An embodiment of an image recording apparatus of the present invention will be described below. In the embodiment, the present invention is applied to a multi-function device (MFD) 1 which has a multi-function such as a printer function, a copy function, a scanner function, and a facsimile function.
As shown in
As shown in
A slot portion 11 is provided on a front-surface of the housing. A plurality of types of storage media 72 (refer to
As a recording medium installable in the slot portion 11, various recording media such as a semiconductor memory card are available in the market. As shown in
In a case of image reading section (a image reading section case 12a) at an upper portion of the housing 2, an image reading unit (scanner section) 12, which reads a document in a copy operation and a facsimile operation, is arranged.
At an upper side of the housing 2, on a front side of the image reading unit 12, an operating section 14 which carries out various operations and displays is provided. Moreover, a recording section 7 and a paper discharge tray 10 are arranged to overlap, in a plan view, with the image reading unit 12 and the operating section 14.
An accommodating section (storage section) 15 of an ink cartridge 19 is provided next to the paper discharge tray 10 (right side in
A glass plate 16 on which a document is placed is provided on an upper surface of the image reading unit 12, and an image scanner unit 17 which reads the document is provided, on a lower side thereof, to be reciprocatable in a direction orthogonal to a paper surface in
As shown in
The carriage 5 is attached to a timing belt 25 which is wound over pulleys 29 and 30, on an upper surface of the second guide member 23, and is reciprocated by driving the pulley 29 by a CR (carriage) motor 24.
Next, a feeding mechanism which feed a paper to the recording head 4 and a discharging mechanism which discharge the paper from the recording head 4 will be described below. Firstly, a resist roller pair 27 which has both a transporting function and a resisting function is arranged in the platen 26 on an upstream side in a direction of transportation. The resist roller pair 27 includes a driving resist roller 27a and a driven resist roller 27b. That is, the driving resist roller 27a is rotated actively and the driven resist roller 27b is rotated passively. The resist roller pair 27 transports a paper to a gap between the platen 26 and a nozzle surface on a lower surface of the recording head 4. A discharge roller pair 28 is arranged on a downstream side of the platen 26, and includes a spur 28b which makes a contact with an upper surface of the paper, and a paper discharge roller for driving (driving paper-discharge roller) 28a which makes a contact with a lower surface. The discharge roller pair 28 transports the paper with a recording carried out thereon, to the paper discharge tray 10.
On an inner side (rear-end side, right side in
The paper which is transported is fed to the resist roller pair 27 via a U-turn path (paper feeding transporting path) 9, formed between a U-shaped outer-side transportation path 35 and an inner-side transportation path 36. The paper with the recording carried out thereon in the recording section 7 is discharged to the paper discharge tray 10, with a recording surface facing upward. The paper discharge tray 10 is provided at an upper side of the paper feeding cassette unit 3. A paper discharge opening 10a (upper portion of the insertion opening 2a, refer to
On a downstream side of the paper feeding transporting path (U-turn path) 9, a detection lever 55 which detects passing of a front-end edge and a rear-end edge of a paper passing through the paper feeding transporting path (U-turn path) 9, is provided. As shown in
Moreover, when papers in the paper feeding cassette unit 3 are to be replenished or replaced, the paper feeding cassette unit 3 is pulled integrally with the paper discharge tray 10, to a front side of the housing 2. A displacement of the paper feeding cassette unit 3 with respect to the housing 2 is detected by a tray displacement sensor 109 (refer to
The paper discharge tray 10 shown in
Consequently, it is possible to close the insertion opening by pushing the auxiliary supporting member 133 inside the main-body frame 2, and rotating in a direction of erecting the auxiliary paper discharge tray 135. Moreover, when the auxiliary supporting member 133 is pulled and the auxiliary paper discharge tray 135 is opened, an area of the paper discharge tray 10 becomes wide. In such mode, the tray displacement censor 109 may include a sensor which detects sliding of the auxiliary supporting member 133 and the rotation (turning) of the auxiliary paper discharge tray 135.
