This application claims priority from Japanese Patent Application No. 2022-037976 filed on Mar. 11, 2022 and Japanese Patent Application No. 2023-016784 filed on Feb. 7, 2023. The entire contents of the priority applications are incorporated herein by reference.
Aspects of the present disclosure relate to an image recording apparatus including a cutter configured to cut a sheet-like medium.
There is known an image recording apparatus configured to record an image while conveying a long sheet-like medium such as sheet, cloth, or labels along a conveying path. Such image recording apparatus may include a cutter configured to cut the sheet-like medium. For example, there is known an image recording apparatus having a configuration in which a sheet cutting device including a cutter is disposed downstream of an image forming unit (recorder) in the conveying direction.
If the sheet-like medium jams near the cutter, a user may injure his/her fingers with the cutter when dealing with jamming. Therefore, careful operation is required and time and effort to deal with the jam increases. Such a problem is not considered in conventional image recording apparatuses.
At least one aspect of the present disclosure is advantageous to provide an image recording apparatus that makes it possible to suppress time and effort to deal with the jam.
According to aspects of the present disclosure, there is provided an image recording apparatus including a conveyer configured to convey a sheet-like medium along a conveying path in a conveying direction, a recorder configured to record an image on the sheet-like medium conveyed by the conveyer, a cutter unit including one or more cutters and configured to cut the sheet-like medium in the conveying path, and a scanning mechanism configured to move at least one of the one or more cutters included in the cutter unit in a scanning direction parallel to the sheet-like medium lying along the conveying path and intersecting with the conveying direction. The scanning mechanism includes a support member extending in the scanning direction and configured to support the cutter unit. The conveyer includes a path member fixed to the support member and defining a portion of the conveying path upstream of the cutter unit in the conveying direction.
According to aspects of the present disclosure, there is further provided an image recording apparatus including a tray configured to accommodate a sheet-like medium, a conveyer configured to convey the sheet-like medium accommodated in the tray along a conveying path in a conveying direction, a recorder configured to record an image on the sheet-like medium conveyed by the conveyer, and a cutter unit including one or more cutters and configured to cut the sheet-like medium in the conveying path. The conveyer includes a feeder configured to feed the sheet-like medium accommodated in the tray in a feeding direction toward the conveying path, and a pair of path members opposing to each other across the conveying path. The pair of path members define a portion of the conveying path between the tray and the cutter unit and include a first path member disposed upstream of the portion of the conveying path between the tray and the cutter unit in the feeding direction, and a second path member disposed downstream of the portion of the conveying path between the tray and the cutter unit in the feeding direction. An angle on an acute side between the first path member and the portion of the conveying path between the tray and the cutter unit is larger than an angle on an acute side between the second path member and the portion of the conveying path between the tray and the cutter unit.
According to aspects of the present disclosure, there is further provided an image recording apparatus including a conveyer configured to convey a sheet-like medium along a conveying path in the conveying direction, a recorder configured to record an image on the sheet-like medium conveyed by the conveyer, a cutter unit including one or more cutters and configured to cut the sheet-like medium in the conveying path, a housing in which the conveying path is formed, an opening formed to the housing, and a cover configured to move relative to the housing between a closed position for closing the opening and an open position for opening the opening. The conveyer includes an intermediate roller disposed either upstream or downstream of the cutter unit in the conveying direction and including two rotating bodies and configured to move between a contact position where the two rotating bodies are in contact with each other and a separated position at which the two rotating bodies are spaced apart from each other. The opening exposes the intermediate roller to the outside of the housing. When the cover moves from the closed position to the open position, the intermediate roller moves from the contact position to the separated position.
As shown in
As shown in
The conveyer 3 is configured to convey the sheet P along a conveying path T in a conveying direction. The conveyer 3 includes rollers 51 and 52, a roller 13, an arm 14, a guide member 16, a pair of path members 81 and 82, roller pairs 3a-3c, a separating member 3f, a pair of guide members 3g, and a conveying motor 3x (see FIG. ) configured to drive the rollers.
The rollers 51 and 52, the roller 13, and the arm 14 of the conveyer 3 constitute a feeder 2 configured to feed the sheet P accommodated in the sheet feed tray 10 toward the conveying path T.
