1. Field of the Invention
The present invention relates to an image heating apparatus that implements a heating process on a toner image on a recording member by contacting a roller onto the recording member and more specifically to a configuration thereof for mounting and axially positioning a bearing portion at an end portion of the roller by a retaining ring.
2. Description of the Related Art
An image forming apparatus that forms and transfers a toner image on a recording member is now widely used. The apparatus then conveys the recording member on which the toner image has been transferred to a heating nip portion of an image heating apparatus and fixes the image on the recording member by nipping and heating the recording member at the heating nip portion. Besides such fixing apparatus, the image heating apparatus is practically used also as a gloss treatment apparatus that applies a desirable degree of gloss by heating a semi-fixed or fixed image or as a reheating apparatus that eliminates residual stress by reheating a fixed image.
The image heating apparatus is arranged in general so that the roller formed of metal is heated in advance and the recording member is conveyed to the heating nip portion formed by press-contacting a pressing member to the roller. The roller is rotably supported by bearing portions disposed at both end portions of the roller.
Japanese Patent Application Laid-open No. 2007-57644 discloses a fixing apparatus having a heating nip portion, through which a recording member is nipped, formed by press-contacting a pressure member to a roller. Here, the roller is provided with one T-shaped cutaway and two I-shaped holes disposed in a circumferential direction at an end thereof. Then, an elastically openable retaining ring having three projections is fitted around the roller in a state in which the respective projections are fitted into the cutaway and the holes. That is, the retaining ring is attached to an outer circumferential surface of the roller in the state in which the projections are inserted into the holes. The retaining ring positions a bearing portion at a predetermined position in an axial direction of the roller to prevent the roller from falling out in the axial direction. The bearing portion has a heat insulating member fitted around the roller and a bearing member fitted around the heat insulating member.
Here, it is preferable to form the roller thinly in order to improve heating responsibility. However, if the roller is thinned, the retaining ring described in Japanese Patent Application Laid-open No. 2007-57644 has a problem that the projections of the retaining ring cannot be fully caught by thin edges of holes of the thinned roller.
The present invention provides an image heating apparatus that includes a roller configured to rotate in contact with contacting a recording member and to include a hole portion formed through an outer circumference of the roller, a heating portion disposed within the roller and configured to heat the roller, a bearing portion configured to fit around an end portion of the roller and to rotably support the roller and a retaining ring formed platelike and configured to attach at an axially predetermined position of the roller to restrict the roller from moving in an axial direction with respect to the bearing portion. The retaining ring includes a body formed into a shape of C, a first projection configured to project inwardly at a first end portion of the body and to fit into the hole portion of the roller, and a second projection configured to project inwardly at a second end portion of the body and to fit into the hole portion of the roller. Side surfaces of the first and second projections abutting an edge of the hole portion in the circumferential direction are recessed in the circumferential direction so that the retaining ring does not come out of the roller.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A yellow toner image is formed on a photosensitive drum 211 and is transferred to an intermediate transfer belt 210 in the image forming portion 221. A magenta toner image is formed and is transferred to the intermediate transfer belt 210 in the image forming portion 222 in the same manner with the image forming portion 221. Cyan and black toner images are also formed and are transferred to the intermediate transfer belt 210 in the image forming portions 223 and 224 in the same manner with the image forming portion 221.
The four color toner images carried on the intermediate transfer belt 210 are conveyed to a secondary transfer portion T2 and are secondarily transferred to a recording member P all together. The recording member P is pulled out of a recording member cassette 201 by pickup rollers 202 and is fed to a registration roller 204 by being separated one by one by a separation roller 203. The registration roller 204 sends the recording member P to the secondary transfer portion T2 by synchronizing timing of the conveyance of the toner image of the intermediate transfer belt 210.
The recording member P, on which the four color toner images are secondarily transferred, self-strips from the intermediate transfer belt 210 and is sent to the fixing apparatus 100. The fixing apparatus 100 heats up and presses the recording member P to melt the toner and to fix an image on the surface of the recording member P. The recording member P is then discharged out of the apparatus body.
