Patent Application
20180284670
The present invention relates to an image heating apparatus for fixing a toner image on a sheet of recording medium. An image heating apparatus can be mounted in such an image forming apparatus as a copying machine, a printing machine, a facsimileing machine, and a multifunction machine which is capable of functioning as two or more of the preceding machines, which employs an electrophotographic image forming method.
An image forming apparatus which employs an electrophotographic image forming method forms a latent image on its photosensitive drum, as an image bearing member, develops the latent image into a visible image with the use of developer (toner), and transfers the visible image (toner image) onto a sheet of recording medium with the use of a combination of electrostatic force and pressure. Then, it fixes the visible image (toner image) to the sheet by applying a combination of heat and pressure to the sheet and the visible image (toner image) on the sheet to the sheet with the use of its fixing apparatus.
A fixing apparatus such as the one described above, which is employed by an electrophotographic image forming apparatus, is provided with a fixation roller, a pressure roller (pressure applying member), a pressure lever, and pressure application springs, etc. It is structured so that the pressure roller is kept pressed against the fixation roller by the pressure lever which is under the pressure from the pressure springs, to form a fixation nip for fixing an unfixed toner image to a sheet of recording medium (roller-based fixing method).
There has been proposed in Japanese Laid-open Patent Application No. 2010-139732, an image forming apparatus structured so that as a recording medium jam is detected, the pressure lever is moved to move the pressure applying member away from the fixing member to remove pressure from the fixation nip. The reason why pressure is removed from the fixing nip is for preventing the problem that a fixing apparatus is damaged when a sheet of recording medium remaining pinched in the fixation nip of the fixing apparatus, and/or for making it easier for a user to pull the jammed sheet out of the fixation nip. Moreover, it is for preventing the problem that as the fixing member and pressure applying member are kept pressed against each other for a substantial length of time, the pressure applying member becomes deformed, or the like problem.
In recent years, there has been a substantial increase in the speed of an image forming apparatus. Thus, in order to ensure that image forming apparatuses remain reliable in fixation and image quality, desire has been increasing for a fixing apparatus which is substantially higher in the amount of pressure by which its pressing member is pressed upon its fixation belt or fixing roller, compared to any conventional fixing apparatus, and also, is structured so that the pressing member can be pressed upon, or separated from, the fixation belt or fixation roller.
According to the method disclosed in Japanese Laid-open Patent Applications No. 2010-139732 for removing the pressure applied to the fixation nip of the fixing apparatus, a pair of cams attached to the lengthwise ends of the cam shaft (rotational shaft), one for one, are rotationally driven to push up a pair of pressure application levers attached to the lengthwise ends of the heater holder, one for one, to compress a pair of compression springs, in order to reduce the amount of pressure applied to the heater holder.
This method, however, is problematic in that as a fixing apparatus is increased in the amount of pressure applied for fixation in order to increase the apparatus in speed and image quality, the apparatus has to be increased in the amount of pressure to be applied to the pressure removal plates by the pair of lengthwise end cams, which in turn increases the amount of load to which the cam shaft is subjected. Thus, it is possible for the cam shaft to bow in such a manner that the portion of the cam shaft, which is between the pair of cam shaft bearings, is displaced in the opposite direction from the portions of the cam shaft, which are on outward side of the pair of cam shaft bearings in terms of the lengthwise direction of the cam shaft, are tilted. As the cam shaft bows, it vibrates as it is rotated. Thus, as the cam shaft is rotated, the gear train, through which the cam shaft is driven, becomes unstable in the distance between the rotational axes of the adjacent two gears which are in mesh with each other, making it possible that the two gears will become briefly unmeshed from each other, and therefore, the pressure will be unsatisfactorily removed.
Thus, the primary object of the present invention is to prevent the cam shaft from deforming.
According to an aspect of the present invention, there is provided an image heating apparatus comprising first rotatable member and second rotatable member a cooperative to form a nip configured to heat a toner image on a recording material; a pressing mechanism including a pressing spring configured to press said first rotatable member toward said second rotatable member at opposite longitudinal end portions of said first rotatable member; a first cam portion provided at one longitudinal end portion and a second cam portion provided at the other longitudinal end portion, wherein said first cam portion and said second cam portion are capable of placing said pressing mechanism at a first position in which said first rotatable member and said second rotatable member form the nip, and a second position to which said pressing mechanism is moved against an urging force provided by said pressing spring at the first position and in which a force applied between said first rotatable member and said second rotatable member by said pressing mechanism is smaller than in the first position; a shaft portion extending along a longitudinal direction of said rotatable member and including a cam shaft configured to rotate said first cam portion and said second cam portion; a first bearing portion and a second bearing portion provided between said first cam portion and said second cam portion with respect to the longitudinal direction and configured to support said cam shaft; a first supporting portion supporting said first bearing portion; a second supporting portion supporting said first bearing portion, wherein said first supporting portion and said second supporting portion rotatably supports said cam shaft; and a driving mechanism configured to rotate said cam shaft; and a regulating portion configured to regulate flexure of said cam shaft by contacting said shaft portion at a position between said first bearing portion and said second bearing portion with respect to the longitudinal direction, when said pressing mechanism is in the second position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) and (b) of
Parts (a) and (b) of
Hereinafter, the present invention is concretely described with reference to a few of the preferred embodiments of the present invention. However, the following embodiments are not intended to limit the present invention in scope.
The copying machine A has: an engine portion 600 (main assembly) which forms a toner image on a sheet P of recording medium; and an image reading portion 601 disposed on the top side of the main assembly to read an original (to obtain image of original). Further, it has a control panel portion 700 and a control portion 800. The control panel portion 700 is a part of the forefront of the copying machine A, and is between roughly the mid point between the engine portion 600 and image reading portion 601. The control portion 800 is on the rear side of the engine portion 600, and controls the operation of the engine portion 600, and that of the image reading portion 601.
