Patent Application
20180314193
The present invention relates to a fixing device (image heating apparatus) capable of being used in an image forming apparatus, employing an electrophotographic type or an electrostatic recording type, such as a printer, a copying machine, a facsimile machine or a multi-function machine having a plurality of functions of these machines, for example.
Conventionally, various image forming apparatuses have been known, but the image forming apparatus of the electrophotographic type has become widespread in general. Such an image forming apparatus is required to provide high productivity (large print number per unit time) for various recording materials (hereinafter referred to as sheets) such as thick paper.
In the image forming apparatus of the electrophotographic type as described above, in order to improve the productivity, speed-up of a fixing speed of a fixing device has been required. Particularly, in the case of the thick paper, the number of sheets, large in thermal capacity, passed through the fixing device per unit time increases, and therefore, a large amount of heat is taken from a surface of a fixing roller (rotatable heating member).
As a method of fixing an image on the thick paper without lowering the productivity for the thick paper, an externally heating type in which a high-temperature member is contacted to an outer surface of the fixing roller and thus heats the fixing roller has been devised. As one of the externally heating type, an externally heating belt type in which an endless belt is stretched around two supporting rollers each including a heating source has been proposed. When the externally heating belt is contacted to the fixing roller, a large nip is formed depending on a winding angle of the belt, and therefore, heat of the supporting rollers can be efficiently conducted to the fixing roller through the belt.
As a method of controlling a shift of such a belt, a control method in which a belt unit is rotated and a crossing angle is formed between a rotational axis of the fixing roller and a rotational axis of a supporting roller and thus a shifting speed is generated in the belt rotated by the fixing roller has been proposed. When arrival of a position of a belt end surface at one end of a belt shift width is detected by a detecting means for detecting a belt end portion, the belt unit is rotated in a direction in which the crossing angle between the rotational axes of the fixing roller and the supporting roller is reversed, so that a shift direction is reversed.
According to this method, there is no need to provide a steering roller for generating a shift of the externally heating belt in addition to the supporting rollers for stretching the belt, so that shift control can be carried out with a simple constitution (Japanese Laid-Open Patent Application (JP-A) 2013-190774).
The external heating belt disclosed in JP-A 2013-190774 includes heaters with a large output since a large heating nip is formed by an angle of winding of the belt about the fixing roller and thus a large heat quantity can be efficiently transmitted to the fixing roller. For this reason, when the belt is spaced from the fixing roller during a heating operation, a heat conduction path from the supporting rollers in which the heat is accumulated is cut off, so that an overshoot of a surface temperature of the belt generates. To the belt surface, a thermo-switch is contacted, and when the thermo-switch is actuated by a high temperature due to the overshoot, electric power supply to the heater is cut off, so that a fixing operation cannot be continued.
In order to avoid this problem, in the case where during the fixing operation, the fixing device is stopped due to an unexpected cause such as a sheet jam, an operation in which the belt is kept contact with the fixing roller even after the stop of the fixing roller is performed. As a result, heat accumulated in the supporting rollers is conducted to the fixing roller, so that the overshoot of the belt surface temperature is suppressed.
In the fixing device disclosed in JP-A 2013-190774, a rotational drive operation of the fixing roller and a shift control operation of the belt are independently carried out. In the shift control operation of the belt, a steering motor which is a driving means for rotating the belt unit is rotationally driven by a predetermined angle on the basis of a signal of the detecting means for detecting the arrival of the belt end surface at one end of the shift width, so that the shift direction of the belt is reversed. During the fixing operation of the fixing device, the belt is repetitively subjected to the above-described shift control operation, so that a shift operation in which the belt reciprocates in a predetermined shift width is carried out.
When the jam is detected during the fixing operation, a fixing (device) driving motor immediately starts speed reduction and stops after a lapse of a predetermined time. On the other hand, the steering motor of the externally heating belt unit is stopped, independently of the operation of the fixing driving motor, after the steering motor is driven from a point of time of the belt end surface detection by a predetermined angle, and therefore, also after the stop of the fixing driving motor, the case where the drive of the steering motor is continued exists.
An operation in the case where a conventional fixing device including an externally heating belt unit is stopped due to emergency such as a sheet jam is shown in
In this case, at one portion of the fixing roller which is at rest, a rotating operation of the high-temperature externally heating belt unit is performed, so that local heating and friction generate at an externally heating belt contact portion of the fixing roller surface. As a result, when scars or creases generate on a surface layer of the fixing roller, in a subsequent fixing operation, the scars or creases are transferred onto a toner image on a sheet, so that a quality of a product is lowered.
