The present invention relates to an image heating apparatus mounted in an image forming apparatus such as a copying machine, a printer or a facsimile machine.
In a fixing device, when small size recording materials are subjected to continuous printing with the same print interval as large size recording materials, it is known that in a fixing member, a region constituting a non-sheet-passing portion during sheet passing of the small size recording material is excessively increased in temperature (non-sheet-passing portion temperature rise), and in general, a temperature in a non-sheet-passing region in the neighborhood of a sheet passing region end portion is highest. When the non-sheet-passing portion temperature rise occurs, heater failure such as heater crock is caused. Further, in a state in which the non-sheet-passing portion temperature rise occurs, when large size recording materials are subjected to printing, on the recording material, toner excessively melts at a portion corresponding to the non-sheet-passing region of the small size recording material, so that high-temperature offset occurs.
For this reason, it has been known that the non-sheet-passing portion is subjected to air blowing cooling using fans so as to suppress the non-sheet-passing portion temperature rise. Further, in a fixing device provided for various sheet sizes, when sheets with a narrow paper (sheet) width are passed through the fixing device, the non-sheet-passing potion region becomes a wide range, and therefore, a constitution in which a non-sheet-passing portion temperature rise portion is cooled using a plurality of fans at one side end portion of the fixing member with respect to a longitudinal direction of the fixing member has been proposed. In such a case, depending on a sheet size, control of changing ON/OFF of each of the fans is carried out. Particularly, in the case where sheets small in sheet size are passed through the fixing device, all the plurality of fans are turned on (ON), so that the non-sheet-passing portion is cooled, and a total airflow rate of these fans is large compared with the case where sheets with a broad sheet width are passed through the fixing device.
On the other hand, from viewpoints of temperature rise in the fixing device and a reduction in UFP (Ultra Fine Particles), there is a need to lower the total airflow rate of the fans. In that case, a cooling performance of the fans lowers, and therefore, due to the non-sheet-passing portion temperature rise, there was a problem such that a temperature of the fixing member in the neighborhood of the sheet passing portion end portion has become large.
Japanese Laid-Open Patent Application (JP-A) Hei 5-107983 and JP-A 2016-114655 propose a method of suppressing such non-sheet-passing portion temperature rise. In JP-A Hei 5-107983, a constitution of a fixing device in which a shutter is not provided and four fans are provided on one end side of a fixing member with respect to a longitudinal direction is disclosed. Each of the four fans is drivable (capable of on and off) in correspondence with a sheet size. Further, in JP-A Hei 5-107983, the amount of air blown by the fans is controlled correspondingly to a kind of sheets (plain paper, tracing paper, a film member). In JP-A 2016-114655, a single fan is provided on one end side with respect to a longitudinal direction, a selected shutter is rotationally moved from a sheet passing region side toward a non-sheet-passing side, and air is obliquely guided, so that directivity of air is improved and cooling is made.
However, in JP-A Hei 5-107983, a cooling range of the fixing member by the fans can be controlled only by turning the fans on or off, and therefore, the number of different sheet sizes that the fixing member can counter the non-sheet-passing portion temperature rise is restricted to the number of the fans. Further, in JP-A 2016-114644, one end side with respect to the longitudinal direction is cooled by the single fan, and therefore, a range of the sheet size over which the fixing member can counter the non-sheet-passing portion temperature rise is restricted to a range capable of being cooled by the single fan. Therefore, an object of the present invention is to suppress temperature rise of a rotatable member in a non-sheet-passing portion for various width size recording materials.
In one aspect, an image heating apparatus according to the present invention includes first and second rotatable members for forming a nip for heating a toner image on a recording material while feeding the recording material. The image heating apparatus also includes, first and second cooling fans, an air blowing port, a shutter member, a shutter controller, and a fan controller. The first and second cooling fans cooling an end portion region of the first rotatable member on one end side. The first cooling fan is provided at a position opposing a first region the is a part of the end portion region, and the second cooling fan is provided at a position opposing a second region that is a region being a part of the end portion region. The second region is adjacent to the first region with respect to the longitudinal direction and is closer to an end portion of the first rotatable member on the one end side than the first region. The air blowing port sends air from the first and second cooling fans toward the first rotatable member. The shutter member is capable of changing an opening width of the air blowing port. The shutter controller controls a position of the shutter member depending on a width size of the recording material heated in the nip. The fan controller independently controls an operation of the first cooling fan and an operation of the second cooling fan depending on the width size of the recording material heated in the nip, in a state in which the shutter member is positioned by the shutter controller at a position depending on the width size of the recording material heated in the nip.
In
In the following, embodiments of the present invention will be described on the basis of the attached drawings.