The image reading portion 601 is a means for reading an original. It is made up of an original placement platen 610 on which an original is placed to be read, and an automatic original feeding apparatus 611 (which hereafter may be referred to as ADF) which makes it possible for multiple originals to be read in succession. As for the image reading operation of the image reading portion 601, it reads an original placed on the platen 610, or multiple originals placed in the ADF 611, converts the data of the read original (image) into electrical signals, and transmits the signals to the laser scanner 6 of the engine portion 600. The control panel portion 700 has various keys for operating the copying machine A, and a screen 702 (touch panel: inputting portion) on which various information such as the condition of the apparatus are displayed, and through which the apparatus can be operated.
The engine portion 600 is provided with an image forming portion 10 for forming a toner image.
The image forming portion 10 has image formation units UY, UM, YC and UBk for forming toner images of yellow (Y), magenta (M), cyan (C) and black (Bk) colors, respectively. It has also a laser scanner unit 6, and an intermediary transfer belt unit 7. Each image formation unit U is an electrophotographic image processing system. It has: a photosensitive drum 1, which is rotationally driven; a charging device 2; a developing device 3; a charging device 4 for primary transfer; and a drum cleaner 5.
The electrophotographic process of the image forming portion 10 structured as described above, and the image forming operation of the apparatus, are well-known, and therefore, are not going to be described here. The four toner images, different in color, are transferred (primary transfer) from the rotating four drums 1 of the four image formation units U, one for one, onto the rotating belt 8 of the intermediary transfer belt unit 7, in such a manner that they are layered on the belt 8. As a result, a multicolor toner image is effected by the four toner images, that is, yellow (Y), magenta (M), cyan (C) and black (Bk) toner images, on the belt 8.
Meanwhile, the feed roller 11 begins to be driven with preset timing. As the feed roller 11 is driven, the sheets P of recording paper in a sheet feeder cassette 9 are moved out one by one from the cassette 9, and then, are conveyed to a pair of registration rollers 13 through a sheet conveyance passage 12. The pair of registration rollers 13 catch the sheet P while the rollers 13 are not being rotated. Thus, as the sheet P is caught by the pair of registration rollers 13, it is corrected in attitude if it is delivered askew to the rollers 13. After catching the sheet P while being kept stationary, the pair of registration rollers 13 begin to be rotated in synchronism with the conveyance of the toner image by the belt 8, so that the sheet P reaches the secondary transfer nip 15, which is the nip formed between the belt 8 and secondary transfer roller 14 as the belt 8 is pressed upon the secondary transfer roller 14, at the same time as the toner image. Then, the sheet P is conveyed through the secondary transfer nip. While the sheet P is conveyed through the secondary transfer nip, the layered four toner images, different in color, on the belt 8 are transferred together (secondary transfer) onto the sheet P by the secondary transfer roller 14.
After being conveyed through the secondary transferring portion 15, the sheet P is conveyed through a pre-fixation sheet conveyance passage 16. Then, it is introduced into the fixing apparatus 40 (fixing portion) through the sheet entrance of the fixing apparatus 40, which faces downward. Then, the sheet P is conveyed through the fixing apparatus 40. While the sheet P is conveyed through the fixing apparatus 40, it is heated and pressed. Consequently, the toner image becomes fixed to the sheet P. When the image forming apparatus A (copying machine) is in the one-sided mode, that is, the mode in which a toner image is to be formed on only one of two surfaces of the sheet P, the sheet P is guided toward a pair of discharge rollers 18 by a flapper 17 (which is switchable in attitude) as the sheet P comes out of the sheet outlet of the fixing apparatus 40, which faces upward. Then, the sheet P is discharged, as a finished product (print), into a delivery tray 19 by the pair of discharge rollers 18.
The movement of the sheet P when the image forming apparatus A is in the two-sided mode, that is, the mode for forming an image on both surfaces of the sheet P, is as follows: As the sheet P having a toner image on one of its two surfaces comes out of the fixing apparatus 40, it is conveyed toward the tray 19 by the pair of discharge rollers 18. Then, as the trailing end of the sheet P reaches a switch-back point 20, the pair of discharges rollers 18 are rotated in reverse. Thus, the sheet P is conveyed backward into a sheet conveyance passage 21 for the two-sided mode. Then, it is reintroduced into a sheet conveyance passage 12 by a pair of sheet conveyance rollers 22, upside down, that is, the surface having a toner image facing the opposite direction from the direction in which it was facing when the sheet P was conveyed for the first time through the passage 12. Then, the sheet P is put through the same process as the one through which it was put in the one-sided mode. As a result, the sheet P is discharged, as a two-sided product (print), that is, a product (print) having an image on both surfaces, into the delivery tray 19.
By the way, the portion of the image forming apparatus A, which is made up of the flapper 17 and discharge rollers 18 (reversely rotatable) is an example of sheet reversing means. In this embodiment, the pair of discharge rollers 18 are utilized as the means for placing a sheet P of recording medium upside down. From the standpoint of improving an image forming apparatus in productivity (in printing (image formation)), however, an image forming apparatus may be structured so that a sheet P of recording medium is placed upside down with the use of other means than the pair of discharge rollers 18. For example, an image forming apparatus may be provided with a portion dedicated to reversing, two sheet discharging portions, etc.
The image forming apparatus A is provided with a sheet feeder tray 23 (for manually feeding sheet of recording medium), in addition to the sheet feeder cassette 9. The sheet feeder tray 23 is provided in consideration of such a situation that when it is desired to form an image on recording medium other than a sheet of paper, which is placeable in the sheet feeder cassette 9, the sheet can be easily set for image formation.
