BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view showing the overall structure of a thermal transfer printer (image generating apparatus) according to an embodiment of the present invention;
FIG. 2 is a perspective view showing a printer body of the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 3 is a sectional view of the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 4 is a block diagram showing the circuit structure of a circuit portion included in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 5 is a side elevational view showing arrangement of gears included in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 6 is a plan view showing a portion around a thermal head of the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 7 is a plan view showing an ink sheet used for the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 8 is a plan view showing a paper used for the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 9 illustrates a color table stored in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 10 illustrates a predicted temperature table used for the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 11 is a graph showing the relation between the numbers of printed papers, head temperatures and ambient temperatures in a case of performing continuous printing in gray 5 in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 12 is a graph showing the relation between the numbers of printed papers, head temperatures and ambient temperatures in a case of performing continuous printing in gray 1 in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 13 is a graph showing the relation between the numbers of papers printed in color Y, head temperatures and ambient temperatures in a case of performing continuous printing in gray 5 in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 14 is a graph showing the relation between the numbers of papers printed in color M, head temperatures and ambient temperatures in a case of performing continuous printing in gray 5 in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 15 is a graph showing the relation between the numbers of papers printed in color C, head temperatures and ambient temperatures in a case of performing continuous printing in gray 5 in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 16 is a graph showing the relation between data quantities and predicted ambient temperatures for a color Y in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 17 is a graph showing the relation between data quantities and predicted ambient temperatures for a color M in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 18 is a graph showing the relation between data quantities and predicted ambient temperatures for a color C in the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 19 is a flow chart for illustrating a printing operation of the thermal transfer printer according to the embodiment shown in FIG. 1;
FIG. 20 is a flow chart for illustrating prediction correction in the thermal transfer printer according to the embodiment shown in FIG. 1; and
FIGS. 21 and 22 are sectional views for illustrating the printing operation of the thermal transfer printer according to the embodiment shown in FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the present invention is now described with reference to the drawings.
The structure of a thermal transfer printer employed as an image generating apparatus according to this embodiment is described with reference to FIGS. 1 to 10. The thermal transfer printer according to this embodiment is capable of printing colors of 0 to 255 gradations.
The body of the thermal transfer printer according to this embodiment comprises a chassis 1 of metal, a thermal head 2 for performing printing, a platen roller 3 (see FIG. 3) opposed to the thermal head 2, a feed roller 4 (see FIG. 3) of metal, a feed roller gear 5, a press roller 6 (see FIG. 3) of metal pressing the feed roller 4 with prescribed pressing force, a lower paper guide 7a of resin, an upper paper guide 7b of resin, a paper feed roller 8 of rubber, a paper feed roller gear 9, a paper discharge roller 10 of rubber, a paper discharge roller gear 11, an ink sheet take-up reel 12, a motor bracket 13, a motor 15 for carrying each paper 14 (see FIG. 1), another motor 16 rotating the thermal head 2, a swingable swing gear 17, a plurality of intermediate gears 18 to 21 (see FIG. 5), a circuit portion 22 (see FIG. 4) controlling operations of the thermal transfer printer, a wiring board 23 provided with the circuit portion 22 controlling the operations of the thermal transfer printer and a top plate 24, as shown in FIGS. 1 to 3. In order to perform printing, a paper tray 25 (see FIG. 1) provided in correspondence to each of a plurality of sizes of papers 14 (see FIG. 1) and an ink sheet cartridge 27 (see FIG. 1) provided in correspondence to an ink sheet 26 (see FIG. 3) corresponding to each of the plurality of sizes of papers 14 are set on the thermal transfer printer according to this embodiment.