(Image Forming Apparatus)
The printer shown in
On the other hand, a sheet P as a recording material (recording paper) is sent one by one from a sheet (paper) cassette 20 or a multi-sheet (paper) feeding tray 25 and is sent to a registration roller pair 23. The registration roller pair 23 once receives the sheet P and rectifies the sheet P so as to be straight in the case where the sheet P obliquely moves. Then, the registration roller pair 23 synchronizes the sheet P with the toner images on the intermediary transfer belt 31 and sends the sheet to between the intermediary transfer belt 31 and a secondary transfer roller 35.
A color toner image on the intermediary transfer belt is transferred onto the sheet P by, for example, the secondary transfer roller 35 which is a transfer(-receiving) member. Thereafter, the toner image on the sheet is fixed on the sheet by heating and pressing the sheet by a fixing device 40.
(Fixing Device)
A sectional view showing an embodiment of the fixing device (image heating apparatus) 40 according to an embodiment of the present invention is shown in
The fixing device 40 includes a ceramic heater (hereinafter, referred to as a heater) 91 as a heat generating element (heating member) and a heater holder 92 as a supporting member. Further, the fixing device 40 includes an endless fixing film 93 as a first rotatable member (rotatable heating member) and a pressing roller 94 as a second rotatable member for forming a nip (fixing nip) for heat-fixing the recording material carrying the image by nip-feeding the recording material in cooperation with the first rotatable member. The fixing film 93 as the first rotatable member is provided on a side where the fixing film 93 contacts the surface of the recording material carrying an unfixed toner image when the recording material is fixed in the nip.
The heater holder 92 is formed in a substantially trough shape in cross section by a heat-resistant material having rigidity. Further, the heater holder 92 supports the heater 91 in a groove provided on a lower surface of the heater holder 92 at a central portion with respect to the widthwise direction. The fixing film 93 is externally engaged loosely with an outer periphery of the heater holder 92 by which the heater 91 is supported. Further, onto an inner peripheral surface (inner surface) of the fixing film 93, grease is applied in order to improve a sliding property with the heater 91.
Incidentally, in
(Fixing Film)
The fixing film 93 will be further described. The fixing film 93 is a rotatable endless belt member (endless belt) having a multi-layer structure in which a base layer 93a, an elastic layer 93b, and a parting layer 93c are provided from an inside, as shown in a fixing film layer structural view in
As a material of the base layer 93a, a thin heat-resistant resin such as polyimide, polyamideimide or PEEK is used. Further, in order to further enhance thermal conductivity, thin metal such as SUS or NI may also be used. Further, the base layer 93a satisfies a quick start property by making thermal capacity small and there is a need to also satisfy certain mechanical strength, and therefore, a thickness may desirably be 5 μm or more and 100 μm or less, preferably be 8 μm or more and 20 μm or less.
At an outer periphery of the base layer 93a, the elastic layer 93b formed of a silicone rubber or the like is formed. By providing the elastic layer 93b, it becomes possible to obtain a good image with high glossiness and with no improper fixing. That is, the parting layer 93c deforms against shapes of toner T on the recording material P and paper fibers of the recording material P in the fixing nip N and wraps the unfixed toner image, whereby heat can be uniformly applied to the toner image.
When the thickness of the elastic layer 93b is excessively thin, elasticity cannot be sufficiently achieved, and therefore, an image with high glossiness and without fixing errors cannot be obtained. When the thickness of the elastic layer 93b is excessively thick, the thermal capacity of the fixing film 93 becomes large, so that the quick start property lowers. For that reason, the thickness of the elastic layer 93b may desirably be 30 μm or more and 500 μm or less, preferably 100 μm or more and 300 μm or less.
The silicone rubber forming the elastic layer 93b in this embodiment is a polymer having flowability at room temperature and curing thereof progresses by heating, and is a liquid silicone rubber which has proper low hardness after the curing and which has a sufficient heat-resistant property and a deformation restoring force for use in a heating and pressing fixing device. Particularly, for the reasons such that a processing property is good and stability of dimension accuracy is high and that a reaction by-product does not generate during curing reaction, a liquid silicone rubber of an addition reaction crosslinking type may more preferably be used.
The liquid silicone rubber of the addition reaction crosslinking type is, for example, a composition which contains organopolysiloxane (liquid A) and organohydrogenpolysiloxane (liquid B) and which further appropriately contains a catalyst and another additive. The organopolysiloxane is a base polymer comprising a silicone rubber as a raw material, and a molecular weight thereof may preferably be 5,000 or more and 100,000 or less in terms of a number-average molecular weight in order that various fillers are mixed and stirred and that flowability of a resultant mixture is made in a proper range. Further, the molecular weight may more preferably be 10,000 or more and 500,000 or less in terms of a weight-average molecular weight.
