Information
-
Patent Grant
-
6430388
-
Patent Number
6,430,388
-
Date Filed
Tuesday, March 14, 200024 years ago
-
Date Issued
Tuesday, August 6, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Smith, Gambrell & Russell, LLP
-
CPC
-
US Classifications
Field of Search
US
- 399 401
- 399 402
- 399 407
- 399 408
- 399 410
- 399 363
- 399 364
-
International Classifications
-
Abstract
An image forming machine having a reversing transport path in which a transport direction of a sheet introduced from an image forming transport path is reversed, a returning path in which the sheet reversely transported from the reversing transport path is returned below the image forming transport path with the directions of the face and back of the sheet being unchanged, and an inverting transport path in which the sheet from the returning path is turned upside down and readmitted into an upstream portion of the image forming transport path. A finisher including a sheet receiving stand placed below the returning path is provided, and at least one send-in unit for selectively sending in different length sheets onto the sheet receiving stand is disposed in the returning path.
Description
FIELD OF THE INVENTION
This invention relates to an image forming machine such as laser printer, facsimile, or electrostatic copier. More specifically, the invention relates to an image forming machine which can form images on both surfaces of a sheet, and by which the sheet having an image or images formed on one or both of its surfaces can be discharged after posttreatment of the sheet, such as punching, stapling, or sorting.
DESCRIPTION OF THE PRIOR ART
In an image forming machine, such as an electrostatic copier (hereinafter referred to as a copier), there may be need to not only discharge a sheet having an image formed thereon (a copied sheet) onto a copy receiving tray, but also perform sheet posttreatment, such as punching, stapling, or sorting. In this case, a finisher (a sheet post-treating device) is produced independently of the copier, and is provided detachably on a lateral side part of the copier.
In a copier, the height of a sheet discharge port differs generally depending on the entire size of the copier. When the copier is equipped with a finisher, it has been common practice to produce a specific finisher, which has a sheet send-in port with a height corresponding to the sheet discharge port of a copier of a specific size (type), and provide the copier of the specific size with the specific finisher.
There has been known a finisher, which is to be provided on a copier, and which has a punching means installed at an upstream position of a sheet send-in path, the punching means designed for punching as sheet posttreatment. With this type of finisher, a sheet having an image formed thereon is once stopped when it passes through the punching means. At the time of its stoppage, punching is performed for an end portion of the sheet. More concretely, the punching means has a sheet stopper. The sheet stopper is disposed so as to be selectively brought by a drive means, such as cam, to a retreat position at which the sheet stopper retreats from a sheet send-in path, and permits transport of the sheet sent in, and a stop position at which the sheet stopper protrudes into the sheet send-in path to block the sheet send-in path, and contacts one end of the sheet sent in, i.e., its downstream end in a transport direction of the sheet, to stop the movement of the sheet temporarily, thereby putting the sheet to a predetermined punched position. When the sheet stopper is located at the stop position with a predetermined timing with respect to the sending-in of the sheet, the sheet sent in is stopped at the punched position. Then, a punch of the punching means is reciprocated in a face-and-back direction of the sheet to carry out punching at a predetermined position of an end portion of the sheet, the downstream end portion of the sheet. The sheet punched at its one end portion is sent in, in a state turned upside down, onto a sheet receiving stand provided at the finisher. A pile of the punched sheets thus stored on the sheet receiving stand is discharged onto a discharge tray for sorting.
The above-described finisher having the punching means may be provided in a copier capable of forming images on both surfaces of a sheet. An example of this type of copier has an image forming transport path in which an image is formed on one surface of the sheet being transported, a reversing transport path in which a transport direction of the sheet selectively introduced from a downstream portion of the image forming transport path is reversed, a returning path in which the sheet reversely transported from the reversing transport path is returned below the image forming transport path with the directions of the face and back of the sheet being unchanged, and an inverting transport path in which the sheet returned through the returning path is turned upside down and readmitted into an upstream portion of the image forming transport path. The downstream end of the image forming transport path is connected to the sheet send-in path of the finisher provided on the copier. When the sheet having images formed on both surfaces thereof in the copier is to be punched, the sheet is sent in from the downstream end of the image forming transport path to the sheet send-in path of the finisher, and has its end portion is punched in the aforementioned manner.
As described above, the finisher provided on the copier is produced to be adapted for a specific copier. When it is installed actually, adjustment of its height is an essential task. Particularly in an unfavorable environment for installation, such as a place of installation with a slope or irregularities, this height adjusting work involves considerable labor and burden, thus taking a long time for installation. If, after installation of the finisher, a deviation in height occurs between the finisher and the copier, or a deviation arises in the gap between them, because of unexpected factors, transport of the sheet from the copier to the finisher may fail to be performed stably. In case the sheet is not stably transported, a jam may take place, or a defective product may occur. Since the finisher is installed at a side portion of the copier, moreover, a lateral surplus space for installation is needed. Furthermore, in dealing with the jam, it is necessary to separate the finisher from the copier laterally. Thus, the above lateral space will have to be expanded further.
In a copier capable of image formation on both surfaces of a sheet and provided with a finisher having punching means, when punching is to be performed in an end portion of a sheet having an image formed only on one surface thereof during its transport through an image forming transport path of the copier, the sheet is fed into the finisher from a downstream end of the image forming transport path. The end portion of the sheet sent into the finisher is brought into contact with the sheet stopper of the punching means located at the stop position, and stopped at the punched position. Then, punching is carried out at a predetermined position of the end portion of the sheet. When punching is to be performed in an end, portion of a sheet having images formed on both surfaces thereof, the sheet having an image formed on one surface thereof during its transport through the image forming transport path of the copier passes through the reversing transport path and the returning path. Then, the sheet is turned upside down in the inverting transport path, and readmitted into an upstream portion of the image forming transport path. During its re-transport through the image forming transport path, an image is formed on the other surface of the sheet. The sheet having images formed on both surfaces thereof is sent into the finisher from a downstream end of the image forming transport path, and punching is performed at a predetermined position of an end portion of the sheet by the punching means in the manner stated earlier.
As clear from the foregoing description, the distance of transport during which the sheet has images formed on both surfaces thereof in the copier, then enters the finisher, and contacts the sheet stopper of the punching means is about twice or more as long as the distance of transport during which the sheet has an image formed on only one surface thereof, then enters the finisher, and contacts the sheet stopper of the punching means. Furthermore, transport of the sheet in double-sided image formation involves the inverting action of the sheet. As the sheet transport distance increases, there is a high possibility that displacement of the sheet in a horizontal direction perpendicular to the direction of transport (hereinafter referred to as “transport width direction”) will increase during transport of the sheet. If the inverting action is involved during transport of the sheet, this possibility will be increased further. Consequently, the sheet having images formed on both surfaces thereof is transported over such a long distance of transport with its inverting motion being involved, and is brought into contact with the sheet stopper of the punching means in the finisher, whereby the sheet is stopped at the predetermined punched position. In this state, the possibility increases that displacement of the sheet in the transport width direction will become greater than in the sheet having an image formed on one surface thereof. This makes it difficult to bring the sheet to the predetermined punched position accurately, thus increasing variations, in the transport width direction, in the punch positions of a plurality of sheets that have been punched. As a result, a set of the punched plural sheets having images formed on both surfaces thereof and piled one on another suffer from a trouble, called hole misalignment, in which the punched holes of the sheets fail to align with a desired high accuracy. Thus, stable accuracy and quality of punching may fail to be ensured.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a novel image forming machine which can perform posttreatment of a sheet without the need to produce a finisher independently and install it thereon, and thus does not require conventional finisher installation work, including a height adjustment task, and further achieves a space saving.
Another object of the invention is to provide a novel image forming machine which can transport a sheet stably while ensuring a sheet post-treating function, thereby reliably preventing a jam or the occurrence of a defective product.
Still another object of the invention is to provide a novel image forming machine which can use a sheet returning path concurrently as a send-in path to a sheet receiving stand to omit an independent send-in path to the sheet receiving stand, thus simplifying the structure of the machine and reducing costs.
A further object of the invention is to provide a novel image forming machine which can punch a plurality of types of sheets having images formed on both surfaces thereof, and pile the sheets to make a set of sheets having holes aligned with a desired high accuracy, thereby reliably preventing hole misalignment, so that stable accuracy and quality of punching can be ensured.
