The present invention relates to an image forming system that forms an image on a sheet, and a sheet conveyance apparatus that conveys the sheet.
In a sheet conveyance apparatus that conveys a sheet, there is a possibility that sheet misalignment occurs due to various factors during conveyance of sheets. Further, for example, in a case where a sheet is conveyed to an image forming apparatus that forms an image on a sheet in a state where misalignment has occurred, a problem such as deviation of an image with respect to the sheet occurs. For this reason, a sheet conveyance apparatus that corrects misalignment of a sheet being conveyed is known (for example, JP 2007-217096 A).
JP 2007-217096 A discloses a configuration including a fixed reference guide provided on one side in a width direction intersecting a sheet conveyance direction, a conveyor belt provided to be inclined with respect to the reference guide, and a sphere. In the sheet conveyance apparatus described in JP 2007-217096 A, a sheet is conveyed while being nipped between the conveyor belt and the sphere, so that an edge of the sheet in the width direction abuts against the reference guide. Then, side registration (misalignment of the edge of the sheet in the width direction) and side skew (inclination of the edge of the sheet in the width direction with respect to the sheet conveyance direction) of the sheet are simultaneously corrected.
Further, JP 2007-217096 A describes a configuration in which a plurality of spheres are held in each of two rows of holding plates, and a gap between the spheres held by one holding plate and the conveyor belt can be changed by manually adjusting the height of the one holding plate. Therefore, as the spheres come into contact with or do not come into contact with the sheet depending on the thickness of the sheet, a pressing force against the conveyor belt can be automatically changed, and an appropriate conveyance force associated to the type of the sheet can be obtained.
Hitherto, in a sheet conveyance apparatus or an image forming apparatus including a sheet conveyance apparatus, a large quantity of one type of products are output. In recent years, there is an increasing need to output a variety of small quantities of products, and it is required to cope with various types of sheets. For this purpose, it is required to adjust a nip pressure between the spheres and the conveyor belt to an appropriate nip pressure according to the type of the sheet and convey the sheet. However, in a case where the gap between the spheres and the conveyor belt is manually adjusted as in the configuration described in JP 2007-217096 A every time the type of the sheet is changed, it takes time and effort for a user.
The present invention provides a configuration capable of easily obtaining an appropriate conveyance force associated to a type of a sheet.
According to a first aspect of the present invention, an image forming system includes a conveyance member configured to convey a sheet in a predetermined conveyance direction, an endless conveyor belt having a conveyance surface extending in the predetermined conveyance direction and configured to convey the sheet delivered from the conveyance member to the conveyance surface in the predetermined conveyance direction, a plurality of rotary members arranged in the predetermined conveyance direction at positions facing the conveyance surface, and configured to rotate at least in the predetermined conveyance direction while nipping the sheet with the conveyance surface, a regulation portion having a contact portion configured to come into contact with a side edge that is an edge of the sheet in a sheet width direction, and configured to regulate movement of the sheet in the sheet width direction beyond the contact portion in a case where the side edge of the sheet comes into contact with the contact portion, the sheet being conveyed using the conveyor belt and the rotary members, the sheet width direction being a direction intersecting the predetermined conveyance direction, a load changing unit configured to change a load applied from at least some of the plurality of rotary members to the sheet, a sheet information recognition unit configured to recognize information regarding the sheet to be conveyed, a control unit configured to control the load changing unit, and, an image forming unit configured to form an image on the sheet conveyed by the conveyor belt and the rotary members. The conveyor belt and the plurality of rotary members are configured to allow the sheet to move in the direction intersecting the predetermined conveyance direction in a case where the regulation portion comes into contact with the side edge of the sheet in a state where the sheet is conveyed in the predetermined conveyance direction by the conveyor belt and the plurality of rotary members. The control unit is configured to control the load changing unit according to the information regarding the sheet recognized by the sheet information recognition unit.
According to a second aspect of the present invention, a sheet conveyance apparatus that receives and conveys a sheet conveyed by a conveyance member that conveys the sheet in a predetermined conveyance direction, the sheet conveyance apparatus includes an endless conveyor belt having a conveyance surface extending in the predetermined conveyance direction and configured to convey the sheet delivered from the conveyance member to the conveyance surface in the predetermined conveyance direction, a plurality of rotary members arranged in the predetermined conveyance direction at positions facing the conveyance surface, and configured to rotate at least in the predetermined conveyance direction while nipping the sheet with the conveyance surface, a regulation portion having a contact portion configured to come into contact with a side edge that is an edge of the sheet in a sheet width direction, and configured to regulate movement of the sheet in the sheet width direction beyond the contact portion in a case where the side edge of the sheet comes into contact with the contact portion, the sheet being conveyed using the conveyor belt and the rotary members, the sheet width direction being a direction intersecting the predetermined conveyance direction, a load changing unit configured to change a load applied from at least some of the plurality of rotary members to the sheet, a sheet information recognition unit configured to recognize information regarding the sheet to be conveyed, and, a control unit configured to control the load changing unit. The conveyor belt and the plurality of rotary members are configured to allow the sheet to move in the direction intersecting the predetermined conveyance direction in a case where the regulation portion comes into contact with the side edge of the sheet in a state where the sheet is conveyed in the predetermined conveyance direction by the conveyor belt and the plurality of rotary members. The control unit is configured to control the load changing unit according to the information regarding the sheet recognized by the sheet information recognition unit.
According to a third aspect of the present invention, a sheet conveyance apparatus that receives a sheet conveyed by a conveyance member that conveys the sheet in a predetermined conveyance direction, and conveys the received sheet toward an image forming apparatus, the sheet conveyance apparatus includes an endless conveyor belt having a conveyance surface extending in the predetermined conveyance direction and configured to convey the sheet delivered from the conveyance member to the conveyance surface in the predetermined conveyance direction, a plurality of rotary members arranged in the predetermined conveyance direction at positions facing the conveyance surface, and configured to rotate at least in the predetermined conveyance direction while nipping the sheet with the conveyance surface, a regulation portion having a contact portion configured to come into contact with a side edge that is an edge of the sheet in a sheet width direction, and configured to regulate movement of the sheet in the sheet width direction beyond the contact portion in a case where the side edge of the sheet comes into contact with the contact portion, the sheet being conveyed using the conveyor belt and the rotary members, the sheet width direction being a direction intersecting the predetermined conveyance direction, a reception unit configured to receive a command from the image forming apparatus, a load changing unit configured to change a load applied from at least some of the plurality of rotary members to the sheet, and, a control unit configured to control the load changing unit. The conveyor belt and the plurality of rotary members are configured to allow the sheet to move in the direction intersecting the predetermined conveyance direction in a case where the regulation portion comes into contact with the side edge of the sheet in a state where the sheet is conveyed in the predetermined conveyance direction by the conveyor belt and the plurality of rotary members. The control unit is configured to control the load changing unit according to the command received by the reception unit.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A first embodiment will be described with reference to
An image forming system 1000 of the present embodiment includes an image forming apparatus 100, a multistage feeding apparatus 200 serving as a sheet feeding apparatus connected to the image forming apparatus 100, and a feeding deck 500. As described in detail below, the multistage feeding apparatus 200 includes a plurality of storage compartments each capable of storing a plurality of sheets, and can feed sheets from each storage compartment to the image forming apparatus 100. The feeding deck 500 also includes a storage compartment capable of storing a plurality of sheets, and is disposed upstream of the multistage feeding apparatus 200 in a sheet conveyance direction. Further, a sheet fed from the feeding deck 500 is conveyed to the image forming apparatus 100 via a relay conveyance apparatus 400 provided in the multistage feeding apparatus 200. Examples of the sheet include paper such as plain paper, thin paper, and thick paper, and a plastic sheet.
The image forming apparatus 100 forms a toner image (image) on the sheet according to an image signal from a document reading device 102 connected to an image forming apparatus body 101 or a host device such as a personal computer communicably connected to the image forming apparatus body 101. In the present embodiment, the document reading device 102 is disposed above the image forming apparatus body 101.
