1. Field of the Invention
The present invention relates to an image reading apparatus, an image forming apparatus, and an image forming system that employs the image reading apparatus and the image forming apparatus.
2. Description of the Related Art
A conventional image forming apparatus such as a copying machine, a facsimile machine, and a multi function printer (MFP) is equipped with an image reading apparatus for reading the image of a document. The image reading apparatus includes an automatic document feeder (ADF) and a scanner. The ADF advances a plurality of pages of document to the scanner on a page-by-page basis. The scanner reads the image of each page of document fed by the ADF.
The scanner includes an image-reading sensor. The image-reading sensor reads the image of the document fed by the ADF as well as the image of a document placed on a flatbed. For reading the image of the document placed on the flatbed, the document must be pressed against the flatbed by a flatboard. For this reason, the image-reading sensor must be positioned outside of an image reading area on the flatbed when the image of the document fed by the ADF is read.
The conventional image reading apparatus of the aforementioned configuration suffers from a problem in that the image-reading sensor disposed outside of the image reading area increases the overall size of the image reading apparatus.
An object of the present invention is to solve the problems of the aforementioned conventional apparatus.
Another object of the invention is to provide an image reading apparatus and an image forming apparatus in which a shutter is disposed such that the shutter may be opened or closed relative to an image-reading section, thereby positioning the image-reading section at the image-reading area so that the overall size of the image reading apparatus may be small.
An image reading apparatus reads an image of a document. An image reading section reads an image of a document. A scanning mechanism causes the image reading section to move relative to the document when the document is at rest. When the image reading section is at rest, a document feeding mechanism causes the document to move relative to the image reading section. A shutter moves to a first position where the shutter opens, allowing the image reading section to read the image of the document when the document moves relative to the image reading section at rest. The shutter moves to a second position where the shutter closes, allowing the image reading section to read the image of the document when the image reading section moves relative to the document at rest.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limiting the present invention, and wherein:
Embodiments of the invention will be described with reference to the drawings.
{Overall Configuration}
Referring to
The image forming apparatus 1 may be either a monochrome printer or a color printer. The image forming apparatus 1 may also be of an ink jet type, a thermal printing type, or any other type. The image forming apparatus 1 includes four image drum units that form yellow (y), magenta (M), cyan (C), and black (K) images, respectively. The embodiment will be described with respect to a tandem type color electrophotographic printer that employs an electrophotographic process to form images.
An image forming unit 8 includes four image drum units that form toner images of corresponding colors, and that transfer the toner images onto a print medium. A fixing section 9 fixes the toner images that have been transferred onto the print medium. A paper cassette 2 holds a stack of print medium therein, and feeds the print medium on a page-by-page basis to the image forming unit 8.
The paper cassette 2 includes a feed roller 3 that feeds the print medium on a page-by-page basis into a medium transport path. The feed roller 3 includes a one-way clutch (not shown). When the clutch rotates in one direction, a drive force is transmitted through the clutch. When the clutch rotates in the other direction, the clutch rotates in an idling manner such that no drive force is transmitted through the clutch.
Sensors 4 and 6 are disposed along the medium transport path in which the print medium is transported from the paper cassette 2 to the image forming unit 8. A transport roller 5 corrects the skew of the print medium, fed from the paper cassette 2, before the print medium is fed into the image forming unit 8. A transport roller 7 causes the print medium, fed by the transport roller 5, to advance into the image forming unit 8.
The image forming unit 8 includes a plurality of image drum units each of which performs charging, exposing, developing, and transferring processes for images of corresponding colors. Toner images of the respective colors are transferred onto the print medium one over the other in registration as the print medium passes through the image drum units. The print medium carrying the toner images thereon passes through a fixing point defined between a heat roller and a pressure roller of the fixing section 9, where the toner images of the respective colors are fused into a full-color image.
Discharge rollers 10 and 11 are disposed along the medium transport path in which the print medium discharged from the fixing section 9 is transported. The discharge roller 11 discharges the print medium onto a discharge tray 12.
The image reading apparatus 13 is disposed on the image forming apparatus 1, and includes a document-feeding tray 17, a document feeding section 14, the discharge tray 19, and a flatbed scanner 15. The document feeding section 14 is hingedly coupled to the flatbed scanner 15 such that the document feeding section 14 may be pivoted relative to the flatbed scanner 15. When the document feeding section 14 is pivoted away from the flatbed scanner 15, a user is allowed to place a document on a flatbed 20 of the flatbed scanner 15 for manually feeing the document. When the document feeding section 14 is pivoted toward the flatbed scanner 15, the user is not allowed to place a document on the flatbed 20 but is allowed to place the document on the document feeding tray 17 for automatically feeding the pages of the document. The document feeding tray 17 supports pages of document thereon, and includes guides 18 that extend in directions substantially parallel to a direction of travel of the document and oppositely provided with the pages of document therebetween. The guides 18 guide the pages of document placed on the document-feeding tray 17 into the image reading apparatus 13. The document feeding section 14 feeds the pages of document to an image reading position 62 (
{Construction of Image Reading Apparatus}
A description will be given of the configuration of the image reading apparatus 13.
