1. Field of the Invention
The present invention relates to the configuration of an image processing apparatus, such as a facsimile machine, that includes a common conveyance path used for both a document and a recording medium.
2. Related Background Art
An image processing apparatus, such as a facsimile machine wherein part of a conveyance path is employed in common for both a document and a recording medium, has been proposed for size and cost reduction purposes.
One example of such a configuration is shown in
Another configuration has been proposed wherein the rotation and the revolution of a single feeding roller are controlled for the feeding of recording medium, received from a sheet cassette, through a manual paper port (Japanese Patent Laid-Open Application No. H03-243545). According to the arrangement disclosed in Japanese Patent Laid-Open Application No. H03-243545, a feeding roller can be rotated and moved between two recording medium stacking means, so that recording medium can be fed by either stacking means.
In the structure disclosed in U.S. Pat. No. 5,727,890, the scanner 306 is located upstream of the main convey roller 304, and the auxiliary convey roller 303 is arranged so as to support, for the ADF unit 302, an unstable conveying velocity used to convey the document to the main convey roller 304. However, compared with another conveying means and a conveyance path that are employed to convey a document and a recording medium, merely the delivery roller 305 is employed in common, and the reduction in the size and the cost of the apparatus is unsatisfactory.
In the structure disclosed in Japanese Patent Laid-Open Application No. H03-243545, the mechanism and control process for rotating the feeding roller are complicated, and separation means must be provided for each stacking means. Therefore, the reduction in the size and the cost of the apparatus is also unsatisfactory.
The objective of the present invention is, therefore, to provide an image processing apparatus wherein, to reduce the size and the cost of the apparatus, a single set of separation feeding mechanisms is provided to enable the separate feeding of a document and a recording medium, and whereby especially smooth feeding can be performed.
To achieve this objective, a typical configuration, for an image processing apparatus according to this invention comprises: document stacking means, on which documents are to be stacked, a recording medium stacking means, on which recording medium are to be stacked, and a feeding roller that feeds, from the document stacking means and the recording medium stacking means, a document and a recording medium, is located above the recording medium stacking means; wherein, at the least, a lower end of the recording medium stacking means is movable, in a direction approaching or moving away from the feeding roller, and the document stacking means is located above and parallel to the recording medium stacking unit, at a predetermined interval; and wherein the document stacking means does not have a support portion at a location corresponding to the feeding roller and is moved as is the recording medium stacking means.
According to the invention, since the feeding roller, the separation unit and the conveyance path for separating and conveying the document and the recording medium can be employed in common for the image processing apparatus, which includes reading means and recording means, the size and the cost of the apparatus can be reduced. Furthermore, although these components are employed in common, back tension during and after feeding can be eliminated, and the lower face of the document can be stably supported.
The embodiment of the present invention will now be described in detail while referring to the accompanying drawings. However, as to the scope of the invention, the sizes, materials, shapes and relative positions of the components are not limited to those described in this embodiment, unless especially so designated.
Downstream of the automatic feeder 103, there are a PageEnd sensor lever (PE sensor lever) 21, for detecting a recording medium P or a document S, a conveying unit, for conveying a sheet to the image recording unit 101 and to the image reading unit 102 at a predetermined velocity, and a delivery unit, for delivering, to an external location, a sheet that has been recorded and scanned. The conveying unit includes: a convey roller 10, which is made of a metal shaft and a rubber roller; and a plurality of pinch rollers 16, which are pressed against the convey roller 10 in a crosswise direction, relative to a sheet. The delivery unit includes: a delivery roller 17, obtained by integrally forming an elastomer with a plastic shaft; and a spur 18, pressed against the delivery roller 17. A platen 3 is provided as a sheet passage surface extending from an ASF base 80 to the delivery roller 17. A plurality of ribs 38 are formed on the recording medium support face of the platen 3 in the crosswise direction relative to the recording medium, and during the recording medium conveying process, the recording medium P is passed by the upper faces of the ribs 38. As is described above, the conveyance path from a feeding roller 81 to the delivery roller 17 is a common conveyance path along which both a document and a recording medium are passed.