According to an aspect of the invention, there is provided an image forming machine having an image forming transport path in which an image is formed on one surface of a sheet being transported, a reversing transport path in which a transport direction of the sheet selectively introduced from a downstream portion of the image forming transport path is reversed, a returning path in which the sheet reversely transported from the reversing transport path is returned below the image forming transport path with the directions of the face and back of the sheet being unchanged, and an inverting transport path in which the sheet returned through the returning path is turned upside down and readmitted into an upstream portion of the image forming transport path, wherein:
a finisher including a sheet receiving stand placed below the returning path is provided, and at least one send-in means for selectively sending in the sheet, returned through the returning path, onto the sheet receiving stand is disposed in the returning path.
Preferably, a discharge path for discharging the sheet, which has been transported through the image forming transport path, onto a non-sorting discharge tray is disposed at a downstream end of the image forming transport path, a four-forked passageway is disposed at a downstream position of the image forming transport path, and a guide means is disposed on the four-forked passageway, the guide means being capable of selectively guiding the sheet, which has been transported through the image forming transport path, toward the discharge path, or the reversing transport path, or the returning path, and also selectively guiding the sheet, which has been introduced into the reversing transport path, toward the returning path.
Preferably, a plurality of return roller pairs are disposed in the returning path with spacing in a direction of returning, and the send-in means is composed of one of the return roller pairs, and a movable guide means which is disposed downstream from the one of the return roller pairs and which is selectively brought to a first guide position at which the movable guide means guides the sheet, returned by the one of the return roller pairs, toward the inverting transport path along the returning path, and a second guide position at which the movable guide means guides the sheet, returned by the one of the return roller pairs, toward the sheet receiving stand.
Preferably, a sorting discharge tray is disposed in a direction of extension of the sheet receiving stand, and the finisher has a catching means capable of catching an end of the sheet selectively sent in onto the sheet receiving stand by the send-in means and storing the sheet, and a sheet moving means capable of moving the sheet caught by the catching means toward the sorting discharge tray.
Preferably, the send-in means are disposed in the returning path at a plurality of positions corresponding to a plurality of types of sheets with different lengths in the direction of transport so that the plurality of types of sheets with different lengths in the direction of transport may be selectively returned, and the sheets may be selectively sent in toward the sheet receiving stand from the plurality of positions.
Preferably, a sheet post-treating means is placed in the other end portion of the sheet receiving stand, and a catching position of the catching means is put to a posttreatment position at which posttreatment by the sheet post-treating means is performed.
Preferably, the send-in means is disposed in the returning path at one position in one end portion of the sheet receiving stand facing the sorting discharge tray so that a plurality of types of sheets with different lengths in the direction of transport may be selectively returned, and the plurality of types of sheets with different lengths in the direction of transport may be selectively sent in from the one position, and the catching means is selectively moved to a plurality of catching positions, relative to the send-in means, corresponding to the plurality of types of sheets with different lengths in the direction of transport.
Preferably, a sheet post-treating means is placed in the other end portion of the sheet receiving stand, a catching position of the catching means corresponding to a sheet having a maximum length in the direction of transport is put to a posttreatment position at which posttreatment by the sheet post-treating means is performed, a catching position of the catching means corresponding to a sheet having a shorter length in the direction of transport than the maximum length in the direction of transport is set to be a predetermined catching position on the sheet receiving stand spaced by a predetermined distance from the posttreatment position toward the sorting discharge tray, and the sheets stored at the predetermined catching position by the catching means are moved to the posttreatment position by the sheet moving means to undergo posttreatment by the sheet posttreating means.
Preferably, a punching means is disposed at a downstream position in the image forming transport path.
According to another aspect of the invention, there is provided an image forming machine having an image forming transport path in which an image is formed on one surface of a sheet being transported, a reversing transport path in which a transport direction of the sheet selectively introduced from a downstream portion of the image forming transport path is reversed, and an inverting transport path in which the sheet transported through the reversing transport path is turned upside down and readmitted into an upstream portion of the image forming transport path, wherein:
a punching means is disposed at a downstream position in the image forming transport path.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG .
1
is a schematic sectional view showing main constituent elements of an embodiment of an electrostatic copier constructed in accordance with the present invention;
FIG. 2
is an enlarged schematic view of the structure of a four-forked portion located in a downstream end portion of an image forming transport path provided in the electrostatic copier of
FIG. 1
;
FIG. 3
is a view showing another manner of action of the four-forked portion shown in
FIG. 2
;
FIG. 4
is a view showing still another manner of action of the four-forked portion shown in
FIG. 2
;
FIG. 5
is an enlarged schematic view of a sheet receiving stand and a send-in means provided in the electrostatic copier shown in
FIG. 1
; and
FIG. 6
is an enlarged schematic view of another embodiment of a finisher and the send-in means.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of an image forming machine constructed in accordance with the present invention will now be described in detail with reference to the accompanying drawings.
By reference to
FIG. 1
, the reference numeral
2
denotes a copier, an image forming machine. The copier
2
is provided with a copier body
4
, a rectangular parallelopipedal body of the image forming machine. At an uppermost position of the copier body
4
, a document transporting reader
6
including a document feeder is placed. At a position in the copier body
4
below the document transporting reader
6
, a laser light scanning means
8
is disposed.
At a position in the copier body
4
below the laser light scanning means
8
, an image forming transport path
10
extending in the lateral direction of the copier
2
(the right-and-left direction in
FIG. 1
) is placed. In connection with the image forming transport path
10
, an image forming means
12
is disposed. The image forming means
12
has a photoconductor drum
14
, and imaging elements disposed around the photoconductor drum
14
, such as a main charger
16
, a developing device
18
, a transfer roller
20
, a cleaner
22
, and a static eliminator (not shown). The image forming means
12
also has a fixing device
24
placed at a position in the image forming transport path
10
downstream from the photoconductor drum
14
. At a position in the image forming transport path
10
upstream from the photoconductor drum
14
(a right-hand position in FIG.
1
), a transport roller pair
26
and a register roller pair
28
are placed in this order in the direction of transport. At a position in the image forming transport path
10
corresponding to the photoconductor drum
14
, a carrier belt mechanism
30
is placed. The transport roller
20
is placed opposite an outer peripheral surface of the photoconductor drum
14
, with a carrier belt included in the carrier belt mechanism
30
being sandwiched between the transport roller
20
and the outer peripheral surface of the photoconductor drum
14
. At a position in the image forming transport path
10
downstream from the fixing device
24
, a transport roller pair
32
is placed.
The document transporting reader
6
reads an image of each of a predetermined number of documents during their movement, and stores the images as image information. The image information stored in the document transporting reader
6
is projected by the laser light scanning means
8
onto the surface of the photoconductor drum
14
uniformly charged by the main charger
16
. As a result, an electrostatic latent image is formed on the surface of the photoconductor drum
14
. This electrostatic latent image is developed by the developing device
18
. A sheet transported by the transport roller pair
26
is conveyed with a predetermined timing by the register roller pair
28
toward a transfer area formed by the photoconductor drum
14
and the transfer roller
20
. During passage of the sheet through the transfer area, the developed image formed on the surface of the photoconductor drum
14
is transferred onto an upward surface of the sheet by the transfer roller
20
. The sheet having the image transferred onto it is transported to the fixing device
24
by the carrier belt mechanism
30
, and the image is fixed onto the upward surface of the sheet during passage through the fixing device
24
. The sheet having the imaged fixed on the surface is transported further downstream by the transport roller pair
32
. In the thus described manner, the image is formed on the upward surface of the sheet during transport of the sheet on the image forming transport path
10
.
With reference to
FIGS. 2
to
4
, a punching means
33
, a post-treating means for a sheet, is disposed at a position in the image forming transport path
10
downstream from the fixing device
24
. When a sheet is to be punched by the punching means
33
which may be a publicly known structure per se, the sheet is once stopped during its passage through the punching means
33
. At the time of its stoppage, an end portion of the sheet (a downstream end portion or an upstream end portion in the direction of transport) is punched. In this embodiment, punching is applied to the downstream end portion, in the direction of transport, of the sheet. More concretely, the punching means
33
has a sheet stopper (not shown). The sheet stopper is disposed so as to be selectively brought by a drive means, such as cam, to a retreat position at which the sheet stopper retreats from the image forming transport path
10
and permits transport of the sheet, and a stop position at which the sheet stopper protrudes into the image forming transport path
10
to block the image forming transport path
10
, and contacts a downstream end in the transport direction of the sheet being transported to stop the movement of the sheet temporarily, thereby putting the sheet to a predetermined punched position. When the sheet stopper is located at the stop position with a predetermined timing with respect to the transport of the sheet, the sheet being transported is stopped at the punched position. Then, a punch of the punching means is reciprocated in a face-and-back direction of the sheet to carry out punching at a predetermined position of an end portion, the downstream end portion of the sheet.