As shown in
The fixing roller 7 is a thin hollow cylindrical roller that generates heat corresponding to electromagnetic induction and may be made of metal such as iron, nickel and cobalt. The fixing roller 7 is set around 0.3 to 2 mm in thickness to reduce a thermal capacity and is formed of the ferromagnetic (having large magnetic permeability) metallic material to input more the magnetic fluxes generated from the exciting coil 5 and guided by the cores 6a and 6b to the fixing roller 7. The heat is generated efficiently in the fixing roller 7 by generating the eddy current efficiently by enhancing magnetic flux density involved in the generation of heat. The fixing roller 7 is provided with a toner releasing layer 7a composed of 10 to 50 μm of polytetrafluoroethylene (PTFE) or 10 to 50 μm of tetrafluorethylene-perfluoro alkyl vinyl ether copolymer (PFA) of fluororesin in general on an outer surface thereof. It is also possible to provide a rubber layer as an elastic layer to the fixing roller 7 so that the toner releasing layer is coated around the rubber layer.
A pressure roller 8 is an elastic roller arrayed below in parallel with the fixing roller 7 and rotates in a direction of an arrow B in
In operation, the fixing roller 7 rotates and the pressure roller 8 follows the rotation of the fixing roller 7 in a state in which the fixing roller 7 is inductively heated as power is supplied to the exciting coil 5 of the heating assembly 1 and temperature of the fixing roller 7 is controlled to a predetermined fixing temperature. At this time, a recording member S carrying a non-fixed toner image (t) transferred in the secondary transfer portion T2 of the image forming apparatus 200 shown in
The heating assembly 1 has a non-rotable stay 3 that penetrates through the fixing roller 7 in a longitudinal direction thereof and a holder 2 supported by the stay 3. The holder 2 accommodates the exciting coil 5 and the magnetic substance cores 6a and 6b. The holder 2 is formed of heat-resistant resin substantially into a semi-cylindrical shape and disposed within the fixing roller 7 contactlessly from an inner surface 75 of the fixing roller 7 by assuring a predetermined gap with an angle-attitude of orienting a semi-cylindrical surface thereof to the side from which the recording member is introduced. The holder 2 is a non-magnetic molded member in which glass is doped to a polyphenylene sulfied (PPS) based resin having both heat resistance and mechanical strength. The non-magnetic material suited for the holder 2 are the PPS-based resin, polyetherether ether ketone (PEEK) based resin, polyimide resin, polyamide-based resin, polyamide-imide-based resin, ceramics, liquid crystal polymer, fluorine-based resin and the like.
The holder 2 holds the plurality of first magnetic substance cores 6a disposed at the center thereof along a longitudinal direction the holder 2. The holder 2 also holds the pluralities of sets of second magnetic substance cores 6b disposed so as to sandwich the first magnetic substance cores 6a. The first and second magnetic substance cores 6a and 6b are disposed to improve efficiency of a magnetic circuit and to shield magnetism. It is preferable to use high permeable and low-loss magnetic substances for the first and second magnetic substance cores 6a and 6b, such magnetic material of a core of a transformer as ferrite and permalloy may be used.
The exciting coil 5 is wound centering on the magnetic substance cores 6a. In order to generate alternating fluxes fully for heating, a resistant component of the exciting coil 5 has to be low and an inductance component has to be high. A coil wire rod of the exciting coil 5 is a litz wire composed of 140 wires, each having 0.17 mm in outer diameter, and having a total outer diameter of 4 mm. By considering a case when temperature of the exciting coil 5 rises, a heat-resistant material is used for insulating coating of the litz wire. It is possible to render the magnetic fluxes generated from the exciting coil 5 to pass more through an exothermic layer of the fixing roller 7 and to enhance exothermic efficiency of the fixing roller 7 by disposing the first and second magnetic substance cores 6a and 6b in the vicinity of an inner circumferential surface 75 of the fixing roller 7.