As the elastic layer 93b, thermal conductivity is low in the silicone rubber alone. When the thermal conductivity is low, it becomes difficult to effectively conduct the heat from the heater 91 to the recording material P, so that there is a possibility that an image defect such as fixing non-uniformity due to insufficient heating occurs. For that reason, in this embodiment, in order to increase the thermal conductivity of the elastic layer 93b, a high thermal conductive filler is mixed and dispersed in the elastic layer 93b.
As the high thermal conductive filler, SIC, ZNO, AL2SO3, ALN, MGO, carbon (black) and the like are used. Further, these fillers may be used singly or as a mixture of two or more species. By mixing these fillers in the elastic layer 93b, it is also possible to impart electroconductivity to the elastic layer 93b.
On an outer periphery of the elastic layer 93b, the parting layer 93c formed of a fluorine-containing resin (material) such as tetrafluoroethylene-perfluoroalkylvinylether copolymer resin (PFA), tetrafluoroethylene resin (PTFE) or tetrafluoroethylene-hexafluoropropylene copolymer resin (FEP) is provided. The parting layer 93c may desirably be 1-50 μm, preferably 8-25 μm in thickness, and may also be covered with a tube or coated with paint at a surface thereof.
(Pressing Roller)
The pressing roller 94 is disposed under the fixing film 93 in parallel to the fixing film 93. Further, the fixing film 93 is pressed toward the heater 91 by the pressing roller 94 and a pressing mechanism. By this, an outer peripheral surface (surface) of the pressing roller 94 is contacted to an outer peripheral surface (surface) of the fixing film 93 in a pressed state, and an elastic layer 94b is elastically deformed, whereby a fixing nip (nip) N with a predetermined width is formed between the fixing film 93 surface and the pressing roller 94 surface.
The pressing roller 94 will be further described specifically. The pressing roller 94 has a multi-layer structure including a core shaft member and a cylindrical member 94a, a porous rubber elastic layer 94b provided on an outer peripheral surface thereof, and a parting layer 94c provided on an outer peripheral surface of the porous rubber elastic layer 94b.
1) Core Shaft Member and Cylindrical Member
As a material used as the core shaft member and the cylindrical member, stainless steel including a steel material such as SUS material which is subjected to nickel plating or chromium plating at a surface thereof, phosphor bronze, aluminum, or the like is suitable. Further, and endless belt or the like may be used as a pressing belt in which a thin member-resistant resin (material) such as polyimide, polyamideimide or PEEK, or thin metal such as SUS or NI is used as a material for the cylindrical base material. An outer diameter of the core shaft member and the cylindrical member 94a may be 4 mm or more and 80 mm or less. In this embodiment, SUS material of 20 mm in outer diameter was used as the cylindrical base material.
2) Porous Elastic Layer and Parting Layer
The porous elastic layer 94b is formed of a rubber consisting of a material, such as a silicone rubber, that is soft heat-resistant. Further, the porous elastic layer 94b is formed on the core shaft member and the cylindrical member 94a in a substantially uniform thickness. A thickness of the porous elastic layer 94b is not particularly restricted if the thickness is such that a desired width of the nip N can be formed, but may preferably be 2.0-10.0 mm. Hardness of the porous elastic layer 94b may preferably be in a range of 20° or more and 70° or less from the viewpoint that the desired width of the nip N is ensured.
The parting layer 94c may also be formed by coating a PFA tube on the porous elastic layer 94b or may also be formed by coating paint consisting of a fluorine-containing resin (material) such as PFA, PTFE or FEP. The thickness of the parting layer 94c is not particularly restricted if the thickness is such that a sufficient parting property can be imparted, but may preferably be 15-80 μm.
Further, an end portion of the fixing film 93 with respect to the longitudinal direction is supported by a flange 6 (
(Temperature Detecting Member)
Next, in
In
Further, the film-back thermistors 7b (7b1, 7b2, 7b3) are contact thermometers (thermistors) contacting a back surface (inner surface) of the fixing film 93 and measure (detect) a temperature of the fixing film 93. The film-back thermistors 7b1, 7b2 and 7b3 are disposed at 3 positions with respect to the longitudinal direction (rotational axis direction of the pressing roller 94), and the film-back thermistor 7b1 disposed at a central portion is in a longitudinal central position, and the film-back thermistors 7b2 and 7b3 disposed at end portions are in positions of ±150 [mm] from the central position.
(Heater)
Using
On the substrate 95, by a screen printing method, the heat generating element 96 and an electroconductor pattern for causing a current to flow from a power source to the heat generating element 96 is formed. In this embodiment, as the electroconductive pattern, silver paste or alloy paste in which silver is mixed with a small amount of palladium which are a low resistivity material is used. Further, as the heat generating element 96, paste of silver-palladium alloy is used for providing a predetermined resistance value is used, and this paste is prepared by incorporating palladium 96B, glass fiber 96C and the like in silver 96A so as to provide the desired resistance value.