In order to solve the above-described problem, a principal object of the present invention is to provide an image heating apparatus, including an endless belt for heating a rotatable heating member, capable of preventing generation of damage such as scars or creases on a rotatable heating member surface layer even in the case where an operation of the image heating apparatus is stopped due to an unexpected cause.
According to an aspect of the present invention, there is provided an image heating apparatus comprising: a rotatable heating member configured to heat a toner image on a recording material; a first motor configured to rotationally drive the rotatable heating member; a belt unit including an endless belt configured to heat the rotatable heating member in contact with an outer peripheral surface of the rotatable heating member and including first and second supporting rollers configured to rotatably support the endless belt; a position detecting portion configured to detect that the endless belt is deviated from a predetermined zone with respect to a widthwise direction of the endless belt; a tilting mechanism including a second motor as a driving source for tilting the belt unit and configured to tilt the belt unit in a direction for returning the endless belt to the predetermined zone, in response to an output of the position detecting portion; a jam detecting portion configured to detect occurrence of a jam; and a controller configured to control the first and second motors, wherein when the occurrence of the jam is detected by the jam detecting portion during a tilting operation of the belt unit, the controller stops drive of the first motor and drive of the second motor in response to detection of the occurrence of the jam by the jam detecting portion.
According to another aspect of the present invention, there is provided an image heating apparatus comprising: a rotatable heating member configured to heat a toner image on a recording material and configured to be rotationally driven by a first motor; a belt unit including an endless belt configured to heat the rotatable heating member in contact with an outer peripheral surface of the rotatable heating member and including first and second supporting rollers configured to rotatably support the endless belt; a position detecting portion configured to detect that the endless belt is deviated from a predetermined zone with respect to a widthwise direction of the endless belt; a tilting mechanism including a second motor as a driving source for tilting the belt unit and configured to tilt the belt unit in a direction for returning the endless belt to the predetermined zone, in response to an output of the position detecting portion; a jam detecting portion configured to detect occurrence of a jam, wherein when the occurrence of the jam is detected by the jam detecting portion during a tilting operation of the belt unit, the tilting mechanism interrupts the tilting operation of the belt unit and then stops simultaneously with or earlier than an end of a stop of rotation of the rotatable heating member.
According to a further aspect of the present invention, there is provided an image heating apparatus comprising: a rotatable heating member configured to heat a toner image on a recording material; a first driving portion including a first motor and configured to rotationally drive the rotatable heating member; a belt unit including an endless belt configured to heat the rotatable heating member in contact with an outer peripheral surface of the rotatable heating member and including first and second supporting rollers configured to rotatably support the endless belt; a position detecting portion configured to detect that the endless belt is deviated from a predetermined zone with respect to a widthwise direction of the endless belt; a tilting mechanism including a second driving portion which includes a second motor and which is configured to tilt the belt unit, the tilting mechanism being configured to tilt the belt unit in a direction for returning the endless belt to the predetermined zone, in response to an output of the position detecting portion; a jam detecting portion configured to detect occurrence of a jam; and a controller configured to control operations of the first and second driving portions, wherein when the occurrence of the jam is detected by the jam detecting portion during a tilting operation of the belt unit, in response to detection of the occurrence of the jam by the jam detecting portion, the controller sends, to the first driving portion, a signal for stopping rotation of the rotatable heating member and sends, to the second driving portion, a signal for stopping the tilting operation of the belt unit by the tilting mechanism.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Parts (a) and (b) of
Embodiments of the present invention will be described. Although the following embodiments are examples of preferred embodiments of the present invention, but the present invention is not limited to the following embodiments.
An image forming portion 2 for forming a toner image on a recording material (hereinafter referred to as a sheet) P includes four image forming units S (SY, SM, SC, SK). Each of the image forming units S includes an image bearing member (electrophotographic photosensitive drum) 3, a primary charging device 4, an exposure device (laser scanner) 5, a developing device 6, a primary transfer device 7, a cleaner 8, and the like. Incidentally, in order to avoid complication of the figure, reference numerals of these devices other than those of the image forming unit SY are omitted from illustration.
The respective image forming units S form toner images of yellow (Y), magenta (M), cyan (C) and black (K) on the image bearing members 3. Then, the four color toner component images are successively primary-transferred from the image bearing members 3 of the respective image forming units S onto an intermediary transfer member (intermediary transfer belt) 9 in a predetermined superposition manner. As a result, a color toner image including the superposed four color component toner images (Y+M+C+K) is formed on the intermediary transfer member 9.
