This application claims priority from Japanese Patent Application No. 2023-123146 filed on Jul. 28, 2023. The entire content of the priority application is incorporated herein by reference.
Conventionally, an image forming apparatus (image recording apparatus) including two sheet feeding devices (first accommodating part and second accommodating part) each capable of accommodating a roll sheet (medium), and an image forming part (recording part) which forms an image on a sheet unwound from the roll sheet, is known. In the image forming apparatus, routes (first conveyance path and second conveyance path) along which sheets are conveyed from the two sheet feeding devices toward the image forming part join at a joining point disposed upstream in the conveying direction of a sheet feeding roller (second roller pair) disposed in a sheet feeding device which is on a first stage in the two sheet feeding devices.
In order to quickly switch the medium which is an object of recording from the first medium to the second medium, such a configuration can be considered wherein the second medium is caused to stand by, in a state that a forward end of the second medium is located immediately upstream of the joining point while recording is being performed on the first medium. However, in a case where the joining point is disposed upstream in the conveying direction with respect to the second roller pair as in the above-described image forming apparatus, the length of a route from the joining point to the recording part is long, and thus recording after the switching cannot be performed quickly.
An object of the present disclosure is to provide an image recording apparatus capable of quickly switching the medium, which serves as the object of recording, from the first medium to the second medium.
An image recording apparatus according to an aspect of the present disclosure includes: a first accommodating part configured to accommodate a first medium; a second accommodating part configured to accommodate a second medium, the first accommodating part and the second accommodating part being arranged in an up-down direction; a conveyor configured to selectively convey the first medium and the second medium in a conveying direction; and a recording part configured to record an image on a medium conveyed by the conveyor. The conveyor has a plurality of roller pairs which are separated from each other in the conveying direction. The roller pairs include a first roller pair and a plurality of second roller pairs. The first roller pair is disposed upstream of the recording part in the conveying direction, without another roller pair being interposed between the recording part and the first roller pair in the conveying direction. Each of the second roller pairs is disposed upstream of the first roller pair in the conveying direction, without another roller pair being interposed between the first roller pair and each of the second roller pairs in the conveying direction. The first medium is conveyed by the conveyor from the first accommodating part toward the recording part along a first conveyance path and the second medium is conveyed by the conveyor from the second accommodating part toward the recording part along a second conveyance path. The first conveyance path and the second conveyance path join at a joining point disposed between the first roller pair and the second roller pairs in the conveying direction.
According to the present disclosure, the joining point is disposed between the first roller pair and the second roller pairs in the conveying direction. Therefore, in a case where switching of the medium as an object of recording is performed from the first medium to the second medium, the second medium which is caused to stand by in a state that the forward end of the second medium is located in the vicinity of the upstream side of the joining point can be quickly conveyed toward the first roller pair and the recording part. Therefore, according to the present disclosure, the switching of the medium as the object of recording can be performed quickly from the first medium to the second medium.
A printer 100 depicted in
The first sheet feed tray 1 corresponds to a “first tray” of the present disclosure, and the second sheet feed tray 2 corresponds to a “second tray” of the present disclosure.
Each of the first sheet feed tray 1, the second sheet feed tray 2, and the third sheet feed tray 3 is movable in the front-rear direction with respect to the casing 100a, and can take an attachment position (see
The first sheet feed tray 1 has a first accommodating part 10 capable of accommodating a roll body R1. The second sheet feed tray 2 has a second accommodating part 20 capable of accommodating a roll body R2. The third sheet feed tray 3 has a third accommodating part 30 capable of accommodating a roll body R3.
The first to third sheet feed trays 1 to 3 are arranged in the up-down direction, each at the attachment position depicted in
The roll bodies R1 to R3 have mutually same configurations, and each of the roll bodies R1 to R3 is formed by winding a long roll sheet Rp1, Rp2 or Rp3 in a roll shape around the outer circumferential surface of a cylindrical core member Rc. The roll sheet Rp1 unwound from the roll body R1 corresponds to a “first medium” of the present disclosure, and the roll sheet Rp2 unwound from the roll body R2 corresponds to a “second medium” of the present disclosure. The roll bodies R1 to R3 are accommodated, respectively, in the accommodating parts 10 to 30, in a state that an axis Rx of the core member Rc extends in the left-right direction.