The process for forming an image on a sheet P of recording medium fed into the main assembly by way of the manual feed portion 23 (sheet feeder tray) is as follows. As the feed roller 24 is driven with preset timing, the sheets P of recording medium set on the manual feed portion 23 are sent one by one into the main assembly. Then, each sheet P is conveyed though a sheet conveyance passage 25, and is introduced into the post-feeding sheet conveyance passage 12, which is on the upstream side of the pair of registration rollers 13, by the sheet conveyance rollers 22. The process through which the sheet P is put through to form an image on the sheet P fed through the manual feed portion 23 is the same as the one when a sheet of recording medium is fed from the sheet feeder cassette 9. The manual feed portion 23 is provided with a sensor 230 for detecting the presence (or absence) of a sheet P of recording medium on the manual feed portion 23, making it possible for the control portion 800 to detect the presence (or absence) of a sheet P of recording medium on the manual feed portion 23.
The sheet conveyance passages are provided with sheet detection sensors as means for detecting the state of a sheet P of recording medium while the sheet P is conveyed through the sheet conveyance passages. In the case of the copying machine A shown in
The engine controller 801 (
The engine portion 600 (main assembly of image forming apparatus) is provided with a door 26, which is for removing the jammed sheet P of paper from the interior of the apparatus, after the sheet P became stuck (jammed) in the apparatus and any of the sensors detected the jam. The door 26 is rotatable about a hinge 27, rightward of the engine portion 600, with reference to
By the way, when the manual feed portion 23 is not in use, it can be folded up against the outward surface of the door 26 as indicated by a double-dot chain line in
This fixing apparatus 40 is an image heating apparatus of the so-called heating belt type. Generally speaking, it is made up of a fixation belt unit 110 having a fixation belt 100 (first rotational member), an elastic pressure roller 101 (second rotational member), and a frame 115 (casing) in which the fixation belt unit 110 and elastic pressure roller 101 are contained. A combination of the pair of rotational members, that is, the fixation belt 100 and pressure roller 101, forms a nip N (fixation nip). The nip N is a portion of the fixing apparatus 40, through which a sheet P of recording medium, which is bearing an unfixed toner image T, is conveyed to apply heat and pressure to fix the toner image.
The belt 100 is a thin endless belt. It is a flexible, heat-resistant, and thermally conductive member. For the purpose of minimizing the belt 100 in thermal capacity to minimize the fixing apparatus 40 in the length of time it takes for the fixing apparatus 40 to start up, the belt 100 was made to be no more than 150 μm in thickness, and such heat-resistant resin as polyimide and PEEK was used as the material for the substrative layer of the belt 100. For electrical conductivity, electrically conductive substance was dispersed in the material for the substrative layer. Further, for higher thermal conductivity, an elastic layer is formed on the resinous substrative layer, of such a rubbery substance that is high in thermal conductivity. Moreover, a release layer was formed on the elastic layer, of fluorine resin. The resultant belt 100 is an endless belt which is 25 mm in internal diameter. In this embodiment, the substrative layer of the belt 100 was 30 μm in thickness, and was formed of polyimide. The elastic layer was 70 μm in thickness, and was formed on the substrative layer, of silicone rubber, which was 1.0 W/m·K in thermal conductivity. The release layer was 30 μm in thickness, and was formed on the elastic layer, of a piece of PFA tube. The release layer is desired to be in the form of a sheet, or coated layer, of PFA which is highly slippery. By the way, the belt 100 may be made up of a substrative layer formed of a sheet of highly heat-resistant substance such as polyester, polyethylene-terephthalate, and polyimideamide, an electrically conductive layer formed on the substrative layer, and a release layer (surface layer) formed on the electrically conductive layer.
The heater holder 103 is a nip forming member, by which the heater 102 is supported by being fixed thereto. It is roughly in the form of a trough which is roughly semicircular in cross-section. It is disposed in such a manner that its lengthwise direction is parallel to the widthwise direction of the belt 100. It is a thermally insulative member formed of heat-resistant resin or the like. From the standpoint of energy conservation, the material for the heater holder 103 is desired to be such a substance that can minimize the heater holder 103 in the amount of thermal conduction to the pressure bearing stay 104. For example, heat-resistant glass, or such heat-resistant resin as poly-carbonate and liquid polymer can be used.
The heater 102 is such a heat generating member that is in the shape of a long, narrow, and rectangular piece of plate. It is small in thermal capacity. Thus, as it is supplied with electric power, it quickly increase in temperature. In this embodiment, it is a ceramic heater. It is made up of a long, narrow, and thin substrate formed of AlN, which is excellent in terms of thermal conductivity, and a layer of Ag/Pd, as a heat generating portion, formed on the substrate by a combination of printing and sintering. It has also a thin (rough 50-60 μm in thickness) layer of glass, as a slippery and thermally nonconductive portion, formed on the substrate in a manner to cover the heat generating portion. In this embodiment, a layer of heat generating resistor is formed on the AlN substrate which is 600 μm in thickness. The heater 102 is held by the heater holder 103, by being fitted in the groove formed in the outwardly facing surface of the heater holder 103, in parallel to the lengthwise direction of the heater holder 103.
On the other hand, there is provided a thermistor TH1 on the opposite surface of the AlN substrate from the one on which a heating member is present, in order to monitor the temperature of the AlN substrate. The thermistor TH1 is in the form of a chip. More specifically, an electrode pattern is formed in advance by thick film printing, on the opposite surface of the substrate from the surface on which the heating member is present. It is on this electrode pattern that the thermistor TH1 is fixed with adhesive. There is also provided a thermistor TH2 on the opposite surface of the AlN substrate. In terms of the lengthwise direction of the AlN substrate, the thermistor TH2 is disposed on one of the lengthwise end portions of the AlN substrate. In order to enable the thermistors TH1 and TH2 to detect such a temperature level that is higher than the level which the adhesive can withstand, the thermistors TH1 and TH2 are held to the substrate by a preset amount of pressure generated by an unshown pressure applying means such as a spring.