The heat generating element 96 and the electroconductive pattern are coated with the insulative coating layer 97 consisting of heat-resistant glass, and are electrically protected so as not to cause leakage and short-circuit.
On an end side of the substrate 95 with respect to the longitudinal direction, an electrode electrically connected to the power source is provided (not shown). A total resistance of the heat-generating element 96 is about 10Ω, so that at an applied voltage of 100 V, it is possible to output electric power up to 1000 [W].
(Controller of Image Forming Apparatus)
In
In the ROM, an operation control program of this apparatus is stored. In the RAM, temporary calculation result and data are stored. Control of entirety of the image forming apparatus is carried out by a controller 100, and to this, an operating portion 101 constituted by a liquid crystal panel, buttons and the like, and a driver 102 for transmitting, to the controller, print job information when printing from a PC is carried out are connected. By input of various conditions from the operating portion 101 and the driver 102 by a user, the image forming apparatus starts an operation. Information on a size, a basis weight and the like of a sheet to be passed through the fixing device is sent from the operating portion 101 and the driver 102 to the controller 100.
Thermistor data 103 of the fixing device 40 are data acquired from the contact thermistors 7 (
(End Portion Cooling Fan)
In this embodiment, in order to suppress non-passing portion temperature rise with respect to non-passing portions for various sheet sizes, a plurality of fans are provided in an end portion region on one side and a shutter for changing an opening width of an air blowing part (opening) of the fans in the end portion region is provided. In this embodiment, as an example thereof, a constitution in which two cooling fans are provided on one end side of a fixing member and four cooling fans in total with respect to entirety of the longitudinal direction are provided will be described as an example.
In this embodiment, on one side (one end side) of the longitudinal direction, a first fan (cooling fan) and a second fan (cooling fan) provided on an end portion side with respect to the longitudinal direction than the first fan is, are provided. In
In this embodiment, the fan 82 and the fan 83 which are positioned on the inside of the end portions, respectively, with respect to the longitudinal direction are similarly controlled and perform a similar function. Further, the fan 81 and the fan 84 which are positioned on the outside of the end portions, respectively, with respect to the longitudinal direction are similarly controlled and perform a similar function. In the following description, the fan provided at a position opposing a first region of the fixing member in an end portion region on one side with respect to the longitudinal direction (i.e., the inside fan) is referred to as the first fan in some cases. Further, the fan provided at a position opposing a second region which is adjacent to the first region in the end portion region on the same side and which is closer to the end portion of the fixing member on the same side than the first region is (i.e., the outside fan), is referred to as the second fan in some cases. That is, the fans 82 and 83 function as the first fan, and the fans 81 and 84 function as the second fan. The first fan and the second fan are arranged in contact with (adjacent to) each other with respect to the longitudinal direction as shown in
The first and second fans are disposed so that for recording materials with a first size W1 and a second size smaller than the first size, with respect to the longitudinal direction, one end side region (region where the recording materials do not pass through the fixing device) of at least one of the first and second rotatable members is subjected to airflow (blowing) cooling.
In this embodiment, the fans 8 is constituted by two fans on one side (one end side) with respect to the longitudinal direction, but the number of the fans is not restricted to two, but may also be three or more. Incidentally, as the fans 8 in this embodiment, a propeller fan was used. As the fan other than the propeller fan, it is possible to use a centrifugal fan such as a sirocco fan.
(Shutter)
As shown in
Specifically, on the basis of a size (width direction) of the sheet to be passed through the fixing device, the controller 100 (
(Fan Airflow Rate Control)
Next, airflow rate control of the fan 8 in this embodiment will be described.
As described above, in a constitution in which the plurality of fans are provided on one side of the fixing member with respect to the longitudinal direction, and further, the shutter 9 capable of changing the opening width of the air blowing part thereof to the position corresponding to the width size of the sheet is provided, a region where cooling by the fan is not needed is closed by the shutter 9. Therefore, for the recording materials with various sheet sizes, it is possible to suppress temperature rise of the fixing member at the non-sheet-passing portions.
However, unnecessary operation of the fan is not preferable since electric power consumption by the fans increases. Therefore, in order to suppress the electric power consumption by this fan, in a state in which the shutter 9 is in the position depending on the sheet size during fixing, further, operations of the first fan and the second fan are independently controlled depending on the sheet size during fixing. Incidentally, in control of the operation of the first fan and in control of the operation of the second fan, the case where the fan is turned off (is not rotated) is also included.