When reading a document, the document reading device 102 reads a document image by irradiating the document placed on a platen glass 103 with light by a scanning optical system light source and inputting reflected light to a charge-coupled device (CCD). The document reading device 102 includes an automatic document feeder (ADF) 104, and can also read a document image by automatically conveying a document placed on a tray 105 to a reading unit of the document reading device 102 by the ADF 104. Then, the read document image is converted into an electrical signal and transmitted to a laser scanner 113 of an image forming unit 110 described below. As described above, image data transmitted from a personal computer or the like may be input to the laser scanner 113.
The image forming apparatus 100 includes the image forming unit 110, a plurality of sheet feeding apparatuses 120, a sheet conveyance apparatus 130, and the like. Each unit of the image forming apparatus 100 is controlled by a control unit 140. The control unit 140 includes a central processing unit (CPU), a read only memory (ROM), and a random access memory (RAM). The CPU controls each unit while reading a program corresponding to a control procedure stored in the ROM. In addition, work data and input data are stored in the RAM, and the CPU performs control with reference to the data stored in the RAM based on the above-described program or the like.
Each of the plurality of sheet feeding apparatuses 120 includes a cassette 121 that stores sheets S, a pickup roller 122, and a separation conveyance roller pair 125 including a feed roller 123 and a retard roller 124. The sheets S stored in the cassette 121 are separated and fed one by one by the pickup roller 122 that rotate by moving up and down at a predetermined timing and the separation conveyance roller pair 125.
The sheet conveyance apparatus 130 includes a conveyance roller pair 131 and a registration roller pair 133. The sheet S fed from the sheet feeding apparatus 120 is made to pass through a sheet conveyance path 134 by the conveyance roller pair 131 and then guided to the registration roller pair 133. Thereafter, the sheet S is sent to the image forming unit 110 at a predetermined timing by the registration roller pair 133.
The sheet conveyed from the multistage feeding apparatus 200 or the feeding deck 500 described below via a conveyance roller pair 201 is conveyed into the image forming apparatus 100 via a connection path 202 with the image forming apparatus 100. Then, the sheet conveyed from the multistage feeding apparatus 200 or the feeding deck 500 into the image forming apparatus 100 is sent to the image forming unit 110 via the registration roller pair 133 at a predetermined timing, similarly to the sheet conveyed from the sheet feeding apparatus 120 in the image forming apparatus 100.
The image forming unit 110 includes a photosensitive drum 111, a charger 112, a laser scanner 113, a developing device 114, a transfer device 115, a cleaner 117, and the like. At the time of image formation, the photosensitive drum 111 is rotationally driven, and first, the surface of the photosensitive drum 111 is uniformly charged by the charger 112. Then, the charged photosensitive drum 111 is irradiated with laser light emitted from the laser scanner 113 according to the image signal, whereby an electrostatic latent image is formed on the photosensitive drum 111. Further, the electrostatic latent image formed on the photosensitive drum 111 in this manner is then visualized as the toner image by the developing device 114.
Thereafter, the toner image on the photosensitive drum 111 is transferred to the sheet S by the transfer device 115 in a transfer portion 116. Further, the sheet S to which the toner image has been transferred in this manner is conveyed to a fixing device 150 to fix the toner image, and then discharged to a discharge tray 152 outside the apparatus by a discharge roller 151.
When the toner image is formed on the back surface of the sheet S, the sheet S discharged from the fixing device 150 is conveyed to a reverse conveyance path 160. Then, the sheet S is conveyed to the transfer portion 116 of the image forming unit 110 again in a state of being reversed by the reverse conveyance path 160. The sheet S having the back surface to which the toner image has been transferred is conveyed to the fixing device 150, and after the toner image is fixed, the sheet S is discharged to the discharge tray 152 by the discharge roller 151. A residual toner remaining on the photosensitive drum 111 after the transfer is removed by the cleaner 117.
Next, an outline of the multistage feeding apparatus 200 will be described with reference to
The sheet fed from the uppermost storage compartment 210a is conveyed to a conveyance path 212, the sheet fed from the second uppermost storage compartment 210b is conveyed to a conveyance path 213, and the sheet fed from the lowermost storage compartment 210c is conveyed to a conveyance path 214. The sheet conveyed from the relay conveyance apparatus 400 is conveyed to a conveyance path 215. The conveyance path 213 joins the conveyance path 212 on the way. The conveyance paths 212, 214, and 215 join at a junction 216, and the sheet is conveyed to the conveyance roller pair 201 through a conveyance path 217 and is conveyed to the image forming apparatus 100 via the connection path 202.
In addition, a double-feed detection sensor for detecting double feeding of the sheet is disposed in each of the conveyance path 212 after joining the conveyance path 213, the relay conveyance apparatus 400, and the conveyance path 214. Then, the sheet for which double feeding has been detected by the double-feed detection sensor is conveyed to the conveyance path 217. A double-fed sheet storing portion (escape tray) 218 for storing the sheet for which double feeding has been detected is disposed below the conveyance path 217. A switching member 219 provided in the conveyance path 217 performs conveyance path switching to convey the sheet for which double feeding has been detected and which has been conveyed to the conveyance path 217 to the double-fed sheet storing portion 218.
Each unit of the multistage feeding apparatus 200 is controlled by a control unit 203. The control unit 203 includes a central processing unit (CPU), a read only memory (ROM), and a random access memory (RAM). In addition, the control unit 203 can communicate with the control unit 140 of the image forming apparatus 100, and controls a sheet feeding timing and the like by communicating with the control unit 140.
The sheet fed from the feeding deck 500 positioned upstream is conveyed to the relay conveyance apparatus 400 through a conveyance path 512. Further, the sheet can be fed even by manual feeding in the multistage feeding apparatus 200. The manually fed sheet is conveyed to a conveyance path 510 joining the conveyance path 512, and is conveyed to the relay conveyance apparatus 400 via the conveyance path 512 by a conveyance roller pair 511.
As described in detail below, the relay conveyance apparatus 400 includes a misalignment correction unit 410 including a conveyor belt 12 and the like. A conveyance roller pair 401 serving as a conveyance member is disposed upstream of the misalignment correction unit 410 in the sheet conveyance direction, and a conveyance roller pair 402 is disposed downstream of the misalignment correction unit 410 in the sheet conveyance direction. The sheet conveyed through the conveyance path 512 is sent to the misalignment correction unit 410 by the conveyance roller pair 401. The sheet is delivered to the conveyance roller pair 402 positioned downstream after side registration (misalignment of an edge of the sheet in a width direction) and side skew (inclination of the edge of the sheet in the width direction with respect to the sheet conveyance direction) are corrected by the misalignment correction unit 410. Then, the sheet is conveyed to the conveyance path 215 by the conveyance roller pair 402 and a conveyance roller pair 403. In this manner, the relay conveyance apparatus 400 corrects misalignment or the like of the sheet conveyed from the feeding deck 500 positioned upstream or the like, and delivers the sheet to the image forming apparatus 100 positioned downstream.
Next, the relay conveyance apparatus 400 will be described. First, a schematic configuration of the relay conveyance apparatus 400 will be described with reference to
The conveyor belt 12 is disposed downstream of the conveyance roller pair 401 in the conveyance direction X (downstream of the conveyance roller pair 401 in the conveyance direction), the conveyance roller pair 401 serving as the conveyance member that conveys the sheet in the conveyance direction X. The conveyor belt 12 is an endless belt stretched around pulleys 11A and 11B, and has a conveyance surface 12A extending in the conveyance direction X. A motor M1 serving as a drive source is connected to the pulley 11A on one side, and the conveyor belt 12 rotates by the drive of the motor M1. Such a conveyor belt 12 conveys the sheet delivered from the conveyance roller pair 401 positioned upstream in the conveyance direction X to the conveyance surface 12A in the conveyance direction X.