The pressure bearing stay 104 is a rigid member for bearing the reaction force from the pressure roller 101. It is disposed so that it extends in the widthwise direction of the belt 100. It is desired to be formed of such a substance that is unlikely to allow the pressure bearing stay 104 to buckle even under a substantial amount of force. In this embodiment, a piece of channeled steel (SUS304) is used as the material for the pressure bearing stay 104. The pressure bearing stay 104 is disposed on the inward side of the heater holder 104. It supports the heater holder 104.
The belt 100 is loosely fitted around the abovementioned assembly of the heater holder 103, heater 102, and pressure bearing stay 104. The lengthwise end portions 104a of the pressure bearing stay 104 extend beyond the edges of the belt 100. Further, the lengthwise end portions 104a of the pressure bearing stay 104 are fitted with a pair of flanging member 105A and 105B. The belt 100 is between the flange portion 105a of the flanging member 105A, and the flange portion 105a of the flanging member 105B, which oppose each other. The flanging members 105A and 105B are regulating members for regulating the belt 100 in the movement in the widthwise direction, and also, in the shape of the belt 100 at a plane perpendicular to the lengthwise direction.
The flanging members 105A and 105B are molded of heat-resistant resin such as PPS, liquid polymer, and phenol resin. They have the flange portion 105a (collar portion), a ledge portion 105b, and a pressure bearing portion 10.
The flange portion 105a is a portion of the flanging portion 105, which regulates the belt 100 in the movement in the thrust direction of the belt 100, by catching the belt 100 by the edge of the belt 100. It has such a shape and a size that after the fixation belt unit 110 is assembled, the contour of the flange portion 105a at a plane perpendicular to the lengthwise direction of the fixing apparatus 40 is on the outward side of the contour of the belt 100. The ledge portion 105b is in the form of an arc, and perpendicularly protrudes inward of the fixation belt unit 110 from the inward surface of the flange portion 105a (105b ). It holds the corresponding lengthwise end portion of the belt 100, by the inward surface of the belt 100, to keep the belt 100 cylindrical. The pressure bearing portion 105c protrudes from the outward surface of the flange portion 105a. It bears the pressure applied to the flanging portions 105 by one of the pair of pressure application mechanisms 118A and 118B, which will be described later. (6) Pressure roller
The pressure roller 101 is made up of a cylindrical metallic core 101a, an elastic layer 101b, and a surface layer 101c. The metallic core 101a is made of iron, aluminum, or the like metallic substance. The elastic layer is formed of a soft and rubbery substance such as sponge or silicone rubber, on the peripheral surface of the metallic core 101a. The surface layer 101c is a release layer. It is formed of PFA.
In this embodiment, the pressure roller 101 is formed in the following manner. First, the peripheral surface of the metallic core 101a formed of iron, aluminum, or the like, and is roughened by blasting or the like process. Then, it is washed clean, and inserted into a cylindrical mode. Then, liquid silicone rubber is poured into the mold, and is thermally hardened to yield the elastic layer 101b. Prior to the pouring of the liquid silicone rubber, a piece of tube, which is made of such resin as PFA, and the inward surface of which has been coated with primer, is inserted into the mold, in order to form the release layer 105c. Thus, the tube 101c becomes adhered to the rubber layer 101b at the same time as the material for the elastic layer 101b is thermally cured. Then, the molded pressure roller 101 is removed from the mold, and is vulcanized (secondary vulcanization).
In this embodiment, the diameter of the metallic core 101a of the pressure roller 101 is 15 mm. The elastic layer 101b was made of silicone rubber. The thickness of the elastic layer 101b was 5 mm, and was 64° in Asker hardness scale. The release layer was made of a piece of PFA tube, and its thickness was 50 μm. The external diameter of the pressure roller 101 was roughly 25 mm.
The pressure roller 101 is rotatably supported between the side plates 116A and 116B of the frame 115 of the fixing apparatus 40. More specifically, the lengthwise end portions of the metallic core 101a are rotatably supported by a pair of bearings 114 attached to the side plates 116A and 116B, respectively.
The unit 110 is disposed between the side plates 116A and 116B, practically in parallel to the pressure roller 101, in such an attitude that its heater side faces the pressure roller 101. Each of the pressure bearing portions 105c of the flanging members 105A and 105B is fitted in the corresponding guiding hole 117, with which the side wall 116A (116B) is provided so that they are allowed to slide toward, or away from, the pressure roller 101.
The flanging members 105A and 105B remain under a preset amount of pressure (nip formation pressure) generated by the pair of pressure application mechanisms 118A and 118B (which will be described later), in the direction of the pressure roller 102. In this embodiment, 150 N of pressure was applied to each of the pressure bearing portions C. Thus, the total amount of pressure applied to the pair of flanging members 105A and 105B was 300 N.
With the presence of this pressure applied by the pressure application mechanisms 118A and 118B, the entirety of the combination of the flanging member 105A and 105B, pressure bearing stay 104, and heater holder 103 of the unit 111 is pressed toward the pressure roller 101. Therefore, the heater holder 103 and heater 102 are pressed against a combination of the resiliency of the elastic layer of the belt 100, and that of the elastic layer of the pressure roller 101. Thus, a nip N which has a preset width in terms of the recording paper conveyance direction X (recording medium conveyance direction) is formed between the belt 100 and pressure roller 101.
One of the end portions of the metallic core 101a of the pressure roller 101 is concentrically fitted with a driving gear G1. It is to this gear G1 that the driving force from the fixation motor 92 (driving force source) which is under the control of the CPU 810 (
As the pressure roller 101 is rotationally driven, the belt 100 is subjected to rotational force (torque) generated by the friction between the belt 100 and pressure roller 101 in the nip N. Thus, the belt 100 rotates around the combination of the heater holder 103 and heater 102, in the counterclockwise direction indicated by an arrow mark R100 in
In order to minimize the amount of friction between the belt 100 and the combination of the heater and heater holder 103, the inward surface of the belt 100, and the surface of the heater 102, on which the belt 100 slides, and the surface of the heater holder 103, on which the belt 100 slides, are coated in advance with lubricant (unshown). In this embodiment, the lubricant was oil, which is desired to be silicone oil of the like, which can be used in an environment which is high in temperature.