A holder lid 4 is substantially semi-cylindrical and is fitted to the holder 2 in which the first and second magnetic substance cores 6a and 6b and the exciting coil 5 are disposed. The holder lid 4 is made of the same material with that of the holder 2. The first and second magnetic substance cores 6a and 6b and the exciting coil 5 are pressed and held between the holder 2 and the holder lid 4.
As shown in
The core grid 8a of the pressure roller 8 is rotably held by bearings 15a and 15b provided in frames 12c and 12d which support the pressure roller 8. The frames 12c and 12d are arranged so that the pressure roller 8 press-contacts an under surface of the fixing roller 7 with a predetermined pressure by a biasing mechanism (pressure springs) not shown to form the heating nip portion N having a predetermined length in the conveying direction.
A temperature-controlling thermister 16 is disposed so as to face to the fixing roller 7 substantially at a longitudinally center region of the roller 7. A control circuit 17 controls temperature of the fixing roller 7 to be a predetermined fixing temperature (target temperature) based on a detection signal of the thermister 16. That is, the control circuit 17 controls power supplied to the exciting coil 5 by a power controller (exciting circuit) 13 according to a temperature control program so that surface temperature of the fixing roller 7 is kept at the predetermined temperature.
The recording member S is conveyed and fed to the fixing apparatus 100 so that a center of the recording member S is aligned with a sheet passing center line CL as shown in
A length in which the first magnetic substance cores 6a are disposed along the longitudinal direction of the holder 2 is substantially equal to the normal sheet width W1 and positionally corresponds to the transverse feed width of the A4 sheet. A length in which the second magnetic substance cores 6b are disposed is also substantially equal to the normal sheet width W1 and positionally corresponds to the transverse feed width of the A4 sheet.
Non-sheet passing regions W3 on the both ends of the fixing roller 7 are parts produced in the heating nip portion N when a recording member S of the smaller sheet width W2 is fed. That is, each non-sheet passing region W3 is an area caused by a difference between the maximum sheet width W1 and the smaller sheet width W2. A shutter thermister 22 is disposed so as to face to the non-sheet passing region W3 of the fixing roller 7 and a shutter thermister 23 is disposed so as to face to the outer circumferential surface of the fixing roller 7 on the outside of the non-sheet passing region W3.
The control circuit 17 determines the target temperature of the fixing roller 7 based on detected results of the shutter thermisters 22 and 23. When the temperature detected by the shutter thermisters 22 and 23 exceed an allowable range, the control circuit 17 moves a shielding member 18 disposed in a gap between the heating assembly 1 and the fixing roller 7 to shield the magnetic fluxes.
A driving motor 21 (see
A material suitable for the shielding member 18 is a non-magnetic material which is a conductor that flow an induced current and whose specific resistance is small, such as copper, aluminum, silver and an alloy thereof or ferrite whose material resistance is large and the like. Such magnetic materials as iron and nickel can be used by suppressing generation of heat otherwise caused by eddy current by forming through-holes such as circular holes and slits. As indicated by a dotted line in
The control circuit 17 (see
As shown in
When an image is fixed with the smaller sheet width W2, the shielding member 18 is held at the shielding position on the side of the exciting coil 5 of the heating assembly 1 within the fixing roller 7 as shown in
It is noted that the mechanism for suppressing the excessive temperature rise of the both non-sheet passing regions W3 is not limited to be the shielding member 18. It is also possible to change the passage of fluxes from the exciting coil 5 to the fixing roller 7 and to control a distribution of magnetic flux density in the longitudinal direction of the fixing roller 7 by relatively movably disposing the magnetic substance cores 6a with respect to the exciting coil 5.
