The present disclosure relates to an image recording apparatus that records images by ejecting a liquid such as ink onto recording media.
Conventionally, various recording methods have been proposed that use liquid ejection cartridge units as a means for recording images on recording media such as paper. Examples of such methods include a thermal transfer method, a wire dot method, a heat-sensitive method, and an inkjet method, which are in actual use. Among them, the inkjet method has attracted attention as a recording method that has a low running cost and reduced recording sound, and is used in a wide range of fields.
The inkjet method drives the recording element substrate of the liquid ejection cartridge unit to eject ink droplets onto the surface of the recording element substrate from an ink ejection port formed by a nozzle member. This image recording method forms an image by placing ink droplets at desired positions on a media surface.
With a typical inkjet method, a signal or power supply for driving the recording element substrate is supplied to the liquid ejection cartridge unit from the image recording apparatus in which the liquid ejection cartridge unit is installed via an electrical connection portion.
Various configurations are used to supply the liquid ejection cartridge unit with a liquid such as ink used to form images. In one typical configuration, an ink tank, which is separate from the liquid ejection cartridge unit and has a liquid storage chamber, is directly connected to the liquid ejection cartridge unit to supply the liquid in the ink tank to the liquid ejection cartridge unit. A tube supply method, which is also commercially available, supplies liquid from an ink tank set in the image recording apparatus to the liquid ejection cartridge via an ink supply tube. With the tube supply method, the liquid ejection cartridge unit generally has sub tanks, which temporarily hold the liquid supplied from the ink supply tube, and the liquid is then supplied to the recording element substrate.
In any of the above methods, the liquid supplied from the liquid supply source is guided into the liquid ejection cartridge and then guided to the recording element substrate through a liquid supply flow path formed in the housing of the liquid ejection cartridge unit.
The image recording apparatus needs to have a function of determining the amount of liquid remaining in the supply source. This function is needed for two main purposes. The first purpose is to indicate to the user when the amount of liquid remaining in the supply source is low to prompt the user to replace the ink tank or fill the tank with liquid. The second purpose is to trigger printing control, such as division printing, in order to avoid the breaking of a nozzle member, which may occur when the ejection action is performed in the absence of liquid.
Various methods have been proposed to detect the amount of remaining liquid. Examples of proposed methods include a dot count method, which calculates the amount of remaining liquid from the number of liquid ejections, a prism method, which determines the amount by irradiating the liquid storage chamber with light and obtaining the reflected light level with a sensor, and a pin remaining-amount detection method, which inserts electrode pins into the liquid storage chamber to obtain an electric response. Of the above, the pin remaining-amount detection method has been widely implemented because the method requires a relatively low cost to introduce and has high detection accuracy.
A common pin remaining-amount detection method that has been conventionally used applies an electric signal to two electrode pins inserted in the liquid storage chamber to detect the amount of remaining liquid. The liquid, such as ink, typically conducts electricity. As such, when the liquid storage chamber contains liquid (when the two electrode pins are in contact with the liquid), an electric signal applied to an electrode pin causes a current to flow between the electrode pins via the liquid. In contrast, when there is no liquid (the two electrode pins are not in contact with ink), a current does not flow because of the absence of an electric path between the electrode pins.
Based on such characteristics, a configuration has been adopted that applies an electric signal between electrode pins and obtains an electric response to determine the presence or absence of ink (Japanese Patent Application Publication No. 2015-223830).
However, the configuration disclosed in Japanese Patent Application Publication No. 2015-223830 may cause the following problem.
The electrode pins are generally made of a metal material such as stainless steel. When a current is repeatedly passed in one direction between two electrode pins, one serving as the anode and the other serving as the cathode, with liquid present between the electrode pins, a metal oxidation/reduction reaction may occur on the surface of the electrode pins. That is, oxidation takes place on the surface of the anode electrode pin, while reduction takes place on the surface of the cathode electrode pin. As the above reaction proceeds, the oxidation of the anode electrode pin increases the electrical resistance. This reduces the value of current between the electrode pins even though the liquid is present. In this case, the difference between response in the presence of liquid and response in the absence of liquid becomes small, lowering the accuracy in detecting the amount of remaining liquid.