In this embodiment, the airflow rate control of the fan 9 is carried out by control of a voltage Duty by PWM (Pulse Width Modulation). Specifically, a maximum driving voltage of the fan 8 is 24 V, and a rotational speed at that time is 1800 rpm. The voltage Duty and the rotational speed are in a proportional relationship, and by changing the voltage Duty, the rotational speed of the fan motor is changed, so that the airflow rate (air blowing rate) of the fan 8 is changed. That is, the fan control means 105 functions as a fan controller for controlling the operations of the first fan and the second fan. The fan control means 105 controls the rotational speed of each of the fans by controlling an input voltage (specifically the voltage Duty) to each of the fans.
In this embodiment, the airflow rate is represented by a volume of gas (air) flowing per unit time (m3/sec). Incidentally, as regards the above-described fans 81-84, it is possible to independently control the voltage Duty.
(Evaluation Condition)
<Non-Sheet-Passing Portion Temperature Rise Evaluation>
In evaluation of the non-sheet-passing portion temperature rise, the fixing device of the film heating type which was prepared by the above-described method and which is shown in
A peripheral speed of the pressing roller 4 mounted in the fixing device of
(Airflow Rate Control)
The airflow rate control of the fan 8 described in the following is carried out on the basis of sheet size information (sheet width W) received from the operating portion 101 (
As shown in the following flowchart, on the basis of the sheet size information (sheet width W) received from the operating portion 101 (
In the following, description will be made specifically.
The controller 100 receives the sheet width information from the driver 102 (step S101). Then, the controller 100 causes the shutter to move to a predetermined position with respect to the longitudinal direction (step S102). Then, the controller 100 discriminates whether or not a sheet width W is smaller than a predetermined width (first size) W1 (step S103). As this W1, a width narrower than an interval of 240 mm between left and right intermediary lines (left and right vertical broken lines of
Thus, for the recording material with the first size W1, as the recording material width size, which does not exceed a boundary between the first and second fans adjacent to each other with respect to the longitudinal direction on one end side, the non-sheet-passing portion of at least one of the first and second rotatable members is cooled by the first and second fans through air blowing. Incidentally, even in the case where a position within a range of the first fan 82 and a position within a range of the first fan 83 in
In the case where the controller 100 discriminated that the sheet width W is a second size narrower than W1 which is the first size (step S103: YES), the controller 100 carried out control in the following manner. That is, the controller 100 changes an airflow rate of the fan 82 and the fan 83 on sides close to a center so as to be larger than an airflow rate of the fan 81 and the fan 84 on sides close to end portions (step S104). Specifically, a total airflow rate of the fans on one end side with respect to the longitudinal direction is taken as 100%, and an airflow ratio (airflow rate ratio) is set so that the airflow ratio of inside (inner) fans (fan 82, fan 83) which are the first fans is 70% and the airflow ratio of outside (outer) fans (fan 81, fan 84) which are the second fans is 30%.
This control in the controller 100 corresponds to control of the first airflow rate relative to the second airflow rate by a second airflow ratio (70/30=2.33) larger than a first airflow ratio (50/50=1.00).
After the step S104, in the case where discrimination that a fan operation is needed is made by the temperature detecting member, the fan operation is carried out at the airflow ratio set in the step S104 (step S105). Then, the airflow rate control is ended at timing when all of jobs are ended (step S106).
On the other hand, in the step S103, in the case where the controller 100 discriminated that the sheet width W is not narrower than W1 (step S103: NO), the controller 100 carried out the airflow rate control in the following manner. That is, the controller 100 changes an airflow rate distribution so that an airflow rate of the fans (fan 82, fan 83) on sides close to a center and an airflow rate of the fans (fan 81, fan 84) on sides close to end portions are equal to each other (step S107). Specifically, in the case where the total airflow rate of the respective fans is taken as 100%, and the airflow ratio is set so that the airflow ratio of the inside (inner) fans (fan 82, fan 83) is 50% and the airflow ratio of the outside (outer) fans (fan 81, fan 84) is 50%.
This control in the controller 100 corresponds to control of the first airflow rate relative to the second airflow rate by the first airflow ratio (50/50=1.00) smaller than the second airflow ratio (70/30=2.33).
The airflow rates (ratios) of the fans 81 to 84 depending on the sheet size (width size of the recording material) with respect to the width direction in this embodiment described above are shown in a table 1 by taking the total airflow rate (ratio) of the fans on one end side with respect to the longitudinal direction as 100%.
That is, in the case where discrimination that cooling of the end portion region (non-sheet-passing portion) is needed in the case where the images are continuously fixed on the plurality of sheets of the recording materials with the sheet size smaller than the first size W1 is made, and the cooling operation is carried out, the inside fans are rotated at a speed such that the airflow rate (ratio) is 70%, and the outside fans are rotated at a speed such that the airflow rate (ratio) is 30%.