At a position in the image forming transport path
10
downstream from the punching means
33
, a four-forked passageway
34
is provided which is formed by combining a plurality of guide plates. The four-forked passageway
34
is composed of a downstream end portion
10
a
of the image forming transport path
10
, a discharge path
36
placed on an extension of the downstream end portion
10
a
of the image forming transport path
10
, a reversing transport path
38
branching off upward from the downstream end portion
10
a
of the image forming transport path
10
, and a returning path
40
branching off downward from the downstream end portion
10
a
of the image forming transport path
10
. The returning path
40
is placed on a downward extension of the reversing transport path
38
. At a corner in the four-forked passageway
34
between the returning path
40
and the downstream end portion
10
a
of the image forming transport path
10
, a large-diameter roller
42
is disposed. At a part of the outer peripheral surface of the large-diameter roller
42
positioned in the downstream end portion
10
a
of the image forming transport path
10
, a small-diameter roller
43
is nipped. At another part of the outer peripheral surface of the large-diameter roller
42
positioned in the returning path
40
, another small-diameter roller
45
is nipped. The large-diameter roller
42
and the small-diameter roller
43
constitute a transport roller pair
44
, while the large-diameter roller
42
and the small-diameter roller
45
constitute a transport roller pair
46
.
On the four-forked passageway
34
, there is disposed a guide means
48
capable of selectively guiding the sheet, which has been transported through the image forming transport path
10
, toward the discharge path
36
or the reversing transport path
38
or the returning path
40
, and also guiding the sheet, which has been transported to the reversing transport path
38
, toward the returning path
40
. The guide means
48
is composed of a guide plate
48
a
of a nearly L-shaped section which comprises a guide piece defining the downstream end portion
10
a
of the image forming transport path
10
, and a guide piece integral with the guide piece and defining an inlet end portion of the reversing transport path
38
, and a guide plate
48
b
of a nearly L-shaped section which comprises another guide piece defining the downstream end portion
10
a
of the image forming transport path
10
, and another guide piece integral with the guide piece and defining an inlet end portion of the returning path
40
. The guide plates
48
a
and
48
b
are coupled to an actuating mechanism, including a solenoid (not shown), so that they can be turned integrally with their relative positions being fixed.
When the guide means
48
is positioned by the actuating mechanism (not shown) to a first guide position shown in
FIG. 2
, the image forming transport path
10
and the discharge path
36
are brought into communication. The sheet transported in the image forming transport path
10
is discharged by the transport roller pair
44
through the discharge path
36
onto a non-sorting discharge tray
4
a
disposed on one side of the copier body
4
which is the downstream end of the discharge path
36
. When the guide means
48
is positioned to a second guide position shown in
FIG. 3
, the image forming transport path
10
and the reversing transport path
38
, and the reversing transport path
38
and the returning path
48
are each brought into communication. The sheet transported through the image forming transport path
10
is introduced into the reversing transport path
38
by the transport roller pair
44
, and the sheet introduced into the reversing transport path
38
is reversely transported (switched back) toward the returning path
40
in a manner to be described later on. When the guide means
48
is brought to a third guide position as shown in
FIG. 4
, on the other hand, the image forming transport path
10
and the returning path
40
are brought into communication. The sheet transported through the image forming transport path
10
is transported into the returning path
40
by the transport roller pairs
44
and
46
.
The reversing transport path
38
, in which the transport direction of the sheet selectively introduced from the four-forked passageway
34
, a downstream site of the image forming transport path
10
, is reversed, extends upwards from the four-forked passageway
34
along one side in the copier body
4
. On one side of the copier body
4
and above the non-sorting discharge tray
4
a
, a sheet rest
4
b
is disposed which is hollow inside. The reversing transport path
38
is connected to the sheet rest
4
b
. A downstream end portion of the reversing transport path
38
is defined by the sheet rest
4
b
. On the reversing transport path
38
, a roller pair
50
capable of normal rotation and reverse rotation is disposed. The sheet introduced into the reversing transport path
38
by the transport roller pair
44
is carried toward the sheet rest
4
b
by the normally rotated roller pair
50
. At a position immediately upstream from the roller pair
50
, a sheet detector (not shown) is disposed. When the sheet detector detects the passage of the sheet, the roller pair
50
is once stopped, with an end portion of the sheet being nipped thereby, and then the roller pair
50
is reversely rotated. As a result of this motion, the direction of transport of the sheet is reversed, whereby the sheet is switched back toward the four-forked passageway
34
. Then, the sheet is transported by the transport roller pair
46
from the four-forked passageway
34
toward the returning path
40
. The sheet released from the nip by the roller pair
50
is transported toward the returning path
40
by the transport roller pair
46
.
The returning path
40
, in which the sheet reversely transported from the reversing transport path
38
is returned below the image forming transport path
10
with the directions of the face and back of the sheet being unchanged, extends downwards from the four-forked passageway
34
along one side in the copier body
4
, and then curves. Then, the returning path
40
extends below, and at a distance from, the image forming transport path
10
in a direction from a downstream position toward an upstream position of the image forming transport path
10
. In the returning path
40
, a plurality of return roller pairs, i.e., five return roller pairs
52
,
54
,
56
,
58
and
59
in the present embodiment, are disposed with spacing in the direction of returning. A downstream portion of the returning path
40
is connected to an inverting transport path
60
in which the sheet returned through the returning path
40
is turned upside down and readmitted into an upstream portion of the image forming transport path
10
. On the inverting transport path
60
, a transport roller pair
62
is placed for readmitting the sheet, which has been returned through the returning path
40
, into the upstream portion of the image forming transport path
10
. The sheet, which has been reversely transported from the reversing transport path
38
, and then put into the returning path
40
by the transport roller pair
46
, is returned toward the inverting transport path
60
by the return roller pairs
52
,
54
,
56
,
58
and
59
, and then readmitted into an upstream portion of the image forming transport path
10
(a portion upstream from the register roller pair
28
) by the transport roller pair
62
in the inverting transport path
60
. The sheet readmitted into the image forming transport path
10
is transported again through the image forming transport path
10
. During this re-transport, an image is formed by the image forming means on the other surface of the sheet directed upwards as a result of inversion.
With reference to
FIG. 5
along with
FIG. 1
, a finisher F is disposed inside the copier body
4
. The finisher F housed in the copier body
4
has a sheet receiving stand
66
. The sheet receiving stand
66
is placed below the returning path
40
in such a manner as to extend practically along the returning path
40
with spacing from the returning path
40
. In the direction of extension of the sheet receiving stand
66
, namely, the direction to one side of the copier body
4
on which the non-sorting discharge tray
4
a
is disposed, a discharge path
68
is provided. At a downstream end of the discharge path
68
and on the one side of the copier body
4
, a sorting discharge tray
4
c
is disposed. On the discharge path
68
, a sorting discharge roller pair
69
is disposed. On the returning path
40
, at least one send-in means is disposed for selectively sending in the sheet, which is returned through the returning path
40
, onto the sheet receiving stand
66
in the finisher F. The copier
2
is constituted such that a plurality of types of sheets having different lengths (sizes) in the direction of transport can be copied. Thus, the send-in means are disposed in the returning path
40
at a plurality of positions corresponding to a plurality of types of sheets having different lengths in the direction of transport so that the plurality of types of sheets will be selectively returned, and that the sheet is selectively sent in from the plurality of positions toward the sheet receiving stand
66
. In the embodiments shown in
FIGS. 1 and 5
, the sheets to be returned through the returning path
40
are classified into three types, i.e., a sheet of A3 size according to JIS which is returned in the machine direction (hereinafter referred to as “machine-direction A3 sheet”), a sheet of A4 size which is sent in the machine direction (hereinafter referred to as “machine-direction A4 sheet”), and a sheet of A4 size which is sent in the cross direction (hereinafter referred to as “cross-direction A4 sheet”). Thus, three send-in means
70
,
72
and
74
are arranged at three different positions.
The send-in means
70
is composed of the return roller pair
52
located at the most upstream position of the return roller pairs arranged in the returning path
40
extending below the image forming transport path
10
, and a movable guide member
71
, a movable guide means, disposed downstream from the return roller pair
52
. The send-in means
72
is composed of the return roller pair
54
located downstream from the return roller pair
52
, and a movable guide member
73
, a movable guide means, disposed downstream from the return roller pair
54
. The send-in means
74
is composed of the return roller pair
56
located downstream from the return roller pair
54
, and a movable guide member
75
, a movable guide means, disposed downstream from the return roller pair
56
. Each of the movable guide members
71
,
73
and
75
is constituted so as to selectively position the sheet, which has been returned by the return roller pairs
52
,
54
,
56
, at a first guide position (a position indicated by a solid line in
FIG. 5
) at which the guide member guides the sheet toward the inverting transport path
60
along the returning path
40
, and at a second guide position (a position indicated by a two-dot chain line in
FIG. 5
) at which the guide member guides the sheet toward the sheet receiving stand
66
. This positioning action is performed with the use of an actuating mechanism including a solenoid (not shown). When the machine-direction A3 sheet transported through the returning path
40
is to be sent in onto the sheet receiving stand
66
, the movable guide member
71
of the send-in means
70
is brought to the second guide position. When the machine-direction A4 sheet transported through the returning path
40
is to be sent in onto the sheet receiving stand
66
, the movable guide member
73
of the send-in means
72
is brought to the second guide position. When the cross-direction A4 sheet transported through the returning path
40
is to be sent in onto the sheet receiving stand
66
, the movable guide member
75
of the send-in means
74
is brought to the second guide position.
