This application claims priority from Japanese Patent Application No. 2023-055537 filed on Mar. 30, 2023. The entire content of the priority application is incorporated herein by reference.
An image recording apparatus is known, which records an image while conveying a long medium such as paper, cloth, label or the like along a conveyance path. Some of such image recording apparatuses are provided with a cutter for cutting the medium. For example, a system is known, which is provided with a sheet cutting device including a cutter arranged on a downstream side in the conveying direction with respect to an image forming unit (recording unit).
In a case that the jamming of the medium occurs around the cutter, there is some possibility that a user may be wounded in a finger with the cutter when the user deals with the jamming. Therefore, careful operation is required. Time and labor caused by the jamming are increased.
An object of the present disclosure is to provide an image recording apparatus which makes it possible to suppress the time and labor caused by the jamming.
According to an aspect of the present disclosure, there is provided an image recording apparatus including: a tray; a conveyor; a recording unit and a cutter. The tray is configured to accommodate a medium in sheet form. The conveyor is configured to convey the medium accommodated in the tray in a conveying direction along a conveyance path. The recording unit is configured to record an image on the medium conveyed by the conveyor. The cutter unit includes at least one cutter configured to cut the medium in the conveyance path. The conveyor includes: a feeding mechanism configured to feed the medium accommodated in the tray in a feeding direction toward the conveyance path; and a pair of guides configured to interpose the conveyance path. The pair of guides defines a portion disposed downstream in the conveying direction of a cutting position brought about by the cutter unit in the conveyance path. The pair of guides includes a first guide located upstream of the portion in the feeding direction and a second guide located downstream of the portion in the feeding direction. An angle on an acute angle side of the first guide with respect to the portion is smaller than an angle on an acute angle side of the second guide with respect to the portion.
According to the present disclosure, for example, when the medium, which is unwound from the roll member, is conveyed by the conveyor, the forward end of the medium is easily brought in contact with the first guide. In this case, owing to the small angle of the first guide, the angle on the acute angle side, which is formed by the surface of the first guide opposed to the conveyance path and the forward end of the curled medium abutting against the surface, can be made not more than a predetermined value. It is possible to avoid the jamming. Therefore, the jamming hardly occurs, and hence it is possible to suppress the time and labor caused by the jamming. Further, for example, when a sheet of the medium, which is disposed on the uppermost layer of a plurality of sheets of the medium, is fed by the feeding mechanism, the forward end of the medium is easily brought in contact with the second guide. In such a situation, owing to the large angle of the second guide, the width of the path is large at the inlet portion of the pair of guides. It is easy to introduce or invite the forward end of the medium to the space between the pair of guides. Therefore, it is possible to appropriately guide the medium, and hence the jamming hardly occurs. It is possible to suppress the time and labor caused by the jamming.
As depicted in
As depicted in
The conveyor 3 is constructed so that the recording paper P is conveyed in the conveying direction along with a conveyance path T. The conveyor 3 includes the rollers 51, 52, a roller 13, an arm 14, a guide member 16, a separation member 3f, a pair of guides 81, 82, roller pairs 3a to 3c, a pair of guide members 3g, and a conveyance motor 3x (see
The rollers 51, 52, the roller 13, and the arm 14, which are included in the conveyor 3, constitute a feeding mechanism 2 which is capable of feeding the recording paper P accommodated in the paper feed tray 10 toward the conveyance path T.
The conveyance path T is a path which starts from the paper feed tray 10, which passes through the space between the pair of guide members 3g, which passes under the head 5, and which is directed to the paper discharge tray 90. The conveyance path T has a U-shaped portion disposed on the upstream side in the conveying direction with respect to the head 5. The separation member 3f, the cutter unit 6, the scanning mechanism 4, the pair of guides 81, 82, the roller pair 3a, and the pair of guide members 3g are arranged in the U-shaped portion. The cutter unit 6, the scanning mechanism 4, the pair of guides 81, 82, and the roller pair 3a are arranged at a bottom portion of the U-shaped portion. The cutter unit 6, the scanning mechanism 4, and the pair of guides 81, 82 are arranged on the downstream side in the conveying direction with respect to the separation member 3f and on the upstream side in the conveying direction with respect to the roller pair 3a.