The chassis 1 has a first side surface 1a, a second side surface 1b and a bottom surface 1c, as shown in FIGS. 1 and 2. The aforementioned motor bracket 13 is mounted on the first side surface 1a of the chassis 1. The second side surface 1b of the chassis 1 is provided with a receiving hole 1d for receiving the ink sheet cartridge 27, as shown in FIGS. 1 and 2. Two pairs of mounting portions 1e for mounting the wiring board 23 are formed on the upper ends of the first and second side surfaces 1a and 1b respectively. The mounting portions 1e are provided with threaded holes 1f meshing with screws 28 for fixing the wiring board 23 and the top plate 24 to each other. The top plate 24 is provided with screw receiving holes 24a mounted on the mounting portions 1e provided on the chassis 1 through screws 28 respectively and an ambient temperature sensor 29 for detecting an ambient temperature indicating the temperature of the working atmosphere of the thermal transfer printer. This ambient temperature sensor 29 is arranged above the region provided with the thermal head 2 at a prescribed interval. The ambient temperature sensor 29 is an example of the “second temperature sensor” in the present invention. The wiring board 23 is provided with screw receiving holes 23a mounted on the mounting portions 1e provided on the chassis 1 respectively. As shown in FIG. 3, paper sensors 30a and 30b for detecting the front and rear ends of each paper 14 are provided on the bottom surface 1c of the chassis 1.
The thermal head 2 includes a support shaft 2a, an arm portion 2b, a head portion 2c and a head cover 2d of resin mounted on the head portion 2c. The thermal head 2c is mounted inside the first and second side surfaces 1a and 1b of the chassis 1 to be rotatable about the support shaft 2a. The head portion 2c of the thermal head 2 is provided with a plurality of heating elements 2e generating heat through application of voltage pulses for heating the ink sheet 26 and transferring an ink from the ink sheet 26 to a print area 14a of each paper 14, as shown in FIG. 6. The plurality of heating elements 2e are aligned with each other in a direction X perpendicular to a paper feed direction (direction Y) at prescribed intervals. Each heating element 2e prints an image of one dot on each paper 14, while the aligned heating elements 2e print an image of one line on the paper 14. The print area 14a of the paper 14 employed for the thermal transfer printer according to this embodiment has 1280 dots in the direction X (perpendicular to the paper feed direction Y) and 1800 lines in the direction Y (paper feed direction), as shown in FIG. 8. A head temperature sensor 33 for detecting the temperature of the thermal head 2 is provided on the bottom surface of the thermal head 2 in the vicinity of the heating elements 2e, as shown in FIG. 6. The head temperature sensor 33 is an example of the “first temperature sensor” in the present invention.
The platen roller 3 (see FIG. 3) is rotatably arranged inside the first and second side surfaces 1a and 1b of the chassis 1. The feed roller 4 has a feed roller gear insert portion 4a inserted into the feed roller gear 5, as show in FIG. 5. This feed roller 4 is rotatably supported by a feed roller bearing (not shown) mounted on the chassis 1. A press roller bearing 6a rotatably supports the press roller 6, as show in FIG. 2. This press roller bearing 6a is mounted on a bearing support plate 32. This bearing support plate 32 is arranged inside the first and side second surfaces 1a and 1b of the chassis 1 to press the press roller 6 against the feed roller 4 (see FIG. 3) with urging force by a spring (not shown).
As shown in FIG. 5, a motor gear 15a is mounted on the shaft portion of the motor 15 mounted on the motor bracket 13. The motor 15 functions as a drive source for driving a gear portion 12a of the ink sheet take-up reel 12, the paper feed roller gear 9, the paper discharge roller gear 11 and the feed roller gear 5. The motor 16 functions as a drive source for a pressing member (not shown) pressing the upper surface of the thermal head 2 (see FIG. 3), for pressing the thermal head 2 against the platen roller 3 (see FIG. 3).
The ink sheet take-up reel 12 is so formed as to take up the ink sheet 26 on a take-up bobbin 27b by engaging with the take-up bobbin 27b rotatably arranged in a take-up portion 27a of the ink sheet cartridge 27, as shown in FIG. 3. The gear portion 12a of the ink sheet take-up reel 12 is so arranged as to engage with the swing gear 17 upon swinging thereof.
The lower paper guide 7a is set in the vicinity of the feed roller 4 (see FIG. 3) and the press roller 6, as shown in FIGS. 2 and 3. The upper paper guide 7b is mounted on an upper portion of the lower paper guide 7a, as shown in FIG. 3. This upper paper guide 7b has a function of guiding each paper 14 to a paper feed passage toward a printing portion through the lower surface thereof in paper feeding while guiding each paper 14 to a paper discharge passage through the upper surface thereof in paper discharge.
