1. Field of the Invention
The present invention relates to an image generating apparatus, and more particularly, it relates to an image generating apparatus comprising a print head.
2. Description of the Background Art
A thermal transfer printer is known as an image generating apparatus comprising a print head. The structure of a print head 100 employed for such a conventional thermal transfer printer is described with reference to
As shown in
The head portion 110 generates heat, thereby thermally transferring ink from the ink sheet 150 passing through the space between the head portion 110 and a platen roller 140 to a paper 160. The rotary arm 120 includes a heat sink 121, provided on the upper surface of the head portion 110, having a function of radiating the heat from the head portion 110. The heat sink 121 has a thickness D1 (about 3.0 mm) in a direction A shown in
If the thickness D1 (about 3.0 mm) of the heat sink 121 is reduced in order to reduce the amount of the material for the heat sink 121 provided with the ink sheet guide member 130 as well as the cost in the print head 100 mounted on the conventional thermal transfer printer shown in
On the other hand, a facsimile or a thermal printer is also known in general as an image generating apparatus, comprising a print head, other than the thermal transfer printer.
For example, Japanese Patent Laying-Open No. 7-111558 (1995) or 5-278299 (1993) discloses such an image generating apparatus.
The aforementioned Japanese Patent Laying-Open No. 7-111558 discloses a facsimile having a head spring arranged between a thermal head (print head) and an upper chassis and mounted on the upper chassis with a screw for uniformizing pressing force for pressing the thermal head against a thermal recording paper.
The aforementioned Japanese Patent Laying-Open No. 5-278299 discloses a thermal printer having a pressing member, employed for pressing a thermal head against a paper, mounted on a head supporter provided with the thermal head with a screw through a plate spring. In the thermal printer disclosed in Japanese Patent Laying-Open No. 5-278299, a printing position of the thermal head is controlled by adjusting the amount of fastening the screw fixing the head supporter provided with the thermal head, the plate spring and the pressing member.
In the facsimile disclosed in the aforementioned Japanese Patent Laying-Open No. 7-111558, however, the thickness (screw margin) of the upper chassis to which the screw is fastened is so reduced that it is difficult to strongly mount the head spring on the upper chassis if the upper chassis is thinned in order to reduce the amount of the material for the upper chassis provided with the head spring as well as the cost, similarly to the conventional thermal transfer printer shown in
In relation to this, there is generally proposed a structure increasing the thickness (screw margin) of a portion of a member to which a screw is fastened in order to strongly mount a prescribed member on the member to which the screw is fastened.
For example, Japanese Patent Laying-Open No. 2000-58151 or Japanese Utility Model Laying-Open No. 61-199877 (1986) discloses an image generating apparatus having such a structure.
The aforementioned Japanese Patent Laying-Open No. 2000-58151 discloses a facsimile machine having a connecting terminal arranged on the upper surface of a mounting seat extending from a chassis and mounted on the mounting seat with a screw. The mounting seat of the chassis of the facsimile machine disclosed in Japanese Patent Laying-Open No. 2000-58151 is formed with a portion, including a threaded hole meshing with the screw, protruding toward the forward end of the screw (opposite to the head of the screw) for increasing the size of a portion (screw margin) to which the screw is fastened.
The aforementioned Japanese Utility Model Laying-Open No. 61-199877 discloses a terminal fitting mounted on a terminal board. In the terminal fitting disclosed in Japanese Utility Model Laying-Open No. 61-199877, a portion, including a threaded hole meshing with a screw, is formed to protrude toward the forward end of the screw (opposite to the head of the screw) for increasing the size of a portion (screw margin) to which the screw is fastened. The screw is fastened into the threaded hole through a lead wire, thereby strongly fixing the lead wire.
In the facsimile machine disclosed in the aforementioned Japanese Patent Laying-Open No. 2000-58151, however, it is difficult to arrange a member such as a precision machine on the forward end of the screw due to the portion, to which the screw is fastened, formed to protrude toward the forward end of the screw. The terminal fitting disclosed in the aforementioned Japanese Utility Model Laying-Open No. 61-199877 also has a problem similar to that of the aforementioned Japanese Patent Laying-Open No. 2000-58151.