The sheet receiving stand
66
has a longitudinal length and a width which enable a plurality of types of sheets with different lengths in the transport direction to be accepted. In the present embodiment, the sheet receiving stand
66
has a longitudinal length and a width which can accommodate three types of sheets, the machine-direction A3 sheet, the machine-direction A4 sheet, and the cross-direction A4 sheet. The finisher F has a catching member
80
, which is a catching means capable of catching an end of the sheet selectively sent in onto the sheet receiving stand
66
by one of the send-in means
70
,
72
and
74
and storing the sheets, and a sheet moving means
82
capable of moving the sheet caught by the catching member
80
toward the sorting discharge roller pair
69
, accordingly, the sorting discharge tray
4
c
. The sheet moving means
82
has a driving pulley
83
and a driven pulley
84
disposed with spacing in the longitudinal direction of the sheet receiving stand
66
, an endless belt
85
looped between the driving pulley
83
and the driven pulley
84
, and an electric motor (not shown), a drive source for rotationally driving the driving pulley
83
. The endless belt
85
has a linear moving portion which linearly extends between the driving pulley
83
and the driven pulley
84
. This linear moving portion extends in the longitudinal direction of the sheet receiving stand
66
along the back of the sheet receiving stand
66
, and can move in the same direction. When the electric motor is rotationally driven, the endless belt
85
is rotationally driven counterclockwise in
FIG. 5
, so that the linear moving portion of the endless belt
85
is moved from one site in the longitudinal direction of the sheet receiving stand
66
toward the sorting discharge tray
4
c.
On the endless belt
85
, the catching member
80
is mounted integrally. In the present embodiment, two of the catching members
80
having substantially the same constitution are mounted at substantially equally spaced positions in both directions along the periphery of the endless belt
85
. In other words, the catching members
80
are mounted at such peripheral positions of the endless belt
85
that when the endless belt
85
is rotated a half turn in the peripheral direction, each of the catching members
80
is put to the initial position of the other catching member
80
. The finisher F has a stapler
86
, a sheet post-treating means. The stapler
86
is disposed at an end portion across the sheet receiving stand
66
from the sorting discharge tray
4
c
. A catching position (home position) of the one catching member
80
is set to agree with a posttreatment position at which posttreatment by the stapler
86
is performed. To position the one catching member
80
at the home position, a single home position sensor HPS capable of detecting the home position of the other catching member
80
is placed on the moving path of the endless belt
85
which is opposed to the moving path of the linear moving portion of the endless belt
85
. Each of the catching members
80
has a substantially L-shaped portion when viewed from the width direction of the sheet receiving stand
66
(the face-and-back direction in FIGS.
1
and
5
). When positioned on the linear moving portion of the endless belt
85
, the catching member
80
protrudes from the surface of the sheet receiving stand
66
(the surface to accept the sheet). When viewed from the width direction, the catching member
80
forms a sheet catching portion of a substantially channel shape with respect to the surface of the sheet receiving stand
66
, the sheet catching portion extending in the width direction of the sheet receiving stand
66
. The width of each of the catching members
80
(the width in the same direction as the width of the sheet receiving stand
66
) is set to be such a length as to be capable of catching and storing the sheets of each size. The endless belt
85
is placed in a widthwise central portion of the sheet receiving stand
66
. Thus, a moving space (not shown) is provided in the widthwise central portion of the sheet receiving stand
66
so that the catching member
80
can move in the longitudinal direction without interfering with the sheet receiving stand
66
.
On the sheet receiving stand
66
, an aligning means
87
for sheets is provided. The aligning means, which may use a well known structure per se, has a pair of width adjusting plates
88
positioned with spacing in the width direction of the sheet receiving stand
66
, and a width adjusting mechanism
89
for reciprocating the pair of width adjusting plates
88
in the width direction. The pair of width adjusting plates
88
are arranged so as to be movable in a reciprocating manner in the width direction along the surface of the sheet receiving stand
66
. The width adjusting mechanism
89
, although not clearly shown, has moving bodies (including racks) disposed so as to be capable of reciprocating independently of each other in the width direction in correspondence with the respective width adjusting plates
88
, pinion gears disposed to engage the racks of the moving bodies, and electric motors as drive sources disposed in correspondence with the pinion gears so as to be capable of rotationally driving the pinion gears independently of each other. The electric motors can make normal and reverse rotations. The width adjusting plates
88
are mounted on the corresponding moving bodies, and are moved in the width direction integrally therewith. Home position sensors (not shown) for detecting the home positions of the width adjusting plates
88
are disposed in correspondence with the width adjusting plates
88
. On each of the electric motors, a rotation amount detector, such as a rotary encoder or a frequency generator, is mounted. Based on detection signals from these members, the amount of movement of the width adjusting plate
88
adapted to the size of the sheet is defined.
At a position in the finisher F downstream from the return roller pair
58
, a feed roller means including a feed roller
90
is provided for pressing the sheet, which has been sent in onto the sheet receiving stand
66
by one of the send-in means
70
,
72
and
74
, and transporting the sheet until its end substantially contacts the catching member
80
. The feed roller means has a rotational drive shaft provided so as to extend in the width direction of the sheet receiving stand
66
, a pair of lever members
92
turnably supported on the rotational drive shaft with spacing in the axial direction, a rotating shaft supported by the respective front end portions of the lever members
92
, and the feed roller
90
mounted integrally on the rotating shaft. The rotating shaft of the feed roller
90
is drivingly connected to the rotational drive shaft via pulleys and an endless belt (not shown). The rotational drive shaft for the feed roller
90
is drivingly connected to an electric motor, a drive source (not shown). The lever members
92
are coupled to solenoids (not shown). When the sheet is sent in onto the sheet receiving stand
66
by one of the send-in means
70
,
72
and
74
, the feed roller
90
is put by the solenoids to an operating position indicated by a two-dot chain line in
FIG. 5
, and is rotationally driven to transport the sheet toward the catching member
80
while pressing the sheet against the surface of the sheet receiving stand
66
. When the sheets caught by and stored in the catching member
80
are to be moved toward the sorting discharge tray
4
c
by the sheet moving means
82
, the solenoids are deenergized, whereupon the feed roller
90
is brought to a retreat position indicated by a solid line in FIG.
5
.
At a position in the copier body
4
below the sheet receiving stand
66
, a tray
94
is placed for accommodating sheets upwardly and downwardly movably. Below the tray
94
, cassettes
95
and
96
are placed. Each of the tray
94
and the cassettes
95
and
96
is placed such that the sheets accommodated therein can be fed to a sheet feeding transport path
97
extending in the copier body
4
along the other side (right-hand side in
FIG. 1
) of the copier body
4
. A downstream end of the sheet feeding transport path
97
is connected to an upstream site of the image forming transport path
10
(a site upstream from the transport roller pair
26
). In correspondence with the tray
94
and the cassettes
95
and
96
, sheet feed roller pairs and separation roller pairs are disposed. On the sheet feeding transport path
97
, a plurality of sheet feed roller pairs
98
are disposed. The sheets accommodated in the tray
94
and the cassettes
95
and
96
are fed to the sheet feeding transport path
97
by the action of the sheet feed roller pairs and separation roller pairs disposed in correspondence therewith, and are transported to the image forming transport path
10
by the sheet feed roller pairs
98
.
The copier body
4
has a control means (not shown). The control means is composed of a microcomputer, comprising a central processing unit (CPU) for performing computation in accordance with a control program, a ROM for storing the control program, a RAM for storing the results of computation, a timer, a counter, an input interface, and an output interface. The input interface of the so constituted control means receives detection signals from the sheet detector, the home position sensor HPS, a sheet sensor switch SW
1
, and other various types of sensors (detectors) and switches. The output interface produces control signals for various electric motors, various solenoids, and other drive sources. The control means of the copier body
4
receives copy information from keys disposed in the operating means, such as a copy start key, a sheet size (transport direction length) setting key, a copy number setting key, a double-sided copy setting key for designating double-sided copying, a staple setting key for designating stapling, a staple number setting key for designating the number of sheets to be stapled per set of documents, a staple set number setting key for designating the number of the stapled sheet sets, a punch setting key for designating punching, a punch number setting key for designating the number of sheets to be punched per set of documents, and a punch set number setting key for designating the number of the punched sheet sets (none of these keys are shown).
