode which is provided along the direction in which the discharge electrode extends. Therefore, the current value of the electric current discharged from the discharge electrode can be detected over the entire discharge electrode. Thus, a determination can be easily made as to whether the discharge electrode is contaminated or damaged. If the discharge electrode is contaminated, a determination can be easily made as to which portion of the discharge electrode is contaminated.
According to another preferred embodiment of the present invention, the image forming device includes a cleaning member which cleans the discharge electrode. The detector detects a first current value as a value of the electric current discharged from the discharge electrode prior to the cleaning operation by the cleaning member, and a second current value as a value of the electric current discharged from the discharge electrode after the cleaning operation has been performed by the cleaning member. A comparison device compares the first current value and the second current value detected by the detector.
According to this preferred embodiment, the detector detects the first current value prior to the cleaning operation and the second current value after the cleaning operation, and the comparison device compares the first current value and the second current value detected by the detector. Therefore, an effect of the cleaning operation by the cleaning member can be easily confirmed, and a determination can be easily made as to the portion where an additional cleaning operation is necessary. When the desired results of the cleaning operation by the cleaning member cannot be confirmed, a determination can be easily made that the life-span of the discharge electrode has ended.
According to another preferred embodiment of the present invention, the discharge electrode, the grid electrode and the detector are connected to a power source. An electric current of the current value detected by the detector is supplied to the grid electrode.
According to this preferred embodiment, the discharge electrode, the grid electrode, the detector and the power source are preferably arranged to define a closed circuit. Therefore, since the electric current of the current value detected by the detector is supplied to the grid electrode, even when the detector is provided on the grid electrode, a decrease of an electric potential of the grid electrode can be prevented.
Other features, elements, processes, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention with reference to the attached drawings.
Preferred embodiments of the present invention will be described below. Further, the preferred embodiments to be described below are only preferred specific examples for implementing the present invention. Therefore, there are various examples of technical limitations in the following description. However, unless explicitly stated in the following description, the present invention shall not be limited to the preferred embodiments described herein.
With reference to the drawings, a description will be made of an image forming device 1 according to a preferred embodiment of the present invention. The image forming device 1 is preferably provided in a copying machine, a facsimile machine, or the like.
As shown in
The photoconductive drum unit 3 includes a photoconductive drum 31, a grid 37 (not shown in
An exposing unit (not shown) is disposed diagonally above the photoconductive drum 31. The exposing unit includes a laser scanner unit, or the like. In accordance with input image information, the exposing unit irradiates an exposure ray 50 onto the outer circumferential surface of the photoconductive drum 31 charged by the charger 32. A negative electric charge of a portion irradiated by the exposure ray 50 is eliminated, and an electrostatic latent image corresponding to the image information is formed on the outer circumferential surface of the photoconductive drum 31.
The developing unit 2 includes a supply roller 21 and a developing roller 22, for example. While negatively charging toner from a toner case 20 accommodating the toner, the supply roller 21 supplies the toner to the developing roller 22. The developing roller 22 supplies the toner to the photoconductive drum 31 on which the electrostatic latent image is formed. The toner adheres only to the portion of the photoconductive drum 31 by an electrostatic force where the negative electric charge has been eliminated.
The fixing unit 4 includes a heat roller 41 and a press roller 42, which is arranged across the main transportation path 11 from the heat roller 41 so as to make contact with an outer circumferential surface of the heat roller 41. The printing paper is fed into a nip portion between the heat roller 41 and the press roller 42. The heat roller 41 and the press roller 42 heat and apply pressure to the printing paper after the transfer process. Accordingly, a toner image is fixed on the printing paper.
As described above, after the image information is formed on the printing paper fed from the paper feed cassette 5 and the toner image is fixed by the fixing unit 4, the printing paper is discharged onto the paper discharge tray 6.
The image forming device 1 has a front cover at a front side of the image forming device 1. The front cover can be opened and closed with respect to a device main body 1a. The front cover is mounted so as to be capable of being swung vertically with a lower position of the device main body 1a as a center of the swinging path of the front cover. When performing maintenance work on the photoconductive drum unit 3 or the like, the front cover is opened to the front, and a front side of the device main body 1a is exposed. Then, the photoconductive drum unit 3 is inserted or removed in a horizontal direction with respect to the device main body 1a, in a direction that is substantially perpendicular to a direction in which the printing paper is transported.
Next, a description will be made of an example of the photoconductive drum unit, which is a principal part of the image forming device. As shown in
An opening is arranged at a lower portion (at the side of the transfer roller 61) of the frame 30. The photoconductive drum 31 is supported rotatably on the frame 30. A portion of the outer circumferential surface of the photoconductive drum 31 is exposed at the opening. The exposing unit irradiates the exposure ray 50 towards the outer circumferential surface of the photoconductive drum 31 exposed to the opening.