The plurality of spheres 20 and 21 are arranged in the conveyance direction X at positions facing the conveyance surface 12A of the conveyor belt 12. As illustrated in
The spheres (rotary members) 20 and 21 are not necessarily perfect spheres. That is, it is sufficient if the spheres 20 and 21 can rotate at least in the conveyance direction by rotation of the conveyor belt 12 in a state nipping the sheet with the conveyor belt 12. In the present embodiment, the spheres 20 and 21 are rotatable in a direction intersecting the conveyance direction in addition to the conveyance direction, and further, are rotatable in an arbitrary direction. Furthermore, in a case where the spheres 20 and 21 can rotate, the centers of gravity of the spheres 20 and 21 do not have to be the centers of the spheres 20 and 21, or the surfaces of the spheres 20 and 21 may be uneven or flat. The sphere having the uneven surface is, for example, a sphere like a golf ball, and the sphere having a flat surface is, for example, a polyhedron or a sphere whose surface is partially flat.
In the present embodiment, the spheres 20 and 21 are arranged in two rows in a sheet guiding direction of guide surfaces 15A of the regulation guides 14A and 14B described below. The spheres 21 in one row can come into contact with and be separated from the conveyance surface 12A of the conveyor belt 12. That is, as described in detail below, the spheres 21 are movable to a contact position (
As illustrated in
As illustrated in
The side plate portion 15 has the guide surface 15A facing the end edge of the sheet in the sheet width direction Y at the guide position, the sheet being conveyed while being nipped between the conveyor belt 12 and the spheres 20 and 21. The guide surface 15A is disposed parallel to the conveyance direction X. The guide surface 15A is a surface orthogonal to the conveyance direction X and the sheet width direction Y, and is a surface along a substantially vertical direction in the present embodiment.
The lower plate portion 16 is disposed so as to be orthogonal to the side plate portion 15, and has a support surface 16A that supports the end edge of the sheet in the sheet width direction Y at the guide position, the sheet being conveyed while being nipped between the conveyor belt 12 and the spheres 20 and 21. The support surface 16A extends in a substantially horizontal direction from a vertically lower end portion of the guide surface 15A. Further, the support surface 16A is positioned vertically lower than the conveyance surface 12A of the conveyor belt 12.
The upper plate portion 17 has a facing surface 17A disposed to face the support surface 16A. The facing surface 17A is positioned above the end edge of the sheet in the sheet width direction Y at the guide position, the sheet being conveyed while being nipped between the conveyor belt 12 and the spheres 20 and 21. Further, the facing surface 17A is formed substantially parallel to the support surface 16A.
As illustrated in
The first moving unit 420A includes a pair of pulleys 422A and 423A, an endless belt 424A stretched around both of the pulleys 422A and 423A, and a connection portion 425A that connects the belt 424A and the regulation guide 14A. Similarly, the second moving unit 420B includes a pair of pulleys 422B and 423B, an endless belt 424B stretched around both of the pulleys 422B and 423B, and a connection portion 425B that connects the belt 424B and the other regulation guide 14B.
As illustrated in
Similarly, the pulley 422B of the second moving unit 420B is connected to the pulley 427B via a connection shaft 426B, and the belt 428B is stretched between the pulley 427B and a pulley rotationally driven by the motor M3. Then, a rotational drive of the motor M3 is transmitted to the belt 424B via the belt 428B, the pulley 427B, the connection shaft 426B, and the pulley 422B. As described above, since the other regulation guide 14B is connected to the belt 424B via the connection portion 425B, the other regulation guide 14B moves in the sheet width direction Y along the support shafts 421A and 421B by the drive of the motor M3.
By driving the motors M2 and M3 in this manner, each of the regulation guides 14A and 14B is moved to the guide position or the retracted position. In the present embodiment, the motors M2 and M3 are pulse motors (stepping motors), and the positions of the regulation guides 14A and 14B are controlled by the number of pulses sent to the motors. The regulation guides 14A and 14B have home positions, and sensors for detecting the regulation guides 14A and 14B are provided at the home positions, respectively. Therefore, the positions of the regulation guides 14A and 14B are detected at the home positions, and thereafter, the regulation guides 14A and 14B are moved to the guide positions or the retracted positions according to the number of pulses sent to the motor.
In the present embodiment, as illustrated in
In the relay conveyance apparatus 400, the sheet delivered from the conveyance roller pair 401 positioned upstream in the conveyance direction X to the conveyor belt 12 is nipped between the conveyor belt 12 and the spheres 20 and 21. Then, the sheet is conveyed by rotation of the conveyor belt 12. At this time, the side edges of the sheet in the width direction Y abut against the guide surfaces 15A of the pair of regulation guides 14A and 14B, the sheet being conveyed by the conveyor belt 12. When the sheet abuts against the guide surfaces 15A, the sheet is conveyed in a direction parallel to the guide surfaces 15A while slipping between the conveyor belt 12 and the guide surface 15A with the side edges along the guide surfaces 15A. In other words, when the side edges of the sheet abut against the guide surfaces 15A, the sheet is conveyed while being regulated from moving in the sheet width direction Y beyond the guide surfaces 15A by the pair of regulation guides 14A and 14B. At this time, since the sheet is nipped between the conveyor belt 12 and the spheres 20 and 21, and the spheres 20 and 21 are rotatable in an arbitrary direction, the sheet is movable while slipping on the conveyor belt 12 in an arbitrary direction. As a result, the side registration and the side skew of the sheet are corrected. In a case where the sheet is conveyed to the relay conveyance apparatus 400 without substantial misalignment in the sheet width direction and inclination in the conveyance direction, the sheet is not brought into contact with the guide surfaces 15A, and is nipped and conveyed by the conveyor belt 12 and the spheres 20 and 21.
Next, a conveyor belt unit 480 including the conveyor belt 12, the plurality of spheres 20 and 21, and the like will be described with reference to
The plurality of spheres 20 and 21 are rotatably held in an arbitrary direction by holding plates 18 and 19 serving as holding portions disposed along the guide direction for the sheet. The plurality of spheres (first spheres) 20 held by the holding plate 18 are arranged above the conveyor belt 12, and are rotatable in an arbitrary direction while nipping the sheet with the conveyance surface 12A. As illustrated in
As illustrated in
As illustrated in
Here, the reference central position is a position where both a first sheet and a second sheet having different sheet widths (that is, regardless of the size of the sheet) are at the center in the sheet width direction Y. In the present embodiment, the row of spheres 20 and the row of spheres 21 are arranged such that the central positions thereof are equidistant from the reference central position. In addition, in the present embodiment, the sphere 20 and the sphere 21 have the same diameter, but have different weights. Specifically, the sphere 21 is heavier than the sphere 20. In addition, the number of spheres 20 arranged is larger than the number of spheres 21 arranged.
Furthermore, in the present embodiment, the central position of the sphere 21 is disposed between the central positions of two adjacent spheres 20 in the conveyance direction X. This is because it is difficult to secure a range in the sheet width direction Y in which the spheres 20 and 21 can be arranged. That is, there is a small sheet such as a postcard as a type of sheet conveyed by the conveyor belt 12 and the spheres 20 and 21, and in order to guide such a small-sized sheet, it is necessary to bring the regulation guides 14A and 14B close to the conveyor belt 12. Further, the length of the conveyor belt 12 in the sheet width direction needs to be smaller than the width of the small-sized sheet. For this reason, for example, when outer circumferential surfaces of the spheres 20 and 21 are partially disposed outside the conveyor belt 12, the regulation guides 14A and 14B may interfere with the spheres 20 and 21. Therefore, in the present embodiment, the spheres 20 and 21 are arranged so as to alternate with each other in the conveyance direction X, and the central positions thereof are brought close to each other in the sheet width direction, so that a part of the sphere 20 and a part of the sphere 21 overlap each other when viewed in the conveyance direction X.