The image forming machine according to the illustrated embodiment is constituted as described above. Its actions to be carried out when a punching mode in double-sided copying is designated will be described with reference to
FIGS. 1 and 5
. A sheet of the designated size fed from the tray
94
or cassette
95
or
96
is fed to an upstream position of the image forming transport path
10
through the sheet feeding transport path
97
. Then, an image is formed on an upward surface of the sheet during its transport through the image forming transport path
10
. The guide means
48
on the four-forked passageway
34
is brought to the second guide position shown in FIG.
3
. The sheet stopper (not shown) of the punching means
33
is positioned at the stop position. The sheet having the image formed on one surface thereof has the one end thereof brought into contact with the sheet stopper during passage through the punching means
33
. Thus, its movement is stopped, and the sheet is put to the punched position. Simultaneously, the rotational driving of the transport roller pair
32
is stopped. These actions of the guide means
48
, the sheet stopper, and the transport roller pair
32
can be performed, for example, based on sheet detection signals from a sheet detector (not shown) disposed at a position in the image forming transport path
10
upstream from the punching means
33
. Then, in the manner described earlier, punching is applied at a predetermined position in an end portion of the sheet. After punching treatment, the sheet stopper is brought to the retreat position.
Then, the transport roller pair
32
is rotationally driven, whereby the sheet having the end portion punched is transported again through the image forming transport path
10
toward the four-forked passageway
34
. After introduction into the reversing transport path
38
at the four-forked passageway
34
, this sheet is reversely transported toward the returning path
40
. All the movable guide members
71
,
73
and
75
of the send-in means
70
,
72
and
74
disposed in the returning path
40
are brought to the first guide position indicated by the solid lines in FIG.
5
. This action is implemented, for example, based on the first detection signals from a sheet send-in detection switch (not shown) disposed at an upstream position of the returning path
40
. The sheet introduced into the returning path
40
is returned through the returning path
40
by the return roller pairs
52
,
54
,
56
,
58
and
59
such that the directions of the face and back of the sheet are the same as in the image forming transport path
10
. In the inverting transport path
60
, the sheet is turned upside down and readmitted into the image forming transport path
10
. During readmission of the sheet through the image forming transport path
10
, an image is formed on the other surface directed upwards as a result of inversion. The position of the guide means
48
in the four-forked passageway
34
is shifted from the second guide position shown in
FIG. 3
to the third guide position shown in FIG.
4
. The sheet having images formed on both surfaces thereof and punched in one end portion thereof is transported at the four-forked passageway
34
toward the returning path
40
.
When this sheet is sent into the returning path
40
and the sheet send-in detection switch produces the second detection signal, one of the movable guide member
71
of the send-in means
70
, the movable guide member
73
of the send-in means
72
, and the movable guide member
75
of the send-in means
74
is moved from the first guide position (the position indicated by the solid line in
FIG. 5
) to the second guide position (the position indicated by the two-dot chain line in
FIG. 5
) in correspondence with the sheet of the designated size. In the case of a machine-direction A3 sheet of the longest length designated, the movable guide member
71
of the send-in means
70
is put to the second guide position, so that the machine-direction A3 sheet returned through the returning path
40
is guided to the movable guide member
71
by the return roller pair
52
and conveyed onto the sheet receiving stand
66
. In the case of a machine-direction A4 sheet of the next longest length designated, the movable guide member
73
of the send-in means
72
is put to the second guide position, so that the machine-direction A4 sheet returned through the returning path
40
is guided to the movable guide member
73
by the return roller pair
54
and conveyed onto the sheet receiving stand
66
. In the case of a cross-direction A4 sheet of the shortest length designated, the movable guide member
75
of the send-in means
74
is put to the second guide position, so that the cross-direction A4 sheet returned through the returning path
40
is guided to the movable guide member
75
by the return roller pair
56
and conveyed onto the sheet receiving stand
66
. During this period, the feed roller
90
is moved from the retreat position to the operating position and also rotationally driven to transport the sheet, conveyed onto the sheet receiving stand
66
, toward one of the catching members
80
positioned at the home position until one end of the sheet arrives at the catching member
80
, while pressing the sheet against the surface of the sheet receiving stand
66
. In this manner, the sheet is brought to the catching position by the catching member
80
. When the one end of the sheet reaches the catching member
80
, the feed roller
90
is brought from the operating position to the retreat position. After such sheet positioning is carried out with respect to the catching member
80
put to the home position on the sheet receiving stand
66
, each of the electric motors (not shown) in the width adjusting mechanism
89
of the aligning means
87
is driven to make normal rotation. Thus, each of the width adjusting plates
88
is moved toward each other from the home position by a predetermined distance to align the sheets on the sheet receiving stand
66
. After sheet alignment, each of the electric motors is driven to make a reverse rotation. Thus, each of the width adjusting plates
88
is moved away from each other to the home position by a predetermined distance.
The foregoing control of the feed roller
90
by the control means is easily performed, for example, by placing the sheet sensor switch SW
1
at a position in the returning path
40
upstream from the return roller pair
52
. That is, with one of the movable guide members
71
,
73
and
75
being put to the second guide position (the position indicated by the two-dot chain line in FIG.
5
), the sheet sensor switch SW
1
detects the front end of the sheet to be returned, and becomes ON. A predetermined period of time after the ON state is reached, the solenoid (not shown) is energized to bring the feed roller
90
to the operating position. A predetermined time after positioning of the feed roller
90
at the operating position, it is judged that one end of the sheet has reached the catching member
80
. Upon this judgment, the solenoid is deenergized to bring the feed roller
90
to the retreat position. The sheet is caught at the home position by the catching member
80
kept at the home position.
In the manner described above, the sheets having images formed on both surfaces and punched in one end portion are stored in the punch number in the catching member
80
. The number of the sheets to be punched per set of the documents can be counted based on the number of ON-OFF's of the sheet sensor switch SW
1
, with one ON-OFF being counted as one punching, and with one of the movable guide members
71
,
73
and
75
being brought to the second guide position (the position indicated by the two-dot chain line in FIG.
5
). When the sheets having images formed on both surfaces and punched in one end portion are stored by the punch number in the catching member
80
in the above-described manner, the electric motor (not shown) is rotationally driven to drive the endless belt
85
rotationally counterclockwise in
FIGS. 1 and 5
. The catching member
80
moves a pile of the sheets, having images formed on both surfaces and punched in one end portion, toward the sorting discharge roller pair
69
, accordingly, toward the sorting discharge tray
4
c
. The pile of sheets is discharged onto the sorting discharge tray
4
c
by the sorting discharge roller pair
69
. When the catching member
80
, which has moved the pile of sheets toward the sorting discharge roller pair
69
, is moved to the position of the home position sensor HPS, the sensor HPS becomes ON to terminate the rotational driving of the electric motor. At the same time, the other catching member
80
is put to the home position corresponding with the posttreatment position. This punching procedure is repeated until the punch set number designated by the punch set number setting key is reached. The punch set number can be counted such that the pile of punched sheets moved and discharged onto the sorting discharge tray
4
c
gives the punch set number
1
(1 set). The piles of sheets are shifted by the aligning means
87
by a predetermined distance toward one edge for alternate sets, such as the 1st set, the 3rd set, the 5th set, and so on. On the sorting discharge tray
4
c
, the shifted piles of sheets are stored alternately one set at a time.
When the stapling mode in double-sided copying is designated, substantially the same double-sided copying action as the double-sided copying action in the above-described punching mode is performed, except that the order of images produced on the face and back of the same sheet is reversed. The sheet subjected to double-sided copying is fed onto the sheet receiving stand
66
without undergoing punching. When the sheets having images formed on both surfaces are stored by the staple number in the catching member
80
on the sheet receiving stand
66
, there is performed a predetermined aligning action by the aligning means
87
(the action of determining a stapling position in the width direction for arbitrarily adjusting the widthwise position of the sheet pile, such as for central stapling or edge stapling). Then, the stapler
86
is actuated to staple the sheet pile having the stable number of sheets. After stapling, the pile of sheets having images formed on both surfaces is discharged by the catching member
80
onto the sorting discharge tray
4
c
in accordance with the same procedure as in the punching mode.
