The present invention relates to an image heating apparatus of a fixing apparatus that is installed in an electrophotographic recording type image forming apparatus (e.g. copier, printer) and a glossing apparatus that improves a glass value of a toner image fixed on a recording material by reheating the toner image. In particular, the present invention is related to a temperature detection configuration of a heater used for thermal fixing in a fixing apparatus, which is an example of the image heating apparatus.
A fixing apparatus that is installed in an image forming apparatus (e.g. copier, printer), which is an example of the above mentioned image heating apparatus, conventionally includes a film to transfer heat to a recording material and a heating resistor disposed on a ceramic substrate. Further, the fixing apparatus includes a heater that comes into contact with the inner surface of the film, and a roller that forms a nip with the heater via the film. In the heater, the heating region is divided into sub-regions in the longitudinal direction of the heater, and the temperature of each sub-region can be independently adjusted. In such a fixing apparatus, a configuration, in which a thermistor (temperature detection element) is formed for each heating region and temperature is detected for each heating region, has been proposed (Japanese Patent Application Publication No. 2017-054071).
In the above mentioned configuration according to Japanese Patent Application Publication No. 2017-054071, each temperature detection element has an electric contact at the edge of the heater via a conductor, and is connected to a control substrate by an electric wire. For this electric wire, a flexible sheet, such as a flexible printed circuit (FPC) or a flexible flat cable (FFC) is used. The temperature detection element and the heater are connected by soldering the electric contacts. Use of the flexible sheet may improve assembly of the fixing apparatus since the routing of electric wires is easy. The connection portion where the flexible sheet is soldered to the electric contacts on the edge of the heater is normally reinforced by tape or adhesive, since this connection portion is strongly resistant to force in the shearing direction but is susceptible to force in the peeling direction. However, a heater which includes heating elements reaches high temperature and the tape or adhesive to be used must be resistant to high temperature, therefore concern is an increase in cost.
An object of the present invention is to provide a configuration that can reinforce the joining of the thermistor electrode of the heater and the flexible sheet without using tape and adhesive, and suppress solder peeling and electrode peeling.
To achieve the above object, an image heating apparatus that heats an image formed on a recording material according to the present invention includes:
a first rotating member;
a second rotating member that comes into contact with the first rotating member and forms a nip with the first rotating member so as to nip the recording material therebetween;
a heater that heats the nip;
a conductive sheet member that is electrically connected with the heater by being disposed so as to overlap with a part of the heater; and
a restricting member that restricts relative positions between the sheet member and the heater while maintaining the electrically connected state between the sheet member and the heater;
wherein the restricting member is configured so as to restrict a relative movement between the sheet member and the heater in a first direction which is a direction where the sheet member overlaps with a part of the heater, and to allow the relative movement in a second direction which is perpendicular to the first direction.
Further, to achieve the above object, an image heating apparatus that heats an image formed on a recording material according to the present invention includes:
a first rotating member;
a second rotating member that comes into contact with the first rotating member and forms a nip with the first rotating member so as to nip the recording material therebetween;
a heater that heats the nip; and
a conductive sheet member that is electrically connected with the heater by being disposed so as to overlap with a part of the heater;
wherein the sheet member includes a sheet side reinforcing land which is disposed in a joining portion with the heater on the inner side of an electric connection portion with the heater disposed on the edge side of the sheet member,
wherein the heater includes a heater side reinforcing land which is disposed in the joining portion at a position facing the sheet side reinforcing land,
wherein the sheet side reinforcing land and the heater side reinforcing land that face each other are joined.
To achieve the above object, an image forming apparatus according to the present invention includes:
an image forming portion that forms an image on a recording material; and
a fixing portion that fixes an image formed by the image forming portion on a recording material;
wherein the fixing portion is the above mentioned image heating apparatus.
As described above, according to the present invention, the peeling resistance of the flexible sheet, which is soldered to the thermistor electrode of the heater, can be reinforced without using tape or adhesive.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
An image forming apparatus to which the present invention is applicable will be described first.