The conveying path T is a path that extends from the sheet feed tray 10 to the sheet discharge tray 90 while passing between the pair of guide members 3g and under the head 5. The conveying path T includes a U-shaped part at a portion upstream of the head 5 in the conveying direction. The separating member 3f, the cutter unit 6, the roller pair 3a, the scanning mechanism 4, and the pair of guide members 3g are disposed in the U-shaped part. The cutter unit 6, the scanning mechanism 4 and the roller pair 3a are disposed at a bottom portion of the U-shaped part. The cutter unit 6 and the scanning mechanism 4 are disposed downstream of the separating member 3f in the conveying direction and upstream of the roller pair 3a in the conveying direction.
The sheet feed tray 10 includes a roll sheet accommodating part 11 configured to accommodate a roll sheet R (see
The cut sheets Pc are removed from the cut sheet accommodating part 12 when using the roll sheet R (see
In the present disclosure, the sheet P is used as a general term for sheet unwound from the roll sheet R and the cut sheet Pc. The cut sheet Pc is a sheet having a length along the conveying path T shorter than that of the sheet constituting the roll sheet R.
The roll sheet R is formed by winding a long sheet P in a roll shape on an outer peripheral surface of a cylindrical core member Rc. The roll sheet R is accommodated in the roll sheet accommodating part 11 with its rotation axis Rx (a center axis of the core member Rc) extending in the right-left direction.
The rollers 51 and 52 are disposed at the bottom of the roll sheet accommodating part 11. The rollers 51 and 52 are rotatable about respective axes extending in the right-left direction. When the roll sheet R is accommodated in the roll sheet accommodating part 11, an outer peripheral surface of a lower portion of the roll sheet R is supported by the rollers 51 and 52. When setting the roll sheet R, the roll sheet R is manually rotated in a direction indicated by an arrow Q in
The roller 13 is supported by one end 14a of the arm 14 and is rotatable about a shaft 13x extending in the right-left direction. The other end 14b of the arm 14 is supported by the housing 1a via a shaft 14x extending in the right-left direction. The arm 14 is swingable about the shaft 14x with the other end 14b as a fulcrum (see
In a state where the sheet feed tray 10 is mounted to the housing 1a, when no cut Pc sheet is accommodated in the cut sheet accommodating part 12, the roller 13 comes into contact with the upper surface of the support plate 19 (see
The sheet P fed from the sheet feed tray 10 by the roller 13 (i.e., the sheet P unwound from the roll sheet R accommodated in the roll sheet accommodating part 11 or the cut sheet Pc accommodated in the cut sheet accommodating part 12) comes into contact with the separating member 3f, moves along the separating member 3f, and is guided toward the roller pair 3a.
The separating member 3f is a member configuring a downstream end of the sheet feed tray 10 in the feeding direction S and defines a portion of the conveying path T.
The guide member 16 has a bent shape and has one end provided with a shaft 16x extending in the right-left direction and the other end provided with an elongated hole 16y. The shaft 16x is supported by the path member 81. A projection 14y formed near one end 14a of the arm 14 is inserted into the elongated hole 16y. As shown in
The separating member 3f is disposed behind the roller 13 and extends in an oblique direction intersecting with both the up-down direction and the front-rear direction. On a surface of the separating member 3f, fine irregularities repeating along the conveying path T are formed. The irregularities prevent double conveyance (i.e., a phenomenon in which a plurality of cut sheets Pc are conveyed in an overlapped state). In other words, the separating member 3f has a function of separating the cut sheet Pc in contact with the roller 13 from the other cut sheets Pc.
The head 5 includes a plurality of conventionally-known nozzles formed on a lower surface of the head 5, and a conventionally-known driver IC. When the sheet P conveyed by the conveyer 3 passes through a position facing the lower surface of the head 5, the driver IC is driven under the control of the controller 100, so that ink is ejected from the nozzles and lands on the sheet P, and an image is recorded on the sheet P. The head 5 may be of either a line type that ejects ink from the nozzles while the position is fixed or a serial type that ejects ink from the nozzles while moving in the right-left direction.
The cutter unit 6 is configured to cut the sheet P unwound from the roll sheet R between the separating member 3f and the roller pair 3a in the conveying path T. The cutter unit 6 includes cutter 60 and 70, and a holder 61 configured to hold the cutter 60. The holder 61 is detachably attached to the carriage 9.