By the way, when the fixing roller 7 is thinned to reduce its thermal capacity and the induction heater 1 is disposed in close proximity with the inner circumferential surface 75 of the fixing roller 7 in order to save power and to shorten a start-up time in the electromagnetic induction heating system, there is seen a tendency of drop of the capability of clamping the fixing roller 7 of the prior art retaining ring 50E. Therefore, there is a need for new measures for such configuration of the prior art retaining ring.
Then, as shown in
As shown in
As shown in
At one end portion of the fixing roller 7 shown in
As shown in
In order to save power and to shorten a start-up time of the fixing apparatus 100 using the electromagnetic induction heating system, the thickness of the fixing roller 7 of the first embodiment is reduced from 1.0 mm of the conventional roller to 0.65 mm to reduce a thermal capacity. Still further, as shown in
The fixing roller 7 is provided with three holes Q1 through Q3 which is thin and long in the circumferential direction (slits) for attaching the retaining ring 50 on the circumferential surface thereof. A flute length in the circumferential direction of each hole Q1 through Q3 is 8.0 mm and a flute width in the axial direction thereof is 1.2 mm. The retaining ring 50 is attached to the fixing roller 7 while inserting the projections U1 through U4 into the three holes Q1 through Q3 as described above. Because the projections U1 through U4 are designed so that a length of the projections from an outer circumferential surface 76 of the fixing roller 7 is 1 mm, a length projecting out of the inner circumferential surface 75 of the fixing roller 7, deducting the thickness of the fixing roller 7 of 0.65 mm, is 0.35 mm. Thereby, 0.85 mm obtained by deducting the projecting length of 0.35 mm from the clearance CL=1.2 mm is assured as the clearance between the rotatable shielding member 18 and the projections U1 through U4.
The retaining ring 50 is finished to the final profile by punching a thin plate of stainless steel spring material of 0.8 mm in thickness by a press mold in the first embodiment. When a small number of retaining rings is to be produced, they may be formed by cutting out the final profile from a thin plate by laser machining. That is, the body 51 and the projections U1 through U4 are formed platelike in a body.
The retaining ring 50 is formed so as to have the opening and so that the pair of projections U1 and U2 face at the opening to assure strength of the punching mold at the opening part and to render the retaining ring to adhere to the outer circumferential surface 76 of the fixing roller 7 by assuring a room to elastically deform to the inside. Although it is possible to render the retaining ring 50 to be a closed-shape by a post-process (baking and the like), it is not desirable in view of metal fatigue because the plate is plastically deformed.
<Comparison with Prior Art Retaining Ring>
Among the two kinds of retaining rings disclosed in Japanese Patent Application Laid-open No. 2007-57644, the retaining ring whose projection projects largely to the inside of the roller cannot be adopted because the projection interferes the heating member. The other retaining ring in the disclosure has a possibility of floating up from the hole and running idle if a component force is generated in response to a relative movement in the circumferential direction of the retaining ring and the roller because the projection has a profile that generates the component force in a direction of pushing the projection out of the hole when the projection abuts an edge of an end portion of the hole.
As shown in
A center projection V2 is formed into a shape of V so that its edge enters the inner diameter side of the fixing roller 7. Thereby, the prior art retaining ring 50E interferes with the side surface of a spacer 60 and prevents the fixing roller 7 from being uncoupled from the bearing 11. Here, the prior art retaining ring 50E may hardly trip from the fixing roller 7 if the projection V2 is heightened so that it projects largely from the inner circumferential surface 75 of the fixing roller 7. In this case, however, it is unable to move the shielding member 18 that is close to the inner circumferential surface 75 of the fixing roller 7 because no clearance is assured inside.
Still more, because the retaining ring 50E is arranged to fasten the fixing roller 7, the retaining ring 50E is required to have a quality of spring. While the retaining ring 50E is fabricated by means of the wire forming, the projections V1, V2 and V3 must be fabricated to have the V-shaped profile in terms of the clearance between the fixing roller 7 and the shielding member 18.