As a result, even if the spheres 20 and 21 are arranged in two rows, the range in the sheet width direction in which the spheres 20 and 21 are arranged can be narrowed, and interference with the regulation guides 14A and 14B can be prevented. In the present embodiment, the spheres 20 and 21 are arranged so as to entirely fall within the range of the conveyor belt 12 in the sheet width direction Y. As described below, the sphere 21 moves in the conveyance direction X, and the central position of the sphere 21 is disposed between the central positions of two adjacent spheres 20 regardless of a position to which the sphere 21 moves.
In addition, in the present embodiment, the spheres 20 on both end sides in the conveyance direction X are arranged at the reference central position as described above. That is, the spheres 20 on both end sides in the conveyance direction X form one row, and the heavier sphere 21 is not arranged. The conveyance roller pairs 401 and 402 are disposed on both sides of the conveyor belt 12 in the conveyance direction X, respectively. Therefore, on both sides of the conveyor belt 12, the conveyance roller pair 401 or the conveyance roller pair 402 also conveys the sheet, and a conveyance force for the sheet can be secured even without the heavier sphere 21. On the other hand, in a case where the sphere 20 is offset from the reference central position, a force of pressing the sheet against the conveyor belt 12 by the sphere 20 is biased in the sheet width direction, and it is difficult to convey the sheet in a well-balanced manner. Therefore, in the present embodiment, the lighter spheres 20 are arranged at the reference central position at both ends of the conveyor belt 12, so that the sheet is conveyed in a well-balanced manner
A mechanism for holding the spheres 21 has a function of moving in the conveyance direction X as described below, and thus it is difficult to arrange a large number of spheres 21. Therefore, in the present embodiment, the number of spheres 21 is smaller than that of spheres 20, and the weight of the sphere 21 is larger than that of the sphere 20. Even with a small number of spheres 21, an appropriate conveyance force can be obtained in a case where the sheet is nipped and conveyed between the conveyor belt 12 and the spheres 20 and 21 at the contact position described below. The weight of the sphere 21 and the weight of the sphere 20 may be the same when a large number of spheres 21 are arranged or the like. Furthermore, the sphere 20 and the sphere 21 may have different sizes.
The plurality of spheres 21 (second spheres) held by the holding plate 19 are arranged above the conveyor belt 12 and are movable to the contact position illustrated in
The holding plate 19 is a long plate disposed on the holding plate 18 so as to be reciprocable in the conveyance direction X. That is, the holding plate 19 is disposed on the holding plate 18 along the conveyance direction X at a position shifted from the row of spheres 20 in the sheet width direction Y. Such a holding plate 19 has a plurality of holding holes 19a spaced apart from each other in the conveyance direction X. The sphere 21 is rotatably held in each of the holding holes 19a. The position of the sphere 21 can be arbitrarily selected between the separated position and the contact position with respect to the conveyance surface 12A according to the position of the holding plate 19 in the conveyance direction X. In the present embodiment, as described in detail below, the reciprocating movement of the holding plate 19 in the conveyance direction X is made by the regulation guides 14A and 14B. In the present embodiment, the movement of the sphere 21 and the holding plate 19 is implemented by operating the regulation guides 14A and 14B without adding a new actuator or the like.
This will be described in more detail with reference to
On the other hand, the conveyor belt 12 is supported by a conveyor belt support member 481. Similarly to the holding plate 18, the conveyor belt support member 481 is made of a long plate member extending in the conveyance direction X. As illustrated in
With such a configuration, the sphere 20 held by the holding plate 18 protrudes from the upper frame body 486 and, the own weight of the sphere 20 imposes a load on the conveyance surface 12A of the conveyor belt 12 supported by the conveyor belt support surface 482. The sphere 21 also protrudes from the upper frame body 486, faces the conveyance surface 12A of the conveyor belt 12 supported by the conveyor belt support surface 482, and is configured to be selectively movable to the contact position and the separated position with respect to the conveyance surface 12A by sliding of the holding plate 19. As described above,
Next, a configuration in which the spheres 21 held by the holding plate 19 are separated from and come into contact with the conveyor belt 12 will be described in detail with reference to
A rotary link 190 is further connected to the holding plate 19, and the holding plate 19 and the sphere 21 can slide in the conveyance direction X in conjunction with rotation of the rotary link 190. The rotary link 190 has a body portion 192 pivotable around a pivot shaft 191, and an arm portion 192a protruding toward a front side (a regulation guide 14A side) of the relay conveyance apparatus 400 is integrally formed with the body portion 192. A protruding portion (boss) 192b is provided on a back side (a rear side and a regulation guide 14B side) of the body portion 192, and the protruding portion 192b can enter an engagement hole 193 formed in the holding plate 19 and be engaged with the engagement hole 193. The engagement hole 193 is a long hole having a large length in the sheet width direction. The engagement hole 193 is formed at a substantially central position of the holding plate 19 in the conveyance direction X.
Long holes 194 that are long in the conveyance direction X are formed on both sides of the engagement hole 193 of the holding plate 19 in the conveyance direction X. A projecting portion 195 projecting from the holding plate 18 enters each of the long holes 194, and the projecting portion 195 can be engaged with the long hole 194. With such a configuration, when the rotary link 190 pivots around the pivot shaft 191, the holding plate 19 tends to move in a pivot direction of the rotary link 190 by the engagement between the protruding portion 192b and the engagement hole 193. At this time, a movement direction of the holding plate 19 is regulated to a direction along the conveyance direction X by the engagement between the projecting portion 195 and the long hole 194. Therefore, the holding plate 19 moves in the direction along the conveyance direction X by the pivoting of the rotary link 190.
A claw portion 196 (see
In the present embodiment, the holding plate 19, the upper frame body 486, the rotary link 190, the stopper 22, the tension spring 24, and the like form a movement mechanism 600 capable of moving the sphere 21 between the contact position and the separated position. The movement mechanism 600 is operated by movement of the pair of regulation guides 14A and 14B. That is, the guide moving unit 420 that moves the pair of regulation guides 14A and 14B and the movement mechanism 600 form a load changing unit 700 that changes a load applied from the sphere 21 to the sheet. The movement mechanism 600 includes the holding plate 19 and the upper frame body 486 serving as a positioning member. The holding plate 19 holds the spheres 21 as a part of the plurality of spheres and is movable between a first position and a second position. The upper frame body 486 positions the sphere 21 at the contact position when the holding plate 19 is at the first position, and positions the sphere 21 at the separated position when the holding plate 19 is at the second position. The movement of the holding plate 19 to the first position and the second position is performed by movement of the pair of regulation guides 14A and 14B as described below. As a result, the load changing unit 700 can change the load applied from the sphere 21 to the sheet between when the sphere 21 is at the contact position and when the sphere 21 is at the separated position. For example, when the sphere 21 is at the contact position, the weight of the sphere 21 acts on the sheet as a load applied from the sphere 21 to the sheet. On the other hand, when the sphere 21 is at the separated position, the load applied from the sphere 21 to the sheet becomes zero.
Specifically, as illustrated in
When the holding plate 19 is positioned at the first position, the sphere 21 is positioned in the first hole 486b1 and comes into contact with the conveyance surface 12A. On the other hand, when the holding plate 19 is positioned at the second position, the sphere 21 is positioned in the second hole 486b2 and separated from the conveyance surface 12A. The holding plate 19 holding the sphere 21 moves to the first position when one regulation guide 14B of the pair of regulation guides 14A and 14B moves to a first predetermined position, and the holding plate 19 holding the sphere 21 moves to the second position when the other regulation guide 14A moves to a second predetermined position.
The operation of moving the sphere 21 to the contact position and the separated position will be described in more detail. First, a separation operation of moving the sphere 21 to the separated position from the conveyance surface 12A of the conveyor belt 12 will be described.