On the other hand, in the case where discrimination that the cooling of the end portion region (non-sheet-passing portion) is needed in the case where the images are continuously fixed on the plurality of sheets of the recording materials with the sheet size larger than the first size W1 is made, and the cooling operation is carried out, the inside fans are rotated at a speed such that the airflow rate (ratio) is 50%. That is, the rotational speed of the inside fans is made smaller than the rotational speed when the sheet size is the sheet size smaller than the first size W1. Further, the outside fans are rotated at a speed such that the airflow rate (ratio) is 50%. The rotational speed of the outside fans is made larger than the rotational speed when the sheet size is the sheet size smaller than the first sheet size W1.
Incidentally, in this embodiment, a constitution in which in the case where the recording material with the sheet size larger than the first size W1, the inside fans are rotated by lowering the rotational speed to the speed such that the airflow rate (ratio) thereof is 50% was employed, but the inside fans may also be turned off (stopped) depending on a magnitude of the sheet size larger than the first size W1.
(Effect)
Thus, in this embodiment, without adding a particular component part, by controlling the airflow ratio of the plurality of fans 8 disposed at one side end portion of the fixing member, the non-sheet-passing portion temperature rise can be improved (suppressed) even at a small total airflow rate of the fans.
In the first embodiment, as regards the sheet size (recording material size) with respect to the width direction, two classifications are made, but in this embodiment, three classifications are made. A flowchart of this embodiment is shown in
Similarly as in the first embodiment, in this embodiment in the case where the controller 100 discriminated that the sheet width W is a second size narrower than W1 (step S103: YES), the controller 100 carried out control in the following manner. That is, the controller 100 sets the airflow ratio so that the airflow ratio of the inside (inner) fans (fan 82, fan 83) which are the first fans is 70% and the airflow ratio of the outside (outer) fans (fan 81, fan 84) which are the second fans is 30%. This control in the controller 100 corresponds to control of the first airflow rate relative to the second airflow rate by a second airflow ratio (70/30=2.33) larger than a first airflow ratio (50/50=1.00).
Further, similarly as in the first embodiment, in this embodiment in the case where the controller 100 discriminated that the sheet width W is a second size narrower than W1 and that the sheet width is narrower than W2 (step S108: YES), the controller 100 carried out control in the following manner. That is, the controller 100 sets the airflow ratio so that the airflow ratio of the inside (inner) fans (fan 82, fan 83) is 50% and the airflow ratio of the outside (outer) fans (fan 81, fan 84) is 50%. This control in the controller 100 corresponds to control of the first airflow rate relative to the second airflow rate by the first airflow ratio (50/50=1.00).
Further, in this embodiment, in the case where the controller 100 discriminated that the sheet width is larger than W2 (step S108: NO), the controller 100 carried out the airflow rate control in the following manner. That is, the controller 100 changes the airflow rate of the fans (fan 82, fan 83) on sides close to a center so as to be smaller than the airflow rate of the fans (fan 81, fan 84) on sides close to end portions (step S109). Specifically, in the case where the total airflow rate of the respective fans is taken as 100%, and the airflow ratio is set so that the airflow ratio of the inside (inner) fans (fan 82, fan 83) which are the first fans is 30% and the airflow ratio of the outside (outer) fans (fan 81, fan 84) which are the second fans is 70%.
This control in the controller 100 corresponds to control of the first airflow rate relative to the second airflow rate by a third airflow ratio (30/70=0.43) smaller than the first airflow ratio (50/50=1.00).
The airflow rates (ratios) of the fans 81 to 84 depending on the sheet size (recording material size) with respect to the width direction in this embodiment described above are shown in a table 2 by taking the total airflow rate (ratio) of the fans on one end side with respect to the longitudinal direction as 100%.
Incidentally, in this embodiment, a constitution in which in the case where the recording material with the sheet size larger than the second size W2, the inside fans are rotated by lowering the rotational speed to the speed such that the airflow rate (ratio) thereof is 30% was employed, but the inside fans may also be turned off (stopped) depending on a magnitude of the sheet size larger than the second size W2. Thus, even in this embodiment, without adding a particular component part, by controlling the airflow ratio of the plurality of fans 8 disposed at one side end portion of the fixing member, the non-sheet-passing portion temperature rise can be improved (suppressed) even at a small total airflow rate of the fans. Further, by adding predetermined control on the basis of the first embodiment, an efficient cooling operation which depends on the sheet size and which is high in directivity of the fan airflow rate distribution can be performed, so that the non-sheet-passing portion temperature rise can be reduced.