The ink sheet cartridge 27 is provided with a supply portion 27d having a supply bobbin 27c wound with the ink sheet 26 rotatably arranged therein. This ink sheet 26 has three color sheets including a color Y (yellow) printing sheet 26a, a color M (magenta) printing sheet 26b and a color C (cyan) printing sheet 26c as well as a transparent OP (overcoat) sheet 26d for protecting a printed surface of each paper 14, as shown in FIG. 7. Identification portions 26e identified by a sheet search sensor (not shown) are provided between the OP (overcoat) sheet 26d and the color Y (yellow) printing sheet 26a, between the color Y (yellow) printing sheet 26a and the color M (magenta) printing sheet 26b and between the color M (magenta) printing sheet 26b an the color C (cyan) printing sheet 26c respectively. A further identification portion 26f identified by the sheet search sensor (not shown) is provided between the color C (cyan) printing sheet 26c and the OP (overcoat) sheet 26d.
As shown in FIG. 4, the circuit portion 22 includes a control portion 22a having a counter 22i, a head controller 22b, a motor driver 22c, an A-D conversion portion 22d, a ROM 22g storing a color table 22e and a predicted temperature table 22f and a RAM 22h for developing the color table 22e and temporarily preserving a temperature value obtained by subtracting the ambient temperature in the thermal transfer printer from a predicted temperature selected from the predicted temperature table 22f. The color table 22e is an example of the “second table” in the present invention, and the predicted temperature table 22f is an example of the “first table” in the present invention. The control portion 22a has a function of controlling the overall printing operation. The head controller 22b has a function of applying the voltage pulses to the heating elements 2e of the thermal head 2. The motor driver 22c has a function of controlling the motors 15 and 16. The A-D conversion portion 22d has a function of converting analog voltage values detected by the head temperature sensor 33 provided in the vicinity of the heating elements 2e of the thermal head 2 and the ambient temperature sensor 29 provided on the top plate 24 to digital values. The counter 22i has a function of counting the numbers of the lines (l) and the dots (i) of each paper 14 (see FIG. 8).
As shown in FIG. 9, the color table 22e stores a plurality of application data (pulse numbers of the voltage pulses) corresponding to each of the colors Y, M and C for the respective gradations (0 to 255). The color table 22e stores the plurality of application data every degree in the temperature range of about 0° C. to about 50° C. Referring to the color Y at a temperature of about 50° C., for example, the color table 22e stores the first and 256th values “8” and “176” of Y=(8, 42, 43, . . . , 176, 176) as the application data (pulse numbers of the voltage pulses) of the gradations 0 and 255 respectively. The control portion 22a (see FIG. 4) controls application of the voltage pulses to the heating elements 2e (see FIG. 6) on the basis of the application data stored in the aforementioned color table 22e.
According to this embodiment, the predicted temperature table 22f stores predicated temperature values indicating a plurality of predicted ambient temperatures in the thermal transfer printer corresponding to each of the colors Y, M and C for the respective data quantities (divided into 70 stages), as shown in FIG. 10. The data quantities shown in FIG. 10 correspond to numerical values including the maximum 589824000 obtained by multiplying the product 2304000 (dots) of the number 1280 of the dots in the printing direction X and the number 1800 of the lines in the paper feed direction Y by the number 256 of the gradations of the colors, as shown in FIG. 8. This maximum 589824000, excessively great to be handled as the data quantity, is divided by the 23rd power (223) of an arbitrary constant 2 to obtain an easily handleable maximum 70 (more precisely, 70.3125). The predicted temperature table 22f corresponding to 70 stages of data quantities is created by dividing the data quantity having the maximum of 70 into 70 stages.
The method of creating the predicted temperature table 22f is now described with reference to FIGS. 9 to 18.