In this state, the motor M2 is driven to move the regulation guide 14A on the front side toward the conveyor belt 12. As illustrated in
The protruding portion 192b provided on the body portion 192 of the rotary link 190 is engaged with the engagement hole 193 of the holding plate 19, and the projecting portion 195 provided on the holding plate 18 positioned below is further engaged with the long hole 194 of the holding plate 19. The long hole 194 is formed in the conveyance direction X, and regulates the movement direction of the holding plate 19 to the conveyance direction X. Therefore, the holding plate 19 slides to the right in
When the holding plate 19 and the sphere 21 slide by a predetermined amount to reach the second position from the first position, the claw portion 22a of the stopper 22 and the claw portion 196 of the holding plate 19 are engaged to move the stopper 22 to the front side (the lower side in
At this time, the sphere 21 moves from the position in
Therefore, when the sphere 21 moves on the guide hole 486b to the second hole 486b2, the sphere 21 moves upward and is separated from the conveyance surface 12A. Such a state is a state where the sphere 21 has moved to the separated position.
Next, a contact operation of moving the sphere 21 from the separated position to the contact position where the sphere 21 comes into contact with the conveyance surface 12A of the conveyor belt 12 will be described.
In this state, the motor M3 is driven to move the regulation guide 14B on the back side toward the conveyor belt 12. As illustrated in
In this manner, the stopper 22 is pushed by an operation of moving the regulation guide 14B toward the conveyor belt 12, and moves to the front side (the lower side in
At this time, the sphere 21 moves from the position in
Control related to the separation and contact operations of the sphere 21 with respect to the conveyance surface 12A of the conveyor belt 12 will be described. As described above, each unit of the multistage feeding apparatus 200 is controlled by the control unit 203 (
For example, a user inputs sheet information such as the grammage and size of the sheet via an input unit (for example, an operation panel) 1001 (
The control of the separation and contact operations of the spheres 21 is not limited to being based on the grammage of the sheet, and may be performed according to a stiffness of the sheet, for example. That is, the sphere 21 is positioned at the contact position in a case where the stiffness of the sheet is equal to or higher than a predetermined stiffness, and the sphere 21 is positioned at the separated position in a case where the stiffness of the sheet is lower than the predetermined stiffness. The predetermined stiffness is, for example, 54 mN. Furthermore, the separation and contact operations of the sphere 21 may be switched based on user's selection. That is, the control unit 203 may have a mode in which the sphere 21 is positioned at the contact position according to the user's selection. For example, when the user operates the input unit 1001 to select this mode, the control unit 203 positions the sphere 21 at the contact position. On the other hand, in a case where this mode is not selected, the sphere 21 is positioned at the separated position.
As described above, in the present embodiment, since some spheres 21 among the plurality of spheres 20 and 21 are movable to the contact position and the separated position where the spheres 21 come into contact with the conveyance surface 12A of the conveyor belt 12, it is possible to provide the relay conveyance apparatus 400 that can obtain an appropriate conveyance force associated to the type of the sheet. That is, the sphere 21 can be positioned at the contact position or the separated position according to the grammage or stiffness of the sheet.
For example, when the grammage is large and the conveyance force for the sheet is required, the conveyance force of the conveyor belt unit 480 for the sheet can be secured by moving the sphere 21 to the contact position, so that the sheet can be stably conveyed. On the other hand, in a case where the sheet has a small grammage, when the nip pressure applied to the sheet is excessively high, the sheet may be buckled. Such a sheet does not require a large conveyance force. Therefore, conveyance can be performed in a state where the nip pressure applied to the sheet is reduced by positioning the sphere 21 at the separated position, and buckling of the sheet due to the load applied from the sphere can be reduced and stable skew correction can be performed at the time of aligning the sheet by the regulation guides 14A and 14B.
JP 2007-217096 A described above describes a configuration in which some spheres are separated from the conveyor belt and a gap therebetween can be adjusted, but in a case of such a configuration, adjustment in micron units according to the thickness of the sheet is required. On the other hand, in the present embodiment, the sphere 21 moves to the contact position with respect to only the sheet requiring the conveyance force, and otherwise, the sphere 21 moves to the separated position, and such adjustment is not necessary. In addition, although the configuration described in JP 2007-217096 A is a configuration in which the gap is manually adjusted, it takes time and effort for the user to manually adjust the gap every time the type of the sheet is changed. On the other hand, in the present embodiment, since the gap between the sphere 21 and the conveyor belt 12 can be adjusted by moving the regulation guides 14A and 14B, an appropriate conveyance force associated to the type of the sheet can be easily obtained.
In the present embodiment, the sphere 21 is moved to the separated position and the contact position by moving the regulation guides 14A and 14B. Therefore, a new actuator is not required to move the sphere 21, and the above-described configuration can be implemented at low cost.
In the present embodiment, the sphere 21 is moved by pressing the regulation guides 14A and 14B. However, the sphere 21 may also be moved by a dedicated actuator. For example, the holding plate 19 may be directly slid by a solenoid or the like.
In the present embodiment, the load changing unit 700 can change the load applied from the sphere 21, but the loads applied from both spheres 20 and 21 may be changed. In this case, all the spheres 20 and 21 may be separated from the conveyor belt 12. That is, the loads applied the spheres 20 and 21 to the sheet may be set to zero. In addition, the load applied both or any one of the spheres 20 and 21 to the sheet may be decreased or increased.
In a case where all the spheres 20 and 21 can be separated from the conveyor belt 12, when the grammage of the sheet is a third grammage, the control unit 203 may regulate the movement of the sheet in the sheet width direction by the regulation guides 14A and 14B while conveying the sheet in the conveyance direction X in a state where the plurality of spheres 20 and 21 are separated from the conveyor belt 12, and then nip the sheet between the plurality of spheres 20 and 21 and the conveyor belt 12. The sheet having the third grammage is, for example, a sheet such as thin paper having a grammage of 80 g/m2 or less. In this case, it is preferable to perform such an operation in a state where the spheres 20 and 21 are separated from the conveyor belt 12. When the grammage of the sheet is the first grammage or the second grammage larger than the third grammage, the control unit 203 regulates the movement of the sheet in the sheet width direction by the regulation guides 14A and 14B while conveying the sheet in the conveyance direction X in a state where the sheet is nipped by the plurality of spheres 20 and 21 and the conveyor belt 12. Further, for example, in a case where the sheet has a grammage of 200 g/m2 or less, the control unit 203 may separate the plurality of spheres 20 and 21 from the conveyor belt 12, and in a case where the sheet has a grammage of larger than 200 g/m2, the control unit 203 may regulate the movement of the sheet in the sheet width direction by the regulation guides 14A and 14B while conveying the sheet in a state where the sheet is nipped between the plurality of spheres 20 and 21 and the conveyor belt 12. As described above, the load (including a load of 0) may be set in two stages, or may be set in a plurality of stages such as three or more stages.
A second embodiment will be described with reference to
As described above, in the present embodiment, a pressing force of the spheres 20A and 20B against the conveyance surface 12A can be finely set. Therefore, it is possible to more finely set an appropriate conveyance force for a type of the sheet, and it is possible to further improve sheet conveyance performance. The holding plates 19A and 19B may be moved by a dedicated actuator such as a solenoid in addition to the operation of the regulation guides 14A and 14B. In addition, a load applied from both or any one of the spheres 20A and 20B to the sheet may be decreased or increased.
A third embodiment will be described with reference to
Specifically, some of a plurality of spheres 20D among spheres 20C and 20D are held by a holding plate 19C serving as a holding portion. The plurality of remaining spheres 20C are held by a holding plate 18B serving as a holding portion. The holding plate 19C is slidable on the holding plate 18B in a sheet width direction Y. When the spheres 20D move in the sheet width direction Y together with the holding plate 19C, the spheres 20D move to a contact position where the spheres 20D come into contact with a conveyance surface 12A and a separated position where the spheres 20D are separated from the conveyance surface 12A.