In the image forming portion 5, photosensitive drums 6Y, 6M, 6C and 6K (hereafter photosensitive drums 6) which are image bearing members, and charging apparatuses 7Y, 7M, 7C and 7K which uniformly charge the surface of the photosensitive drums 6, are disposed. A scanner unit 8 which emits a laser beam based on the image information and forms an electrostatic latent image on the photosensitive drums 6; and developing apparatuses 9Y, 9M, 9C and 9K which allow toner to be attached to the electrostatic latent image so as to develop the latent image as a toner image are also disposed. Furthermore, primary transfer portions 11Y, 11M, 11C and 11K (hereafter primary transfer portions 11), which transfer the toner image of each photosensitive drums 6 to an electrostatic transfer belt 10, are also disposed. Each toner image on the transfer belt 10, which was transferred by each primary transfer portion 11, is transferred to a recording material P by a secondary transfer portion 12. Then when the transferred image passes through a fixing apparatus 100, which is a fixing portion (image heating portion), the transferred image is fixed to the recording material P by pressure and heat from a heating unit 101 and a pressure roller 102 which comes into contact with the heating unit 101 by pressure. Then the transporting path is switched by a double-sided flapper 13, and the recording material P is transported either to a discharging roller pair 14 or a switch-back roller pair 15. If the recording material P is transported to the switch-back roller pair 15 side, the recording material P is reversed by the switch-back roller pair 15, and passes through the resist roller 4, the secondary transfer portion 12 and the fixing apparatus 100 again, and is then transported to the discharging roller pair side 14 for double-sided printing. Finally, the recording material P passes through the discharging roller pair 14 and is discharged to a recording material P loading portion 16.
A fill color laser beam printer which includes a plurality of photosensitive drums 6 was described above as the image forming apparatus, but the present invention may also be applied to a fixing apparatus included in a monochrome copier or printer which includes one photosensitive drum 6.
Fixing Apparatus
The fixing apparatus to which the present invention is applicable will be described next with reference to
Heater
Features of the heater to which the present invention is applied will be described with reference to
On the rear surface of the heater 200, an insulating protective layer 206 is disposed so as to cover the two heating resistors 202a and 202b and the conductors 203 and 204. On the sliding surface side where the heater 200 slides with the film 103, a sliding surface layer 207, which is coated with a material having good slidability (e.g. glass, polyimide), is disposed.
The first conductor 203 is disposed in the longitudinal direction of the heater 200. The first conductor 203 is constituted of a conductor 203a and a conductor 203b. The conductor 203a is connected with the first heating resistor 202-1a, 202-2a, 202-3a, 202-4a and 202-5a of each heating block. The conductor 203b is connected with the second heating resistor 202-1b, 202-2b, 202-3b, 202-4b and 202-5b of each heating block. In each heating block, the conductor 203a (first conducting portion) electrically connects the electrode 205C1 and one end of the substrate in the shorter direction, which is the opposite side of the first heating resistors 202-1a to 202-5a facing the second heating resistors 202-1b to 202-5b. Further, in each heating block, a conductor 203b (second conducting portion) electrically connects the electrode 205C2 and the other end of each substrate of the second heating resistors 202-1b to 202-5b in the shorter direction. The second conductor 204 is divided into 204-1, 204-2, 204-3, 204-4 and 204-5, which are connected with the heating blocks 202-1, 202-2, 202-3, 202-4 and 202-5 respectively. 204-1 to 204-5 electrically connect the electrodes 205-1 to 205-5 and the other ends of the first heating resistors 202-1a to 202-5a in the shorter direction, and connect the electrodes 205-1 to 205-5 and one ends of the second heating resistors 202-1b to 202-5b in the shorter direction, whereby 204-1 to 204-5 become the third conducting portion.
The electrodes 205C1, 205C2, 205-1, 205-2, 205-3, 205-4 and 205-5 are the openings of the protective layer 206 to supply power to the first heating resistor 202a and the second heating resistor 202b. The electrode 205C1 (a first electric contact portion) is disposed near one end of the substrate in the longitudinal direction, and the electrode 205C2 (a second electric contact portion) is disposed near the other end of the substrate in the longitudinal direction. The electrode 205C1 and the electrode 205C2 are common electrodes to supply power to the five heating blocks 202-1 to 202-5 via the conductor 203a and the conductor 203b. The electrode 205-1, on the other hand, is an electrode to supply power to the heating block 202-1. Similarly, the electrode 205-2 supplies power to the heating block 202-2, the electrode 205-3 supplies power to the heating block 202-3, the electrode 205-4 supplies power to the heating block 202-4, and the electrode 205-5 supplies power to the heating block 202-5. The electrodes 205-1 to 205-5 disposed between the electrode 205C1 and the electrode 205C2 correspond to the third electric contact portion of each heating block. A contact member (not illustrated) connected to the power supply is brought into contact with each of these electrodes to energize the electrodes, whereby power is supplied to the first to fifth heating blocks which are connected to the conductor 203a and the conductor 203b parallel with each other.