According to this embodiment, the temperature of the thermal head 2 and the ambient temperature of the thermal transfer printer are actually measured every paper in a case of continuously printing images of grays (gray 1, gray 2, gray 3, gray 4 and gray 5) having five types of different color tones (data quantities) on the whole surfaces of 15 papers. The grays are printed on the whole surfaces of the papers since the same can be homogeneously printed on the respective dots and the data quantities of the colors Y, M and C can be simultaneously calculated. The data quantities of the colors Y, M and C in the respective grays (gray 1 to gray 5) are previously calculated.
Then, graphs are created by plotting the temperatures of the thermal head 2 and the ambient temperatures in the thermal transfer printer for the respective printing times (first to 15th) in the case of performing continuous printing with the five types of grays (gray 1, gray 2, gray 3, gray 4 and gray 5). FIGS. 11 and 12 show graphs in cases of performing continuous printing with the deepest gray (having the maximum data quantity: gray 5) and the lightest gray (having the minimum data quantity: gray 1) among the five types of grays respectively. The graphs of FIGS. 11 and 12 show temperature changes of the thermal head 2 and ambient temperature changes in the thermal transfer printer for the respective printing times with sequentially plotted three points of the colors Y, M and C as a unit (paper).
Then, the temperatures of the thermal head 2 and the ambient temperatures in the thermal transfer printer in the colors Y, M and C are picked out from the graphs for the five types of grays (gray 1 to gray 5) created in the aforementioned manner, for creating graphs showing the relations between the temperatures of the thermal head 2, the ambient temperatures and the printing times for the respective colors. Then, expressions indicating approximate lines corresponding to the plots are obtained on the basis of the plotted ambient temperatures in the thermal transfer printer for the respective colors. FIGS. 13 to 15 show the temperatures of the thermal head 2 and the ambient temperatures for the printing times as to the respective colors (colors Y, M and C) in a case of performing continuous printing in gray 5, approximate lines of the ambient temperatures and expressions indicating the approximate lines respectively. Then, predicated ambient temperatures in the thermal transfer printer in a case of performing continuous printing on 20 papers are calculated through the expressions indicating the approximate lines of the ambient temperatures for the colors Y, M and C with respect to the five types of grays (gray 1 to gray 5).
Then, the predicated ambient temperatures in the thermal transfer printer with respect to data quantities in the case of performing continuous printing on 20 papers are plotted for the colors Y, M and C respectively through the previously calculated data quantities of the colors Y, M and C in the five types of grays (gray 1 to gray 5) and the aforementioned expressions indicating the approximate lines, as shown in FIGS. 16 to 18. Then, expressions indicating approximate lines corresponding to the plots are obtained for the colors Y, M and C respectively on the basis of the predicated ambient temperatures in the thermal transfer printer in the case of performing continuous printing on 20 papers plotted for the respective data quantities.
Then, the data quantities ranging from the minimum 1 to the maximum 70 are substituted in the expressions of the approximate lines obtained from the plots showing the relations between the data quantities and the predicated ambient temperatures in the thermal transfer printer in the case of performing continuous printing on 20 papers respectively, so that predicted temperatures indicating the ambient temperatures in the thermal transfer printer corresponding to the data quantities can be obtained. Thus, the predicted temperature table 22f is created as shown in FIG. 10.
The printing operation of the thermal transfer printer according to this embodiment is now described with reference to FIGS. 1, 3 to 7, 9, 10 and 19 to 22.
At a step S1 shown in FIG. 19, a determination is made as to whether or not a power supply portion of the thermal transfer printer is in an ON-state. If the determination is of NO, the step S1 is repeated until the power supply portion enters an ON-state. If the determination is of YES, on the other hand, the process advances to a step S2.
At the step S2, the control portion 22a (see FIG. 4) determines whether or not a printing start instruction is received. If the determination is of NO, the step S2 is repeated until the printing start instruction is received. If the determination is of YES, on the other hand, the process advances to a step S3. At the step S3, the control portion 22a reads image data.
At a step s4, the control portion 22a develops the read image data in the RAM 22h (see FIG. 4), and thereafter converts the image data from RGB data to CMY data. The three primary colors of light (R: red, G: green and B: blue) constitute the RGB data, while the three primary colors of object color (C: cyan, M: magenta and Y: yellow) constitute the CMY data.