The CPU 810 starts supplying electric power to the heater 102 from a power supplying portion (unshown). The route through which power is supplied from the power supplying portion to the heater 102 is not shown in the drawings. However, the power is supplied to the heater 102 through a combination of wiring and connectors, which is for establishing electrical connection between the power supplying portion and heater 102. As the heater 102 is supplied with electrical power, it quickly increases in temperature. The thermistor TH1 outputs signals, which reflect the temperature of the heater 102, to the CPU 810. The CPU 810 controls the amount by which electric power is supplied to the heater 100 from the power supplying portion, according to the heater temperature detected by the thermistor TH1, so that the heater temperature increases to a preset target level and remains at the target level.
As the fixing apparatus 40 was increased in temperature, and kept in the state described above, a sheet P of recording medium, on which an unfixed toner image T has just been formed, is introduced into the fixing apparatus 40 from the image forming portion 10. Then, the sheet P is conveyed through the nip N while remaining pinched between the belt 100 and pressure roller 101. While the sheet P is conveyed through the nip N, the heat from the heater 102 is given to the sheet P and the unfixed toner image T thereon through the belt 100. Thus, the unfixed toner image T is melted by the heat from the heater 102, and is fixed to the sheet P by the pressure to which the nip N is being subjected.
The fixing apparatus 40 is provided with a pair of pressure application mechanisms 118A and 118B, which are on the outward side of the side plates 116A and 116B of the frame 115 of the fixing apparatus 40, respectively. The two pressure application mechanisms 180 are symmetrically disposed with reference to the center of the fixing apparatus 40 in terms of the lengthwise direction of the apparatus 40. Further, they are the same in structure. Therefore, only the pressure application mechanism 118A, that is, the one shown in
The pressure application mechanism 118A has a pressure lever 112 and a compression spring 113. The pressure lever 112 is attached to the side plate 116A by its base side in such a manner that it can be pivotally moved about a shaft portion 111. The pressure lever 112 extends from the shaft portion 111 toward and beyond the pressure bearing portion 105c of the flanging member 105A. The compression spring 113 is an elastic member which generates such pressure that keeps the pressure lever 112 pressed in the direction to make the pressure lever 112 contact and press the pressure bearing portion 105c of the flanging member 105A.
In this embodiment, a part of the pressure lever 112, which is on the opposite side of the shaft portion 111 from the pressure bearing portion 105c, is provided with a through hole (unshown), through which a long pressure adjustment screw 132 is put. The leading end portion of the pressure adjustment screw 132, in terms of the direction in which the screw 132 is put through the through hole, is fitted in (screwed into) the screw hole 133, with which the slide plate 116A is provided. It is around this screw 132 that the compression spring 113, which is in the form of a coil, is fitted between the head portion 132a (spring seating surface) of this screw 132 and the pressure lever 112. Therefore, when the pressure lever 112 is not under any force except for the pressure from the compression spring 113, it is made by the resiliency of the compression spring 113 to be in contact with, and press on, the pressure bearing portion 105c of the flanging member 105A.
As the screw 132 is turned in the direction to be tightened, the head portion 132a of the screw 132 moves in the direction to reduce the compression spring 113 in length, increasing thereby the compression spring 113 in the amount of pressure it generates. That is, the amount of pressure to be applied to the pressure lever 112 can be adjusted by turning the screw 132. Since the pressure lever 112 is rotatably supported by the side plate 116A, the pressure lever 112 is subjected to the moment generated by the resiliency of the compression spring 113 in a manner to rotate the pressure lever 112 about the shaft portion 111. Thus, the flanging member 105A remains pressed toward the pressure roller 102 by a preset amount of pressure.
In the foregoing, the pressure application mechanism 118A, that is, one of the pair of pressure application mechanisms, was described. The other pressure application mechanism 118B, shown in
The pressure applied by the pressure application mechanisms 118A and 118B which are disposed at the lengthwise ends of the fixing apparatus 40, one for one, is removable by the pressure removal mechanism 119. In this embodiment, the pressure removal mechanism 119 has a pair of cams 120 attached to the lengthwise ends of a cam shaft 123, one for one, for pivotally moving the pressure lever 112 of the pressure removal mechanisms 118A and 118B, respectively. Referring to
The two cams 120 are the same in shape, and also, in the amount of eccentricity. They are attached to the lengthwise end portions of the camshaft 123 (rotational axle), one for one. The camshaft 123 is rotatably supported between the side plates 116A and 116B, by the side plates 116A and 116B, with the placement of a pair of bearings 131 and 131 (shaft bearing portions) between the camshaft and the side plates 116, one for one. Further, the cams 120 are attached to the camshaft 123 in such a manner that as they are seen from the direction parallel to the camshaft 123, the contour of one cam 120 coincides with that of the other. Thus, the cams 120 rotate with the camshaft 123. In terms of the recording medium conveyance direction, each cam 120 corresponds in position to the downstream end portion of the pressure lever 112.
One of the lengthwise end portions of the camshaft 123 is concentrically fitted with a cam gear 121 (pressure removal gear) (
The inside of the fixing apparatus driving portion 90, and the inside of the cam driving portion 91, are provided with a one-way clutch (unshown). Thus, as the motor 92 is rotated in the clockwise direction (normal direction) indicated by the arrow mark Y, the driving force from the motor 91 is transmitted to only the pressure roller 101; it is not transmitted to the cam gear 121. On the other hand, if the motor 92 is rotated in the counterclockwise direction (in reverse) indicated by an arrow mark V, the driving force from the motor 91 is transmitted to only the cam gear 121; it is not transmitted to the pressure roller 101.