The toner images formed on the intermediary transfer member 9 are secondary-transferred onto the sheet P at a secondary transfer portion 13. The sheet P is separated and fed one by one from a cassette 10 or 11 and is passed through a feeding path 12, and then is introduced into the secondary transfer portion 13 at predetermined control timing. As a result, the toner images on the intermediary transfer member 9 are secondary-transferred successively onto the sheet P. Then, the sheet P passed through the secondary transfer portion 13 passes through a feeding path 14 and is guided into a fixing device 15, in which the toner images are fixed on the sheet P under application of heat and pressure.
In the case of a one-side print mode, the sheet P coming out of the fixing device 15 passes through an upper side of a flapper 16 and then is discharged onto a discharge tray 17. In the case of a double-side print mode, the sheet P which comes out of the fixing device 15 and which has been subjected to one-side printing is guided into a reversing feeding path 18 by the flapper 16 and is then subjected to switch-back feeding, and thus is guided into a feeding path 19 for double-side printing. Then, the sheet P passes through the feeding path 19 and then passes through the feeding path 12 again. Then, the sheet P is guided into the secondary transfer portion 13 and is subjected to the secondary transfer of the toner images onto a second surface thereof. Thereafter, similarly as in the case of the one-side print mode, the sheet P passes through the path including the feeding path 14, the fixing device 15 and the upper side of the flapper 16 and then is discharged as a double-side printed product onto the discharge tray 17.
1) a fixing roller (first rotatable member) 101 as a rotatable heating member (image heating member) for heat-fixing toner images K on a sheet (recording material),
2) a pressing roller (second rotatable member) 102 as a rotatable pressing member (pressing member) for forming a fixing nip N in a cooperation with the fixing roller 101,
3) an externally heating unit (externally heating belt unit) 34 for heating the fixing roller 101 in contact with an outer surface of the fixing roller 101, and
4) a casing (device frame, not shown) accommodating these members.
Here, with respect to the fixing device 15 or constituent members thereof, a front surface is a surface of the device as seen from a sheet entrance side, a rear surface is a surface on a side (sheet exist side) opposite from the front surface, and left and right are left (one end side) and right (the other end side) when the device is viewed from the front surface (side). Upper and lower are those with respect to a direction of gravitation. Further, with respect to the fixing device 15 or the constituent members thereof, a longitudinal direction (widthwise direction) is a direction parallel to a direction perpendicular to a sheet feeding direction (recording material feeding direction) D on a sheet feeding surface. A short-side direction is a direction parallel to the sheet feeding direction D.
As regards the printer 1 in
The fixing roller 101 is a hollow roller, and an outer peripheral surface of the hollow roller is coated with a parting layer (tube), as a surface layer, formed of a fluorine-containing resin material or the like. End portions of the fixing roller 101 on the front side and the rear side are rotatably provided between side plates of the casing on the front side and the rear side via bearing members. To the fixing roller 101, a driving force of a fixing (device) driving motor (driving means, hereinafter referred to as a driving motor) 129 driven by a fixing (device) drive controller 501 in a controller (control means) 500 is transmitted through a drive transmitting mechanism (not shown), so that the fixing roller 101 is rotationally driven in an arrow A direction at a predetermined speed. That is, the fixing driving motor and the drive transmitting mechanism function as a driving portion for rotationally driving the fixing roller 101.
Further, inside the fixing roller 101, a halogen heater 111 as a heat generating element is provided. The heater 111 is turned on by a heater controller 140 of the controller 500 and internally heats the fixing roller 101.
A surface temperature of the fixing roller 101 is detected by a thermistor 121 as a temperature detecting means contacting the fixing roller 101. Detection temperature information is fed back to the controller 500. The heater controller 140 controls (ON/OFF control) turning-on of the heater 111 on the basis of the temperature of the fixing roller 101 detected by the thermistor 121 and thus effects control so that the surface temperature of the fixing roller 101 falls within a predetermined range.
The pressing roller 102 is a hollow roller, and is disposed under the fixing roller 101 substantially in parallel to the fixing roller 101. End portions of the pressing roller 102 on the front side and the rear side are rotatably provided between side plates of the casing on the front side and the rear side via bearing members. The pressing roller 102 is pressed against the fixing roller 101 at a predetermined pressure by a pressing means (not shown), so that the pressing roller 102 forms the fixing nip N having a predetermined width with respect to the sheet feeding detect D in cooperation with the fixing roller 101, and is rotated in an arrow B direction with rotation of the fixing roller 101.