The document feeding section 14 is commonly referred to as an ADF, and feeds a page or pages of document to the image reading position 62 on a page-by-page basis in the automatic mode.
The flatbed scanner 15 is used for reading an image of a document placed on the flatbed 20 in the manual mode. The flatbed scanner 15 includes a document supporting plate or the flatbed 20, a document pressing plate 21, and a scanning mechanism or a carriage 16. The flatbed 20 is a plate-like member formed of a light transmitting material (e.g., glass) on which an image reading area A (
The automatic mode is an operation mode of image reading apparatus 13 in which the document feeding section 14 feeds a page or pages of the document to the image reading area A where the image reading section 105 reads the image of the document. In the automatic mode, the carriage 16 remains at the image reading position 62 shown in
The manual mode is an operation mode of image reading apparatus 13 in which a user manually places a page of the document placed on the flatbed 20 for the image of the document to be read by the image reading section 105. In the manual mode, the carriage 16 runs along the guide rail 16a relative to the flatbed 20 at a constant speed in a direction shown by arrow C as shown in
Referring to
The transparent guide 61 takes the form of a light transmitting acrylic plate, and therefore performs a function of the “window” 101 through which the image reading section 105 reads the image of the document in the automatic mode. The transparent guide 61 also performs a function of a guide that guides the document when the document passes through the image reading position 62 relative to the image reading section 105 in the automatic mode. The document feeding section 14 includes a plate-like shutter 33 configured to open and close the window 101. The shutter 33 moves to a first position or an opening position to open the window 101 in the automatic mode, allowing the image reading section 105 to read the image of the document through the window 101, and to a second position or a closing position to close the window 101 in the manual mode, not allowing the image reading section 105 to read the image of the document through the window 101. The shutter 33 is formed of a rigid material, and includes a rack 33a formed therein. The rack 33a meshes with a pinion gear 32 to constitute a rack-and-pinion mechanism. When the gear 32 rotates about a drive shaft 39, the shutter 33 is moved in a horizontal direction shown in
The carriage 16 is generally box-shaped, and carries an image reading section 105 mounted thereon. The carriage 16 rides on a guide rail 16a, and is movable on the guide rail 16a in a horizontal direction.
Referring to
In the automatic mode, the shutter 33 moves to open the window 101 (
An opaque guide may be used in place of the transparent guide 61, in which case the window 101 may be a mere opening (e.g., slit) formed in the opaque guide. The opening should extend in a longitudinal direction substantially perpendicular to the direction of travel of the page of document, and have a length greater than the width of the document. The opening should have a width wide enough such that the image reading section 105 can read the image of the document through an aperture 16a when the document moves relative to the image reading section 105.
In the manual mode, the shutter 33 is moved leftward in the horizontal direction, completely closing the window 101 at the image reading position 62 as shown in
{Driver Section}
The driver section of the image reading apparatus 13 will be described.
Referring to
The image reading apparatus 13 includes a drive motor 34 that drives the drive shafts 35-37 and 39, the locking member 38 coupled to the drive shaft 35, a sensor 42 that detects the document on the hopper 28, a torque limiter 40 mounted to the drive shaft 39, a rib 43a (
When the user places a page(s) of document on the hopper 28, the document presses down the sensor 42, so that the sensor 42 detects the document. The gear 54 coupled to the drive shaft 35 drives the feed roller 22 and the locking member 38 in rotation (
The gears 55-59 are of a double-gear type, and transmit the drive force of the drive motor 34 to the gears 54, 56, and 60. The gear 58 meshes with the gears 57 and 59. The gear 57 is in mesh with the gear 56. The gear 59 is in mesh with the gears 44, 55, and 60.
In the automatic mode where the document feeding section 14 feeds the document to the image reading position 62, the drive motor 34 rotates in a direction shown by hollow arrow F as shown in
In the manual mode where the user manually places the document placed on the flatbed 20, the drive motor 34 rotates in a direction shown by hollow arrow H shown in
Referring to
Referring back to
In the automatic mode, the shutter 33 is opened as shown in
{Operation of Image Forming System}
{Operation of Image Forming Apparatus}
The operation of the image forming system 100 of the aforementioned configuration will be described. The operation of the image forming apparatus 1 will be first described.