The paper feed tray 10 corresponds to the “tray” of the present disclosure. The paper feed tray 10 includes a rolled paper accommodating unit 11 which is capable of accommodating rolled paper R (see
When the rolled paper R is used in the paper feed tray 10, the cut paper Pc is removed from the cut paper accommodating unit 12 (see
The recording paper P generally refers to the recording paper unwound from the rolled paper R, and the cut paper Pc. The recording paper P corresponds to the “medium” of the present disclosure. The cut paper Pc refers to the recording paper having a length along the conveyance path T shorter than that of the recording paper for constructing the rolled paper R.
As for the rolled paper R, the lengthy recording paper P is wound in a roll form around the outer circumferential surface of a cylindrical core member Rc. The rolled paper R is accommodated in the rolled paper accommodating unit 11 in a state in which the rotation axis Rx thereof (central axis of the core member Rc) extends in the left-right direction.
The rollers 51, 52 are arranged at the bottom portion of the rolled paper accommodating unit 11. The rollers 51, 52 are rotatable about the centers of shafts extending in the left-right direction. When the rolled paper R is accommodated in the rolled paper accommodating unit 11, the rolled paper R is supported by the rollers 51, 52 at the outer circumferential surface of the lower portion thereof. When the rolled paper R is set, then the rolled paper R is manually rotated in the direction of the arrow Q depicted in
The roller 13 is supported by one end 14a of the arm 14. The roller 13 is rotatable about the center of a shaft 13x extending in the left-right direction. The other end 14b of the arm 14 is supported by the casing 1a by the aid of a shaft 14x extending in the left-right direction. The arm 14 is rotatable about the center of a shaft 14x by using the other end 14b as a supporting point (see
In the state in which the paper feed tray 10 is installed to the casing 1a, when the cut paper Pc is not accommodated in the cut paper accommodating unit 12, the roller 13 is brought in contact with the upper surface of the support plate 19 (see
The recording paper P (recording paper P unwound from the rolled paper R accommodated in the rolled paper accommodating unit 11 or cut paper Pc accommodated in the cut paper accommodating unit 12), which is fed by the roller 13 from the paper feed tray 10, is brought in contact with the separation member 3f. The recording paper P is moved along the separation member 3f, and the recording paper P is guided to the roller pair 3a.
The separation member 3f (corresponding to the “wall” of the present disclosure) is the member which constitutes the downstream end of the paper feed tray 10 in the feeding direction S. The separation member 3f defines the conveyance path T.
The guide member 16 has a curved shape. The guide member 16 has one end at which a rotation shaft 16x (corresponding to the “first rotation shaft” of the present disclosure) is provided in the left-right direction, and the other end at which a slotted hole 16y is provided. A protrusion 14y, which is formed in the vicinity of one end 14a of the arm 14, is inserted into the slotted hole 16y. As depicted in
The separation member 3f is arranged at the rear of the roller 13. The separation member 3f extends in an oblique direction intersecting both of the upward-downward direction and the front-rear direction. Fine or minute protrusions and recesses, which repeat along the conveyance path T, are formed on the surface of the separation member 3f. Owing to the protrusions and recesses, the overlapped feeding (phenomenon in which a plurality of sheets of cut paper Pc are conveyed in an overlapped state) is suppressed. That is, the separation member 3f has the function to separate the sheet of cut paper Pc brought in contact with the roller 13 from the other sheets of cut paper Pc.
The head 5 (corresponding to the “recording unit” of the present disclosure) includes a plurality of nozzles (not depicted) formed on the lower surface, and driver IC (not depicted). When the recording paper P, which is conveyed by the conveyor 3, passes through the position opposed to the lower surface of the head 5, the driver IC is driven in accordance with the control of the controller 100. Accordingly, the ink is ejected from the nozzles, the ink is landed on the recording paper P, and an image is recorded on the recording paper P. Note that the head 5 may be based on any one of the line system in which the ink is ejected from the nozzles in a state in which the position is fixed and the serial system in which the ink is ejected from the nozzles while moving in the left-right direction.