The present invention has been proposed in order to solve the aforementioned problems, and an object of the present invention is to provide an image generating apparatus allowing reduction of the thickness of a heat radiation member and allowing strong mounting of a holding member also when a print head is arranged on the forward end of a screw member.
In order to attain the aforementioned object, an image generating apparatus according to a first aspect of the present invention comprises a print head, a heat radiation member, arranged on the upper surface of the print head, including a mounting portion protruding toward the head of a screw member and having a threaded hole meshing with the screw member and a holding member, mounted on the upper surface of the heat radiation member with the screw member, having a mounting portion receiving hole capable of receiving the mounting portion of the heat radiation member and holding a prescribed member.
In the image generating apparatus according to the first aspect, as hereinabove described, the heat radiation member is provided with the mounting portion protruding toward the head of the screw member and including the threaded hole meshing with the screw member and the holding member is provided with the mounting portion receiving hole capable of receiving the mounting portion of the heat radiation member so that a portion (screw margin) to which the screw member is fastened extends to a root portion close to the head of the screw member through the mounting portion receiving hole of the holding member, whereby the length of the portion (screw margin) to which the screw member is fastened can be increased by the amount of protrusion of the mounting portion toward the head of the screw member when the holding member is mounted on the heat radiation member through the screw member. Consequently, the holding member can be strongly mounted on the heat radiation member. In this case, the mounting portion protruding toward the head of the screw member can sufficiently ensure the screw margin for the fastened screw member also when the thickness of the heat radiation member is reduced, whereby the heat radiation member can be reduced in thickness. Further, the mounting portion including the threaded hole meshing with the screw member so protrudes toward the head of the screw member that the mounting portion of the heat radiation member protrudes oppositely to a print head arranged on the forward end to which the screw member is fastened, whereby the protruding mounting portion can be prevented from coming into contact with the print head. Consequently, the holding member can be strongly mounted on the heat radiation member without damaging the print head arranged on the forward end of the screw member.
In the aforementioned image generating apparatus according to the first aspect, a recess portion is preferably provided on a surface of the mounting portion of the heat radiation member closer to the print head. According to this structure, flashes (protuberances) formed on an end surface of the threaded hole of the mounting portion of the heat radiation member closer to the print head when the threaded hole of the mounting portion of the heat radiation member is worked remain in the recess portion without coming into contact with the print head, whereby the flashes can be inhibited from coming into contact with the print head. Consequently, damage of the print head can be suppressed.
In the aforementioned image generating apparatus having the recess portion provided on the surface the mounting portion of the heat radiation member closer to the print head, the recess portion of the heat radiation member is preferably so formed as to store a forward end portion, protruding toward the print head, of the screw member mounted on the mounting portion of the heat radiation member. According to this structure, the whole of a threaded portion of the screw member excluding the forward end is fastened to the mounting portion of the heat radiation member, whereby the holding member can be strongly mounted on the heat radiation member.
The aforementioned image generating apparatus according to the first aspect preferably further comprises a platen roller against which the print head is pressed, a rotary arm integrally formed on the heat radiation member for rotatably supporting the print head and a pressing member for pressing the print head against the platen roller, while the prescribed member held by the holding member is preferably a spring member pressed by the pressing member thereby urging the print head toward the platen roller. According to this structure, the holding member holding the spring member for pressing the print head against a paper can be strongly mounted on the heat radiation member.
In the aforementioned image generating apparatus according to the first aspect, the holding member preferably includes a guide portion for guiding an ink sheet employed for printing with the print head. According to this structure, the guide portion can properly guide a spent ink sheet in a carrying direction, while the holding member is so strongly mounted on the heat radiation member as described above that the same is not detached also when force for upwardly pushing the holding member acts on the guide portion due to tension of the spent ink sheet as carried.