By changing the ratio of power to be supplied to the divided heating blocks 202-1 to 202-5 of the heater 200, a temperature rise at the edges of the non-paper passing regions, where the recording paper does not pass, can be suppressed. For example, in the case of fixing a recording paper having a width corresponding to the heating blocks 202-3, power is supplied only to a heating block 202-3, whereby a temperature rise at the edges of the non-paper passing regions can suppressed by supplying power only to the heating block 202-3.
Temperature Detection Configuration
On the sliding surface layer of the heater 200, thermistors Tp1 to Tp5 and Ts1 to Ts5 (temperature detection elements) are disposed in each heating block. Using these thermistors, the temperature of each heating block is detected, and power to be supplied to the heating block is controlled. Furthermore, the conductors connected to each thermistor are also disposed on the sliding surface layer of the heater 200. The conductors EG1 and EG2 are connected to one end of the thermistors Tp1 to Tp5 and Ts1 to Ts5 respectively, and are connected to the ground potential of the thermistor temperature detection portion of the control circuit. The conductors ET1 to ET5 are connected to the thermistors Ts1 to Ts5 respectively, and are formed all the way to the edge of the heater 200 in the longitudinal direction. The conductor EP1 is connected to the edges of the thermistors Tp1 to Tp5 on the side not connected with the conductor EG1. On the sliding surface layer, a protective glass is formed excluding the edges of the heater 200 in the longitudinal direction. A part of each conductor that is not covered by the protective glass becomes an electrode that is connected with a flexible sheet 107, which is a conductive sheet member.
Contact Protection Configuration
In other words, the flexible sheet 107, along with the heater 200 and the heater holding member 105, is layered in the opening portion of the U-shaped housing member 106a at the edge of the heater in the longitudinal direction. By disposing the flexible sheet 107 like this, the relative movement between the flexible sheet 107 and the heater 200 in the above mentioned first direction is restricted, and the relative movement there between in the second direction, which is perpendicular to the first direction, is allowed. As a result, the U-shaped housing member 106a receives the force applied to the flexible sheet 107 in the peeling direction, and it can be prevented that the force is directly applied to the joining portion between the flexible sheet 107 and the heater 200 in the peeling direction. Therefore the generation of the peeling of solder at the joining portion with the flexible sheet 107 at the edge of the heater 200 in the longitudinal direction, and the generation of the peeling of electrodes from the heater 200 and the flexible sheet 107, can be suppressed.
Furthermore, when the housing member 106a is installed, the electric connection state between the flexible sheet 107 and the heater 200 is maintained. At the same time, the relative movement between the flexible sheet 107 and the heater 200 in the first direction (peeling direction of the flexible sheet 107) is restricted. In other words, the housing member 106a functions as a restricting member that restricts the relative positions between the flexible sheet 107 and the heater 200. The movement in the second direction (which is perpendicular to the first direction), that is, in the direction of installing the housing member 106a, is still allowed. Therefore, unlike the case of prior art which uses tape or adhesive, assembleability when the housing member 106a is installed/removed can be improved. Further, in Embodiment 1, the housing member 106a, along with the heater holding member 105, is installed in the joining portion between the flexible sheet 107 and the heater 200, but the present invention is not limited to this. For example, the similar effect can be implemented even if the housing member 106a is installed in the joining portion between the flexible sheet 107 and the heater 200 directly, without the heater holding member 105.
A fixing apparatus according to Embodiment 2 of the present invention will be described next. A composing element the same as Embodiment 1 is denoted with the same reference sign, and description thereof is omitted.
