This application is based on and claims the benefit of priority from Japanese patent application No. 2023-074747 filed on Apr. 28, 2023, which is incorporated by reference in its entirety.
The present disclosure relates to an image forming system including an image reading device.
In an image forming system including an inkjet type image forming apparatus, an image quality is influenced by a state of a recording head and ink. For example, when the nozzle surface of the recording head is dried, the ink becomes viscous and causes ejection failure, or the ink arrives at a position deviated from a desired position and white streaks are generated in the image.
To prevent such image defects and maintain an image quality, the image forming system includes an image reading device which reads and inspects an image on a sheet, such as a test chart. Based on the image read by the image reading device, the defective nozzle of the recording head is specified, and the image is corrected. Such an image inspection is performed, for example, once in thousands of the sheets.
The image reading device is provided with a reading sensor such as a CIS (Contact Image Sensor) for reading an image. The CIS is disposed such that the image reading surface faces the sheet to be conveyed along the conveyance path. The image reading surface is usually covered with a transparent glass plate. When a large amount of the sheets are printed or when it is used for a long period of time, paper powder or fine dust may adhere to the glass plate. Then, streaks are generated in the read image, and the image inspection cannot be performed accurately.
Therefore, the image reading apparatus may be provided with a cleaning member for cleaning the glass plate. The cleaning member is rotatably provided to clean the glass plate by rotating within a predetermined angle.
However, in the image reading apparatus described above, since the glass plate is cleaned by rotating the cleaning member, contact and non-contact between the cleaning member and the glass plate are repeated. Therefore, vibration is generated in the CIS, and a configuration to absorb the vibration is required. Further, only a narrow range near the center of rotation of the cleaning member can be cleaned. Therefore, foreign matter adhering to the glass surface where cannot be cleaned may fall on the sheet. Further, since the amount of engagement of the cleaning member to the glass surface and the linear speed of the cleaning member are varied, the cleaning effect is uneven.
An image forming system according to the present disclosure includes an image reading device which reads an image of a sheet conveyed along a conveyance path. The image reading device includes a reading sensor and a moving mechanism. The reading sensor optically reads the image. The moving mechanism moves the reading sensor to a reading position closer to the conveyance path and readable the image and a non-reading position separated from the conveyance path farther than the reading position.
The other features and advantages of the present disclosure will become more apparent from the following description. In the detailed description, reference is made to the accompanying drawings, and preferred embodiments of the present disclosure are shown by way of example in the accompanying drawings.
operation of the image reading inspection device according to the second embodiment, in the image forming system according to the embodiment of the present disclosure.
Hereinafter, with reference to the drawings, an image forming system according to one embodiment of the present disclosure will be described.
First, with reference to
The image forming system 1 includes a sheet feeding device 3, an image forming device 5, a drying device 7, and a post-processing device 9. The sheet feeding device 3 stores a sheet and feeds the sheet to the image forming device 5. The image forming device 5 is disposed on the left side of the sheet feeding device 3, and forms an image on the sheet fed from the sheet feeding device 3 by an inkjet method, for example, based on image data inputted from an external computer. The drying device 7 is disposed on the left side of the image forming device 5, and dries the sheet on which the image is formed while conveying the sheet. The post-processing device 9 is disposed on the left side of the drying device 7 and performs post-processing on the sheet dried by the drying device 7.
Next, the sheet feeding device 3, the image forming device 5, and the drying device 7 will be described with reference to
First, the sheet feeding device 3 will be described. A sheet discharge port 11 and a sheet reception port 13 are formed on the left side surface of the sheet feeding device 3. The discharge port 11 is disposed on the upper portion of the left side surface. The sheet fed from the sheet feeding cassette or the manual feed tray is discharged toward the image forming device 5 through the discharge port 11. The reception port 13 is disposed on the lower portion of the left side surface. The sheet discharged from the image forming device 5 is received to the sheet feeding device 3 through the reception port 13. The sheet received through the reception port 13 is conveyed along a conveyance path 15 toward the discharge port 11.