In the aforementioned image generating apparatus according to the first aspect, the amount of protrusion of the mounting portion of the heat radiation member is preferably not more than the thickness of the holding member. According to this structure, the upper surface of the holding member is protrudable toward the head of the screw member beyond the upper surface of the mounting portion of the heat radiation member. Thus, the screw member can be fastened into the threaded hole of the mounting portion of the heat radiation member in a state coming into contact with the holding member. Consequently, the holding member can be reliably mounted on the heat radiation member.
In this case, the image generating apparatus preferably further comprises a washer, arranged between the mounting portion of the heat radiation member and the screw member, having a larger outer diameter than the mounting portion of the heat radiation member, for pressing the upper surface of the holding member with the washer by fastening the screw member into the threaded hole of the mounting portion of the heat radiation member through the washer. According to this structure, the holding member can be reliably fixed.
In the aforementioned image generating apparatus comprising the heat radiation member formed with the mounting portion and the recess portion, the mounting portion and the recess portion of the heat radiation member are preferably formed by performing press working from the side of the lower surface of the heat radiation member. The mounting portion and the recess portion can be simultaneously formed by performing press working from the side of the lower surface of the heat radiation member as described above.
In the aforementioned image generating apparatus according to the first aspect, the heat radiation member is preferably made of aluminum. According to this structure, heat of the print head can be efficiently radiated while keeping strength necessary for working the mounting portion protruding toward the head of the screw member.
In the aforementioned image generating apparatus according to the first aspect, the heat radiation member is preferably provided with a boss while the holding member is preferably provided with a boss receiving hole capable of receiving the boss of the heat radiation member. According to this structure, the holding member can be easily positioned with respect to the heat radiation member by fitting the boss of the heat radiation member into the boss receiving hole of the holding member.
In the aforementioned image generating apparatus according to the first aspect, the guide portion is preferably integrally formed on the holding member mounted on the upper surface of the print head so that an end coming into contact with the ink sheet is folded to have a curved outer surface. The guide portion is so integrally provided on the holding member that the ink sheet is guidable without increasing the number of components. Further, the end of the guide portion coming into contact with the ink sheet is so curved as to inhibit the ink sheet from getting caught during carriage. Consequently, the ink sheet can be smoothly carried without increasing the number of components.
An image generating apparatus according to a second aspect of the present invention comprises a print head, a heat radiation member arranged on the upper surface of the print head, a rotary arm integrally formed on the heat radiation member for rotatably supporting the print head, a platen roller against which the print head is pressed, a pressing member for pressing the print head against the platen roller and a holding member, mounted on the upper surface of the heat radiation member with a screw member, holding a spring member for urging the print head toward the platen roller by being pressed by the pressing member, the heat radiation member is provided with a mounting portion protruding toward the head of the screw member and including a threaded hole meshing with the screw member while a recess portion is provided on a surface of the mounting portion of the heat radiation member closer to the print head for storing a forward end portion, protruding toward the print head, of the screw member mounted on the mounting portion of the heat radiation member, and the holding member includes a mounting portion receiving hole capable of receiving the mounting portion of the heat radiation member protruding toward the head of the screw member and a guide portion for guiding an ink sheet employed for printing with the print head.