The feed roller 3 feeds the print medium (e.g., paper) from the paper cassette 2 on a page-by-page basis. The print medium is transported by the transport rollers 5 and 7 to the image forming unit 8, which in turn transfers toner images of the respective colors onto the print medium. The print medium having the toner images thereon is then advanced to the fixing section 9. The print medium passes through the fixing point where the toner image is fused by heat and pressure into a full color image. Then, the print medium is discharged by the discharge rollers 10 and 11 onto the discharge tray 12. This completes the operation of the image forming apparatus 1.
{Operation of Image Reading Apparatus}
{Automatic Mode}
The operation of the image reading apparatus 13 will now be described. A description will be given of the operation of the image reading apparatus 13 in the automatic mode.
When the user places the document on the document-feeding tray 17, the document slides on the document-feeding tray 17 to the sensor 42 and presses the sensor 42 downward, so that the sensor 42 detects the document (time t0). Subsequently, the user depresses, for example, a start button (not shown) to command to read the image of the document (time ts). Then, the drive motor 34 rotates in a direction shown by hollow arrow F shown in
When the drive motor 34 rotates in the F direction (
Because the first gear 32a and second gear 32b mounted to the drive shaft 39 rotate at the same time as the locking member 38, the shutter 33 slides in the N direction shown in
When the hopper 28 is unlocked, the urging force of the spring 29 causes the hopper 28 to pivot about the shaft 28a in a direction shown by hollow arrow G (
After the image of the document has been read, the transport roller 25 discharges the document onto the discharge tray 19. In this manner, the document is fed from the document-feeding tray 17 to the image reading position 62 so that the image reading section 105 reads the image of the document (time t2 to time t4).
When all of the pages of the document have been fed from the document-feeding tray 17, the sensor 42 returns to the position shown in
When the final page of the document has passed the image reading position, the reading of the image of the document completes (time t4). Thereafter, the drive motor 34 is rotated for a predetermined time, and is then stopped when the final page of the document has been discharged (time t5).
Then, the drive motor 34 stops rotating for the predetermined time, and then the drive motor 34 rotates temporarily in the opposite direction shown by hollow arrow H (
The first gear 32a and second gear 32b fixed to the drive shaft 39 rotate at the same time as the locking member 38 rotates. As shown in
{Manual Mode}
A description will be given of the operation of the image reading apparatus 13 in the manual mode.
In the manual mode, the document is placed on the flatbed 20 and therefore the sensor 42 does not detect the document. The shutter 33 remains at a position where the shutter 33 closes the window 101 as shown in
When the user depresses, for example, a start button (not shown) to command to read the image of the document, the carriage 16 moves at a constant speed in a direction shown by arrow C shown in
The image data read by the image reading apparatus 13 is transferred to the image forming apparatus 1, and the image forming apparatus 1 initiates image formation.
As described above, in the automatic mode, the image reading section 105 remains at the image reading position 62 and reads the image of a document. In the manual mode, the image reading sensor 105 moves across the image reading area A defined on the flatbed 20. The image reading position 62 is within the image reading area A on the flatbed 20. As a result, the overall size of the image reading apparatus 13 may be small.
Additionally, the shutter 33 opens and closes in an interlocked relation with the drive motor 34. This simple mechanism provides uniform reflection of light from the image side of the document, ensuring that the image reading section 105 reads the image of the document accurately.
A document feeding section 14 of the second embodiment differs from that of the first embodiment in that a sheet-like shutter 46 is employed. Elements common to those of the first embodiment have been given the same reference numerals, and their description is omitted. The description of the same operations and advantages as the first embodiment is also omitted.
The shutter 46 is formed of a flexible material, and is fixed at its longitudinal end portions to drive shafts 45 and 47 rotatably mounted to a base frame 43, respectively. The shutter 46 is wrapped around the drive shafts 45 and 47. Referring to
The shutter 46 is maintained in tension, and extends horizontally under the paper weight 27 to face the entire lower surface of the paper weight 27. When the drive shafts 45 and 47 rotate, the shutter 46 travels in a direction shown by arrow D or arrow E shown in
The shutter 46 is formed of a white sheet-like material having sufficient reflectivity and resiliency. The transparent area 46a of the sheet-like shutter 46 serves as a “window” through which an image reading section 105 reads the image of a document. The shutter 46 is advanced in a direction shown by arrow D or E (
In the automatic mode where the document feeding section 14 feeds the document to the image reading position 62 as shown in
In the manual mode where a user places a document on the flatbed 20, the shutter 46 is moved to a position right to the image reading position 62. In other words, the transparent area 46a is no longer between the flatbed 20 and the transparent guide 61 but is behind the document pressing plate 21 as shown in
Referring to
Referring to
The remaining portion of the configuration is the same as that of the first embodiment and its description is omitted.