Next, the image forming device 5 will be described. A right reception port 21 and a right discharge port 23 are formed on the right side surface of the image forming device 5. The right reception port 21 is disposed so as to face the discharge port 11 of the sheet feeding device 3. The sheet discharged from the discharge port 11 of the sheet feeding device 3 is received by the image forming device 5 through the right reception port 21. The right discharge port 23 is disposed so as to face the reception port 13 of the sheet feeding device 3. The sheet discharged through the right discharge port 23 is received by the sheet feeding device 3 through the reception port 13. Further, a left discharge port 25 and a left reception port 27 are formed on the left side surface of the image forming device 5. The left discharge port 25 is disposed on the upper portion of the left side surface, and the left reception port 27 is disposed on the lower portion of the left side surface.
The image forming device 5 includes one main conveying belt 29, four head units 31, four ink containers 33, and four both-side printing conveying belts 35. The main conveying belt 29 is an endless belt formed with a large number of fine through-holes penetrating in the thickness direction. The main conveying belt 29 is wound around a driving roller and a driven roller spaced apart in the left-and-right direction, and a plurality of tension rollers. The main conveying belt 29 travels in the counterclockwise direction of
The four head units 31 correspond to four colors including black, cyan, magenta, and yellow of ink, and are arranged above the traveling track of the main conveying belt 29 along the conveying direction. Each head unit 31 has a plurality (three in one example) of recording heads (not shown). Each recording head is provided with a large number of ink ejection nozzles. Each ink ejection nozzle ejects the ink downward. The four ink containers 33 contains the black, cyan, magenta, and yellow ink, and are connected to the corresponding head units 31.
Each of the four both-side printing conveying belts 35 is an endless belt wound with a driving roller and a driven roller spaced apart in the left-and-right direction. The four both-side printing conveying belts 35 are arranged side by side below the main conveying belt 29 between the left reception port 27 and the right discharge port 23. Each both-side printing conveying belt 35 travels in the clockwise direction of
Next, the drying device 7 will be described. A right reception port 51 and a right discharge port 53 are formed on the right side surface of the drying device 7. The right reception port 51 is disposed so as to face the left discharge port 25 of the image forming device 5. The sheet discharged through the left discharge port 25 of the image forming device 5 is received by the drying device 7 through the right reception port 51. The right discharge port 53 is disposed so as to face the left reception port 27 of the image forming device 5. The sheet discharged through the right discharge port 53 is received by the image forming device 5 through the left reception port 27. Further, a left discharge port 55 is formed on the upper portion of the left side surface of the drying device 7.
The drying device 7 includes a conveying belt 57 and a dryer 59. The conveying belt 57 is an endless belt wound around a driving roller and a driven roller spaced apart in the left-and-right direction. The conveying belt 57 travels in the counterclockwise direction of
Further, the drying device 7 includes an inversion path 63. The inversion path 63 branches from the main conveyance path 61 on the downstream side of the conveying belt 57 and is connected to the right discharge port 53 through two inversion parts 65.
Next, the image forming operation of the image forming system 1 will be briefly described. The sheet discharged through the discharge port 11 of the sheet feeding device 3 is received by the image forming device 5 through the right reception port 21 of the image forming device 5, and conveyed along the main conveyance path 37. The sheet is conveyed while being attracted to the main conveying belt 29. At this time, the inks of four colors are ejected from the four head units 31 in accordance with the image data, and an image is formed on the sheet. The sheet on which the image is formed is discharged through the left discharge port 25, received through the right reception port 51 of the drying device 7 to the drying device 7, and conveyed along the main conveyance path 61. At this time, the image formed on the sheet is dried by the dryer 59.
In the case of one-side printing, the sheet is discharged from the left discharge port 55 to the post-processing device 9. In the post-processing device 9, a predetermined post-processing is applied to the sheet. In the case of both-side printing, the sheet is conveyed from the main conveyance path 61 through the inversion path 63, and then conveyed to the two inversion parts 65 alternately. After the sheet is inverted upside down by the inversion part 65, it is received by the image forming device 5 through the left reception port 27 of the image forming device 5 from the right discharge port 53. The sheet is conveyed along the both-side printing conveyance paths 41 of the image forming device 5, and is received through the right discharge port 23 to the sheet feeding device 3 from the reception port 13 of the sheet feeding device 3. The sheet is conveyed along the conveyance path 15 from the reception port 13 toward the discharge port 11, and is received from the discharge port 11 by the image forming device 5 through the right reception port 21 of the image forming device 5. Thereafter, as described above, an image is formed on the back surface of the sheet.