In the image generating apparatus according to the second aspect, as hereinabove described, the heat radiation member is provided with the mounting portion protruding toward the head of the screw member and including the threaded hole meshing with the screw member and the holding member is provided with the mounting portion receiving hole capable of receiving the mounting portion of the heat radiation member so that a portion (screw margin) to which the screw member is fastened extends to a root portion close to the head of the screw member through the mounting portion receiving hole of the holding member, whereby the length of the portion (screw margin) to which the screw member is fastened can be increased by the amount of protrusion of the mounting portion toward the head of the screw member when the holding member is mounted on the heat radiation member through the screw member. Consequently, the holding member can be strongly mounted on the heat radiation member. In this case, the mounting portion protruding toward the head of the screw member can sufficiently ensure the screw margin for the fastened screw member also when the thickness of the heat radiation member is reduced, whereby the heat radiation member can be reduced in thickness. Further, the mounting portion including the threaded hole meshing with the screw member so protrudes toward the head of the screw member that the mounting portion of the heat radiation member protrudes oppositely to a print head arranged on the forward end to which the screw member is fastened, whereby the protruding mounting portion can be prevented from coming into contact with the print head. Consequently, the holding member can be strongly mounted on the heat radiation member without damaging the print head arranged on the forward end of the screw member. Further, the recess portion is so provided on the surface of the mounting portion of the heat radiation member closer to the print head that flashes (protuberances) formed on an end surface of the threaded hole of the mounting portion of the heat radiation member closer to the print head when the threaded hole of the mounting portion of the heat radiation member is worked remain in the recess portion without coming into contact with the print head, whereby the flashes can be inhibited from coming into contact with the print head. Consequently, damage of the print head can be suppressed. In addition, the recess portion of the heat radiation member is so formed as to store the forward end, protruding toward the print head, of the screw member mounted on the mounting portion of the heat radiation member so that the whole of a threaded portion of the screw member excluding the forward end is fastened to the mounting portion of the heat radiation member, whereby the holding member can be strongly mounted on the heat radiation member. Further, the holding member is provided with the guide portion for guiding the ink sheet employed for printing with the print head so that the guide portion can properly guide a spent ink sheet in a carrying direction, while the holding member is so strongly mounted on the heat radiation member as described above that the same is not detached also when force for upwardly pushing the holding member acts on the guide portion due to tension of the spent ink sheet as carried.
In the aforementioned image generating apparatus according to the second aspect, the amount of protrusion of the mounting portion of the heat radiation member is preferably not more than the thickness of the holding member. According to this structure, the upper surface of the holding member is protrudable toward the head of the screw member beyond the upper surface of the mounting portion of the heat radiation member. Thus, the screw member can be fastened into the threaded hole of the mounting portion of the heat radiation member in a state coming into contact with the holding member. Consequently, the holding member can be reliably mounted on the heat radiation member.
In this case, the image generating apparatus preferably further comprises a washer, arranged between the mounting portion of the heat radiation member and the screw member, having a larger outer diameter than the mounting portion of the heat radiation member, for pressing the upper surface of the holding member with the washer by fastening the screw member into the threaded hole of the mounting portion of the heat radiation member through the washer. According to this structure, the holding member can be reliably fixed.
In the aforementioned image generating apparatus comprising the heat radiation member formed with the mounting portion and the recess portion, the mounting portion and the recess portion of the heat radiation member are preferably formed by performing press working from the side of the lower surface of the heat radiation member. The mounting portion and the recess portion can be simultaneously formed by performing press working from the side of the lower surface of the heat radiation member as described above.
In the aforementioned image generating apparatus according to the second aspect, the heat radiation member is preferably made of aluminum. According to this structure, heat of the print head can be efficiently radiated while keeping strength necessary for working the mounting portion protruding toward the head of the screw member.
In the aforementioned image generating apparatus according to the second aspect, the heat radiation member is preferably provided with a boss while the holding member is preferably provided with a boss receiving hole capable of receiving the boss of the heat radiation member. According to this structure, the holding member can be easily positioned with respect to the heat radiation member by fitting the boss of the heat radiation member into the boss receiving hole of the holding member.
In the aforementioned image generating apparatus according to the second aspect, the guide portion is preferably integrally formed on the holding member mounted on the upper surface of the print head so that an end coming into contact with the ink sheet is folded to have a curved outer surface. The guide portion is so integrally provided on the holding member that the ink sheet is guidable without increasing the number of components. Further, the end of the guide portion coming into contact with the ink sheet is so curved as to inhibit the ink sheet from getting caught during carriage. Consequently, the ink sheet can be smoothly carried without increasing the number of components.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
An embodiment of the present invention is now described with reference to the drawings.