Here, if there is a deviation in an axial alignment of the fixing roller 7 and the pressure roller 8 shown in
In the study of the prior art retaining ring 50E, the thrust force applied to the retaining ring when the axial alignment deviates by about 0.5° has been about 294 N. At a moment of driving the fixing apparatus 100, about 5 N of the force (brake) in the direction of tearing off the retaining ring is applied to the prior art retaining ring 50E due to a coefficient of static friction with the spacer 60 in the state in which the thrust force of about 294 N is applied. However, a bearing force against opening the prior art retaining ring 50E is about 1.8 N, there is a possibility that the opening of the prior art retaining ring 50E is opened and the whole parts of the prior art retaining ring 50E are disengaged.
As shown in
In contrast, as shown in
In an experimental study of the fixing apparatus 100 of the first embodiment, a force (brake) in the direction of tearing off the retaining ring of about 7 N is applied to the retaining ring 50 by the coefficient of static friction with the spacer 60 at the moment of driving the fixing apparatus 100 in the condition in which the thrust force of about 294 N is applied. However, a tearing-off bearing force of the retaining ring 50 is 60 N or more. Therefore, the retaining ring 50 can lock the fixing roller 7 in the circumferential direction without opening the opening of the retaining ring 50 and can improve the bearing force in the axial direction as compared to the prior art retaining ring 50E.
As a result of increasing a caching area of the projection to the hole Q by about 1.7 times of the prior art projection, a shearing force applied to the caching portion of the projections U1 through U4 is reduced to about 25 N/mm2 (see
As shown in 9B, a part of the side surface L1 of the projection U1 that abuts an edge 71 of the hole Q1 in the circumferential direction is inclined at such an angle that generates an inward reaction force in the projection U1 in response to the part of projection U1 abutting the edge 71 of the hole Q1 in the circumferential direction. A part of the side surface L2 of the projection U2 that abuts edge 71 of the hole Q1 on the side opposite from the projection U1 in the circumferential direction is inclined at such an angle that generates an inward reaction force in the projection U2 in response to the part of the projection U2 abutting the edge 71 of the hole Q1 in the circumferential direction. Still further, parts of side surfaces L31, L32, L41 and L42 of the third and fourth projections U3 and U4 that abut respectively edges 72 and of the hole Q2 and Q3 in the circumferential direction are inclined at such an angle that generates an inward reaction force in the projections U3 and U4 in response to the parts of the projections U3 and U4 abutting the edges 72 and 73 of the holes Q2 and Q3 in the circumferential direction.
That is, as shown in
In other words, the side surfaces L1 through L4 of the projections U1 through U4 are formed into the shape of biting into the fixing roller 7 in the circumferential direction (a shape of a wedge) by inclining at an angle by which an inward force F sin θ-b is applied to the side surfaces L1 through L4 of the projections U1 through U4 with respect to the turning direction of the end surface I of the holes Q1 through Q3 of the fixing roller 7. With this arrangement, the opening of the retaining ring 50 is not opened, so that it is not necessary to fabricate the retaining ring 50 into the closed shape.
An angle of abutment θ of the part of side surface (wedge) and the hole Q is set at 7°. It is possible to obtain an effect of the wedge when the angle of abutment θ, i.e., the inclination angle of the side surface of the projection U1 (U2, U3, U4), is set within a slanted area in a graph in
The retaining ring 50A also has third and fourth projections U3A and U4A that project inwardly at intermediate positions (positions between the first and second end portions 501 and 502) in the circumferential direction of the C-shaped body 51A. Profiles of both side surfaces L31A, L32A, L41A and L42A of the projections U3A and U4A are both recessed in the circumferential direction. The retaining ring 50A designed profiles and lengths of first through forth projections U1A through U4A so that the third and fourth projections U3A and U4A inserted into the second and third holes Q2A and Q3A do not abut edges of the second and third holes Q2A and Q3A respectively in the circumferential direction in a range in which the first and second projections U1A and U2A move within the first hole Q1A.