At a step S5, the control portion 22a calculates data quantities of the respective colors developed in the three primary colors of object color (C: cyan, M: magenta and Y: yellow).
At a step S6, the control portion 22a performs prediction correction. In this prediction correction, the control portion 22a first acquires the ambient temperature in the thermal transfer printer at a step S6a shown in FIG. 20. In other words, the ambient temperature sensor 29 detects a voltage value corresponding to the ambient temperature in the thermal transfer printer. The A-D conversion portion 22d (see FIG. 4) converts the analog voltage value detected by the ambient temperature sensor 29 to a digital value utilized as temperature data. At a step S6b, the control portion 22a selects the predicated temperature corresponding to the data quantity of each color calculated at the step S5 from the predicated temperature table 22f (see FIG. 10). Thereafter the RAM 22h temporarily stores data of a temperature value obtained by subtracting the ambient temperature in the thermal printer from the selected predicted temperature at a step S6c.
At a step S7, each paper 14 is fed (carried) from the paper tray 25 (see FIG. 1) to a printing start position. In this paper feeding at the step S7, the motor 15 is driven for rotating the motor gear 15a mounted thereon along arrow C3 in FIG. 5 thereby rotating the feed roller gear 5 along arrow C1 in FIG. 5 through the intermediate gears 18 and 19, as shown in FIG. 5. Following the rotation of the feed roller gear 5 along arrow C1 in FIG. 5, the paper feed roller gear 9 is rotated along arrow C4 in FIG. 5 through the intermediate gears 20 and 21. Thus, the paper feed roller 8 is also rotated along arrow C4 in FIG. 3, thereby carrying the paper 14 coming into contact with the lower surface of the paper feed roller 8 in the paper feed direction (along arrow T1 in FIG. 3), as shown in FIG. 3. Consequently, the paper 14 is guided by the lower paper guide 7a and carried to the printing start position by the feed roller 4 and the press roller 6.
At this time, the swing gear 17 swings in a direction (along arrow C2 in FIG. 5) for separating from the gear portion 12a of the take-up reel 12 as shown in FIG. 5, not to mesh with the gear portion 12a of the take-up reel 12. Thus, the gear portion 12a of the take-up reel 12 remains unrotational in paper feeding, not to take up the ink sheet 26 wound on the take-up bobbin 27b and the supply bobbin 27c (see FIG. 3).
At a step S8, the control portion 22a drives the motor 16 for rotating the thermal head 2 through the motor driver 22c (see FIG. 4). Thus, the head portion 2c of the thermal head 2 is rotated toward the platen roller 3, as shown in FIG. 21. Consequently, the head portion 2c of the thermal head 2 presses the platen roller 3 through the ink sheet 26 and the paper 14. Thereafter the control portion 22a initializes the counter 22i (see FIG. 4) provided thereon and sets the variable numbers of the lines (l) and the dots (i) to “0” respectively.
At a step S10, the control portion 22a performs line printing. In the line printing at the step S10, the control portion 22a drives the motor 15 for paper feeding for rotating the motor gear 15a along arrow D3 in FIG. 5 thereby rotating the feed roller gear 5 along arrow D1 in FIG. 5 through the intermediate gears 18 and 19, as shown in FIG. 5. Thus, the feed roller 4 is rotated along arrow D1 in FIG. 21, thereby carrying the paper 14 in a paper discharge direction (along arrow U1 in FIG. 21), as shown in FIG. 21. The paper 14 is carried line by one in the paper discharge direction.
As shown in FIG. 5, the swing gear 17 swings in a direction (along arrow D2 in FIG. 5) for meshing with the gear portion 12a of the take-up reel 12, as shown in FIG. 5. Thus, the gear portion 12a of the take-up reel 12 is rotated along arrow D4 in FIG. 5, thereby taking up the ink sheet 26 wound on the take-up bobbin 27b and the supply bobbin 27c (see FIG. 21). The ink sheet 26 is taken up line by one as the paper 14 is carried line by line in the paper discharge direction.