In an ordinary image forming operation, the motor 92 is rotated in the direction indicated by the arrow mark Y to transmit the driving force to the pressure roller 101, in order to convey a sheet P of recording medium to fix a toner image T on the sheet P. On the other hand, when it is necessary to allow the pressure from the compression springs 113 to act on the fixation belt unit 110 or cancelling the pressure applied to the fixation belt unit 110 from the compression springs 113, the motor 92 is rotated in the direction indicated by the arrow mark V to transmit the driving force to the cam gear 121, in order to rotate the cams 120 (camshaft 123). In this embodiment, a combination of the motor 92, cam driving portion 91, and cam gear 121 makes up the driving mechanism which drives the combination of the camshaft 123 and cams 120, which makes up the pressure removal mechanism 119.
Part (a) of
That is, the pressure lever 112 is free from the cam 120. Therefore, the flanging members 105A and 105B come under the pressure from the combination of the compression spring 113 and pressure lever 112 of the pressure application mechanisms 118A and 118B, at the lengthwise ends of the fixing apparatus 40, respectively. Thus the fixing apparatus 40 is kept in the state in which the belt 100 and pressure roller 101 are kept pressed against each other, and therefore, there is the nip N having the preset width between the belt 100 and pressure roller 101.
Part (b) of
Thus, the pressure lever 112 is pressed by the cam 120 in the direction to be separated from the pressure bearing portion 105c of the flanging member 105A (or 105B), against the resiliency of the compression spring 113. Consequently, the fixation belt 100 and pressure roller 101 are freed from the pressure which kept them pressed against each other.
(10) Control Sequence for Cancelling Pressure from Compression Springs
This pressure removal operation is carried out to improve the fixing apparatus 40 in terms of the efficiency with which a sheet of recording medium having stuck in the nip N while the sheet is conveyed can be removed. It is also carried out for the following reason. That is, if the fixing apparatus 40 is not driven for a substantial length of time while the belt 100 is kept pressed upon the pressure roller 101, the belt 100 and/or pressure roller 101 sometimes suffer from scars attributable to the compression. This is why the pressure applied to the fixation belt unit 110 from the compression springs 113 is cancelled when the fixing apparatus 40 is not in use.
The pair of cams 120 are attached to the lengthwise end portion of the camshaft 123. The cam gear 121 is coaxially attached to one of the lengthwise ends of the camshaft 123. The cam gear 121 is provided with a flag 121a, which is an integral part of the gear 121. It rotates in synchronism with the cams 120. Thus, the cam angle in terms of the rotational direction of the cam 120 can be detected by a separation sensor 122. The separation sensor 122 is structured so that a beam of infrared light is projected from one end of its internal space of the sensor 122 to the other, and also, that as the flag 121a blocks or unblocks the beam passage, the sensor 122 transmits a signal.
The operation for changing in state, the combination of the pressure application mechanisms 118, from the one shown in part (a) of
Until the flag 121a begins to rotate, the separation sensor 122 is in such a state that the beam of infrared light is not blocked. However, as the flag 121a rotates, it enters the passage of the beam of infrared light, and therefore, the beam is blocked (S03). The timing with which the beam passage becomes completely blocked is synchronous with the timing with which the cam 120 finishes cancelling the pressure from the compression springs 113. As the output signal from the separation sensor 122 changes, the CPU 810 determines that the pressure applied to the fixation belt unit 110 from the compression springs 113 is being cancelled. Then, it stops the fixation motor 92 (S04), ending the operation for cancelling the pressure from the compression springs 113 (S05).
The pressure cancelling command signal is outputted from the engine controller 802 as the occurrence of paper jam is detected by the sheet detection sensor, or the opening of the door 26 is detected, the copying machine A is placed in the low power mode (economy mode).
The operation for applying pressure to the fixation belt unit 110 to cause the fixation belt 100 and pressure roller 101 to be pressed upon each other is as follows. Referring to
While the pressure is removed from the fixation belt unit 110, the flag 121a, which is an integral part of the cam gear 121 continuously blocks the beam of infrared light. That is, while the cam gear 121 rotates, the flag 121a continuously blocks the beam of infrared light. As the cam gear 121 is rotated enough to completely remove the pressure from the fixation belt unit 110, the flag 121a moves past the infrared beam passage, allowing thereby the beam to reach the beam receptor of the separation sensor 122 (S13). Thus, the separation sensor 122 changes in output signal. Therefore, the engine controller 802 determines that the nip N is under pressure. Thus, it stops the fixation motor 92 (S14), ending the operation for applying pressure to the fixation belt unit 110 to keep the belt 100 pressed upon the pressure roller 101 (S15).
The pressure activation command signal is issued from the engine controller 802 as the copying machine A is put in the image formation mode and becomes ready for image formation. That the copying machine A is ready for image formation means that the copying machine A is in such a state that as the copy button (key) is pressed, or an image formation start signal is inputted from such an external device as a PC, the copying machine A can immediately start forming an image.
(11) In a case where a fixing apparatus is structured so that as the pressure levers 112 are pushed up against the resiliency of the compression springs 113, by the cams 120 for preventing the camshaft 123 from bowing, the cams 120 attached to the lengthwise end portions of the camshaft 123, one for one, are subjected to the force (load) which is generated by the compressions spring 113 and applied to the cams 123 by way of the pressure levers 112. Referring to
Hereinafter, an example of structural arrangement for preventing the bowing of the camshaft 123 is described in detail with reference to appended drawings.