When the fixing roller 7 and the retaining ring 50A rotate while contacting a side surface L2A of the projection U2A with an end surface of the hole Q1A of the fixing roller 7, gaps Z are produced between side surfaces L3A and L4A of the other projections U3A and U4A of the retaining ring 50A and end surfaces of the holes Q2A and Q3A.
The projection U1A facing to the projection U2A also has the similar relationship with the projections U3A and U4A. That is, when the fixing roller 7 and the retaining ring 50A rotate while contacting a side surface L1A of the projection U1A with an end surface of the hole Q1A of the fixing roller 7, gaps Z are produced between side surfaces L3A and L4A of the other projections U3A and U4A of the retaining ring 50A and end surfaces of the holes Q2A and Q3A. A circumferential length of the projections U1A through U4A and a circumferential length and disposition of the holes Q1A through Q3A are designed as described above.
As a result, the projection U1A or U2A located at the end portions of the retaining ring 50A abuts the end surface of the hole Q1A and hampers the side surfaces of the other projections U2A and U3A from abutting the end surfaces of the holes Q2A and Q3A when the retaining ring 50A turns relatively with the fixing roller 7 in either directions in the circumferential direction. With this arrangement, a force in a direction of closing the opening of the retaining ring 50A and fastening the retaining ring 50A onto the fixing roller 7 acts on the retaining ring 50A in either case, thus preventing the opening from opening.
In contrast, when the prior art retaining ring 50E shown in
Although the first hole Q1 (Q1A) is provided singularly through the outer circumference 76 of the fixing roller 7 as the hole portion for fitting the first and second projections U1 (U1A) and U2 (U2A) in the first and second embodiments, it is also possible to form two separate holes as the hole portion through the outer circumference of the fixing roller 7. That is, it is also possible to arrange the fixing apparatus 100 so as to fit these first and second projects U1 (U1A) and U2 (U2A) into the separate holes formed through the fixing roller 7. Still further, although the fixing apparatus of the electromagnetic inductive heating system has been explained in the embodiments, the image heating apparatus, the bearing mounting structure and the retaining ring of the invention are effective also in a fixing apparatus adopting other heating systems such as a halogen heater.
The invention may be also widely used for a sheet conveying apparatus that conveys recording members in a printing machine, a printer and an image forming apparatus, such as a curl removing apparatus that improves quality of recording members, an apparatus that applies gloss to recording members and a recording member drying apparatus that heats and dries a recording member before a toner image is formed.
Still further, the bearing mounting structure and the retaining ring of the invention may be widely used in general-purpose machines, other than the fixing apparatus of the invention, in which a bearing is positioned on a thin pipe. The usage of the retaining ring of the invention is not limited to the fixing apparatus as long as the usage is to position and restrict a member held on a rotary or stationary shaft in an axial direction thereof.
The invention can be carried out also by other embodiments in which a part or whole of the configuration of the embodiments is replaced with other configuration as long as the retaining ring is attached to the end portion of the thin heating roller to position the bearing portion.
Therefore, the pressure rotary member may be a belt member or a roller member as long as the image heating apparatus has the nip portion for heating the recording member formed by press-contacting the pressure roller with the heating roller. The heating method of the heating roller is not also limited to be the induction heating and may be resistance heating or infrared radiation heating. The image forming apparatus that mounts the image heating apparatus may be carried out regardless of types of the image forming apparatus such as charging-type, exposure-type, developing-type, tandem/one drum-type, intermediate and transfer-type/recording member conveying-type/sheet conveying-type apparatuses. While only the main part related to forming and/or transfer of the toner image have been explained in the embodiments described above, the invention may be carried out in various uses such as a printer, various printing machines, a copier, a facsimile, a compound machine and others by adding required units, devices and casing.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2011-140350 filed on Jun. 24, 2011 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-140350 | Jun 2011 | JP | national |