At this time, the head temperature sensor 33 (see FIG. 6) detects a voltage value corresponding to the temperature around the heating elements 2e (see FIG. 6) of the thermal head 2. The A-D conversion portion 22d (see FIG. 4) converts the analog voltage value detected by the head temperature sensor 33 to a digital value utilized as head temperature data. The control portion 22a reads the temperature value obtained by subtracting the ambient temperature in the thermal transfer printer from the selected predicted temperature stored in the RAM 22h at the step S6, and calculates a corrected temperature by subtracting the temperature value obtained by subtracting the ambient temperature in the thermal transfer printer from the predicted temperature from the head temperature.
The head controller 22b applies voltage pulses responsive to the gradation corresponding to the corrected temperature to the plurality of heating elements 2e (see FIG. 6) of the thermal head 2 on the basis of the color table 22e (see FIG. 9). Thus, the plurality of heating elements 22e generate heat up to temperatures responsive to the corresponding gradation. Consequently, the color Y printing sheet 26a (see FIG. 7) of the ink sheet 26 is so heated as to transfer the ink from the color Y printing sheet 26a to the paper 14 line by line. The head controller 22b applies the voltage pulses to the heating elements 2e of the thermal head 2 every time the paper 14 is carried in the paper discharge direction by one line. When the printing through the color Y printing sheet 26a is completed, the paper 14 is guided by the upper paper guide 7b and carried to a position carriable by the paper discharge roller 10 and the feed roller 4, as shown in FIG. 22. Thereafter the control portion 22a prints the colors M and C through operations similar to the aforementioned printing operation for the color Y.
At a step S11, the control portion 22a determines whether or not printing is completely performed on all lines (1800 lines) of the paper 14. If the determination is of NO, the process returns to the step S10 for line printing. If the determination is of YES, on the other hand, the process advances to a step S12. At the step S11, the control portion 22a makes the determination every time the colors (Y, M and C) are printed.
At the step S12, the control portion 22a determines whether or not all colors have been completely printed from the ink sheet 26. If the determination is of NO, the control portion 22a repeats the printing operation through the steps S6 to S11. If the determination is of YES, on the other hand, the process advances to a step S13.
At the step S13, the ink is printed from the transparent OP (overcoat) sheet 26d (see FIG. 7), thereby completing the printing on the paper 14. In paper discharge, the paper 14 is guided by the upper paper guide 7b and discharged from the thermal transfer printer by the discharge roller 10. Thereafter the sheet search sensor (not shown) searches for the color Y printing sheet 26a of the ink sheet 26 for subsequent printing. Thus, the control portion 22a ends the printing operation. In paper discharge, the paper 14 is discharged through an operation similar to that in the aforementioned case of carrying the paper 14 in the paper discharge direction (along arrow U1 in FIG. 21) in printing.
The thermal transfer printer according to this embodiment performs the line printing in the aforementioned manner.
According to this embodiment, as hereinabove described, the thermal transfer printer performs printing by predicting an ambient temperature in the thermal transfer printer substantially reaching a constant level after continuously printing the same print image from the data quantity of the print image and adding the heat quantity corresponding to the difference between the predicted ambient temperature in the thermal transfer printer and the printing-time ambient temperature in the thermal transfer printer detected by the ambient temperature sensor 29 to the heat quantity of the thermal head 2 for supplying a heat quantity for the same ambient temperature as that substantially reaching the constant level after performing continuous printing on a constant number of papers in an initial stage of continuously printing the same image, thereby sufficiently reducing dispersion of the printing quality in the initial stage of continuous printing and after performing printing on the constant number of papers. Further, the thermal transfer printer, so formed as to perform printing in consideration of not only the heat quantity based on the aforementioned ambient temperature but also the heat quantity of the thermal head 2 decided in response to the printing-time temperature of the thermal head 2 detected by the head temperature sensor 33, can suppress influence exerted on the printing quality by the temperature of the thermal head 2, thereby sufficiently reducing dispersion of the printing quality in the initial stage of continuous printing and after performing printing on the constant number of papers.