To begin with, referring to
In this embodiment, a piece of channeled rod, which is square in cross-section (perpendicular to lengthwise direction) is used as the camshaft 123. More concretely, a piece of channeled metallic rod (channeled rod made by bending metallic plate), which is U-shaped (
The camshaft 123 is provided with the cam gear 121 and the pair of cams 120. The cam gear 121 is attached to one of the lengthwise end portions of the camshaft 123. As for the cams 120, they are attached to the lengthwise end portions of the camshaft 123, one for one. More specifically, one of them is attached to one of the lengthwise ends of the camshaft 123, whereas the other is attached to the slightly inward portion of the camshaft 123 from the cam gear 120. The two cams 120 are eccentric and are the same in the amount of eccentricity. They are attached to the camshaft 123 in such a manner that they become the same in rotational phase. They rotate with the camshaft 123.
Further, the camshaft 123 is fitted with a roller 124 (slippery member, second regulating member). The roller 124 is made of a resinous substance. It is positioned right in the middle of the two cams 120. In this embodiment, PA (nylon) was used as the material for the roller 124. More specifically, in terms of the widthwise direction of the fixation belt 100, the portion of the camshaft 123, which is between the pair of bearings 131 is provided with the roller 124.
Each of the pair of cams 120 is provided with a springy (flexible) protrusion 120b. The roller 124 is provided with a springy (flexible) protrusion with a springy (flexible) protrusion 124b. The cams 120 and roller 124 are fitted around the camshaft 123. As they are fitted around the camshaft 123, their springy (flexible) protrusions 120b, 120b and 124b fit into three holes 123a, one for one, with which the camshaft 123 is provided. Thus, the cams 120 and roller 124 remain attached to the preset portions of the camshaft 123, one for one.
Each of the pair of cams 120 is provided with a camshaft bearing 120a, which is fitted into the camshaft hole (bearing portion: unshown) with which the side plate 116A (116B) is provided. Thus, the camshaft 123 is rotatably supported between the side plates 116A and 116B. That is, in terms of the lengthwise direction of the fixing apparatus 40, the camshaft 123, which is a rotational shaft, is supported by a pair of bearings, which are near the lengthwise ends of the camshaft 123, one for one. As for the pair of cams 120, one of them is attached to one of the lengthwise ends of the camshaft 123, whereas the other is attached to a portion of the camshaft 123, which is adjacent to the other end of the camshaft 123.
Referring to
The roller 124 described above is such a slippery cylindrical member that is coaxially fitted around the camshaft 123, and also, rotates with the camshaft 123. It is desired that the fixing apparatus 40 is provided at least one roller (124). The regulating portion 125a is sized and positioned so that the distance between the peripheral surface of the roller 124 (slippery member) and the regulating surface of the regulating portion 125a is zero or virtually zero.
As the fixing apparatus 40 is changed in state from the one shown in
Therefore, the distance between the cam gear 121 and cam driving portion 91 is kept stable. Therefore, it does not occur that the cam gear 21 skips (momentarily disengages from counterpart), and therefore, the driving force is reliably transmitted.
Further, in a case where a camshaft which is not circular in the cross-section perpendicular to its lengthwise direction, for example, a camshaft like the camshaft 123 in this embodiment, is employed, it is desired that the camshaft is fitted with a roller such as the roller 124. With the camshaft being fitted with a roller like the roller 124, even if the camshaft (123) bows, and therefore, the roller (124) comes into contact with the regulating surface of the regulating portion 125a, the contact is unlikely to interfere with the rotation of the camshaft (123). In addition, the roller 124 is formed of a resinous substance (outermost layer of roller is formed of resin). Therefore, the camshaft 123 can smoothly rotate even while roller 124 is in contact with the regulating portion 125a.
As described above, in this embodiment, the center portion of the camshaft 123 of the pressure removal mechanism 119 is provided with the slippery member 124. Further, the fixing apparatus 40 is structured so that the distance between the stay 125 of its frame 115 and the slippery member 124 is zero or virtually zero. Therefore, it is possible to prevent the camshaft 123 from bending (bowing), even though the fixing apparatus 40 was increased in the fixation pressure in order to increase the apparatus 40 in speed. That is, this embodiment can prevent the problem that the fixing apparatus 40 malfunctions due to gear tooth skipping of the pressure removal gear 121 which occurs during the pressure removal operation.
In this embodiment, the distance between the peripheral surface of the roller 124 and the regulating surface of the regulating portion 125a was set to virtually zero (0.1 mm in this embodiment). However, the fixing apparatus 40 may be structured so that the peripheral surface of the roller 124 remains in contact with the regulating surface of the regulating portion 125a (distance is zero).
Further, in this embodiment, the fixing apparatus 40 is structured so that it is provided with only a single combination of the roller 124 and regulating portion 125a, and also, that the position of the combination coincides with the center of the camshaft 123 in terms of the lengthwise direction of the fixing apparatus 40. However, as long as the camshaft 123 can be prevented from bending (bowing), the positioning of the combination of the roller 124 and regulating portion 125a, relative to the camshaft 123 may be anywhere. Further, it is not mandatory that the fixing apparatus 40 is provided with only a single combination of the roller 124 and regulating portion 125a. That is, the fixing apparatus 40 may be provided with two or more combinations of the rollers 124 and regulating portion 125a. In other words, all that is necessary is that the fixing apparatus 40 is provided with at least one combination of the roller 124, and the regulating portion 125a as a regulating portion, and also, that the combination is positioned between the two portions of the camshaft 123 (rotational shaft), at which the camshaft 123 is supported by a pair of bearings, one for one.
25
Next, referring to
In the first embodiment, the fixing apparatus 40 was structured so that it was provided with the stay 125, which is an example of regulating portion, and which extended in the lengthwise direction of the fixing apparatus 40. Further, the center portion of the stay 125 was provided with the regulating portion 125a, which was partially protrusive toward the camshaft 123. However, the fixing apparatus 40 may be structured so that a part of the top sheet discharge guide 126 plays the role of the regulating portion 126a, on the top side of the camshaft 123.