{Operation of Image Reading Apparatus}
{Automatic Mode}
The operation of the image reading apparatus 13 of the second embodiment will be described. First, a description will be given of the operation of the image reading apparatus 13 in the automatic mode.
Referring to
The drive motor 34 drives the gears 49, 51, and 54-60 to rotate in directions shown by arrows shown in
When the locking member 38 rotates, the drive shafts 45 and 47 rotate in the same direction as the locking member 38, so that the shutter 46 advances in a direction shown by arrow D shown in
Once the hopper 28 is unlocked, the urging force of a spring 29 causes the hopper 28 to rotate about a shaft 28a so that the document is in intimate contact with the feed roller 22. The feed roller 22 feeds the document from the document-feeding tray 17 toward the transport roller 23 on a page-by-page basis. The transport roller 23 further advances the document to the image reading position 62 (
Once the reading of the image of the document has completed, the drive motor 34 temporarily rotates in a direction opposite to the J direction (
{Manual Mode}
A description will be given of the operation of the image reading apparatus 13 in the manual mode where the user places a document on the flatbed 20 for reading the image of the document.
When the user places the document on the flatbed 20, the sensor 42 does not detect the document and the sheet-like shutter 46 is closed.
In response to the user's command, the carriage 16 runs on a guide rail 16a relative to the document at a constant speed. The image reading section 105 mounted on the carriage 16 moves together with the carriage 16, while reading the image of the document which is at rest on the flatbed 20.
The remaining portion of the configuration operates in the same manner as that of the first embodiment, and its description is omitted.
As described above, the second embodiment employs the sheet-like shutter 46 in place of the shutter 33 of the first embodiment. The shutter 46 moves such that the transparent area 46a moves into a gap between the image reading section 105 at the reading position 62 and the transparent guide 61 or out of the gap. The image reading section 105 may be closer to the document when the sheet-like shutter 46 having a small thickness is employed than when the shutter 33 having a large thickness is employed.
Elements common to those of the first embodiment have been given the same reference numerals and their description is omitted. The description of the same operations and advantages as the first embodiment is also omitted.
Referring to
The flatbed scanner 15 includes a document supporting plate or a flatbed 20 (e.g., glass plate) on which an image reading area A (
A reflective white sheet 129a is attached to the document pressing plate 129, and extends across the entire image reading area A to press the document against the flatbed 20 in the manual mode. The white sheet 129a extends to cover the image reading area A except for a reading position 62 at which the image reading apparatus reads the image of the document in the automatic mode.
The sensor 200 includes a lever 200a that engages the document pressing plate 129 to detect the position of the document pressing plate 129. The spring 201 always urges the document pressing plate 129 toward the stopper 202 so that the document pressing plate 129 abuts the stopper 202 in the manual mode. The lever 200a at position P causes the sensor 200 to output an ON signal indicative that the document pressing plate 129 abuts the stopper 202 and is at rest. Thus, a controller (not shown) will not allow the image reading apparatus 13 to operate in the automatic mode. Upon receiving the ON signal from the sensor 200, the controller sends a command to the carriage 16 to move to point B shown in
The lever 200a at position Q (
As shown in
When the user places a page(s) of document on the hopper 28, the document presses down the sensor 42 (
In the manual mode, the user operates the operation lever 141 to disengage the operation lever 141 from the stopper surface 144 so that the spring 201 pulls the document pressing plate 129 to the stopper 201.
Thus, the document pressing plate 129 remains in abutting engagement with the stopper 202. Thus, the lever 200a is at position P (
After the user places the document in the image reading area A defined on the flatbed 20, the controller controls the carriage 16 to move from point B to point C across the image reading area A. After reaching point C, the carriage 16 further advances to point G while slowing down. Thereafter, the controller controls the carriage 16 to return to the home position H. This completes reading an image of a page of the document.
Table 1 shows the relation among the outputs of the sensors 200 and 203 and the operation for reading an image of a document.
When the sensor 200 outputs an ON signal, the image reading apparatus is ready to perform the image reading in the manual mode. When the sensor 200 outputs an OFF signal and the sensor 203 outputs an ON signal, the image reading apparatus is ready to perform the image reading in the automatic mode.
In the third embodiment, the image reading position 62 (i.e., position E shown in
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the invention, and all such modifications as would be obvious to one skilled in the art intended to be included within the scope of the following claims.
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