Further, inside the pressing roller 102, a halogen heater 112 as a heat generating element is provided. The heater 112 is turned on by the heater controller 140 of the controller 500 and internally heats the pressing roller 102. A surface temperature of the pressing roller 102 is detected by a thermistor 122 as a temperature detecting means contacting the pressing roller 102. Detection temperature information is fed back to the controller 500. The heater controller 140 controls (ON/OFF control) turning-on of the heater 112 on the basis of the temperature of the pressing roller 102 detected by the thermistor 122 and thus effects control so that the surface temperature of the pressing roller 102 falls within a predetermined range.
The externally heating unit 34 for heating the fixing roller 101 in contact with the outer surface of the fixing roller 101 enables a fixing process without lowering a fixing speed even when the image is fixed on a sheet having a large basis weight. The externally heating unit 34 in this embodiment uses the externally heating belt 105 and is characterized in that a large heat conduction amount can be obtained since a contact area, between the fixing roller 101 and the belt 105, relating to heat conduction is large. Hereinafter, the externally heating unit 34 is referred to as the belt unit 34.
As shown in
The supporting rollers 103 and 104 are disposed along the rotational direction A of the fixing roller 101 and performs a function of rotating while stretching the belt 105 in a state in which the supporting rollers 103 and 104 presses the belt 105 against the fixing roller 101. Further, the belt 105 is rotated by the rotation of the fixing roller 101, and the supporting rollers 103 and 104 are constituted so as to be rotated by rotation of the belt 105.
The supporting rollers 103 and 104 in which rotational axes thereof are parallel to each other and which stretch the belt 105 are pressed toward the fixing roller 101 with a predetermined pressure by a pressing portion (pressing means) 204 consist of a pressing spring (urging portion) or the like. As a result, an outer peripheral surface of the belt 105 is press-contacted to an outer peripheral surface of the fixing roller 101. Further, the belt 105 is constituted so that the belt 105 can be contacted to (pressed against)/spaced from (retracted from) the roller 101.
The belt 105 forms an external nip Ne between itself and the fixing roller 101 in a state in which the belt 105 is contacted to the fixing roller 101. The belt 105 pressed against the fixing roller 101 is rotatably supported at an inner surface thereof by the supporting rollers 103 and 104 so as to be rotated by rotation of the fixing roller 101. Such a belt 105 heats the fixing roller 101 while being rotated in an arrow C direction at a predetermined peripheral speed by the rotation of the fixing roller 101 in contact with the outer surface of the fixing roller 101.
The supporting rollers 103 and 104 stretching the belt 105 are formed of a cylindrical metal material (aluminum in this embodiment), and inside the supporting rollers 103 and 104, halogen heaters 113 and 114 are provided, respectively, as a heating means (heater). The heaters 113 and 114 are turned on by the heater controller 140 of the controller 500 and internally heat the supporting rollers 103 and 104, respectively. The belt 105 is heated by heat from the supporting rollers 103 and 104.
The surface temperature of the belt 105 is detected by thermistors 123 and 124. Pieces of detection temperature information of these thermistors 123 and 124 are fed back to the controller 500. The heater controller 140 controls turning-on of the heaters 113 and 114 on the basis of the temperature of the belt 105 detected by the thermistors 123 and 124 and thus effects control (temperature adjustment) so that the surface temperature of the belt 105 is a target temperature. By the heat of the belt 105, the surface of the fixing roller 101 is externally heated.
Referring to
As a result, the supporting rollers 103 and 104 stretching the belt 105 is contacted to the fixing roller 101, so that the belt 105 forms the external nip Ne between itself and the fixing roller 101 in a state in which the belt 105 contacts the fixing roller 101.
Further, a mounting and demounting cam 205 is rotated by an externally heating mounting and demounting motor 128 controlled by an externally heating mounting and demounting controller 503 of the controller 500 and pushes up the pressing arm 117 against the pressure of the pressing portion 204. As a result, the supporting rollers 103 and 104 are raised from the fixing roller 101 through the supporting unit 48, so that the belt 105 is spaced from the fixing roller 101.
The mounting and demounting motor 128, the mounting and demounting cam 205, the pressing portion 204, the pressing arm 117 and the supporting unit 48 constitute mounting and demounting mechanism (moving mechanism) 108 for supporting the belt unit 34 so as to be contactable to and capable of being spaced from the fixing roller 101. The mounting and demounting mechanism 108 can also be constituted as a mechanism for supporting the fixing roller 101 so as to be contactable to and capable of being spaced from the belt unit 34. That is, the mounting and demounting mechanism 108 is a mechanism (moving mechanism) capable of moving at least one of the belt unit 34 and the fixing roller 101 so that the belt 105 and the fixing roller 101 is movable between a contact position where the belt 105 and the fixing roller 101 are contacted to each other and a spaced position where the belt 105 and the fixing roller 101 are spaced from each other.