The reduced accuracy in detecting the amount of remaining liquid may result in the user being prompted to replace the ink tank even though liquid is present, or that the division printing mode is set, reducing the printing speed. In another case, even though liquid is absent, empty-ejection printing (printing action without liquid ejection) is performed without the absence being indicated. This can break the nozzle member. As described above, a decrease in the accuracy of remaining liquid amount detection is undesirable in terms of usability and reliability.
Aspects of the present disclosure provide a technique that improves the accuracy in detecting the amount of remaining liquid.
An image recording apparatus of the present disclosure includes:
a liquid ejection cartridge unit that ejects ink droplets from a recording element substrate to form an image on a recording material, the liquid ejection cartridge unit including:
an application portion that applies a voltage between the first electrode pin and the second electrode pin; and
a detection portion that includes a detection resistance to which a voltage is applied by the application portion, and detects a voltage value or a current value between the first electrode pin and the second electrode pin, wherein
in a case the application portion applies a voltage between the first electrode pin and the second electrode pin, the detection portion detects the voltage value or the current value so that a detection action that detects an amount of the liquid remaining in the liquid chamber is performed, and
at least one of a determination threshold value for determining whether the amount of the liquid in the liquid chamber is less than a predetermined amount, an applied voltage value applied by the application portion, or a detection resistance value of the detection resistance is set at intervals based on a cumulative application time of the voltage.
According to the present disclosure, the accuracy in detecting the amount of remaining liquid can be improved.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present disclosure. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the disclosure is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the disclosure to the following embodiments. Each of the embodiments of the present disclosure described below can be implemented solely or as a combination of a plurality of the embodiments or features thereof where necessary or where the combination of elements or features from individual embodiments in a single embodiment is beneficial.
Both of the methods shown in
Two electrode pins 10 of a first electrode pin serving as an anode and a second electrode pin serving as a cathode are inserted into each sub-tank liquid chamber 8 to detect the presence or absence of ink in the liquid chamber. The electrode pins 10 of the present embodiment are made of SUS304 grade stainless steel in consideration of cost and workability, but other metal materials such as SUS316 grade stainless steel and SUS384 grade stainless steel may be used. The end of each inserted electrode pin 10 that is opposite to the end extending into the sub-tank liquid chamber 8 has a contact to an electrical connection member 11, through which the image recording apparatus 1 is electrically connected.
In the above configuration, the voltage division ratio of the detection resistance 13 and the electrical resistance R of the ink is detected as output by a current detector 15 of the image recording apparatus 1 and sent to a control portion 17, which controls the operation of the image recording apparatus 1. The control portion 17 controls a power supply circuit that serves as a voltage application portion and uses, as the power supply source, commercial power 16 to which the image recording apparatus 1 is connected, and properly controls the magnitude and polarity of the voltage applied between the electrode pins 10a and 10b as an electric signal. The control portion 17 obtains the voltage between the electrode pins 10a and 10b from the current value detected by the current detector 15, which serves as a current detection portion and is connected to the power supply circuit, and detects the amount of ink remaining in the sub-tank liquid chamber 8 from the magnitude of the voltage. The above configuration constitutes the liquid remaining amount detection mechanism in the image recording apparatus 1 of the present embodiment.
When there is no ink in a sub-tank liquid chamber 8, the space between the anode and cathode electrode pins 10 is electrically open, so that no current flows to the liquid ejection cartridge unit 2. Thus, the voltage detected at the output port 14 is similar to the input signal. In contrast, when there is ink in the sub-tank liquid chamber 8, the anode and cathode electrode pins 10 are electrically connected via the ink, so that a current flows to the liquid ejection cartridge unit 2. Thus, the signal detected at the output port 14 has a lower voltage level than the input signal. In the embodiment of the present disclosure, the voltage value is detected and determined with respect to the input signal, but the current value may be detected and determined.
In one example, the remaining amount detection output is as low as 0.2 V to 0.6 V as shown in
To detect the amount of remaining ink, a common method is to set a determination threshold value Vth that is used to determine whether an output value between the ink levels h(C) and h(Emp), that is, an ink amount between c1 and V_Emp is lower than a predetermined amount. In this manner, the value of remaining amount detection output exceeds the determination threshold value in the period between when the ink level becomes lower than the tips of the electrode pins 10 and when the tank becomes empty. This allows for the detection of the time at which the tank should be replenished with ink.