The carriage 9 can be made to reciprocate in a scanning direction (right-left direction) by the scanning mechanism 4. The scanning direction is parallel to the sheet P lying along the conveying path T and intersects with a conveying direction A (See
As shown in
As shown in
The pair of pulleys 4a, the belt 4b, and the cutting motor 6x are attached to the guide rail 4x. The guide rail 4x supports the carriage 9 fixed to the belt 4b, and the holder 61 and the cutter 60 mounted to the carriage 9.
The guide rail 4y supports the cutter 70. As shown in
While the cutter 70 is fixed, the cutter 60 rotates. The cutter 60 is disk-shaped and has a blade 60a at its peripheral edge. When cutting the sheet P, the blade 60a of the cutter 60 extends in a direction intersecting with the sheet P lying along the conveying path T downstream of the blade 70a of the cutter 70 in the conveying direction A, and overlaps with the blade 70a of the cutter 70 in the conveying direction A.
When the cutting motor 6x is driven under the control of the controller 100, the belt 4b travels in the scanning direction, and the carriage 9 and the holder 61 move from an attaching/detaching position X outside the conveying path T into the conveying path T. At this time, the cutter 60 rotates by the driving of the cutting motor 6x. The sheet P unwound from the roll sheet R is cut in a width direction of the sheet P by the fixed cutter 70 and the cutter 60 rotating while moving in the scanning direction.
The attaching/detaching position X is at left ends of the guide rails 4x and 4y, which is a home position of the movement of the carriage 9 as described above, and is also a position for attaching/detaching the holder 61 to/from the carriage 9.
As shown in
The path member 81 is fixed to the guide rail 4y, and the path member 82 is fixed to the guide rail 4x.
Furthermore, as shown in
As shown in
In view of preventing jamming, the path members 81 and 82 are designed such that an angle on the acute side between the surface of the path member 81 facing the conveying path T and a leading edge of the sheet P unwound from the roll sheet R and abutting the path member 81 (a first entry angle) and an angle on the acute side between the surface of the path member 82 facing the conveying path T and a leading edge of the cut sheet Pc abutting the path member 82 (a second entry angle) become equal to or less than a prescribed angle (e.g., 63 degrees). In the present embodiment, the first entry angle is about 50 degrees, and the second entry angle is about 55 to 58 degrees. That is, the first entry angle is smaller than the second entry angle.
As shown in
Tthe rotation shaft 31x of the rotating body 31 disposed in front of the rotating body 32 is supported by a pair of side frames 1s (see
As shown in
A torque spring 39 is attached to a shaft 38x of the holder 38. The torque spring 39 urges the holder 38 in a direction in which the holder 38 swings clockwise in
The shaft 38x of the holder 38 is located downstream of a rotation shaft 32x of the rotating body 32 in the conveying direction A, and is supported by a frame 1f.
The frame 1f is a part of the housing 1a and is made of metal or the like. The frame 1f extends in a horizontal direction (i.e., a direction orthogonal to the up-down direction). In contrast, the guide rails 4x and 4y extend in an oblique direction intersecting with both the up-down direction and the front-rear direction, and are inclined downward toward the rear. Thus, an angle θ between the frame 1f and the guide rails 4x and 4y is an acute angle (see
As shown in
As shown in
The cover 20 is swingable about a shaft 20x provided at a lower end of the opening 1x and extending along the right-left direction, and can move between a closed position for closing the opening 1x (see the solid line in
The cover 21 is swingable about a shaft 21y provided at a lower end of the opening 1y and extending along the right-left direction, and can move between a closed position for closing the opening 1y (see
When the cover 21 is at the closed position (see
When the cover 21 moves from the open position (see
As described above, the roller pair 3a moves between the contact position and the separated position in conjunction with the opening/closing motion of the cover 21.