The top sheet discharge guide 126 is formed of a resinous substance. Not only does it have a guiding surface for guiding a sheet P of recording medium, but also, a regulating portion 126a (having regulating surface), which is above the camshaft 123. The regulating portion 126a is formed of a resinous substance. In this embodiment, PBT (polybutylene-terephthalate) was used as the material for the sheet discharge top guide 126. The fixing apparatus 40 is structured so that the distance between the peripheral surface of the roller 124 attached to the camshaft 123, and the regulating surface of the regulating portion 126a is virtually zero (0.1 mm in this embodiment).
Even after the fixation pressure is removed from the fixation belt unit 110, the pair of cams 120 attached to the lengthwise end portions of the camshaft 123, one for one, remain pressed by the pressure levers 112; they remain subjected to the loads generated by the pressure levers 112 in the direction indicated by the arrow mark A, as in the first embodiment. As the cams 120 are subjected to the loads, the portions of the camshaft 123, which are on the outward side of the cam bearings 120a, one for one, are subjected to such loads which causes the portions of the camshaft 123, which is between the camshaft bearings 120a, bows in such a manner that its center portion moves in the direction indicated by the arrow mark B.
That is, the camshaft 123 begins to bow as described above. However, as soon as it starts to bow, the peripheral surface of the roller 124 comes into contact with the regulating surface of the regulating portion 126a, preventing thereby the camshaft 123 from bowing further. Thus, virtually no change occurs to the distance between the cam gear 121 and cam driving portion 91. Therefore, the gear tooth skipping of the cam gear 121 does not occur. For this reason, the driving force is satisfactorily transmitted to the camshaft 123. Further, the roller 124 and regulating portion 126a are made of a resinous substance. Therefore, the friction between the roller 124 and regulating portion 126a is very small. Therefore, the camshaft 123 is allowed to smoothly rotate.
In this embodiment, the fixing apparatus 40 was structured so that the distance between the peripheral surface of the roller 124 and the regulating surface of the regulating portion 126a is virtually zero (0.1 mm). However, it may be structure so that the peripheral surface of the roller 124 always remains in contact with the regulating surface of the regulating portion 126a (distance is zero).
In this embodiment, the fixing apparatus 40 is structured so that it is provided with only a single combination of the roller 124 and regulating portion 126a, and also, that the position of the combination coincides with the center of the camshaft 123 in terms of the lengthwise direction of the fixing apparatus 40. However, as long as the camshaft 123 can be prevented from bending (bowing), the positioning of the combination of the roller 124 and regulating portion 126a, relative to the camshaft 123 may be anywhere. Further, it is not mandatory that the fixing apparatus 40 is provided with only a single combination of the roller 124 and regulating portion 126a. That is, the fixing apparatus 40 may be provided with two or more combinations of the rollers 124 and regulating portion 126a.
In this embodiment, the fixing apparatus 40 employs an endless and rotatable member (belt) as a heating member, and a roller as a pressure applying member. Further, the endless and rotatable member is not suspended, nor tensioned. However, the preceding embodiments are not intended to limit the present invention in scope in terms of the fixing method. For example, the present invention is also applicable to fixing apparatuses which employs such a fixing method that employs an endless rotational member (belt) in place of a pressure roller, and a suspended and tensioned endless rotatable member as a heating member.
(1) Regarding the state of the fixing apparatus 40, in which the belt 100 is not pressed upon the pressure roller 101 as shown in part (b) of
(2) In the preceding embodiments described above, the fixing apparatus 40 is for fixing an unfixed toner image T formed on a sheet of recording paper to the sheet, by heating the toner image T. However, the two embodiments are not intended to limit the present invention in scope in terms of the type of a fixing apparatus to which the present invention is applicable. For example, the present invention is also applicable to an apparatus (which also is referred to as fixing apparatus) for heating, for the second time, a toner image which was temporarily fixed to a sheet of recording paper, in order to increase the image in gloss.
(3) The preceding embodiments are not intended to limit the present invention in scope in terms of the heating member for heating the belt 100. That is, the application of the present invention is not limited to a fixing apparatus which uses a ceramic heater such as the heater 102 in the preceding embodiments. That is, the present invention is also compatible with a fixing apparatus which employs an internal heating member, an external heating member, a heating member based on electromagnetic induction, a halogen heater, an infrared lamp, a nickel-chrome wire heater, etc. Further, the present invention is also applicable to fixing apparatuses, the pressure roller 101 of which is provided with a heating member for heating the roller 101.
(4) The present invention is also applicable to fixing apparatuses, one of the pair of rotational members of which is an endless belt, and the other is a roller. Further, it is also applicable to fixing apparatuses, the pair of rotational members of which are both endless belt, or roller. Further, in the preceding embodiments, both of the rotational members, that is, both the belt 100 and pressure roller 101, had an elastic layer. However, the present invention is also applicable to fixing apparatuses, only one of the pair of rotational members of which has an elastic layer.
(5) The selection of image forming apparatuses to which the present invention is applicable is not limited to a full-color image forming apparatus such as those in the preceding embodiments. For example, the present invention is also compatible with image forming apparatuses which form monochromatic images. Further, the selection of image forming apparatuses with which the present invention is compatible is not limited to image forming apparatuses which use an electrophotographic image forming method. That is, the present invention is also compatible with image forming apparatuses which uses an image forming method other than the electrophotographic method. That is, the present invention is also applicable to image forming apparatuses which form a toner image with the use of an electrostatic recording method, or a magnetic recording method. Further, not only is the present invention compatible with image forming apparatuses of the so-called intermediary transfer type, such as those in the preceding embodiments, but also, image forming apparatuses of the so-called direct transfer type.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications Nos. 2017-070483 filed on Mar. 31, 2017 and 2018-016321 filed on Feb. 1, 2018, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-070483 | Mar 2017 | JP | national |
| 2018-016321 | Feb 2018 | JP | national |