As illustrated in
The spacer member 108 has a protruding portion which extends in the same direction as the inserting direction of the housing member 106b to the joining portion between the flexible sheet 107 and the heater 200. This protruding portion is configured so as to engage with a groove portion formed in the contact portion 106b-1, which comes into contact with the spacer member 108, out of the pair of contact portions of the housing member 106b. By the protruding portion engaging with the groove portion of the housing member 106b, movement of the protruding portion in the direction perpendicular to the inserting direction of the housing member 106b is restricted. Further, as mentioned above, the housing member 106b includes the contact portion 106b-1 which comes into contact with the spacer member 108 and the contact portion 106b-2 which comes into contact with the heater holding member 105, and these two contact portions are connected at one end, as illustrated in
The electrode portions 205C1 and 205C2 of the protective layer when the heater 200 is viewed from the rear surface side, and the thermistor electrode portion of the heater sliding surface layer are both positioned at the edge of the heater in the longitudinal direction. However, in some cases, the thermistor electrode portion and the electrode portions 205C1 and 205C2, when viewed from the rear surface side of the heater, may be disposed at different positions in the longitudinal direction of the heater in order to ensure an insulating distance between the electrode portions.
As a result, the U-shaped housing member 106b receives, via the spacer 108, the force applied to the flexible sheet 107 in the peeling direction, and this can prevent the force from being directly applied to the joining portion between the flexible sheet 107 and the heater 200 in the peeling direction. Therefore the generation of the peeling of solder at the joining portion with the flexible sheet 107 at the edge of the heater 200 in the longitudinal direction, and the generation of the peeling of electrodes from the heater 200 and the flexible sheet 107, can be suppressed. The housing member 106b is also a restricting member when inserted, to restrict the relative movement between the flexible sheet 107 and the heater in the first direction where the flexible sheet 107 overlaps with a part of the heater 200, that is, in the peeling direction of the flexible sheet 107. However, the movement of the housing member 106b in the second direction, which is perpendicular to the first direction, is allowed. Therefore, unlike the case of using tape or adhesive, assembleability when the housing member 106b is installed/removed can be improved, just like Embodiment 1.
A fixing apparatus according to Embodiment 3 of the present invention will be described next. A composing element the same as Embodiment 1 or 2 is denoted with the same reference sign, and description thereof is omitted.
First the features of the heater to which the present invention is applied will be described with reference to
On both edges of the sliding surface layer of the heater 200 in the longitudinal direction, and on both edges thereof in the shorter direction, the conductors LH1 to LH4 are formed. On both edges of the heater 200, a flexible sheet 107, constituted of a first sheet member which is connected with one edge of the heater 200, and a second sheet member which is connected with the other edge of the heater 200, is disposed so as to overlap with a part of the heater 200 respectively. On one edge of the flexible sheet 107, conductors LF1 to LF4, which are similar to the conductors LH1 to LH4, formed on the heater 200, are formed and joined by solder so that the conductors LH1 to LH4 overlap with the conductors LF1 to LF4. The joining portions between the conductors LH1 to LH4 and the conductors LF1 to LF4 are the reinforcing lands to prevent the peeling of the flexible sheet 107 from the heater 200. Among these reinforcing lands, the conductors LH1 to LH4, formed on the sliding surface layer of the heater 200, correspond to the heater side reinforcing lands, and the conductors LF1 to LF4, formed on the flexible sheet 107, correspond to the sheet side reinforcing land. To be more specific, LH1 and LH2 in
These reinforcing lands are formed at the edges of the heater in the shorter direction, which are isolated from the conduction paths, thereby the conduction paths from the thermistors Ts and Tp on the heater to the conductors EF1 and EF2, formed on the flexible sheet 107, are not disconnected even if the joining portion peels. Further, the reinforcing lands join the inner side of the flexible sheet 107, with respect to the electrode joining portions EJ1 and EJ2 with the heater 200, disposed on one side of the edge of the flexible sheet 107.
Therefore when the wire of the flexible sheet 107 is routed before installing the housing member 106a and the spacer member 108 illustrated in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-113878, filed on Jun. 19, 2019, and No. 2020-072459, filed on Apr. 14, 2020 which are hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2019-113878 | Jun 2019 | JP | national |
2020-072459 | Apr 2020 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | 16902548 | Jun 2020 | US |
Child | 17958632 | US |