Moreover, it is not shown in the diagram, but at the time of using the paper discharge tray 10 for example, when the entire paper discharge tray 10 is displaced with respect to the paper feeding cassette unit 3, the tray displacement sensor 109 may include a sensor which detects the displacement of the paper discharge tray 10. Moreover, when an openable lid is provided to the insertion opening 2a of the paper discharge tray 10, the tray displacement sensor 109 may include a sensor which detects that the lid is open.
At one side in a width direction of the transported paper (position near the side plate 21a on a left side in
The ink receiving section 48 is provided corresponding to a flushing position of the carriage 5. The recording head 4 periodically carries out ink jetting (flushing) for preventing blocking of nozzles during a recording operation at the flushing position. The jetted ink is received in the ink receiving section 48.
The maintenance unit 50 is provided corresponding to a standby position (home position) of the carriage 5, and carries out a suction recovery operation (purging) of the recording head 4. As shown in
In the recovery operation, a plurality of operations is carried out independently or in combination. Firstly, the nozzle surface of the recording head 4 is covered by the cap 53, and sucks dry ink (thickened ink) and air bubbles in the ink from the nozzles of the recording head 4. Moreover, the cap 53 is separated from the nozzle surface, and the carriage 5 is moved from a portion of the maintenance unit 50 in a direction of image recording area. At this time, the cleaning of the nozzle surface of the recording head 4 is carried out by the wiper 54. Furthermore, the flushing, that is, moving the carriage 5 to the flushing position and carrying out ink jetting toward the ink receiving section 4B from the nozzles by driving the recording head 4 irrespective of the recording operation, is also included in the recovery operation.
As described later, a degree of the recovery operation is set such that a degree of the recovery operation is changed according to conditions such as a time elapsed after carrying out the previous recovery operation. Here, an operation of covering the recording head 4 by the cap 53, and separating the cap by suction by the pump 52 is identified as a series of recovery operations, and by changing the number of times for which the series of recovery operations is repeated, in other words, by changing a frequency of suction by the pump 52, the degree of the recovery operation is changed. Moreover, it is also possible to change the degree of the recovery operation by controlling a length of a suction time of the pump 52 and/or a magnitude of a suction force of the pump 52.
An LF motor 73 (refer to
Next, the operating section 14 will be described below. The operating section 14 has a substantially same width as a horizontal width of the multi-function device 1, and is provided at a front side upper portion of the housing 2. The operating section 14, as a whole, is arranged to be inclined with a front side inclined downward, such that it is easy for a user to use. A display panel section 40 of a liquid crystal screen is arranged at a central portion of the operating section 14. A rear-end side of the display panel section 40 can be turned up and down by a hinge which is provided on a front-end side. In other words, an angle of the display panel section 40 can be adjusted such that it is easy for the user to see.
On both sides sandwiching the display panel section 40 of the operating section 14, a setting section 41 which includes a plurality of buttons and a numerical key pad etc. it arranged. The users can select and set various functions (operations) provided in the multi-function device 1 by using the setting section 41. Function keys ‘FAX’, ‘SCAN’, ‘COPY’, and ‘DIGITAL CAMERA PRINT’ on which functions are indicated are arranged in the setting section 41. It is possible to select and execute any of a facsimile function, a scan function, a copy function, and a function of printing image data of a recording medium inserted by pressing the function key. In addition, a button for commanding the recovery operation of the recording head 4 is also provided. Moreover, an image scroll button and a button for selecting are also included in the setting section 41, and it is also possible to command an operation by selecting and setting items displayed on the screen of the display panel section 40.