The image recording unit 101 is an ink jet recording type for discharging ink, from the ink cartridge 1, to record data. The cartridge 1 is mounted on a carriage 4, and scans a document in a crosswise direction perpendicular to the direction in which the recording medium P is conveyed. According to this embodiment, the present invention is applied for a serial type recording apparatus that moves a recording head in the main scanning direction. It should be noted, however, that the present invention can also be applied for a full-line type recording apparatus that records images by employing a recording head extending across the entire area, in the crosswise direction relative to a recording sheet, while recording sheets are sequentially conveyed.
The image reader 28 of the image reading unit 102 includes: a contact image sensor (hereinafter referred to as a CS) 22, which is image reading means; a CS holder 26, which is a member for holding the CS 22; and a white reference member 25, which is held by the CS holder 26 in a state wherein it is opposite the CS 22. The image reader 28 is normally at a wait position, separate from the platen 3 (a standby state). When the main body of the apparatus receives an image reading instruction, such as a copy instruction or a transmission instruction, the image reader 28 is rotated by drive means (not shown) in a direction indicated by an arrow in
The document S fed to the image reading unit 102 is conveyed to the image reader 28 by the convey roller 10 and the pinch roller 16, which are used in common for the recording medium P. Then, the image reader 28 scans the document S as the document S is pinched and conveyed by the convey roller 10 and the pinch-roller 16, as well as by the delivery roller 17 and the spur 18, and thereafter, the document S is delivered, outside the apparatus.
The automatic feeder 103 will now be described.
As shown in
The feeding roller 81 is rotatably attached, via a bearing, to the right side plate 80b and the left side plate 80c. A support shaft 82c of the pressure plate 82 is rotatably attached, via a bearing, to the right side plate 80b and the left side plate 80c. And the pressure plate 82 is urged toward the feeding roller 81 by a pressure plate spring 83 provided between the reverse face of the pressure plate 82 and the base surface 80a of the ASF base 80.
Further, as shown in
A sensor flag 81a, integrally formed with the shaft of the feeding roller 81, engages an ASF sensor (not shown) to identify the phase of the feeding roller 81. In cross section, the feeding roller 81 is a so-called D cut roller having an arc portion 81d and a linear portion 81c. The drive cam 81b and the semicircular phase of the feeding roller 81 are so designed that when the pressure plate 82 is separated from the feeding roller 81, a separation pad 84, a separation means example, is opposite the linear portion 81c (
The separation pad 84 is adhered to the center of the leading end of the pressure plate 82, and in the urging state, during sheet feeding, the separation pad 84 and the feeding roller 81 are opposite each other. In addition, as shown in
A separation roller 93, a separation means example, is arranged downstream from the nip portion between the feeding roller 81 and the separation pad 84, and abuts upon the feeding roller 81. The separation roller 93, including a torque limiter, receives a driving force in a direction opposite that of the conveying direction, and can be separated from and brought into contact with the feeding roller 81. As shown in
A document table (a first stacking member) 85, which is a document stacking means example, is detachably connected to the pressure plate 82, above and parallel to the recording medium stacking surface 82b and at a predetermined interval. The document table 85 can be moved with the pressure plate 82. Therefore, when the pressure plate 82 is pivoted so as to be separated from or brought into contact with the feeding roller 81, accordingly, the document table 85 is rotated at the shaft 82c, so that the interval formed between the document table 85 and the pressure plate 82 is maintained. The document table 85 does not have a support portion at the position corresponding to the feeding roller 81, but includes a right document bridge 86 and a left document bridge 87, which are example document guide members (second stacking members), at positions whereat the feeding roller 81 is avoided.