During a fixing operation of the fixing device 15, heat is taken from the surface of the fixing roller 101 by the recording material P. Therefore, the controller 500 carries out the external heating of the fixing roller 101 by controlling the mounting and demounting mechanism 108 so that the belt unit 34 is contacted to the fixing roller 101 during passing of the sheet P through the fixing nip N. Then, after the sheet passing, the controller 500 controls the mounting and demounting mechanism 108 so that the belt unit 34 is spaced from the fixing roller 101.
Further, the belt unit 34 has a constitution such that the belt unit 34 is movable (tiltable) so that an axial direction b (generatrix direction of the belt 105) of the supporting rollers 103 and 104 crosses a generatrix direction a (
A steering motor 125 controlled by a steering controller 502 of the controller 500 is rotationally driven, so that a worm gear 120 rotates a sector gear 118. Then, a rotation shaft 203 of the pressing arm 117 supported at an end portion by a long hole 118a of the sector gear 118 is moved in a longitudinal direction of the pressing arm 117. As a result, the front side of the belt unit 34 is moved in a tangential direction at a point of intersection between the surface of the fixing roller 101 and the rotational axis Ce. The belt unit 34 rotates about the rotational axis Ce, and therefore, the rear side of the belt unit 34 is moved in a direction opposite to that of the front side of the belt unit 34. That is, the steering motor, the worm gear, the sector gear and the like function as a driving portion for rotating (tilting) the belt unit 34.
Thus, as shown in
Specifically, with respect to a widthwise direction of the belt 105, the detector SF or SR detects that the belt 105 is out of the predetermined zone W. A detection signal of the detector SF or SR is fed back to the controller 500. The steering controller 502 rotationally drives the steering motor 125 in a normal rotation direction (CW direction) or a reverse rotation direction (CCW direction) by a predetermined angle on the basis of the signal from the detector SF or SR. As a result, the belt unit 34 is rotated about the rotational axis Ce, so that the supporting rollers 103 and 104 pass through a position parallel to the fixing roller 101 and are disposed at a position providing a predetermined crossing angle on an opposite side, and thus the shift direction of the belt 105 is reversed.
That is, when the belt 105 shifts to one side (front side) with respect to the widthwise direction thereof as shown in (a) of
The rotational axis Ce, the motor 125, the gear 120, the gear 118, the long hole 118a, the rotation shaft 203 and the pressing arm 117 constitutes a rotating mechanism (tilting mechanism) 109 for rotating the belt unit 34 in a direction of returning the belt 105 to the predetermined zone, depending on an output of the detector SF or SR. During the fixing operation of the fixing device 15, the controller 500 performs the above-described shift operation control in which the belt 105 reciprocates in the predetermined shift width (zone) W.
During stand-by in which the printer 1 waits for an input of a print job, the fixing roller 101 of the fixing device 15 is rotated by the driving motor 129. The belt unit 34 is spaced from the fixing roller 101 by a demounting operation of the mounting and demounting mechanism 108. Energization to the heaters 111 to 114 is controlled so that surface temperatures of the respective rollers including the fixing roller 101, the pressing roller 102 and the supporting rollers 103 and 104 are temperature-controlled to predetermined temperatures during a stand-by state. Or, the energization to the heaters 111 to 114 is cut off.
During the stand-by state, the print job is inputted to the controller 500, so that a job starts. The driving motor 129 is controlled by the controller 500 and thus is driven (rotated). As a result, the fixing roller 101 is rotationally driven in the arrow A direction at a predetermined speed. The pressing roller 102 is rotated in the arrow B direction by rotation of this fixing roller 101. The controller 500 causes the mounting and demounting mechanism 108 to perform a mounting operation. As a result, the belt unit 34 is press-contacted to the fixing roller 101. The belt 105 of the belt unit 34 is rotated in the arrow C direction by the rotation of the fixing roller 101. The supporting rollers 103 and 104 are rotated by rotation of the belt 105.
Further, the controller 500 controls the rotating mechanism 109 in response to the output of the detector SF or SR for detecting that the belt 105 is out of the predetermined zone W, so that the belt unit 34 is rotated in the direction of returning the belt 105 to the predetermined zone.