During the image forming operation, when the nozzle surface of the recording head of each head unit 31 of the image forming device 5 dries, the viscosity of the ink may increase, causing ejection failure. Alternatively, the ink may arrive at a position deviated from a desired position. Therefore, as described above, the image inspection is performed using the image reading inspection device 43 at a frequency of about once in thousands of the sheets.
Next, the image reading inspection device 43 according to the first embodiment will be described with reference to
As shown in
First, the CIS unit 71 will be described. As shown in
As shown in
Further, a light shielding plate 91 protruding in the horizontal direction is provided on one side surface of the housing 83 (the right side surface in this example).
As shown in
The CIS unit 71 can be moved to a reading position X1, a standby position X2, and a retracted position X3 by the lifting device 75. The reading position X1 is a position where the positioning pin 87 provided in the housing 83 abut against any of the protrusions 89a, 89b, and 89c of the adjustment part 89. At the reading position X1, the sheet conveyed on the both-side printing conveying belt 35 can be properly read by the two CISs 81. The standby position X2 is a position separated upward from the both-side printing conveying belt 35 farther than the reading position X1 (see
At the standby position X2 and the retracted position X3, an HP sensor 107 and an upper limit sensor 109 are provided, respectively. Each sensor is a PI sensor which is switched from an OFF state to an ON state by blocking an optical path by a light shielding plate 91 of a housing 83, and switched from the ON state to the OFF state by separating the light shielding plate 91 from the optical path. Each sensor is electrically connected to the control part 201 (see
Next, the control part 201 will be described with reference to
The image reading operation of the image reading inspection device 43 according to the t first embodiment of the image forming system 1 having the above configuration will be described with reference to
First, the control part 201 travels the both-side printing conveying belt 35 to a position where any of the protrusions 89a, 89b, and 89c of the adjustment part 89 according to the thickness of the sheet input in advance faces the positioning pins 87 of the CIS unit 71 from below. In this example, as shown in
Next, the control part 201 drives the motor 105 to rotate the pinion 103 to lower the CIS unit 71 from the standby position X2. When the CIS unit 71 is lowered and the light shielding plate 91 of the CIS unit 71 is separated from the optical path of the HP sensor 107, the HP sensor 107 outputs the OFF signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the OFF signal is input. Thus, as shown in FIG.
6B, the CIS unit 71 is lowered to the reading position X1 where the positioning pin 87 abuts the protrusion 89b.
In this state, when the sheet S is conveyed under the image reading inspection device 43, the image of the sheet S is read by the two CISs 81. The control part 201 executes image inspection based on the read image. Details of the image inspection are omitted.
When the image inspection is finished, the control part 201 drives the motor 105 to rotate the pinion 103 to lift the CIS unit 71 from the reading position X1. When the CIS unit 71 is lifted and the light path of the upper limit sensor 109 is blocked by the light shielding plate 91 of the CIS unit 71, the upper limit sensor 109 outputs the ON signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the ON signal is input. Thus, as shown in
When the power is turned off, when the one-side printing is performed, and when it is in standby, the image reading inspection device 43 is maintained in this state. That is, the CIS unit 71 is moved to the retracted position X3, and the glass plate 85 (see
As described above, according to the present disclosure, the CIS unit 71 is moved from the reading position X1 to the retracted position X3 when the power is turned off, when the one-side printing is performed, and when it is in standby. In other words, the glass plate 85 of the CIS unit 71 is separated from the both-side printing conveying belt 35 when the power is turned off, the one-side printing, and when it is standby more upward than when the image reading is performed, so that the distance between the glass plate 85 and the both-side printing conveying belt 35 becomes longer. Therefore, paper powder and foreign matter generated from the sheet conveyed by the both-side printing conveying belt 35 hardly adhere to the glass plate 85.