First, the structure of a thermal transfer printer according to this embodiment is described with reference to
The thermal transfer printer according to this embodiment comprises a metal chassis 1, a print head 2 for printing, a platen roller 3, two platen roller bearings 4, a metal support rod 5, head portion pressing members 6a and 6b for pressing the print head 2, a resin drive gear 7, a motor 8 (see
The chassis 1 has first and second side surfaces 1a and 1b opposed to each other. The first and second side surfaces 1a and 1b of the chassis 1 are provided with support holes 1c for rotatably supporting the support rod 5 respectively. An ink sheet cartridge receiving hole 1d is provided on the second side surface 1b of the chassis 1, for receiving an ink sheet cartridge 40 (see
The two platen roller bearings 4 are mounted on the first and second side surfaces 1a and 1b of the chassis 1 respectively, for rotatably supporting the platen roller 3.
Support portions 5a are provided on both ends of the support rod 5 respectively. The support portions 5a of the support rod 5 are fitted into the support holes 1c provided on the first and second side surfaces 1a and 1b of the chassis 1 respectively. As shown in
The head portion pressing members 6a and 6b are formed with D-shaped receiving holes 61a and 61b receiving the insert portions 5b provided in the vicinity of both ends of the support rod 5 respectively. Thus, the support rod 5 as well as the second head portion pressing member 6b rotate upon rotation of the first head portion pressing member 6a. The head portion pressing members 6a and 6b are arranged close to the first and second side surfaces 1a and 1b of the chassis 1 respectively, as shown in
The first head portion pressing member 6a is integrally formed with a pressing portion 62a and a gear portion 63a, as shown in
As shown in
The head portion 2b generates heat, thereby printing a photograph or the like by thermally transferring ink from an ink sheet 50 (see
According to this embodiment, the mounting portion 211c of the heat sink 2c is so formed as to protrude toward a head 71 (direction C in
According to this embodiment, the spring holder 2d is mounted onto the upper surface of the heat sink 2c through the screw 70 and a washer 80, as shown in
According to this embodiment, the spring fixing portion 22d is provided on a position corresponding to the mounting portion 211c of the heat sink 2c with a mounting portion receiving hole 221d capable of receiving the mounting portion 211c of the heat sink 2c protruding toward the head 71 of the screw 70. This mounting portion receiving hole 221d has an inner diameter R2 (about 4.7 mm) larger than the outer diameter R1 (about 4.5 mm) of the mounting portion 211c of the heat sink 2c, as shown in
The torsion coil springs 2e and 2f for urging the head portion 2b toward the platen roller 3 (see
The torsion coil spring 2e has a first end 21e pressed against the pressing portion 62a of the head portion pressing member 6a upon downward rotation of the head portion pressing member 6a and a second end 22e transmitting urging force resulting from the pressed first end 21e to the head portion 2b. The torsion coil spring 2f also has a first end 21f pressed against the pressing portion 62b of the head portion pressing member 6a upon downward rotation of the head portion pressing member 6b and a second end 22f transmitting urging force resulting from the pressed first end 21f to the head portion 2b. The head portion 2b is pressed against the platen roller 3 with the urging force of the torsion coil springs 2e and 2f transmitted thereto. The first end 21e of the torsion coil spring 2e is stopped on the stop portion 225d of the spring holder 2d, while the second end 22e thereof is fixed to the protrusion 226d of the spring holder 2d. Further, the first end 21f of the torsion coil spring 2f is stopped on the stop portion 227d of the spring holder 2d, while the second end 22f thereof is fixed to the protrusion 228d of the spring holder 2d.