The cover 21 is provided with a pair of guide members 3g. When the cover 21 is at the closed position (see
As described above, according to the present embodiment, the path members 81 and 82 are fixed to the guide rails 4x and 4y to position the path members 81 and 82 with respect to the guide rails 4x and 4y (see
According to the present embodiment, the angle α1 between the path member 81 and the portion of the conveying path T defined by the pair of path members 81 and 82 is larger than the angle α2 between the path member 82 and the portion of the conveying path T defined by the pair of path members 81 and 82 (see
According to the present embodiment, when the cover 21 is moved from the closed position (see
The path member 81 is located downstream of a portion of the conveying path T defined by the pair of path members 81 and 82 (i.e., the portion between the pair of path members 81 and 82) in the winding direction of the sheet P constituting the roll sheet R (the direction indicated by the arrow Q shown in
The path member 82 is located downstream of the portion of the conveying path T defined by the pair of path members 81 and 82 (i.e., the portion between the pair of path members 81 and 82) in the feeding direction S (see
The printer 1 includes the pair of path members 81 and 82 opposing to each other across the conveying path T. Due to this configuration, the sheet P can be smoothly conveyed toward the cutter unit 6 by the pair of path members 81 and 82, and thus jamming is less likely to occur.
The shaft 16x of the guide member 16 is fixed to the path member 81, so that the guide member 16 is positioned with respect to the path member 81 (see
The guide rails 4x and 4y and the rotation shaft 31x of the rotating body 31 are fixed to the same member (i.e., the side frame 1s shown in
The distance D (see
The roller pair 3a is disposed downstream of the cutter unit 6 in the conveying direction (see
The printer 1 includes the holder 38 configured to rotatably support one (the rotating body 32) of the two rotating bodies 31 and 32 constituting the roller pair 3a, and the roller pair 3a moves from the contact position (see
The shaft 38x of the holder 38 is located downstream of the rotation shaft 32x of the rotating body 32 in the conveying direction A (see
The frame 1f and the guide rails 4x and 4y are arranged to form the acute angle θ (see
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
In the above-described embodiment, the portion of the conveying path T defined by the pair of path members 81 and 82 is orthogonal to the cutter 60, is parallel to a portion of the conveying path T defined by the separating member 3f, and is parallel to a portion of the conveying path T defined by the two rotating bodies 31 and 32. However, the portion of the conveying path T defined by the pair of path members 81 and 82 is not limited to the one that satisfies all of these conditions but may be the one that satisfies at least one of these conditions.
In the above-described embodiment, the cutter unit 6 includes the disk-shaped rotating cutter 60 and the fixed cutter 70. However, the cutter unit 6 may include a pair of disk-shaped rotating cutters. Furthermore, the number of cutters included in the cutter unit 6 is not limited to two, but may be one or three or more.
In the above-described embodiment, the scanning mechanism 4 moves one of the cutters (i.e., the cutter 60) included in the cutter unit. However, for example, the scanning mechanism 4 may move all the cutters included in the cutter unit (e.g., a pair of disk-shaped cutters configured to rotate).
In the above-described embodiment, the path members 81 and 82 are formed as a pair. However, for example, only one of the path members 81 and 82 may be provided.
In the above-described embodiment, the roller pair 3a is disposed downstream of the cutter unit in the conveying direction. However, the roller pair 3a may be disposed upstream of the cutter unit in the conveying direction.
The sheet P is not limited to paper, but may be cloth or plastic film. In other words, the sheet P may be made of any material as long as it is sheet-like.
The head 5 may discharge liquid other than ink (e.g., a treatment liquid for aggregating or precipitating components in the ink). The head 5 is not limited to a liquid discharge system, and may be a laser system, a thermal transfer system, or the like.
Aspects of the present disclosure may be applied not only to a printer but can also to a facsimile machine, a copy machine, a multi-function machine, and the like.
The sheet feed tray 10 is an example of a “tray” according to aspects of the present disclosure. The sheet P is an example of a “sheet-like medium” according to aspects of the present disclosure. The separating member 3f is an example of a “wall” according to aspects of the present disclosure. The shaft 16x is an example of a “first shaft” according to aspects of the present disclosure. The head 5 is an example of a “recorder” according to aspects of the present disclosure. The pair of guide rails 4x and 4y are examples of a “supporting member” according to aspects of the present disclosure. The path member 81 is an example of a “first path member” according to aspects of the present disclosure. The path member 82 is an example of a “second path member” according to aspects of the present disclosure. The roller pair 3a is an example of an “intermediate roller” according to aspects of the present disclosure. The shaft 38x is an example of a “second shaft” according to aspects of the present disclosure. The opening 1y is an example of an “opening” according to aspects of the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
2022-037976 | Mar 2022 | JP | national |
2023-016784 | Feb 2023 | JP | national |