In the first and second embodiments, on the basis of the sheet size information (width direction) acquired from the driver 102, the airflow ratio between the inside fans (first fans) and the outside fans (second fans) was controlled. In this embodiment, on the basis of information (detection temperature) of contact thermistors 7 (7b2, 7b3), the airflow rates of the respective fans are changed (preferably, a total airflow rate is changed while keeping an airflow ratio). That is, at a second temperature higher than a first temperature in terms of a detection temperature, each of the airflow rates of the first and second fans at the first temperature is made high while keeping the airflow ratio at the first temperature.
Specifically, as shown in
In
In this embodiment, T1=180° and T2=200° were set. The predetermined temperatures T1 and T2 may also not necessarily be the above-described temperature. Further, in each of the cooling modes, the airflow ratio of the inside fans (fan 82, fan 83) and the airflow of the outside fans (fan 81, fan 84) may desirably be the same. That is, the airflow rates of the respective fans proportionally become large with an increasing temperature T. The respective airflow rates of the inside fans (fan 82, fan 83) and the outside fans (fan 81, fan 84) may only be required to fall within ±5 & of target airflow rates.
The case where the sheet width W in the above-described embodiments is narrower than W1 is a premise, and the airflow rates of the fans 81 to 84 depending on the thermistor temperatures of “low”, “medium” and “high” are shown in Table 3 by taking the total airflow rate (ratio) of the fans on one end side with respect to the longitudinal direction as 100%.
In the case where the cooling operation is executed in the case where the images are continuously fixed on a plurality of sheets of the recording materials with a sheet size smaller than the first size W1, even in a state in which the cooling operation is needed, when the temperature in the end portion region is low, the airflow rates (rotational speeds) of the respective fans are decreased is employed. That is, in the case where the cooling is executed in the case where the images are continuously fixed on the plurality of sheets of the recording materials with the sheet size smaller than the first size W1, the inside fans are rotated at a speed such that a maximum rotational speed thereof provides the airflow rate of 70%. Similarly, the outside fans are rotated at a speed such that a maximum rotational speed thereof provides the airflow rate of 30%.
Incidentally, in the description of this embodiment 3, the description of the table 3 was made by taking the sheet size smaller than the first size W1 as an example. In the case where discrimination that cooling in the end portion regions (non-sheet-passing portions) is needed is made and the cooling operation is executed in the case where the images are continuously fixed on a plurality of sheets of the recording materials with a sheet size larger than the first size W1 described in the embodiment 1, the inside fans may only be required to be rotated at a speed such that a maximum rotational speed thereof provides the airflow rate of 50%. Similarly, the outside fans are rotated at a speed such that a maximum rotational speed thereof provides the airflow rate of 50%. Further, even in a state in which the cooling operation is needed, when the temperature in the end portion region is low, the airflow rates (rotational speeds) of the respective fans are decreased.
Incidentally, there is no need that the number of the cooling modes in three, and may also be two or four or more. In such this embodiment, with a simple constitution, the non-sheet-passing portion temperature rise can be reduced without operating the fans more than necessary and without excessively lowering the temperature of the fixing film 3 more than necessary.
In the above, although preferred embodiments of the present invention were described, the present invention is not limited thereto but can also be variously modified and changed within a range of the scope thereof.
In the above-described third embodiment, a sensor for detecting the temperature of the first rotatable member in the first region on one end side with respect to the longitudinal direction of the first rotatable member was provided, and depending on output of the sensor, the airflow rates of the first fan for cooling the first region and the second fan for cooling the second region on one end side with respect to the longitudinal direction than the first region was, were controlled. The present invention is not limited thereto, but may also employ the following constitution. That is, the sensor for detecting the temperature of the first rotatable member in the first region on one end side with respect to the longitudinal direction of the first rotatable member is provided, and depending on the output of the sensor, it is also possible to control the airflow ratios of the first fan for cooling the first region and the second fan for cooling the second region on one end side with respect to the longitudinal direction than the first region is.
In the above-described embodiments, the controller of the image forming apparatus controlled the airflow rates of the respective fans. Such a controller relating to the airflow rate control is not limited to the controller included in the image forming apparatus, but may also be included in the fixing device.
In the above-described embodiments, as the heat generating element (member), the heater for heating the fixing film (endless belt) in contact with the inner surface of the fixing film was described, but the present invention is not limited thereto. A constitution in which the fixing film includes a heat generating layer and heat is generated by an exciting (magnetizing) coil or energization (constitution in which the fixing film as the first rotatable member also functions as the heat generating element) may also be employed.
In the above-described embodiments, the controller carried out control so that in the case of the recording material with the first size, the airflow rate of the first fans (inside fans) is made equal to the airflow rate of the second fans (outside fans). Further, in the case of the recording material with the second size larger than the first size with respect to the longitudinal direction (width direction), control was carried out so that the airflow rate of the first fans was made larger than the airflow rate of the second fans.