Further, the controller 500 controls the energization to the heaters 111 to 114 so that the surface temperatures of the respective rollers including the fixing roller 101, the pressing roller 102 and the supporting rollers 103 and 104 are changed from the predetermined temperatures during the stand-by state to predetermined temperatures during the fixing operation and thus temperature control is carried out. During the stand-by state, when the energization to the heaters 111 to 114 is cut off, the energization is started, so that the surface temperatures of the respective rollers including the fixing roller 101, the pressing roller 102 and the supporting rollers 103 and 104 are increased to the predetermined temperatures during the fixing operation and thus the temperature control is carried out.
Then, the sheet P on which the unfixed toner image K is carried is introduced into the fixing nip N formed by the fixing roller 101 and the pressing roller 102 which are controlled to the predetermined temperatures during the fixing operation. The sheet P is heated and pressed by being nipped and fed through the fixing nip N, so that the toner image is heat-fixed on the sheet P. When the fixing operation of a print job (monochromatic printing) of a single sheet or a print job (multiple printing) of a plurality of successive sheets is ended, the fixing device 15 is returned to the above-described stand-by state.
Next, as a feature of this embodiment, an operation in the case where the fixing device 15 stops due to emergency will be described. As an example requiring emergency stop of the fixing device 15, the case where a jam of the sheet P occurred is cited.
For example, in the case where the jam such that the toner image sticks to the fixing roller 101 and the sheet P is wound about the fixing roller 101 occurred, when the rotation of the fixing roller 101 is not stopped immediately, the sheet P is wound-up by the fixing roller 101. For this reason, it becomes difficult to remove the jammed sheet P in some cases.
In the case where the jam occurred on a side downstream of the fixing device 15 with respect to the sheet feeding direction, when feeding of a subsequent sheet during feeding at a portion upstream of a jam occurrence portion including the fixing device 15 with respect to the sheet feeding direction is not stopped immediately, the subsequent sheet runs against the jammed sheet. Then, the feeding path is clogged with the subsequent sheet and thus a trouble such as deformation of a guiding plate or the like generates in some cases. Sensors SJ (
Then, in the case where the controller 500 received a jam detection signal (abnormal signal) from the jam detecting means, the controller 500 stops the print job execution operation of the printer 1 including the fixing operation of the fixing device 15 due to an emergency. Then, the controller 500 causes a display portion (not shown) to display a jam occurrence portion and a message prompting a user to perform a jam clearance.
When the pint job starts at time Ts, the controller 500 causes the driving motor 129 to start rotational drive and then causes the belt unit 34 to be pressed against the fixing roller 101. The belt 105 rotated by the fixing roller 101 performs a shift operation in which the belt 105 reciprocates in the predetermined shift width W by the above-described shift control. Every detection of the belt end surfaces by the detectors SF and SR, the steering motor 125 is rotationally driven by predetermined angles alternately in the CW direction and the CCW direction correspondingly to the detected end surfaces, and thus the belt unit 34 is rotated, so that the shift direction of the belt 105 is reversed.
At time Tj, when the jam detection signal is received by the controller 500 during the operation of the steering motor 125, stop signals are sent to the drive controller 501 and the steering controller 502, respectively. A rotation system driven by the driving motor 129 is large in inertia, and therefore, the driving motor 129 stops after a lapse of a time T1 from reception of the stop signal. On the other hand, the steering motor 125 rotationally drives the belt unit 34 by the worm gear 120. For this reason, the steering motor 125 is not driven by inertia of the rotation operation of the belt unit 34, and stops after a lapse of a time T2, shorter than the time T1 from reception of the stop signal. That is, in the constitution of this embodiment, in the case where the occurrence of the jam is detected during the rotation operation of the belt unit 34, the controller 500 outputs the stop signal to the steering controller 502 in response to detection of the occurrence of the jam. As a result, the steering controller 502 controls the steering motor 125 functioning as a driving portion of the rotating mechanism 109, and thus stops the rotation operation of the belt unit 34. Specifically, the rotation operation of the belt unit 34 in the rotation operation by the steering motor 125 is interrupted with the occurrence of the jam and then stops earlier than a stop of the rotation operation of the fixing roller 101. As a result, a steering operation is not performed in a state in which the belt unit 34 contacts the fixing roller 101 which stops rotation thereof, and therefore, damage such as scars or creases (tube creases) does not generate on the surface layer of the fixing roller 101.
Incidentally, at the time Tj, in the case where the rotation operation of the belt unit 34 by the steering motor 125 is not performed, the controller 500 causes the steering motor 125 to be continuously at rest as it is.
Further, in order to suppress overshoot(ing) of the surface temperature of the belt 105, the mounting and demounting mechanism 128 does not operate, so that the belt unit 34 stops in a pressed state by the fixing roller 101 similarly as during the fixing operation.