When a mere double-sided copying mode involving double-sided copying and using a copy number which has been set is designated, punching is not carried out, and substantially the same double-sided copying action as the double-sided copying action in the above-described punching mode is performed. The guide means
48
on the four-forked passageway
34
is brought to the first guide position shown in FIG.
2
. The sheet having images formed on both surfaces is discharged onto the non-sorting discharge tray
4
a
past the discharge path
36
at the four-forked passageway
34
. This procedure is executed until the sheets having images formed on both surfaces are discharged in the set copy number onto the non-sorting discharge tray
4
a.
In the above-described copier
2
as an image forming machine, the finisher F is provided (housed) which includes the sheet receiving stand
66
placed below the returning path
40
. On the returning path
40
, at least one send-in means (at least one of the send-in means
70
,
72
and
74
) is disposed for selectively sending in the sheet, returned through the returning path
40
, onto the sheet receiving stand
66
. Thus, sheet posttreatment can be performed without the necessity of producing the finisher F independently and providing it on one side of the copier body
4
as done in the earlier technologies. Consequently, there is no need for conventional finisher F installation work, including a height adjustment task, so that a labor burden can be reduced, and the installation time becomes unnecessary. Nor is there need for a surplus installation space in the lateral direction of the copier body
4
that has been hitherto required. Thus, a marked saving in space can be realized. Furthermore, it becomes unnecessary to transport sheets from the copier body
4
to the finisher F attached to the copier body
4
as done so far. Sheet transport takes place through a predetermined transport path placed within the copier body
4
, so that the transport of sheets to the finisher F can be performed stably. As a result, a jam or the occurrence of a defective product can be prevented reliably.
On the returning path
40
, at least one send-in means (at least one of the send-in means
70
,
72
and
74
) is disposed for selectively sending in the sheet, returned through the returning path
40
, onto the sheet receiving stand
66
. Thus, the returning path
40
can concurrently serve as a send-in path to the sheet receiving stand
66
, and can omit independent transport and send-in paths to the sheet receiving stand
66
as used in the conventional technologies. This reduces the number of parts, simplifies the structure, and decreases the cost. On the returning path
40
, the plurality of return roller pairs
52
,
54
,
56
,
58
and
59
are disposed with spacing in the returning direction. The send-in means (
70
,
72
,
74
) are composed of the return roller pairs (
52
,
54
,
56
), and the movable guide members (
71
,
73
,
75
) which are disposed downstream from the return roller pairs (
52
,
54
,
56
) and which are selectively brought to the first guide position at which the movable guide members guide the sheet, returned by the return roller pairs (
52
,
54
,
56
), toward the inverting transport path
60
along the returning path
40
, and the second guide position at which the movable guide members guide the sheet, returned by the return roller pairs (
52
,
54
,
56
), toward the sheet receiving stand
66
. As noted from this, the send-in means (
70
,
72
,
74
) can be installed simply by disposing the movable guide members (
71
,
73
,
75
) in conjunction with the return roller pairs (
52
,
54
,
56
) disposed along the returning path
40
. Thus, the image forming machine can be easily actualized with a simple structure and at a low cost.
The sorting discharge tray
4
c
is disposed in the direction of extension of the sheet receiving stand
66
, and the finisher F has the catching member
80
capable of catching the end of the sheet, selectively sent in by the send-in means (at least one of the send-in means
70
,
72
,
74
), and storing the sheets, and the sheet moving means
82
capable of moving the sheet, caught by the catching member
80
, toward the sorting discharge tray
4
c
. Thus, a pile of sheets formed after feeding onto the sheet receiving stand
66
is moved sideways within the copier body
4
by the sheet moving means
82
, and is discharged onto the sorting discharge tray
4
c
easily and reliably.
At the downstream end of the image forming transport path
10
, the discharge path
36
is disposed for discharging a sheet, which has been transported through the image forming transport path
10
, onto the non-sorting discharge tray
4
a
. The four-forked passageway
34
is disposed at a downstream position of the image forming transport path
10
. On the four-forked passageway
34
, the guide means
48
is disposed which can selectively guide the sheet, which has been transported through the image forming transport path
10
, toward the discharge path
36
, or the reversing transport path
38
, or the returning path
40
, and can selectively guide the sheet, which has been introduced into the reversing transport path
38
, toward the returning path
40
. This constitution of the four-forked passageway
34
and the guide means
48
makes it possible to transport the sheet, transported through the image forming transport path
10
, freely toward the non-sorting discharge tray
4
a
or the reversing transport path
38
or the returning path
40
, and to transport the sheet, introduced into the reversing transport path
38
, reversely toward the returning path
40
. Thus, the desired processing mode can be easily implemented.
In the invention having the punching means
33
disposed at the downstream position of the image forming transport path
10
, when the punching mode in double-sided copying is designated, punching of a sheet can be performed immediately after image formation on one surface of the sheet, rather than after image formation on both surfaces of the sheet, as done in the earlier technologies. Thus, the distance of transport of the sheet until one end of the sheet contacts the sheet stopper (not shown) of the punching means
33
after image formation on one surface of the sheet is markedly decreased in comparison with the earlier technologies. It goes without saying that no sheet inverting action is involved during that period. Thus, the possibility for displacement of the sheet in the transport width direction during the sheet transport process is substantially reduced to zero. Hence, variations in the punching position in the transport width direction of the sheet among a plurality of punched sheets are nonexistent substantially. Consequently, a set of sheets consisting of a plurality of punched sheets having images formed on both surfaces thereof can be reliably prevented from hole misalignment because of desired, high accuracy alignment of the respective holes of the sheets. As noted from this, stable punching accuracy and quality can be ensured.
In the copier
2
as an image forming machine, the send-in means (
70
,
72
and
74
) are disposed in the returning path
40
at a plurality of positions (three different positions corresponding to machine-direction A3 sheet, machine-direction A4 sheet, and cross-direction A4 sheet in the embodiments) corresponding to a plurality of types of sheets with different lengths (sizes) in the direction of transport (in the embodiments, three types of sheets, i.e., machine-direction A3 sheet, machine-direction A4 sheet, and cross-direction A4 sheet) so that the plurality of types of sheets with different lengths in the direction of transport may be selectively returned, and the sheet may be selectively sent in toward the sheet receiving stand
66
from any of the three different positions. As a result, the sheet is sent in from the optimal send-in position adapted for its size, relative to the catching member
80
brought to a predetermined catching position. Thus, slipping-in of sheets to be accepted by the sheet receiving stand
66
can be reliably prevented, and the pile of sheets arranged in the desired correct order can be formed. In the above-described embodiment, the stapler
86
, a sheet post-treating means, is placed at the other end of the sheet receiving stand
66
(the end on the side opposite to the side of the sorting discharge tray
4
c
). The catching position (home position) of the catching member
80
lies at a posttreatment position at which posttreatment by the stapler
86
is carried out. According to this constitution, the pile of sheets caught by the catching member
80
is subjected to stapling at the same position regardless of the size of the sheets.
FIG. 6
shows another embodiment of the finisher F and the send-in means for the sheet receiving stand
66
incorporated in the copier body
4
. In
FIG. 6
, substantially the same parts as the parts shown in
FIG. 5
are indicated by the same numerals, and their explanations are omitted. On a returning path
40
, return roller pairs
52
,
54
,
56
,
58
and
59
are arranged as in the previous embodiment. A feed roller means including a feed roller
90
is placed between a return roller pair
54
and a return roller pair
56
. Send-in means disposed is only the send-in means
70
shown in
FIG. 5
, i.e., send-in means
70
composed of the return roller pair
52
and a movable guide member
71
. The send-in means
70
is disposed so as to send in the sheet toward a catching member
80
from one end portion of the sheet receiving stand
66
facing a sorting discharge roller pair
69
, accordingly, a sorting discharge tray
4
c
. The catching member
80
is provided in a sheet moving means
82
, and adapted to be selectively moved to a plurality of catching positions, corresponding to a plurality of types of sheets with different lengths in the direction of transport (machine-direction A3 sheet, machine-direction A4 sheet, and cross-direction A4 sheet), relative to the send-in means
70
, namely, three catching positions in the embodiment.
An electric motor (not shown) for rotationally driving a driving pulley
83
in the sheet moving means
82
is composed of an electric motor capable of normal and reverse rotations. When this electric motor is driven to make normal rotation, an endless belt
85
is rotationally driven in one direction (counterclockwise in FIG.
6
), whereby a linear moving portion of the endless belt
85
is moved toward the sorting discharge tray
4
c
from right in
FIG. 6
on the sheet receiving stand
66
(the side opposite to the sorting discharge tray
4
c
) to left in
FIG. 6
on the sheet receiving stand
66
. When the electric motor is driven to make reverse rotation, the endless belt
85
is rotationally driven in the other direction (clockwise in FIG.