The charger 32 includes a discharge wire (discharge electrode) 33, a cleaning member 34, and a driving member 35. The discharge wire 33 discharges corona onto the surface of the photoconductive drum 31. The cleaning member 34 cleans the discharge wire 33. The driving member 35 moves the cleaning member 34 along the discharge wire 33. The grid 37 and the photoconductive drum 31 are located below the discharge wire 33. However, the cleaning member 34 may be moved manually.
As shown in
Further, in the above-described example of the photoconductive drum unit, a description is made using the discharge wire 33 as the discharge electrode. However, the present invention shall not be limited to this example of a preferred embodiment. For example, a needle electrode (not shown) may be used as the discharge electrode. In the above-described example, the detecting electrode 36, which is arranged on the cleaning member 34, is located above the grid 37. However, the present invention shall not be limited to this example of a preferred embodiment. For example, the detecting electrode may be located between the grid 37 and the surface of the photoconductive drum 31.
Next, a description will be made of an operation of the image forming device 1 according to a preferred embodiment of the present invention.
As shown in
Meanwhile, when the cleaning member 34 moves on the discharge wire 33 to the second end of the discharge wire 33, the cleaning member 34 is driven by the driving member 35, and the cleaning member 34 then moves from the second end towards the first end (in the direction of an arrow X2 in
Next, the comparison computing device 38 compares the current value from the discharge wire 33 prior to the cleaning operation and the current value from the discharge wire 33 after the cleaning operation, and transmits the comparison result to the remote computer as data. A display of the remote computer displays the result preferably in the form of a graph in which a vertical axis represents a current value and a horizontal axis represents a position on the discharge wire 33 (refer to
As described above, according to the image forming device 1 of the present preferred embodiment, the detecting electrode 36 is preferably arranged on one of the first side and the second side in the moving direction of the cleaning member 34. Therefore, the detecting electrode 36 can detect the current value of the electric current discharged from the discharge wire 33 while the cleaning member 34 is moving on the discharge wire 33. Accordingly, the current value can be detected at the same time as when the discharge wire 33 is cleaned. Furthermore, a determination can be made as to the life-span of the discharge wire 33 from the detected current value. Moreover, since the detecting electrode 36 is arranged on the cleaning member 34, compared with a structure in which the detecting electrode 36 is provided on another member that is moved along the discharge wire 33, the number of components can be reduced. As a result, the image forming device 1 can be decreased in size. Moreover, the comparison computing device 38 compares the current value from the discharge wire 33 prior to the cleaning operation and the current value from the discharge wire 33 after the cleaning operation. Therefore, an effect of the cleaning operation by the cleaning member 34 can be easily confirmed. In addition, a determination can be easily made as to the portion where an additional cleaning operation is necessary. When the desired results of the cleaning operation by the cleaning member 34 cannot be confirmed, the user or the service person can easily determine that the life-span of the discharge wire 33 has ended.
Next, referring to
Next, with reference to
A comparison computing device (comparison device) 138 is connected to each detecting electrode 136 such that a signal can be transmitted. The comparison computing device 138 compares a current value of the electric current discharged from the discharge wire 33 prior to the cleaning operation (a first current value) and the current value of the electric current discharged from the discharge wire 33 after the cleaning operation (a second current value) . The comparison computing device 138 is connected to the detecting electrode 136, and the value of each current value detected by the detecting electrode 136 is transmitted to the comparison computing device 138 as data. The computation result of the comparison computing device 138 is transmitted as data to a remote computer (not shown) and displayed on a display (not shown) in the form of a graph shown in
As shown in
Even after the cleaning operation has been performed by the cleaning member 34, a current value of the electric current discharged from the discharge wire 33 (a second current value) is detected by the detecting electrode 136, and a computation is carried out by the comparison computing device 138. Therefore, a determination can be made as to whether the detected current value varies or the detected current value is lower than the prescribed threshold value. When the comparison computing device 138 determines that the detected current value is not varying or the detected current value is not lower than the prescribed threshold value, a determination is made that the cleaning operation has been satisfactorily carried out and the discharge wire 33 may be left as it is. Further, since the computation operation result of the electric current by the comparison computing device 138 is displayed on the display of the remote computer as shown in
In the third example, the discharge wire 33, the grid electrode 37, the detecting electrode 136 and the power source 140 preferably are arranged to define a closed circuit. Therefore, the electric current detectedbythe detecting electrode 136 is supplied to the grid electrode 37. Even when the detecting electrode 136 is provided on the grid electrode 37, a decrease of an electric potential of the grid electrode 37 can be prevented.
While the present invention has been described with respect to preferred embodiments thereof, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically set out and described above. Accordingly, it is intended by the appended claims to cover all modifications of the present invention that fall within the true spirit and scope of the invention.
Number | Date | Country | Kind |
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2004-317191 | Oct 2004 | JP | national |
2004-317240 | Oct 2004 | JP | national |