Next, the control section 300 of the image recording apparatus 1 will be described with reference to
The control section 300 (controller and detecting mechanism) has mainly a microcomputer which includes the CPU 304, a Read Only Memory (ROM) 301, a Random Access Memory (RAM) 302, and an Electrically Erasable and Programmable Read Only Memory (EEPROM) 303, and an Application Specific Integrated Circuit (ASIC) 306 which is connected to the CPU 304, the ROM 301, the RAM 302, and the EEPROM 303, via a bus 305. The ASIC 306 or the microcomputer includes a timer 74 (clock mechanism) which measures a time T elapsed after the recovery operation is executed previously by the maintenance unit 50 described above.
Computer programs which control various operations of the multi-function device 1 are stored in the ROM 301. RAM 302 is used as a storage area which temporarily stores various data when the CPU 304 executes these computer programs, and is also used as a working area.
A network control unit (NCU) 317 is connected to the ASIC 306, and a communication signal which is input from a public line (Public Switched Telephone Network (PSTN)) via the NCU 17 is input to the ASIC 306 after being demodulated by a modem 318. Moreover, when the ASIC 306 transmits image data by facsimile transmission etc., that image data is modulated to a communication signal by the modem 318, and the communication signal is output to the public line via the NCU 317.
Moreover, the ASIC 306 follows a command from the microcomputer, and generates phase excitation signals to be passed to each motor for example. The ASIC 306 imparts these phase excitation signals to a driving circuit 311 of the LF motor 73 and a driving circuit 312 of the CR motor 24, and controls the LF motor 73 and the CR motor 24.
Furthermore, the image scanner unit 17, a panel interface 313, a parallel interface 315, a USE interface 316, and a memory interface 319 are connected to the ASIC 306. The image scanner unit 17 is used for reading a document. The panel interface 313 includes the setting section 41 and the display panel section 40 for various operations. The parallel interface 315 and the USB interface 316 are for transmitting and receiving data to and from an external equipment such as the personal computer 71 via a parallel cable and a USB cable. The memory interface 319 includes a slot portion 11 which is an external input terminal in which the storage medium 72 is inserted.
Furthermore, a plurality of sensors such as a paper sensor 104, a rotary encoder 105, a linear encoder 106, an ink cartridge sensor 107, and a tray displacement sensor 109 are connected to the ASIC 306 (refer to
A driving circuit 314 drives the recording head 4, and makes jet selectively the ink from the recording head 4 on to a paper at a predetermined timing. The driving circuit 314 receives a signal which is generated in, and output from the ASIC 306 based on a drive control command, and carries out a drive control of the recording head 4.
Next, contents of the recovery operation stored in the ROM 301 will be described below. A table shown in
T is a time (count value) measured by the timer 74 which is a time after the previous recovery operation was executed. A ‘number of purging’ (purging frequency) shown in the table is the number of times for which a series of recovery operations of covering the recording head 4 by the cap body and sucking by the pump, is repeated.
In the embodiment, when the time T after the previous recovery operation is executed is more than five days but not more than 10 days, the purging frequency is set to be ‘once’, when the Time T is more than 10 days but not more than 15 days, the purging frequency is set to be ‘twice’, and when the time T is more than 15 days, the purging frequency is set to be ‘three times’. Moreover, for the recovery operation which is carried out upon being specified by the user (normal purging), the purging frequency is set to be ‘once’. An arrangement may be made such that the flushing is carried out for jetting the ink from the recording head 4, instead of the recovery operation by the pump, or in continuation with the recovery operation by the pump, irrespective of the recording operation.
Next, a control related to the recovery operation of the multi-function device 1 (a control program of the micro computer) will be described by using flowcharts in
While the multi-function device 1 is in a standby state in which no operation is performed, when a change occurred in a position of the paper feeding cassette unit 3 or the paper discharge tray 10 is detected (Yes at step S101), this change in the position is judged to be a precursor of execution of the recording operation in the recording section 7, and the process shifts to a subroutine S102 (step S102) of a first recovery process. In the recovery process (refer to
In other words, since the paper feeding cassette unit 3 is disengaged from the main-body frame 2 at the time of replenishing and replacing the papers, the disengaging of the paper feeding cassette unit 3 is detected by the tray displacement sensor 109. Generally, since the replenishing or replacing of papers is carried out as an operation prior to the command for the recording operation by the user, the detection by the tray displacement sensor 109 can be judged to be a precursor of the recording operation.