After the emergency stop due to the jam, a state in which the belt unit 34 kept at the high temperature is contacted to the fixing roller 101 is continued, but the steering operation stops earlier than the stop of the fixing roller 101. For that reason, in a state in which the belt unit 34 contacts the fixing roller 101 which stops rotation thereof, the steering operation is not performed, so that damage such as scars or creases (tube creases) does not generate on the surface layer of the fixing roller 101.
The above-described emergency stop operation of the fixing device 15 in this embodiment is summarized as follows. That is, in response to detection of the occurrence of the jam during the rotation operation of the belt unit 34, the controller 500 controls the driving motor 129 of the driving portion while causing the mounting and demounting mechanism 108 to maintain a state in which the belt unit 34 is contacted to the fixing roller 101. Further, in this case, the rotation operation of the belt unit 34 by the rotating mechanism 109 is stopped earlier than a stop of the fixing roller 101 (
In Embodiment 1, a constitution in which, in the case where the occurrence of the jam is detected during the rotation operation of the belt unit 34, the controller 500 outputs the stop signal to the steering controller 502 in response to detection of the occurrence of the jam was described as an example. As in this embodiment, a constitution in which in the case where the occurrence of the jam is detected during the rotation operation of the belt unit 34, in response to the detection of the occurrence of the jam, first, a stop signal is sent to the drive controller 501, and after a lapse of a predetermined time, a stop signal is sent to the steering controller 502 may also be employed. Also, in this case, the controller 500 sends the stop signal to the steering controller 502 in response to at least the detection of the occurrence of the jam. In this embodiment, constitutions of the fixing device 15, the belt unit 34 and the like are common to Embodiments 1 and 2, and only an operation of the fixing device 15 during the emergency stop is different from that of Embodiment 1.
At the time Tj, when the controller 500 receives a jam detection signal during the operation of the steering motor 125, the stop signal is sent to the driving controller 501, so that the driving motor 129 starts reduction of the speed and then stops after a lapse of time T1 from reception of the stop signal.
On the other hand, to the steering controller 502, the stop signal is sent after a lapse of a delay time Td from the time Tj′, so that reduction of the speed of the steering motor 125 is started and the steering motor 125 stops after a lapse of a time Td+T2 from the time Tj.
Further, in order to suppress overshoot(ing) of the surface temperature of the belt 105, the mounting and demounting mechanism 128 does not operate, so that the belt unit 34 stops in a pressed state by the fixing roller 101 similarly as during the fixing operation.
At this time, the delay time Td is set so as to satisfy (Td+T2)<T1. The steering motor 125 stops earlier than the driving motor 129, and therefore, the steering operation is not performed in a state in which the belt unit 34 contacts the fixing roller 101 which stops rotation thereof, so that the damage such as the scars or the creases does not generate on the surface layer of the fixing roller 101.
Further, the operation of this embodiment exhibits the following effect. In a shift control operation of the belt 105, at a point of a time when the belt end surface is detected with respect to a certain shift direction and drive of the steering motor 125 is started, the shift operation of the belt 105 is continued with respect to the same direction. When the steering motor 125 is rotationally driven and a crossing angle between the belt unit 34 and the fixing roller 101 decreases, the shift speed of the belt 105 lowers, so that when the crossing angle becomes 0, i.e., when the belt unit 34 and the fixing roller 101 are parallel to each other, also the shift speed becomes 0.
At this time, as regards the belt 105, the shift direction thereof is reversed at a position where the belt 105 is further shifted from the position where the belt end surface is detected. Further, when the steering motor 125 is rotationally driven by a predetermined angle and stops with an opposite crossing angle to that before the start of the drive. A single shift reversing operation is completed. At this time, the belt 105 performs a shift operation at a predetermined shift speed Vs in an opposite direction to the direction before the belt end surface is detected.
In the case where the end surface of the belt 105 is detected and the controller 500 receives the jam detection signal immediately after the start of the rotational drive of the steering motor 125, the crossing angle between the belt unit 34 and the fixing roller 101 is not reversed from that at the time of the detection of the end surface of the belt 105. For that reason, when the steering motor 125 is stopped immediately, the shift operation is continued without reversing the shift direction of the belt 105, so that the belt 105 passes through a position where the shift direction of the belt 105 is reversed in normal shift control of the belt 105, and thus a large degree of the shift of the belt 105 generates. In other words, a margin with respect to a complete shift of the belt 105 decreases.