As shown in
As shown in
A picture (character) printing operation of the thermal transfer printer according to this embodiment is now described with reference to
In an initial state, the head portion 2b of the print head 2 is held on a spaced position with respect to the platen roller 3, as shown in
When the motor 8 (see
In this state where the print head 2 is moved toward the platen roller 3 as shown in
The paper 60 (see
According to this embodiment, as hereinabove described, the heat sink 2c integrally formed on the arms 21c of the print head 2 is provided with the mounting portion 211c protruding toward the head 71 of the screw 70 and including the threaded hole 213c meshing with the screw 70 while the spring holder 2d is provided with the mounting portion receiving hole 221d capable of receiving the mounting portion 211c of the heat sink 2c so that the threaded hole 213c of the mounting portion 211c to which the screw 70 is fastened extends to a root portion close to the head 71 of the screw 70 through the mounting portion receiving hole 221d of the spring holder 2d, whereby the length of the portion (screw margin) to which the screw 70 is fastened can be increased by the amount D6 (about 1.0 mm) of protrusion of the mounting portion 211c toward the head 71 of the screw 70 when the spring holder 2d is mounted on the heat sink 2c through the screw 70. Consequently, the spring holder 2d can be strongly mounted on the heat sink 2c. In this case, the mounting portion 211c protruding toward the head 71 of the screw 70 can sufficiently ensure the screw margin D5 (about 2.0 mm) for fastening the screw 70 despite the thickness D4 (about 2.0 mm) of the heat sink 2c smaller than the thickness D1 (about 3.0 mm) of the conventional heat sink 121 (see
According to this embodiment, the mounting portion 211c including the threaded hole 213c meshing with the screw 70 so protrudes toward the head 71 of the screw 70 as to protrude oppositely to the head portion 2b arranged on the forward end to which the screw 70 is fastened, whereby the protruding mounting portion 211c can be inhibited from coming into contact with the head portion 2b. Consequently, the spring holder 2d can be strongly mounted on the heat sink 2c without damaging the head portion 2b arranged on the forward end portion 72 of the screw 70.
According to this embodiment, the recess portion 214c is provided on the surface of the mounting portion 211c of the heat sink 2c closer to the head 2b so that flashes (protuberances) formed on a surface of the threaded hole 213c of the mounting portion 211c of the heat sink 2c closer to the head portion 2b when the threaded hole 213c of the mounting portion 211c of the heat sink 2c is worked remain in the recess portion 214c without coming into contact with the head portion 2b, whereby the flashes can be inhibited from coming into contact with the head portion 2b. Consequently, damage of the head portion 2b can be suppressed.
According to this embodiment, the recess portion 214c of the heat sink 2c is so formed as to store the forward end portion 72, protruding toward the head portion 2b, of the screw 70 mounted on the mounting portion 211c of the heat sink 2c so that the whole of a threaded portion of the screw 70 excluding the forward end portion 72 is fastened into the threaded hole 213c of the mounting portion 211c of the heat sink 2c, whereby the spring holder 2c can be strongly mounted on the heat sink 2c.
According to this embodiment, the spring holder 2d is provided with the guide portion 21d for guiding the ink sheet 50 employed for printing with the head portion 2b so that the guide portion 21d can properly guide the spent ink sheet 50 in the carrying direction, while the spring holder 2d is so strongly mounted on the head sink 2c as described above that the same is not detached also when force N (see
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
For example, while the aforementioned embodiment of the present invention is applied to the thermal transfer printer, the present invention is not restricted to this but is also applicable to another image generating apparatus other than the thermal transfer printer.
While the arms 21c are integrally formed on the heat sink 2c of the print head 2 in the aforementioned embodiment, the present invention is not restricted to this but the heat sink 2c and the arms 21c may alternatively be formed independently of each other.
While the guide portion 21d for guiding the ink sheet 50 is provided on the spring holder 2d in the aforementioned embodiment, the present invention is not restricted to this but a guide portion for guiding the ink sheet 50 may alternatively be provided on the heat sink 2c.
While the two torsion coil springs 2e and 2f are arranged on the spring holder 2d in order to urge the head portion 2b toward the paper 60 in the aforementioned embodiment, the present invention is not restricted to this but the head portion 2b may alternatively be urged toward the paper 60 with another urging member other than the torsion coil springs 2e and 2f.
Number | Date | Country | Kind |
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2005-179436 | Jun 2005 | JP | national |
Number | Name | Date | Kind |
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4963886 | Fukuda et al. | Oct 1990 | A |
5245356 | Ota et al. | Sep 1993 | A |
5366302 | Masumura et al. | Nov 1994 | A |
Number | Date | Country |
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61-199877 | Dec 1986 | JP |
05-278299 | Oct 1993 | JP |
07-111558 | Apr 1995 | JP |
2000-058151 | Feb 2000 | JP |
Number | Date | Country | |
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20060284963 A1 | Dec 2006 | US |