For instance, as shown in
Even in a case in which no change occurs in the paper feeding cassette unit 3 and the paper discharge tray 10 (No at step S101), when the recovery operation is commanded by the user by pressing a specific button for the recovery operation (Yes at step S103), the process moves to a subroutine S104 (step S104) of a second recovery process. In this case, after carrying out the recovery process forcibly, the process returns to the main routine. Moreover, even when the recovery operation is not commanded by the user (No at step S103), when the recording operation is commanded by the user, or from an external equipment such as the personal computer 71 (Yes at step S105), the process shifts to a subroutine S106 (step S106) of a third recovery process. In this case, after carrying out the recovery operation according to the requirement, the recording operation is carried out (step S107).
As shown in
When the count value T is more than five days but not more than ten days (Yes at step S212 and No at step S213), the purging frequency ‘once’ is read from the table shown in
When the recovery operation is completed (steps S214, S216, and S217), the count value T of the timer 74 is reset (step S211), and the process returns to the main routine in
Moreover, since the subroutine S104 of the second recovery process is a process carried out forcibly by the user, the recovery operation is carried out only once without changing the control by the count value T as in
In this manner, when there occurs a displacement of the paper feeding cassette unit 3 or a displacement of the paper discharge tray 10 before the recording operation is commanded in the multi-function device 1, it is judged to be a precursor of the command for the recording operation, and immediately, a judgment of whether or not the multi-function device 1 is in a state in which the recovery operation is necessary (whether predetermined time has elapsed after the previous recovery operation) is made, and if necessary, the recovery operation is carried out. Thereafter, when a command is made for a recording operation of image data in the storage medium 74, or image data from the personal computer 71 etc., since the recording operation is already completed, or being executed, it is possible to shorten a time up to the termination of recording, and to eliminate the inconvenience for the user as compared to a case of carrying out the recovery operation after commanding the recording operation as in the conventional approach.
Moreover, since the degree of the recovery operation is changed according to the length of the time elapsed after the previous recovery operation, superfluous ink is not consumed at the recovery operation, and it is possible to recover assuredly the favorable state of the recording head.
The control, in which the process shifts to the recovery process when there has been a change in the paper feeding cassette unit 3 or the paper discharge tray 10 (step S101) shown in
In the embodiment described above, the paper feeding cassette unit is provided on the front face of the multi-function device. However, a cassette unit for paper feeding may be provided on a rear face of the multi-function device for example. Moreover, a bypass tray (manual paper feeding tray) may be provided to the multi-function device. For example, when the bypass tray is foldable (collapsible), a sensor which detects a position of the bypass tray may be provided, and the abovementioned control may be carried out. In other words, it is possible to have an arbitrary structure and arrangement of the paper feeding mechanism for feeding the paper, and the paper discharge mechanism for discharging the paper, and when there is a movable portion in the paper feeding mechanism and the paper discharge mechanism, a sensor which detects a displacement thereof may be provided, and based on a detection signal from the sensor, the abovementioned control may be carried out.
In the embodiment described above, a semiconductor memory has been exemplified as a storage medium. However, the storage memory for reading data such as an image is not restricted to the semiconductor memory. A reading mechanism of an optical storage medium such as a CD-ROM and a DVD-ROM may be provided, or a reading mechanism of a magneto-optical recording medium such as an FD and an MO may be provided. Or, the reading mechanism may be connected via an appropriate interface. Moreover, in the embodiment described above, a multi-function device has been exemplified as an image recording apparatus. However, the image recording apparatus is not necessarily required to have functions such as a copy function, a facsimile function, and a scanner function, and may have only a printer function.
Number | Date | Country | Kind |
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2006-288515 | Oct 2006 | JP | national |