Next, the image reading inspection device 43 according to the second embodiment will be described with reference to
As shown in
Next, the cover plate 73 will be described with reference to
Further, on the upper surface of the flat plate portion 73a, a cleaning member 113 is provided along the right end portion. The length (along the front-and-rear direction) of the cleaning member 113 is larger than the length (along the front-and-rear direction) of the glass plate 85 of the CIS unit 71. The cleaning member 113 includes a rectangular parallelepiped urethane foam 115 and a wiping cloth 117 supported by the cover plate 73 so as to cover the left, upper and right surfaces of the urethane foam 115. The left end portion of the wiping cloth 117 is affixed to the flat plate portion 73a, and the right end portion is affixed to the outer surface of the right bent portion 73b.
A left light shielding plate 119 is attached on the outer surface of the left bent portion 73c. Further, the flat plate portion 73a is provided with a right light shielding plate 121 bent upward from the right end of the rear edge. Further, a rack 123 along the left-and-right direction is attached to the flat plate portion 73a along the rear edge. The rack 123 constitutes the moving device 77 as described later.
As shown in
The cover plate 73 can be moved to a cover position Y1 and a retracted position Y2 by the moving device 77. The cover position Y1 is a position where the shading sheet 111 faces the glass plate 85 of the housing 83 of the CIS unit 71, that is the reading surface of the CIS 81 from below. At this time, the cleaning member 113 is separated rightward from the space below the glass plate 85. The cover position Y1 is the home position of the cover plate 73. The retracted position Y2 is a position completely separated leftward from the space below the CIS unit 71. As described above, the cover plate 73 is an example of the cover member movable between the cover position and the retracted position.
At the cover position Y1 and the retracted position Y2, an HP sensor 125 and a retraction sensor 127 are provided, respectively. The HP sensor 125 is a PI sensor which is switched from an OFF state to an ON state when the light path is blocked by the right light shielding plate 121, and switched from the ON state to the OFF state when the right light shielding plate 121 is separated from the light path. The retraction sensor 127 is a PI sensor which is switched from an OFF state to an ON state when the light path is blocked by the left light shielding plate 119, and switched from the ON state to the OFF state when the left light shielding plate 119 is separated from the light path. Each sensor is electrically connected to the control part 201 (see
Next, the control part 201 will be described with reference to
The operation of the image reading inspection device 43 according to the second embodiment in the image forming system 1 having the above configuration will be described with reference to
First, the shading correction will be described. At the shading correction, as shown in
The image reading inspection device 43 is maintained in this state when the power is turned off, when the one-side printing is performed, and when it is in standby, other than when the image reading is performed. That is, the cover plate 73 faces the glass plate 85 of the CIS unit 71. Thus, paper powder or foreign matter generated from the sheet conveyed by the both-side printing conveying belt 35 is blocked by the cover plate 73, and is prevented from adhering to the glass plate 85.
Next, the image reading operation will be described with reference to
Next, the control part 201 drives the motor 135 to rotate the pinion 131 to move the cover plate 73 leftward from the home position (the cover position Y1). When the cover plate 73 is moved and the light path of the retraction sensor 127 is blocked by the left light shielding plate 119 of the cover plate 73, the retraction sensor 127 outputs the ON signal to the control part 201. When the ON signal is input, the control part 201 stops the driving the motor 135. Thus, as shown in
The thickness of the sheet is previously input to the control part 201. Therefore, the control part 201 moves the both-side printing conveying belt 35 to a position where any of the protrusions 89a, 89b, and 89c of the adjustment part 89 according to the thickness of the sheet faces the positioning pins 87 of the CIS unit 71 from below. In this example, the both-side printing conveying belt 35 travels from the home position so that the second protrusion 89b is positioned below the positioning pins 87.