The holding plate 19C is provided with a receiving member 197A protruding from a side surface facing a regulation guide 14A toward the regulation guide 14A, and a receiving member 197B protruding from a side surface facing a regulation guide 14B toward the regulation guide 14B. In a state where the holding plate 19C is positioned on a front side (the lower side in
In the present embodiment, since the spheres 20C and 20D are arranged in one row, space saving can be achieved as compared with the configuration in which the spheres are arranged in two rows. Further, since the regulation guides 14A and 14B can further move toward a conveyor belt 12, even a sheet having a smaller size can be handled.
Also in the present embodiment, loads of both the spheres 20C and 20D may be changeable. In this case, all the spheres 20C and 20D may be separated from the conveyor belt 12. That is, the loads applied from the spheres 20C and 20D to the sheet may be set to zero. In addition, the load applied from both or any one of the spheres 20C and 20D to the sheet may be decreased or increased.
A fourth embodiment will be described with reference to
In the present embodiment, a load changing unit 701 is provided as an actuator that changes a load applied from spheres 20E. The load changing unit 701 includes a pressing portion 710 capable of pressing at least some of the plurality of spheres 20E toward a conveyance surface 12A of a conveyor belt 12, and a pressing force changing portion 720 capable of changing a pressing force of the pressing portion 710 for the spheres 20E. The spheres 20E pressed by the pressing portion 710 may be some or all of the plurality of spheres.
The pressing portion 710 is held by a holding portion 712 on a side opposite to the conveyance surface 12A with respect to the spheres 20E, and is urged toward the spheres 20E by an urging portion 711 such as a spring. In the present embodiment, the pressing portion 710 is disposed above the spheres 20E and urged downward by the urging portion 711. Further, the pressing portion 710 is a sphere or a rotary member whose outer circumferential surface is a cylindrical surface, and is rotatable following the spheres 20E when coming into contact with the spheres 20E.
The pressing force changing portion 720 includes a motor M10 serving as a driving unit, a gear 721 rotationally driven by the motor M10, and a rack portion 722 provided on the holding portion 712 and meshing with the gear 721. The rack portion 722 moves in a vertical direction (a gravity direction in the present embodiment) in
That is, in a case where the holding portion 712 is at a position illustrated in
Furthermore, in the present embodiment, the nip pressure can be more finely adjusted by changing the amount of movement of the holding portion 712 by the pressing force changing portion 720, and for example, a range of a grammage of the sheet that can be conveyed can be widened from thin paper to ultrathick paper, and the most efficient nip pressures for various types of sheets can be set.
Also in the present embodiment, the spheres 20E may be separated from the conveyor belt 12. That is, the load applied from the spheres 20E to the sheet may be set to zero.
Also in the present embodiment, an appropriate conveyance force associated to a type of the sheet can be easily obtained, similarly to each of the above-described embodiments. In the present embodiment, unlike each of the above-described embodiments, the load applied from the spheres 20E to the sheet can be changed without moving the regulation guides. Therefore, the load applied from the spheres 20E to the sheet can be changed even at a timing when the regulation guides cannot be moved.
A fifth embodiment will be described with reference to
Examples of the sheet information include a thickness of the sheet and a model number of the sheet in addition to the grammage and stiffness of the sheet. Furthermore, the recognition unit 1002 serving as a sheet information recognition unit is, for example, an input unit 1001 (
In any case, it is sufficient if the recognition unit 1002 can recognize the sheet information by inputting or reading the sheet information or can recognize the sheet information by detecting the characteristic of the sheet by the sensor. Furthermore, the recognition unit 1002 may be provided in the multistage feeding apparatus 200 or may be provided in an image forming apparatus 100. In short, the recognition unit 1002 may be provided in any of the apparatuses included in the image forming system 1000.
In a first example of
On the other hand, in a second example of
When the sheet information is the model number of the sheet, in any case of
A sixth embodiment will be described with reference to
First, a first example of the present embodiment will be described with reference to
The rotary member 301 is rotatably supported with respect to the shaft 302, and both end portions of the shaft 302 are supported by a holding portion 303. The holding portion 303 is, for example, the holding portion 712 of the fourth embodiment, and a load applied from the rotary member 301 to a sheet can be changed by a load changing unit 701 as in the fourth embodiment. That is, the load applied from the rotary member 301 to the sheet is changed by the holding portion 303 moving up and down.
In this example, the shaft 302 is engaged with a groove 304 formed in the holding portion 303. The groove 304 is formed to be long in a vertical direction, and the shaft 302 is movable in the vertical direction in the groove 304. Therefore, even in a case where the position of the holding portion 303 in the vertical direction is not changed, the rotary member 301 can move in the vertical direction within a range in which the shaft 302 can move in the groove 304. In
The shaft 302 may be non-rotatably supported or rotatably supported with respect to the groove 304. In a case where the shaft 302 is non-rotatably supported by the groove 304, the rotary member 301 is supported so as to be relatively rotatable with respect to the shaft 302. In a case where the shaft 302 is rotatably supported by the groove 304, the rotary member 301 may be supported so as to be relatively non-rotatable with respect to the shaft 302, or may be supported so as to be relatively rotatable. In any case, the rotary member 301 is rotatable around an axis direction of the shaft 302. A rotation direction thereof is a direction in which the sheet is conveyed by a conveyor belt 12 (conveyance direction X).
Therefore, in the present embodiment, the rotary member 301 does not rotate in a direction of moving the sheet in a sheet width direction. However, the rotary member 301 is a sphere and has a small contact area with the sheet, and a frictional force between the sheet and the rotary member 301 is also small when the sheet comes into contact with regulation guides 14A and 14B and moves in the sheet width direction. Therefore, the sheet is allowed to move in the width direction. That is, in the present example, the conveyor belt 12 and a plurality of rotary members 301 are configured such that the sheet is movable in a direction intersecting the conveyance direction X when the regulation guides 14A and 14B come into contact with side edges of the sheet in a state where the sheet is conveyed in the conveyance direction X by the conveyor belt 12 and the plurality of rotary members 301.
In order to allow the sheet to move in the sheet width direction in a state where the sheet and the rotary member 301 are in contact with each other, the rotary member 301 may be made of a resin member that is slippery or may be processed to have a surface that is slippery. The rotary member 301 may be loosely fitted to the shaft 302 to be movable in the axis direction. Alternatively, the shaft 302 may be movable in the axis direction (sheet width direction) with respect to the holding portion 303. In this way, when the sheet moves in the width direction, even in a case where the sheet and the rotary member 301 come into contact with each other, the rotary member 301 moves in the axis direction, so that the sheet can be smoothly moved in the width direction.
Furthermore, as illustrated in
Also in the present example,
The configuration for changing the load applied from the rotary members 301 and 301A to the sheet is not limited to the above-described fourth embodiment, and may be any of the configurations of the first to third embodiments. The control configuration described in the fifth embodiment is also applicable to the present embodiment.
Further, any of the above-described embodiments is common in that the load (including a load of 0) applied from the plurality of rotary members (spheres) to the sheet is changed according to the sheet information described above, and the load may be set in two stages or in a plurality of stages such as three or more stages.
A seventh embodiment will be described with reference to
Next, a load changing unit 702 of the present embodiment will be described with reference to
In the present embodiment, an electromagnetic device 800 is used to change the load applied from the spheres 20F to the sheet. That is, the load applied from the spheres 20F to the sheet is changed using a magnetic force generated by the electromagnetic device 800. For this purpose, the sphere 20F contains a magnetic material. For example, the sphere 20F is a sphere made of magnetic metal such as iron. The metal sphere may be a solid sphere or a hollow sphere. In the present embodiment, the sphere 20F is a solid iron sphere.
The sphere 20F may be, for example, a sphere made of a resin such as polyoxymethylene (POM) in which metal such as iron is provided. Furthermore, the sphere 20F may be made of a resin containing a magnetic material. Furthermore, in a case where the load can be changed for some of the spheres 20F, the some spheres 20F may contain a magnetic material, and the spheres whose load is not changed do not have to be magnetic. However, regardless of whether the load is changed, all the spheres 20F may contain a magnetic material.