In the operation of this embodiment, even after the controller 500 receives the jam detection signal at the time Tj and the reduction of the speed of the driving motor 129 is started, drive of the steering motor 125 is continued during the delay time Td. For that reason, the steering operation is not performed in a state in which the belt unit 34 contacts the fixing roller 101 which stops the rotation thereof, so that the damage such as the scars or the creases in the surface layer of the fixing roller 101.
Further, when the crossing angle between the belt unit 34 and the fixing roller 101 passes through a parallel position in a period until the steering motor 125 stops, the shift direction of the belt 105 is reversed, so that the margin with respect to the complete shift of the belt 105 is further enlarged.
At this time, the delay time Td is set so as to satisfy (Td+T2)<T1, so that the steering motor 125 stops earlier than the driving motor 129. For that reason, in a state in which the belt unit 34 contacts the fixing roller 101 which stopped rotation thereof, the steering operation is not performed, so that damage such as the scars or the creases does not generate on the surface layer of the fixing roller 101.
The above-described emergency stop operation of the fixing device 15 in this embodiment (Embodiment 2) is summarized as follows. That is, in response to detection of the occurrence of the jam during the rotation operation of the belt unit 34, the controller 500 controls the driving motor 129 as the driving portion of the fixing roller 101, whereby reduction of the speed of the rotation operation of the belt unit 34 by the rotating mechanism 109 is started by controlling the steering motor 125 as the driving portion of the rotating mechanism 109 after the reduction of the speed of the rotation operation of the fixing roller 101 is started. Further, the rotation operation of the belt unit 34 is stopped earlier than a stop of the fixing roller 101 (
Incidentally, at the time Tj, in the case where the rotation operation of the belt unit 34 by the steering motor 125 is not performed, the controller 500 may also cause the steering motor 125 to stop continuously.
In Embodiments 1 and 2, a constitution in which the rotation operation of the belt unit 34 is stopped earlier than the stop of the rotation of the fixing roller 101 was employed. The present invention is not limited thereto, but timing when the rotation operation of the belt unit 34 sufficiently stops may also be the same as timing when the rotation of the fixing roller 101 sufficiently stops. Also in this case, the b operation steering is not performed in the state in which the belt unit 34 contacts the fixing roller 101 which stops the rotation thereof, so that the damage such as the scars or the creases generates on the surface layer of the fixing roller 101.
(1) In Embodiments 1 to 3, the case where the fixing device 15 is stopped during the fixing operation was described using the time of the reception of the jam detection signal by the controller 500 as an example, but the present invention is not limited thereto. In the case where the fixing device 15 is stopped during the fixing operation, the fixing device 15 may also be stopped at a time of reception of an error signal by the controller 500 or at a time of reception of another abnormal signal. The error signal is sent, for example, when the thermistors 121, 122, 123 and 124 detect an abnormal temperature.
(2) Further, as the fixing device 15, a device for heat-fixing the unfixed toner image formed on the recording material was described as an example, but the present invention is not limited thereto. For example, the fixing device 15 may also be a device of increasing a gloss (glossiness) of an image by heating and re-fixing a toner image temporarily fixed on the recording material (also, in this case, such a device is referred to as the fixing device or the image heating apparatus).
(3) Further, the fixing device 15 not only has a device constitution in which both of the rotatable heating member 101 and the rotatable driving member 102 are rollers but also can have a device constitution in which one member is an endless belt and the other member is a roller or in which both of the members are endless belts or rollers.
(4) The image forming apparatus is not limited to the full-color image forming apparatus of the electrophotographic type but may also be an image forming apparatus for forming a monochromatic image. Further, the image forming type of the image forming apparatus is not limited to the electrophotographic type, but the image forming apparatus may also be an image forming apparatus for forming the toner image in a direct type or a transfer type by using another type such as an electrostatic recording type or a magnetic recording type.
(5) Further, in the above-described embodiment, as the recording material, the recording paper was described, but the recording material in the present invention is not limited to the paper. In general, the recording material is a sheet-shaped member on which the toner image is formed by the image forming apparatus and includes, for example, regular or irregular members of plain paper, thick paper, thin paper, envelope, post-card, seal, resin sheet, OHP sheet, glossy paper and the like. In the above-described embodiment, for convenience, dealing of the recording material (sheet) P was described using terms, such as the sheet passing, the sheet passing portion, the non-sheet-passing portion, but by this, the recording material in the present invention is not limited to the paper.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications Nos. 2017-089469 filed on Apr. 28, 2017 and 2018-067316 filed on Mar. 30, 2018, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-089469 | Apr 2017 | JP | national |
| 2018-067316 | Mar 2018 | JP | national |