If the output value of remaining amount detection output with respect to the amount of remaining ink is constant, it is possible to achieve accurate detection by setting the threshold value as described above. However, when a metal material such as a stainless steel material (SUS304) is used for the electrode pins 10 and the operation of passing a current in one direction between the electrode pins 10 via the ink is repeated, a metal oxidation/reduction reaction may occur on the surfaces of the electrode pins 10. The oxidation/reduction reaction is a phenomenon in which oxidation proceeds on the surface of the anode electrode pin 10a and reduction proceeds on the surface of the cathode electrode pin 10b. As the above reaction proceeds, the oxidation of the anode electrode pin 10a increases the electrical resistance. This reduces the value of current between the electrode pins 10 even though the ink is present, resulting in an increase in the remaining amount detection output.
To illustrate the influence of the oxidation/reduction reaction of the electrode pins 10 on the remaining amount detection output as described above,
In view of the condition described above, a configuration to detect the ink remaining amount accurately after the electrode pins 10 are oxidized/reduced due to the application of pulses is now described referring to
Since the progress of oxidation/reduction of the electrode pins 10 differs depending on the ink type, setting the offset amount of the determination threshold value of the remaining amount detection output for each ink type further improves the detection accuracy.
Also, the remaining amount detection output may be obtained first when the liquid chamber is filled with ink (when the ink amount is a predetermined amount or more) such as the time at which the liquid ejection cartridge unit is used for the first time, or the liquid refill time at which the liquid chamber is refilled with ink. Consequently, the difference in the remaining amount detection output from the start of use can be obtained as the influence of the oxidation of the electrode pins 10 and used as the offset amount of the determination threshold value.
In this embodiment, the setting of the determination threshold value is updated at intervals of a fixed number of applications of input signals from the input port 12, or every fixed period. That is, the setting of determination threshold value is updated at intervals. Referring to
The ink that is subjected to the detection of remaining amount may be of various types. In consideration of factors such as image performance and material cost, the present embodiment uses, among self-dispersing pigments, an ink that uses the carboxylic acid-based self-dispersing CB (self-dispersing carbon black). With this ink, the value of remaining amount detection output tends to increase significantly when the electrode pin 10a is oxidized due to the application of voltage from the input port 12. In this case, the present disclosure is particularly beneficial, and the remaining amount can be accurately detected regardless of the ink type. On the other hand, since the oxidation phenomenon also occurs with other inks, the advantageous effect of improving the accuracy of remaining amount detection can also be obtained by applying the configuration of the present disclosure to other inks.
As described above, the first embodiment achieves the accurate detection of remaining ink amount even in a configuration that uses a metal material (such as grades SUS304, SUS384, or SUS316) that tends to cause an oxidation action of the electrode pins 10 or an ink that tends to cause an oxidation action.
In a configuration in which ink is supplied by the tube supply method, air may permeate through the tube after the apparatus is left for a long time, or air may be irregularly contained in the supply path. This may affect the ejection. The configuration of the present disclosure, which accurately detects the remaining ink amount, is effective at detecting such affected ejection and avoiding empty ejection.
In the present embodiment, the amount of ink remaining in the liquid ejection cartridge unit 2 is detected, but the present disclosure is also applicable to the detection of the amount of ink remaining in the ink tank 3 or other ink supply paths. In particular, the detection of the amount of ink remaining in a small space, such as the ink supply tube 4 or the sub tank 6, needs higher detection accuracy since only a limited distance can be set between the tips of the electrode pins 10 and the liquid level of the ink. That is, when the remaining amount detection output shifts due to the oxidation of the electrode pin 10, it becomes difficult to correctly determine the amount of remaining ink. As such, the present disclosure is particularly effective in this situation.
In this embodiment, the detection resistance value of the detection resistances 13 is changed as shown in
To solve this, in this embodiment, not only the determination threshold value Vth is variable, but also the applied voltage value Vin applied from the input port 12 can be changed according to the oxidation progress of the electrode pin 10 as shown in
The present embodiment changes both the determination threshold value Vth and the applied voltage value Vin, but only the applied voltage value Vin may be changed without changing the determination threshold value Vth. This is because the detection can be accurately performed by increasing the difference between the output values of remaining amount detection output with and without ink after the electrode pin 10 is oxidized, even if the determination threshold value Vth is not changed.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-027693, filed on Feb. 24, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-027693 | Feb 2021 | JP | national |