The electromagnetic device 800 includes a plurality of electromagnets 801, a power supply 802 capable of energizing the plurality of electromagnets 801, and a holding plate 803 holding the plurality of electromagnets 801. The plurality of electromagnets 801 generates a magnetic force in an energized state. That is, the magnetic force is generated by turning on the power supply 802, and the generation of the magnetic force is stopped by turning off the power supply 802. The power supply 802 is connected to the plurality of electromagnets 801, and can energize the plurality of electromagnets 801. In addition, the power supply 802 can change a current value to be supplied to the plurality of electromagnets 801. Therefore, the magnetic force of the plurality of electromagnets 801 can be changed by changing the current value supplied from the power supply 802.
The electromagnet 801 is disposed such that the magnetic force acts on the sphere 20F, and changes the load applied from the sphere 20F to the sheet according to the energized state of the electromagnet 801. Such an electromagnet 801 is held by the holding plate 803 serving as an electromagnet holding portion. The holding plate 803 is made of a non-magnetic material that does not receive the magnetic force of the electromagnet 801, and is made of a resin in the present embodiment. The holding plate 803 is disposed on a side of a holding plate 18 that is opposite to the conveyor belt 12, that is, above the holding plate 18 holding the plurality of spheres 20F. The holding plate 18 is also made of a non-magnetic material that does not receive the magnetic force of the electromagnet 801, and is made of a resin in the present embodiment. The holding plate 803 is disposed substantially parallel to the holding plate 18 and along the conveyance direction X. The plurality of electromagnets 801 held by the holding plate 803 are positioned above the plurality of spheres 20F. The holding plate 803 is provided with a wiring 804 that electrically connects the power supply 802 and the plurality of electromagnets 801.
In the present embodiment configured as described above, when the energization of the plurality of electromagnets 801 is turned off, the weights of the plurality of spheres 20F act on the sheet as the load applied to the sheet. On the other hand, when the energization of the plurality of electromagnets 801 is turned on, the magnetic force of the plurality of electromagnets 801 acts on the plurality of spheres 20F in a direction away from a conveyance surface 12A. That is, the sphere 20F is raised upward by a magnetic attraction force of the electromagnet 801. Then, the load applied from the plurality of spheres 20F to the sheet becomes smaller than that in a case where the energization of the electromagnet 801 is turned off.
That is, when a current is applied to the electromagnet 801 to generate the magnetic force, the force is applied to the sphere 20F in a direction of being attracted to the electromagnet 801. Since the electromagnet 801 is disposed above the sphere 20F, the sphere 20F is pulled upward by the magnetic force of the electromagnet 801. At this time, a pressure at which the sphere 20F come into contact with the conveyor belt 12 is reduced by the attraction force of the electromagnet 801. Therefore, the load applied from the sphere 20F to the sheet nipped and conveyed by the sphere 20F and the conveyor belt 12 becomes small.
Control related to the change of the load applied from the spheres 20F to the sheet will be described. As described above, a multistage feeding apparatus 200 controls each unit by a control unit 203 (
The control of the change of the load applied from the sphere 20F is not limited to being based on the grammage of the sheet, and may be performed, for example, according to a stiffness of the sheet. Further, examples of sheet information include a thickness of the sheet, a model number of the sheet, and the like, in addition to the grammage and stiffness of the sheet. For example, the load changing unit 702 may be controlled according to the thickness or model number of the sheet input by an input unit 1001. Furthermore, the load applied from the spheres 20F may be changed based on user's selection.
In the above-described seventh embodiment, an electromagnet 801 is disposed above a sphere 20F, but the electromagnet 801 may be disposed below the sphere 20G as illustrated in
In the present embodiment, for example, when a grammage of the sheet is large and a conveyance force for the sheet is required, the energization of the electromagnet 801 is turned on to increase the load applied from the spheres 20F to the sheet. As a result, the conveyance force of the conveyor belt unit 480B for the sheet can be secured, so that the sheet can be stably conveyed. On the other hand, in a case of a sheet having a small grammage, the energization of the electromagnet 801 is turned off, and the sphere 20G is brought into contact with the sheet by its own weight. Since the sphere 20G is lighter than the sphere 20F of the seventh embodiment, the load applied from the sphere 20G to the sheet can be decreased. Therefore, conveyance can be performed in a state where a nip pressure applied to the sheet is reduced, and buckling of the sheet due to the load applied from the sphere can be reduced and stable skew correction can be performed at the time of aligning the sheet by regulation guides 14A and 14B.
In the seventh and eighth embodiments described above, the magnetic force of the electromagnet 801 is applied to the spheres 20F and 20G. However, an electromagnet 801A may be applied to a holding plate 18D holding spheres 20H as illustrated in
In the present embodiment, the holding plate 18D serving as a holding portion that holds the spheres 20H at least partially contains a magnetic material. For example, the holding plate 18D is made of a resin containing a magnetic material. The holding plate 18D may be made of metal such as magnetic iron. In the present embodiment, the electromagnet 801A is disposed such that a magnetic force acts on the holding plate 18D, and the load applied from the plurality of spheres 20H to the sheet is changed according to an energized state of the electromagnet 801A. An electromagnetic device 800B of the present embodiment includes a plurality of electromagnets 801A and a power supply 802 capable of energizing the plurality of electromagnets 801A.
In the present embodiment, the electromagnet 801A is disposed above the holding plate 18D, and may be disposed below the holding plate 18D. For example, as in the eighth embodiment, the electromagnet 801A may be disposed on an inner side of a conveyor belt 12. In this case, control performed on the electromagnetic device 800B according to sheet information such as a grammage of the sheet is similar to that in the eighth embodiment.
In the seventh to ninth embodiments described above, the magnetic force of the electromagnet 801 is applied to the spheres 20F and 20G, or the magnetic force of the electromagnet 801A is applied to the holding plate 18D. However, a position of a pressing portion 710A that presses a sphere 20J may be moved by electromagnets 801Ba and 801Bb as illustrated in
A conveyor belt unit 480D of the present embodiment includes a load changing unit 705. The load changing unit 705 includes the pressing portion 710A, a pressing force applying portion 730, and the electromagnets 801Ba and 801Bb.
The pressing portion 710A can press at least some of a plurality of spheres 20J toward a conveyance surface 12A of a conveyor belt 12. Further, the pressing portion 710A is disposed on a side opposite to the conveyance surface 12A of the conveyor belt 12 with respect to at least some of the spheres 20J, and is movable to a pressing position and a release position together with the pressing force applying portion 730 described below.
In the present embodiment, for example, when a grammage of the sheet is large and a conveyance force for the sheet is required, energization of the electromagnet 801Ba is turned on to move the pressing portion 710A to the pressing position, and the load applied from the sphere 20J to the sheet is increased. As a result, the conveyance force of the conveyor belt unit 480D for the sheet can be secured, so that the sheet can be stably conveyed. On the other hand, in a case of a sheet having a small grammage, the energization of the electromagnet 801Bb is turned on to move the pressing portion 710A to the release position, and the sphere 20J is brought into contact with the sheet by its own weight. Therefore, conveyance can be performed in a state where a nip pressure applied to the sheet is reduced, and buckling of the sheet due to the load applied from the sphere can be reduced and stable skew correction can be performed at the time of aligning the sheet by regulation guides 14A and 14B.
In the above-described tenth embodiment, a pressing portion 710A is brought into contact with a sphere 20J to apply a pressing force to the sphere 20J. However, a configuration in which the pressing portion 710A can apply a pressing force to a sphere 20J via a holding plate 18E even at a release position as illustrated in
The pressing portion 740 includes a contact member 741 that comes into contact with a contact surface 734 of the pressing force applying portion 730 when the pressing force applying portion 730 moves to the release position, and an urging member 742 such as a spring disposed between the contact member 741 and the holding plate 18E. An engagement recess 735 engageable with the contact member 741 is formed on the contact surface 734 of the pressing force applying portion 730.