6
), whereby the linear moving portion of the endless belt
85
is moved from left to right on the sheet receiving stand
66
.
One or the other of the catching members
80
is adapted to be selectively moved by the sheet moving means
82
to three different catching positions, corresponding to three types of sheets with different lengths in the direction of transport, relative to the send-in means
70
. Concretely, the catching position of the catching member
80
corresponding to a machine-direction A3 sheet, relative to the send-in means
70
, is set to be a machine-direction A3 sheet catching position (machine-direction A3 sheet home position), a posttreatment position at which posttreatment by the stapler
86
is performed. At the machine-direction A3 sheet catching position, the catching member
80
is positioned in the right end portion of the sheet receiving stand
66
. The catching position of the catching member
80
corresponding to a machine-direction A4 sheet, relative to the send-in means
70
, is set to be a machine-direction A4 sheet catching position (machine-direction A4 sheet home position) on the sheet receiving stand
66
, which is a predetermined catching position separated by a predetermined distance from the machine-direction A3 sheet catching position toward the sorting discharge tray
4
c
. The catching position of the catching member
80
corresponding to a cross-direction A4 sheet, relative to the send-in means
70
, is set to be a cross-direction A4 sheet catching position (cross-direction A4 sheet home position) on the sheet receiving stand
66
, which is another predetermined catching position separated by another predetermined distance, a longer distance than for the machine-direction A4 sheet, from the machine-direction A3 sheet catching position toward the sorting discharge tray
4
c.
As described above, the catching member
80
is moved in one or the other direction together with the endless belt
85
by the rotational driving of the electric motor. To bring one of the catching members
80
at any of the home positions, the finisher F has three home position sensors S
1
, S
2
and S
3
for detecting the home position of the other catching member
80
. These sensors S
1
, S
2
and S
3
are arranged with spacing in the peripheral direction of the endless belt
85
along a moving path of the endless belt
85
which lies on the side opposite to the side of the moving path of the linear moving portion of the endless belt
85
. In this embodiment, the sensor S
1
can detect the home position of a machine-direction A3 sheet, the sensor S
2
can detect the home position of a machine-direction A4 sheet, and the sensor S
3
can detect the home position of a cross-direction A4 sheet. That is, when the sensor S
1
detects the other catching member
80
, turning ON, the endless belt
85
is stopped at that position. At this time, the one catching member
80
is put to the machine-direction A3 sheet catching position on the sheet receiving stand
66
. Similarly, when the sensor S
2
detects the other catching member
80
, turning ON, the endless belt
85
is stopped at that position. At this time, the one catching member
80
is put to the machine-direction A4 sheet catching position on the sheet receiving stand
66
. When the sensor S
3
detects the other catching member
80
, turning ON, the endless belt
85
is stopped at that position. At this time, the one catching member
80
is put to the cross-direction A4 sheet catching position on the sheet receiving stand
66
. In this embodiment, therefore, S
1
constitutes a machine-direction A3 sheet home position sensor, S
2
constitutes a machine-direction A4 sheet home position sensor, and S
3
constitutes a cross-direction A4 sheet home position sensor.
Next, a description will be offered of the actions of the finisher F and the send-in means
70
for the sheet receiving stand
66
, e.g., the actions performed when the aforementioned punching mode in double-sided copying is designated. For example, when a sheet size setting key disposed in the operating means of the control means sets the sheet to be a cross-direction A4 sheet, it is judged based on a detection signal from the cross-direction A4 sheet home position sensor S
3
whether the catching member
80
has been brought to the cross-direction A4 sheet catching position on the basis of a cross-direction A4 sheet size setting signal. If the cross-direction A4 sheet home position sensor S
3
is ON, a judgment is made that the catching member
80
has been brought to the cross-direction A4 sheet catching position. Thus, the sheet moving means
82
is kept at a stopped state. If the sensor S
3
is OFF, a judgment is made that the catching member
80
has not been brought to the cross-direction A4 sheet catching position. Thus, the electric motor is driven to make normal rotation. The endless belt
85
is rotationally driven counterclockwise in
FIG. 6
to move the catching member
80
in the same direction. When the other catching member
80
is moved to turn the sensor S
3
ON, the rotational driving of the electric motor is stopped. As a result, the rotational driving of the endless belt
85
is stopped to bring the catching member
80
to the cross-direction A4 sheet catching position (the cross-direction A4 sheet home position).
The sheet having the image formed on the upward surface thereof during passage through the image forming transport path
10
(i.e., the cross-direction A4 sheet) is punched by a punching means
33
in the same manner as in the previous embodiment. The punched sheet is introduced into the reversing transport path
38
, and reversely transported toward the returning path
40
. The movable guide member
71
of the send-in means
70
is brought to a first guide position indicated by a solid line in FIG.
6
. The sheet introduced into the returning path
40
is returned through the returning path
40
by return roller pairs
52
,
54
,
56
,
58
and
59
such that the directions of the face and back of the sheet are the same as in the image forming transport path
10
. In an inverting transport path
60
, the sheet is turned upside down and readmitted into the image forming transport path
10
. During re-transport of the sheet through the image forming transport path
10
, an image is formed on the other surface directed upwards as a result of inversion. The sheet having images formed on both surfaces thereof is transported from the image forming transport path
10
directly toward the returning path
40
.
When this sheet is sent into the returning path
40
, the movable guide member
71
of the send-in means
70
is moved from the first guide position (the position indicated by a solid line in
FIG. 6
) to a second guide position (the position indicated by a two-dot chain line in FIG.
6
). The cross-direction A4 sheet returned through the returning path
40
is guided to the movable guide member
71
by the return roller pair
52
and conveyed onto the sheet receiving stand
66
. During this period, a feed roller
90
is moved from a retreat position to an operating position and also rotationally driven to transport the sheet, conveyed onto the sheet receiving stand
66
, toward one of the catching members
80
positioned at the cross-direction A4 sheet catching position (the cross-direction A4 sheet home position) until one end of the sheet arrives at the catching member
80
, while pressing the sheet against the surface of the sheet receiving stand
66
. When the one end of the sheet reaches the catching member
80
, the feed roller
90
is brought from the operating position to the retreat position. After such sheet positioning is carried out relative to the catching member
80
put to the home position on the sheet receiving stand
66
, the sheets on the sheet receiving stand
66
are aligned by an aligning means
87
in the same manner as in the previous embodiment.
In the manner described above, the sheets having images formed on both surfaces and punched in one end portion are stored in the punch number in the catching member
80
. The electric motor of the sheet moving means
82
is driven for normal rotation to drive the endless belt
85
rotationally counterclockwise. The catching member
80
moves a pile of the sheets toward a sorting discharge roller pair
69
. The pile of sheets having images formed on both surfaces and punched in one end portion is discharged onto a sorting discharge tray
4
c
by the sorting discharge roller pair
69
. When the catching member
80
, which has moved the pile of sheets toward the sorting discharge roller pair
69
, is moved to the position of the cross-direction A4 sheet home position sensor S
3
, the sensor S
3
becomes ON to terminate the rotational driving of the electric motor. At the same time, the other catching member
80
is put to the cross-direction A4 sheet catching position. This punching procedure is repeated until the punch set number designated by the punch set number setting key is reached. The piles of sheets are shifted by the aligning means
87
by a predetermined distance toward one edge for alternate sets, such as the 1st set, the 3rd set, the 5th set, and so on, as stated earlier. On the sorting discharge tray
4
c
, the shifted piles of sheets are stored alternately one set at a time.
When a stapling mode in double-sided copying is designated, substantially the same double-sided copying action as the double-sided copying action in the above-described punching mode is performed, except that the order of images produced on the face and back of the same sheet is reversed. The sheet subjected to double-sided copying is fed onto the sheet receiving stand
66
without undergoing punching. When the sheets having images formed on both surfaces are stored by the staple number in the catching member
80
on the sheet receiving stand
66
, the electric motor is driven for reverse rotation to drive the endless belt
85
clockwise rotationally. The catching member
80
is moved to a posttreatment position consistent with the machine-direction A3 sheet catching position. When the catching member
80
has been moved to a stapling position, the posttreatment position, the machine-direction A3 sheet home position sensor S
1
detects the other catching member
80
to stop the reversed-rotational driving of the electric motor. Thus, the catching member
80
having the pile of sheets stored therein is put to the stapling position. After the aforementioned aligning action by the aligning means
87
, the stapler
86
is actuated to staple the sheet pile having the staple number of sheets.