The cutter unit 6 is constructed so that the recording paper P, which is unwound from the rolled paper R, is cut between the separation member 3f and the roller pair 3a in the conveyance path T. The cutter unit 6 includes a cutter 60 (corresponding to the “second cutter” of the present disclosure) and a cutter 70 (corresponding to the “first cutter” of the present disclosure) which are arranged to interpose the conveyance path T and a holder 61 which holds the cutter 60. The holder 61 is attached installably/removably with respect to the carriage 9. The carriage 9 is reciprocatively movable in the left-right direction by means of the scanning mechanism 4. The left-right direction is parallel to the recording paper P disposed along the conveyance path T, and the left-right direction intersects the conveying direction A (see
As depicted in
As depicted in
The pair of pulleys 4a, the belt 4b, and the cutting motor 6x are attached to the guide rail 4x. The guide rail 4x supports the carriage 9 which is fixed to the belt 4b, and the holder 61 and the cutter 60 which are installed to the carriage 9.
The guide rail 4y supports the cutter 70. As depicted in
The cutter 70 is fixed, while the cutter 60 is rotatable. The cutter 60 is disk-shaped, and the cutter 60 has a blade 60a disposed at the circumferential edge thereof. When the recording paper P is cut, then the blade 60a of the cutter 60 extends in the direction intersecting the recording paper P extending along the conveyance path T on the downstream side in the conveying direction A with respect to the blade 70a of the cutter 70, and the blade 60a of the cutter 60 is overlapped with the blade 70a of the cutter 70 in the conveying direction A.
When the cutting motor 6x (see
The installation/removal position X is disposed at the left ends of the guide rails 4x, 4y. The installation/removal position X is the home position of the movement of the carriage 9 as described above, and the installation/removal position X is also the position for installing/removing the holder 61 with respect to the carriage 9.
As depicted in
As depicted in
As depicted in
Further, it is designed that the angle θ1 (see
As depicted in
As depicted in
As described above, according to this embodiment, the angle α1 of the guide 31 is smaller than the angle α2 of the guide 82 (see
The guide 81 is positioned on the downstream side in the winding direction of the recording paper P for constructing the rolled paper R (direction of the arrow Q depicted in
The guide 82 is positioned on the downstream side in the feeding direction S (see
The downstream end of the cutter 70 in the conveying direction A (portion including the blade 70a) and the upstream end of the guide 81 in the conveying direction A are overlapped with each other in the direction U (direction orthogonal to the recording paper P extending along the conveyance path T). If the downstream end of the cutter 70 in the conveying direction A and the upstream end of the guide 81 in the conveying direction A are not overlapped with each other in the direction U, then any gap appears therebetween, and the forward end of the recording paper P enters the gap. The jamming may occur. In particular, when the forward end of the recording paper P is curled, then the forward end easily enters the gap, and the jamming easily occurs. On the contrary, in this embodiment, the gap does not appear, and hence the jamming hardly occurs.
The angle θ1 (see
The angle θ2 (see
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
The embodiment of the present disclosure has been explained above. However, the present disclosure is not limited to the embodiment described above. It is possible to variously change the design within a scope defined in claims.
The portion, which is defined by the pair of guides in the conveyance path, is not limited to those which fulfill all of the requirement that the portion is orthogonal to the cutter, the requirement that the portion is parallel to the portion defined by the wall in the conveyance path, and the requirement that the portion is parallel to the portion defined by the two rollers in the conveyance path. The portion may be those which fulfill at least one of the requirements described above.
The cutter, which is included in the cutter unit, is composed of the cutter 60 which is disk-shaped and rotatable and the cutter 70 which is fixed in the embodiment described above. However, there is no limitation thereto. The cutter may be composed of a pair of cutters both of which are disk-shaped and rotatable. Further, the number of cutters included in the cutter unit is not limited to two. The number may be one or three or more.
In the embodiment described above, one (cutter 60) of the cutters included in the cutter unit is moved by the scanning mechanism. However, there is no limitation thereto. For example, all (for example, a pair of cutters both of which are disk-shaped and rotatable) of the cutters included in the cutter unit may be moved by the scanning mechanism.
It is also allowable that the cutter unit does not include a plurality of cutters but the cutter unit includes one cutter.
The medium is not limited to paper. The medium may be cloth or plastic film. That is, the medium may be composed of any arbitrary material provided that the medium has a form of sheet.
The recording unit may eject any liquid other than the ink (for example, a processing liquid for coagulating or depositing any component contained in the ink). Further, the recording unit is not limited to the liquid ejection system. It is also allowable to use the laser system, the thermal transfer system or the like.
The present disclosure is not limited to the printer, which is also applicable, for example, to facsimiles, copying machines, and multifunction machines.
Number | Date | Country | Kind |
---|---|---|---|
2023-055537 | Mar 2023 | JP | national |