As in the above-described fourth and seventh to eleventh embodiments, the configuration in which a load applied from a sphere to a sheet is changed using an actuator or an electromagnet has been described. With such a configuration, the load applied from the sphere to the sheet can be changed while a conveyor belt is driven.
For example, in a case where the load applied from the sphere to the sheet is large while misalignment correction for the sheet is being performed, the load applied to the sheet becomes large. On the other hand, in a case where the load applied from the sphere to the sheet is decreased in order to reduce the load applied to the sheet, conveyability of the sheet by the conveyor belt is deteriorated. In the configuration in which the gap between the sphere and the conveyor belt is manually adjusted as in the configuration described in JP 2007-217096 A, the gap cannot be adjusted while the conveyor belt is driven. Therefore, in the present embodiment, the load applied from the sphere to the sheet is changed using the actuator or the electromagnet, so that the load is freely changed during the sheet conveyance by the conveyor belt.
In
As described above, in each of the embodiments, correction of side registration, side skew, and the like of the sheet, that is, sheet alignment is performed by the pair of regulation guides 14A and 14B while the sheet is conveyed by the conveyor belt 12. Hereinafter, for example, the seventh embodiment will be described. Here, in a case where a load applied from a sphere 20F to the sheet is large, the sheet is less likely to slip on a conveyance surface 12A at the time of alignment, and the load applied to the sheet increases at the time of sheet alignment. As a result, wrinkles and the like may occur in the sheet. On the other hand, in a case where the load applied from the sphere 20F to the sheet is set to be small in advance in order to reduce the load at the time of sheet alignment, a conveyance force of the sphere 20F and the conveyor belt 12 for the sheet is decreased. Therefore, in the present embodiment, as described below, the load applied from the sphere 20F to the sheet is decreased at the time of sheet alignment, and the load applied from the sphere 20F to the sheet is increased when the sheet alignment is completed. Relationship between Waiting of Sheet and Load applied from Sphere to Sheet
In an image forming system 1000, due to control of the system such as a relationship with a preceding sheet or a subsequent sheet, conveyance of the sheet may be caused to be waited on the conveyor belt 12 of a relay conveyance apparatus 400A based on a command from an image forming apparatus 100 or detection information of a sensor positioned downstream of the relay conveyance apparatus 400A. At this time, the conveyor belt 12 is kept driven, and the sheet waiting on the conveyor belt 12 abuts against a conveyance roller pair 402 positioned downstream in the stopped state and is stopped. Here, the reason why the driving of the conveyor belt 12 is not stopped in a state where the sheet waits is that, in a case where the driving of the conveyor belt 12 is once stopped, it takes time to restart the driving of the conveyor belt 12 to restart the conveyance of the sheet. That is, it takes time to drive the conveyor belt 12 in the stopped state in a state where the sheet can be conveyed. In this case, productivity of the apparatus is lowered. Therefore, in the present embodiment, when the conveyance of the sheet is made to be waited due to the system, the conveyor belt 12 is kept driven.
In a case where the sheet waits on the conveyor belt 12 while the conveyor belt 12 is kept driven in this manner, there is a possibility that the sheet gets dirty by being rubbed by the conveyor belt 12 when the load applied from the sphere 20F to the sheet is large. On the other hand, in a case where the load applied from the sphere 20F to the sheet is set to be small in advance in order to reduce the load at the time of waiting for the conveyance of the sheet, the conveyance force of the sphere 20F and the conveyor belt 12 for the sheet is decreased. Therefore, in the present embodiment, as described below, when the sheet waits on the conveyance surface 12A of the conveyor belt 12, the load applied from the sphere 20F to the sheet is decreased, and when the conveyance of the sheet is resumed, the load applied from the sphere 20F to the sheet is increased.
As described above, in the present embodiment, since the load applied from the sphere 20F to the sheet is decreased when the sheet waits on the conveyor belt 12, it is possible to suppress a surface (back surface) of the sheet that comes into contact with the conveyor belt 12 from becoming dirty. That is, the load applied to the sheet can be decreased. Further, when the conveyance of the sheet is resumed, the load applied from the sphere 20F to the sheet is returned, so that it is possible to suppress deterioration of the sheet conveyance performance. Relationship between Sheet Jam and Load applied from Sphere to Sheet
In the image forming system 1000, a sheet may be jammed in a conveyance path. When the sheet jam occurs, the conveyance of all the sheets in the system is stopped. Therefore, when a jam occurs in a case where the sheet is on the conveyor belt 12, the conveyance of the sheet is stopped in a state where the sheet is on the conveyor belt 12. It is a matter of course that, even when the sheet conveyed by the conveyor belt 12 is jammed, the conveyance of the sheet is stopped in a state where the sheet is on the conveyor belt 12.
Here, when the sheet jam occurs and the load applied from the sphere 20F to the sheet is large, in the former case, the sheet is sandwiched between the sphere 20F and the conveyor belt 12 during processing of the jam, and there is a possibility that the back surface of the sheet becomes dirty. On the other hand, in the latter case, the sheet is removed from the conveyor belt 12 at the time of processing the jam, but it is difficult to remove the sheet in a case where the load applied from the sphere 20F to the sheet is large at this time. For this reason, it is conceivable to manually decrease the load applied from the sphere 20F to the sheet at the time of processing the jam, but in a case where the load applied from the sphere 20F to the sheet can be automatically decreased when the jam occurs, the time and effort at the time of processing the jam can be reduced.
Therefore, in the present embodiment, as described below, when the sheet jam occurs, the load applied from the sphere 20F to the sheet is decreased, and when the conveyance of the sheet is resumed, the load applied from the sphere 20F to the sheet is increased. That is, a control unit 203 controls a load changing unit 702 such that the load applied from the plurality of spheres 20F to the sheet is decreased at a timing when the sheet jam occurs or a timing after the sheet jam occurs. As described above, in the present embodiment, when the sheet jam occurs, the load applied from the sphere 20F to the sheet is decreased, so that it is possible to suppress the back surface of the sheet from becoming dirty. That is, the load applied to the sheet can be decreased. Alternatively, it is possible to reduce the time and effort at the time of handling the sheet jam.
Any of the above-described embodiments is common in that the load (including a load of 0) applied from the plurality of rotary members (spheres) to the sheet is changed according to the sheet information described above, and the load may be set in two stages or in a plurality of stages such as three or more stages. Further, the configuration for changing the load applied from the rotary member 301 and 301A to the sheet described in the sixth embodiment may be any of the configurations of the first to fourth and seventh to eleventh embodiments. Furthermore, the control configuration of the above-described fifth embodiment is applicable to any of the above-described embodiments.
In the above-described embodiments, the control unit 203 that controls the relay conveyance apparatuses 400 and 400A is provided in the multistage feeding apparatus 200, but the relay conveyance apparatuses 400 and 400A may also be controlled by the control unit 140 of the image forming apparatus 100. In addition, the relay conveyance apparatuses 400 and 400A may be provided with a control unit that controls each unit of the relay conveyance apparatuses 400 and 400A. Further, the sheet conveyance apparatus may have another configuration as long as the sheet conveyance apparatus can shift the position of the sheet regardless of the relay conveyance apparatus described above.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2021-213825 | Dec 2021 | JP | national |
2022-206123 | Dec 2022 | JP | national |
2022-206124 | Dec 2022 | JP | national |
2022-206125 | Dec 2022 | JP | national |
This application is a Continuation of International Patent Application No. PCT/JP2022/048615,filed Dec. 28, 2022, which claims the benefit of Japanese Patent Application No. 2021-213825, filed Dec. 28, 2021, Japanese Patent Application No. 2022-206124, filed Dec. 23, 2022, Japanese Patent Application No. 2022-206123, filed Dec. 23, 2022, and Japanese Patent Application No. 2022-206125, filed Dec. 23, 2022, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2022/048615 | Dec 2022 | WO |
Child | 18748578 | US |