According to this embodiment, as hereinabove described, the control portion 22a, so formed as to predict the ambient temperature in the thermal transfer printer substantially reaching the constant level after continuous printing from the data quantity of the print image defined by the integers 1 to 70 on the basis of the predicted temperature table 22f, can predict the ambient temperature in the thermal transfer printer responsive to the data quantity, thereby correctly predicting the ambient temperature substantially reaching the constant level after performing continuous printing with the data quantity. Thus, the error between the predicted ambient temperature and the actual ambient temperature substantially reaching the constant level can be sufficiently reduced for further sufficiently reducing dispersion of the printing quality in the initial stage of continuous printing and after performing printing on the constant number of papers.
According to this embodiment, as hereinabove described, the control portion 22a decides the heat quantity supplied to the thermal head 2 through the color table 22e with the value obtained by subtracting the difference between the predicted ambient temperature in the thermal transfer printer and the detected printing-time ambient temperature in the thermal transfer printer from the temperature of the thermal head 2, whereby the heat quantity supplied to the thermal head 2 can be easily decided in consideration of both of the ambient temperature data in the thermal transfer printer and the temperature data of the thermal head 2.
According to this embodiment, as hereinabove described, the predicted temperature table 22f and the color table 22e are individually provided for the respective ones of the three primary colors Y, M and C of object color so that the heat quantity supplied to the thermal head 2 can be decided on the basis of the data quantities of the colors Y, M and C, thereby sufficiently reducing dispersion of the printing quality in the initial stage of continuous printing and after performing printing on the constant number of papers for the respective colors. Thus, the printing quality can be further stabilized. Thus, the printing quality can be further stabilized.
According to this embodiment, as hereinabove described, the predicated temperature table 22f of the data quantities and the predicted temperatures is created by measuring the ambient temperature in the thermal transfer printer substantially reaching the constant level after performing continuous printing with the five types of grays (gray 1 to gray 5) having different data quantities, thereafter plotting the relations between the data quantities and the ambient temperature in the thermal transfer printer substantially reaching the constant level after continuous printing on graphs and calculating the relational expressions of approximate lines on the basis of plotted points so that the predicted ambient temperature can be calculated also as to an unplotted data quantity, whereby the predicted temperature table 22f can be detailedly created.
According to this embodiment, the thermal head 2 is provided with the plurality of heating elements 2e aligned with each other in the direction X perpendicular to the paper feed direction Y for calculating the data quantity of the print image by multiplying the product of the number (1280) of the heating elements 2e and the number (1800) of columns printed by the linearly arranged heating elements 2e on the paper 14 in the paper carrying direction Y by the number (256) of gradations of the heating elements 2e, whereby the heat quantity supplied to the overall paper 14 can be easily obtained.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
For example, while the aforementioned embodiment of the present invention is applied to the thermal transfer printer, the present invention is not restricted to this but is also applicable to another image generating apparatus other than the thermal transfer printer, so far as the same has a thermal head.
While the control portion predicts the ambient temperature in the thermal transfer printer on the basis of the previously created predicted temperature table defining the relations between the data quantities and the predicted ambient temperatures in the thermal transfer printer in the aforementioned embodiment, the present invention is not restricted to this but the control portion may alternatively predict the ambient temperature in the thermal transfer printer every data quantity regardless of the predicted temperature table.
While the control portion decides the heat quantity supplied to the thermal head through the color table with the value obtained by subtracting the difference between the predicted ambient temperature in the thermal transfer printer and the detected printing-time ambient temperature in the thermal printer from the detected temperature of the thermal head in the aforementioned embodiment, the present invention is not restricted to this but the control portion may alternatively decide the heat quantity supplied to the thermal head through calculation regardless of the color table.
While the predicted temperature table defining the relations between the data quantities and the predicted ambient temperatures is created by plotting the relation between the actually measured ambient temperature in the thermal transfer printer and the number of printed papers and calculating the expressions of the approximate lines from the plots in the aforementioned embodiment, the present invention is not restricted to this but the predicted temperature table defining the relations between the data quantities and the predicted ambient temperatures may alternatively be created only through the actually measured ambient temperature in the thermal transfer printer without employing the approximate lines.
Patent Application
20070273723