The present invention is not limited thereto, it is also possible to carry out control so that in the case of the recording material with the first size, the airflow rate of the first fans is made smaller than the airflow rate of the second fans and so that in the case of the recording material with the second size, the airflow rate of the first fans is made larger than the airflow rate of the second fans.
In the above-described embodiments, as the pressing member opposing the endless belt as the first rotatable member the pressing roller was used, but in place of the pressing roller, the pressing member may also be constituted by an endless belt.
Further, in the above-described embodiments, the case where the rotatable pressing member as the rotatable member and as the pressing member pressed the rotatable fixing member was described. However, the present invention is not limited thereto, but is similarly applicable to also the case where the rotatable member as an opposing member, not the pressing member is pressed by the rotatable fixing member.
Further, in the above-described embodiments, as the recording material, the recording paper was described, but the recording material in the present invention is not limited to the paper. In general, the recording material is a sheet-shaped member on which the toner image is formed by the image forming apparatus and includes, for example, regular or irregular members of plain paper, thick paper, thin paper, envelope, post-card, seal, resin sheet, OHP sheet, glossy paper and the like. Incidentally, in the above-described embodiments, for convenience, dealing of the recording material (sheet) P was described using terms, such as the sheet passing, and sheet feeding, but by this, the recording material in the present invention is not limited to the paper.
In the above-described embodiments, the fixing device for fixing the unfixed toner image on the sheet was described as an example, but the present invention is not limited thereto, and is also similarly applicable to an apparatus for heating and pressing a toner image, temporarily fixed on the sheet, in order to improve glossiness of the image (also in this case, the apparatus is called the fixing device).
According to the present invention, there is provided an image heating apparatus capable of suppressing temperature rise of the rotatable member in the non-sheet-passing portion for recording materials with various width sizes.
Number | Date | Country | Kind |
---|---|---|---|
JP2017-111583 | Jun 2017 | JP | national |
This application is a continuation of International Patent Application No. PCT/JP2018/022494 filed Jun. 6, 2018, which claims the benefit of Japanese Patent Application No. 2017-111583 filed Jun. 6, 2017. The foregoing applications are incorporated herein by reference in their entireties.
Number | Name | Date | Kind |
---|---|---|---|
5550621 | Ogawahara | Aug 1996 | A |
7596348 | Nakamoto et al. | Sep 2009 | B2 |
8554097 | Hara et al. | Oct 2013 | B2 |
8917999 | Takada et al. | Dec 2014 | B2 |
8929762 | Shinagawa et al. | Jan 2015 | B2 |
9354570 | Arimoto et al. | May 2016 | B2 |
9504096 | Kakubari et al. | Nov 2016 | B2 |
9519250 | Asaka et al. | Dec 2016 | B2 |
10303093 | Tamaki et al. | May 2019 | B2 |
10437185 | Yamaguchi et al. | Oct 2019 | B2 |
10545442 | Hirano et al. | Jan 2020 | B1 |
20060127119 | Sato | Jun 2006 | A1 |
20090245839 | Cook et al. | Oct 2009 | A1 |
20120308256 | Suzuki | Dec 2012 | A1 |
20130034361 | Shinagawa | Feb 2013 | A1 |
20130034362 | Matsuura et al. | Feb 2013 | A1 |
20130236202 | Akiya | Sep 2013 | A1 |
20130299480 | Kakubari et al. | Nov 2013 | A1 |
20130322897 | Yago et al. | Dec 2013 | A1 |
20140105658 | Tamaki | Apr 2014 | A1 |
20140112680 | Ueno et al. | Apr 2014 | A1 |
20140286665 | Minagawa | Sep 2014 | A1 |
20140321873 | Kadowaki et al. | Oct 2014 | A1 |
20190377287 | Hasegawa et al. | Dec 2019 | A1 |
Number | Date | Country |
---|---|---|
H05-107983 | Apr 1993 | JP |
2006-171237 | Jun 2006 | JP |
2012-252194 | Dec 2012 | JP |
2014-102486 | Jun 2014 | JP |
2014-145895 | Aug 2014 | JP |
2014-224990 | Dec 2014 | JP |
2016-114644 | Jun 2016 | JP |
2016-114655 | Jun 2016 | JP |
Entry |
---|
International Search Report issued in corresponding parent International Application No. PCT/JP2018/022494 dated Jul. 17, 2018. |
Written Opinion issued in corresponding parent International Application No. PCT/JP2018/022494 dated Jul. 17, 2018. |
Number | Date | Country | |
---|---|---|---|
20200110359 A1 | Apr 2020 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2018/022494 | Jun 2018 | US |
Child | 16704757 | US |