After stapling, the electric motor in the sheet moving means
82
is driven for normal rotation to drive the endless belt
85
rotationally counterclockwise. The catching member
80
moves the stapled pile of sheets toward the sorting discharge roller pair
69
. The pile of sheets is discharged onto the sorting discharge tray
4
c
by the sorting discharge roller pair
69
. When the catching member
80
, which has moved the pile of sheets toward the sorting discharge roller pair
69
, is moved to the position of the cross-direction A4 sheet home position sensor S
3
, the sensor S
3
becomes ON to terminate the rotational driving of the electric motor. At the same time, the other catching member
80
is put to the cross-direction A4 sheet catching position. This stapling procedure is repeated until the staple set number designated by the staple set number setting key is reached. The staple set number can be counted such that the stapled pile of sheets moved and discharged onto the sorting discharge tray
4
c
gives the staple set number
1
.
The actions in the punching mode and the stapling mode for the cross-direction A4 sheet are carried out in the foregoing manner. The actions for the machine-direction A4 sheet and the machine-direction A3 sheet are also performed in substantially the same manner. The machine-direction A3 sheet catching position (home position) agrees with the stapling position. Thus, after sheets are stored by the staple number in the catching member
80
, stapling is performed without the need for the action of moving the catching member
80
to the stapling position.
In the finisher F shown in
FIG. 6
, only one send-in means, the send-in means
70
, is disposed. Besides, sheets can be sent in from one fixed site on the sheet receiving stand
66
(i.e., an end portion facing the sorting discharge tray
4
c
). Thus, the sheets can be sent in onto the sheet receiving stand
66
smoothly and stably. Furthermore, the structure is simple and low in cost. The existing finisher can be put to practical use for the invention with minimal change in its structure.
Moreover, the catching member
80
is provided in the sheet moving means
82
, and is adapted to be selectively moved by the sheet moving means
82
to three catching positions (home positions), relative to the send-in means
70
, which correspond to plural types of sheets with different lengths in the transport distance (in the embodiment, machine-direction A3 sheet, machine-direction A4 sheet, and cross-direction A4 sheet). Thus, the transport time until a sheet, sent in from the copier body
4
, arrives at a predetermined catching position (home position of the catching member
80
) on the sheet receiving stand
66
can be made a substantially minimal time adapted for the size of the sheet. This substantially eliminates a loss in the transport time, and increases the transport efficiency. Furthermore, slipping-in of sheets to be accepted by the sheet receiving stand
66
can be reliably prevented, and the pile of transferred sheets arranged in the desired correct order can be formed. Consequently, the reliability of the post-treating action for sheets is improved. If the posttreatment of the sheet is not stapling, but a mere sorting treatment, the time of movement of the sheet by the catching member
80
toward the sorting discharge roller pair
69
can be a minimal time suitable for the size of the sheet. This is of utmost use.
The present invention has been described in detail above with reference to the accompanying drawings based on the embodiments. However, this invention is not restricted to the embodiments, but may be variously modified and changed without departing from the scope of the invention. For example, three types of sheets of JIS A-series sizes (machine-direction A3 sheet, machine-direction A4 sheet, and cross-direction A4 sheet) have been exemplified as usable sheets in the embodiments. Needless to say, there is no reason that the usable sheets are restricted to them. For instance, sheets of various sizes, such as sheets of JIS B-series sizes (machine-direction B4 sheet, machine-direction B5 sheet, and cross-direction B5 sheet) and sheets of inch sizes, can be used. Concretely, when a machine-direction B4 sheet, for example, is used in the embodiment shown in
FIG. 5
, this sheet is controlled such that it is sent in onto the sheet receiving stand
66
from the send-in means
70
, and moved to the catching member
80
by the feed roller
90
. When a machine-direction B5 sheet is used, it is controlled to be sent in onto the sheet receiving stand
66
from the send-in means
72
. When a cross-direction B5 sheet is used, it is controlled to be sent in onto the sheet receiving stand
66
from the send-in means
74
. Then, these sheets are each controlled to be moved to the catching member
80
by the feed roller
90
. Even when a sheet of a size expressed in inches is used, suitable control is performed in the above manner in accordance with the type of the size.
Moreover, when a machine-direction B4 sheet, a machine-direction B5 sheet, and a cross-direction B5 sheet, for example, are used in the embodiment shown in
FIG. 6
, the catching positions of the catching member
80
corresponding to the machine-direction B4 sheet, the machine-direction B5 sheet, and the cross-direction B5 sheet, relative to the send-in means
70
, are set at a machine-direction B4 sheet catching position (machine-direction B4 sheet home position), a machine-direction B5 sheet catching position (machine-direction B5 sheet home position) and a cross-direction B5 sheet catching position (cross-direction B5 sheet home position) on the sheet receiving stand
66
, which are other predetermined catching positions separated by predetermined distances from the machine-direction A3 sheet catching position toward the sorting discharge tray
4
c
. When a sheet of a size expressed in inches is used, the catching position of the catching member
80
corresponding to the inch-size sheet is set at an inch size sheet catching position (inch size sheet home position) in the above-described manner in accordance with the type of the size. In this manner, the invention can accommodate sheets of various sizes. The invention locating the punching means
33
at a downstream position of the image forming transport path
10
has been described as an embodiment applied to the copier incorporating the finisher, but may be applied to a copier having a finisher attached to one side. In this embodiment, a problem associated with the attachment of the finisher to one side of the copier is present. However, the conventional problem encountered when a sheet having images formed on both surfaces is punched is resolved. In this respect, this embodiment is very useful.
In addition, the embodiment shown in
FIG. 6
is constituted such that positional control of the catching member
80
is performed by disposing the home position sensors S
1
, S
2
and S
3
in the number corresponding to the types of sizes of sheets used, for the purpose of easy understanding. For practical use, however, it is preferred to carry out the positional control of the catching member
80
by providing only the sensor S
1
for detecting the home position of a specific sheet, e.g., the home position of a machine-direction A3 sheet in the embodiment. In this embodiment, the electric motor as the drive source for the driving pulley
83
for the endless belt
85
is composed of a stepping motor (pulse motor), and the position of the catching member
80
is controlled in response to detection signals from the sensor S
1
, and a drive pulse number produced as a command signal by the control means. Thus, there is no need to provide the home position sensors in the number corresponding to many types of sheet sizes, such as JIS sizes of series A, JIS sizes of series B, and sizes in inches. The provision of only one sensor is enough to perform the above-described positional control accurately, regardless of the number of types of sheet sizes. Thus, the image forming machine of the invention can be put to practical use at a low cost.
Claims
- 1. An image forming machine having an image forming transport path in which an image is formed on one surface of a sheet being transported, a reversing transport path in which a transport direction of the sheet selectively introduced from a downstream portion of the image forming transport path is reversed, a returning path in which the sheet reversely transported from the reversing transport path is returned below the image forming transport path with the directions of the face and back of the sheet being unchanged, and an inverting transport path in which the sheet returned through the returning path is turned upside down and readmitted into an upstream portion of the image forming transport path, wherein:a finisher including a sheet receiving stand placed below the returning path is provided, at least one send-in means for selectively sending in the sheet, returned through the returning path, onto the sheet receiving stand is disposed in the returning path, a sorting discharge tray is disposed in a direction of extension of the sheet receiving stand, the finisher has a catching means capable of catching an end of the sheet selectively sent in onto the sheet receiving stand by the send-in means and storing the sheet, a sheet moving means is disposed for moving the sheet caught by the catching means toward the sorting discharge tray, the send-in means is disposed in the returning path at one position in one end portion of the sheet receiving stand facing the sorting discharge tray so that a plurality of types of sheets with different lengths in the direction of transport may be selectively returned, and the plurality of types of sheets with different lengths may be selectively sent in from the one position, and the catching means is selectively moved to a plurality of catching positions, relative to the send-in means, corresponding to the plurality of types of sheets with different lengths.
- 2. The image forming machine of claim 1, whereina sheet post-treating means is placed in the other end portion of the sheet receiving stand, a catching position of the catching means corresponding to a sheet having a maximum length in the direction of transport is put to a post-treatment position at which post-treatment by the sheet post-treating means is performed, a catching position of the catching means corresponding to a sheet having a shorter length in the direction of transport than the maximum length in the direction of transport is set to be a predetermined catching position on the sheet receiving stand spaced by a predetermined distance from the post-treatment position toward the sorting discharge tray, and the sheets stored at the predetermined catching position by the catching means are moved to the post-treatment position by the sheet moving means to undergo post-treatment by the sheet post-treating means.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-116016 |
Apr 1999 |
JP |
|
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5253030 |
Shigemura et al. |
Oct 1993 |
A |
5398918 |
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A |
5594542 |
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A |
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