The right document bridge 86 is fitted, at the rear end, to a support shaft 86c, so as to be vertically pivotable relative to the document table 85. Similarly, the left document bridge 87 is fitted, at the rear end, to a support shaft 87c so as to be vertically pivotable relative to the document table 85. The free distal ends of the right document bridge 86 and the left document bridge 87 are extended downstream, in the conveying direction, to locations in the vicinity of the feeding roller 81. While the document table 85 is attached to the pressure plate 82, the lower faces of the distal ends of the document bridges 86 and 87 are regulated by a recessed portion 80f of the ASF base 80, which is an example regulation portion. With this arrangement, a predetermined gap can be obtained between the document bridges 86 and 87 and the recording medium stacking face of the pressure plate 82 (
A recording medium tray 8 is attached to the ASF base 80 in order to extend the recording medium stacking face beginning at the pressure plate 82. Further, a document tray 88 is so fixed that it extends the document stacking face. A slip stop member 89 is provided at the distal end of the document tray 88 (the rear end in the conveying direction). The length supported by the document tray 88 and the document tray 85 is about ⅔ the size A4. When an A4 document is set, ⅓ of the rear end is free, and when the document is soft paper, as shown in
As shown in
The recording medium cross section reference face 91 and the document cross direction reference face 85a, located on the left and right side of the apparatus, are shifted relative to each other about 30 mm in the crosswise direction. Therefore, when both a recording medium P and a document S are set, the recording medium P, even one having the maximum width, is not present under the document S within a range of about 30 mm from the reference side of the document S (
When only the recording medium P have been set, the documents S are removed while in the state shown in
When both the documents S and the recording medium P have been set, the apparatus is in the state shown in
When only documents S have been set, as shown in
As is described above, when a plurality of documents S and recording medium P are separated and conveyed by the separation roller 93 and the feeding roller 81, the second and following sheets are halted near the nip portion 98 between the separation roller 93 and the feeding roller 81. When sheets remain at this position, normal sheet feeding cannot be performed the next feeding time, or when additional sheets are set. Therefore, a sheet returning mechanism, for returning sheets at the nip portion 98 to the set position, is provided.
As shown in
The position of the returning lever 133 shown in
In
The recording medium P pinched at the nip portion between the feeding roller 81 and the separation roller 93 are returned to the set position, as the leading ends are pushed by the returning lever 133. However, at this time, since the recording medium P are stacked upright at 45° or greater, the recording medium P are pushed obliquely upward against their own weight. When the strength of the recording medium P is not appropriate, the recording medium P may not be shifted upward, and as shown in
In the state shown in
As is described above, according to the present invention, the feeding roller, for feeding documents or the recording medium from the document stacking means or the recording medium stacking means, the separation unit, for interacting with the feeding roller to separate the documents or the recording medium, and the conveyance path, along which the document and the recording medium are passed, are provided. Therefore, the configuration of the apparatus is employed in common, and the size and the cost of the apparatus can be reduced.
Especially since the document stacking means is attached substantially parallel to the recording medium stacking means, at a predetermined interval, a predetermined gap can still be maintained when the recording medium stacking means is pressed against the feeding roller. Therefore, pinching of the recording medium by the document stacking means can be prevented, and the occurrence of back tension during and after the sheet feeding can be avoided.
Further, according to the above-described arrangement, when the recording medium are set, the documents are pushed against the feeding roller, through the recording medium, by the pressure plate. At this time, since the recording medium are not present below the documents within a range of about 30 mm on the reference side of the document, if the end of the document is curled down, the document can not pass across the leading end reference face, and erroneous feeding or skew feeding occurs. However, according to this invention, even in an area wherein the recording medium are not present, the lower face of the document is supported by the document guide member, and the document does not drop downward. Since the document guide member is so arranged that it extends from the area whereat the recording medium are present to the area whereat the recording medium are not present, the document can be supported at the same height as the recording medium that have been set. Therefore, the documents can be set stably, and a feeding failure, such as erroneous feeding or skew feeding, can be prevented.
Furthermore, since the document guide member is vertically rotatable, the documents can be supported in accordance with a change in the number of recording medium that have been stacked, so that the documents can be stably guided. In addition, with the arrangement wherein documents are stably stacked, thin documents can be precisely returned to the set position by the returning lever, without being bent.
This application claims priority from Japanese Patent Application No. 2004-184537 filed on Jun. 23, 2004, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
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2004-184537 | Jun 2004 | JP | national |
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