Next, the control part 201 drives the motor 105 to rotate the pinion 103 to lower the CIS unit 71 from the retracted position X3. When the CIS unit 71 is lowered and the optical path of the HP sensor 107 is blocked by the light shielding plate 91 of the CIS unit 71, the HP sensor 107 outputs the ON signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the ON signal is input. Thus, as shown in
In this state, when the sheet S is conveyed under the image reading inspection device 43, the image of the sheet S is read by the two CISs 81. The control part 201 performs the image inspection based on the read image. Details of the image inspection are omitted.
Next, the cleaning operation will be described with reference to
Next, the control part 201 drives the motor 135 to rotate the pinion 131 to move the cover plate 73 rightward from the retracted position Y2. When the left light shielding plate 119 is separated from the optical path of the retraction sensor 127, the retraction sensor outputs the OFF signal to the control part 201. The control part 201 stops the driving the motor 135 after a predetermined time elapses after the off signal is input. Thus, as shown in
Next, the control part 201 drives the motor 105 to rotate the pinion 103 to lower the CIS unit 71 from the retracted position X3. When the CIS unit 71 is lowered and the optical path of the HP sensor 107 is blocked by the light shielding plate 91 of the CIS unit 71, the HP sensor 107 outputs the ON signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the ON signal is input. Thus, as shown in
Thereafter, the control part 201 drives the motor 135 to rotate the pinion 131 to move the cover plate 73 rightward from the cleaning start position Y3. Thereby, the foreign matter adhering to the lower surface of the glass plate 85 is wiped off by the cleaning member 113. When the cover plate 73 is moved and the cleaning member 113 is separated from the CIS unit 71 rightward, the light path of the HP sensor 125 is blocked by the right light shielding plate 121, and the HP sensor 125 outputs the ON signal to the control part 201. When the ON signal is input, the control part 201 stops the driving the motor 135. Thus, as shown in
Next, the control part 201 drives the motor 105 to rotate the pinion 103 to lift the CIS unit 71 from the cleaning position X4. When the CIS unit 71 is lifted and the light path of the upper limit sensor 109 is blocked by the light shielding plate 91 of the CIS unit 71, the upper limit sensor 109 outputs the ON signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the ON signal is input. Thus, as shown in
Thereafter, the control part 201 drives the motor 105 to rotate the pinion 103 to lower the CIS unit 71 from the retracted position X3. When the CIS unit 71 is lowered and the optical path of the HP sensor 107 is blocked by the light shielding plate 91, the HP sensor 107 outputs the ON signal to the control part 201. The control part 201 stops the driving of the motor 105 after a predetermined time elapses after the ON signal is input. Thus, as shown in
As described above, according to the present disclosure, the cover plate 73 faces the glass plate 85 of the CIS unit 71 when the power is turned off, when the one-side printing is performed, and when it is in standby. Thus, paper powder or foreign matter generated from the sheet conveyed by the both-side printing conveying belt 35 is blocked by the cover plate 73, and is prevented from adhering to the glass plate 85. Since the shading sheet is fixed on the cover plate 73, the shading correction of the CIS can be performed using the cover plate 73. Although an example in which the cover plate 73 is provided with the cleaning member 113 has been described in the present embodiment, even if the cover plate 73 is not provided with the cleaning member 113, the effect of suppressing the adhesion of foreign matter to the glass plate 85 can be obtained by the cover plate 73.
Further, the cover plate 73 is provided with the cleaning member 113, and the glass plate 85 of the CIS unit 71 is cleaned by the cleaning member 113 as the cover plate 73 is linearly moved. Therefore, paper powder or foreign matter adhering to the glass plate 85 can be removed. At this time, since the cleaning member 113 is linearly moved, the entire surface of the glass plate 85 can be uniformly cleaned.
Further, since the CIS unit 71 is moved along the upper-and-lower direction and the cover plate 73 is moved along the left-and-right direction, each of them can be arranged so that their moving spaces do not interfere.
Although the present disclosure has been described in particular embodiments, the present disclosure is not limited to the foregoing embodiments. To the extent that it does not deviate from the scope and subject matter of the present disclosure, it may be variously modified, substituted, or modified, and the claims include all embodiments that may be included within the scope of technical thought.
Number | Date | Country | Kind |
---|---|---|---|
2023-074747 | Apr 2023 | JP | national |