Two rollers 11 and 12 constructing the conveyor 4 are disposed at a bottom part of the first accommodating part 10. Each of the two rollers 11 and 12 is rotatable about an axis extending in the left-right direction. In a case where the roll body R1 is accommodated in the first accommodating part 10, the outer circumferential surface in a lower part of the roll body R1 is supported by the two rollers 11 and 12.
Two rollers 21 and 22 constructing the conveyor 4 are disposed at a bottom part of the second accommodating part 20. Each of the two rollers 21 and 22 is rotatable about an axis extending in the left-right direction. In a case where the roll body R2 is accommodated in the second accommodating part 20, the outer circumferential surface in a lower part of the roll body R2 is supported by the two rollers 21 and 22.
Two rollers 31 and 32 constructing the conveyor 4 are disposed in a bottom part of the third accommodating part 30. Each of the two rollers 31 and 32 are rotatable about an axis extending in the left-right direction. In a case where the roll body R3 is accommodated in the third accommodating part 30, the outer circumferential surface in a lower part of the roll body R3 is supported by the two rollers 31 and 32.
The sheet discharge tray 7 is disposed above the first sheet feed tray 1 and is fixed with respect to the casing 100a.
The conveyor 4, the first to third cutting parts 51 to 53, the head 6, and the controller 9 are accommodated within the casing 100a.
The conveyor 4 is configured to selectively convey the roll sheets Rp1 to Rp3. The conveyor 4 has a first conveyance path T1 along which the roll sheet Rp1 is conveyed from the first accommodating part 10 toward the head 6, a second conveyance path T2 along which the roll sheet Rp2 is conveyed from the second accommodating part 20 toward the head 6, and a third conveyance path T3 along which the roll sheet Rp3 is conveyed from the third accommodating part 30 toward the head 6.
The conveyor 4 has the above-described rollers 11, 12, 21, 22, 31 and 32, a first feeding roller 41, a second feeding roller 42, a third feeding roller 43, and roller pairs 44 to 48. The rollers 11 and 12 are supported by the sheet feed tray 1, the rollers 21 and 22 are supported by the sheet feed tray 2, and the rollers 31 and 32 are supported by the sheet feed tray 3. The first feeding roller 41, the second feeding roller 42, the third feeding roller 43 and the roller pairs 44 to 48 are supported by the casing 100a.
The rollers 11 and 12, the first feeding roller 41 and the roller pairs 44, 47 and 48 are disposed in the first conveyance path T1. The rollers 21 and 22, the second feeding roller 42 and the roller pairs 45, 47 and 48 are disposed in the second conveyance path T2. The rollers 31 and 32, the third feeding roller 43 and the roller pairs 46, 47 and 48 are disposed in the third conveyance path T3.
The roller pairs 44, 47 and 48 are separated from one another in the conveying direction of the roll sheet Rp1 along the first conveyance path T1. The roller pairs 45, 47 and 48 are separated from one another in the conveying direction of the roll sheet Rp2 along the second conveyance path T2. The Roller pairs 46, 47 and 48 are separated from one another in the conveying direction of the roll sheet Rp3 along the third conveyance path T3.
The first to third conveyance paths T1 to T3 join at a joining point Tx, which is disposed between the roller pair 47 and the roller pairs 44 to 46 in the conveying direction. The roller pair 47 is disposed in a common part of the first to third conveyance paths T1 to T3. The roller pair 44 is disposed in the first conveyance path T1, the roller pair 45 is disposed in the second conveyance path T2, and the roller pair 46 is disposed in the third conveyance path T3.
The roller pair 47 corresponds to a “first roller pair” of the present disclosure. The roller pair 47 is disposed upstream of the head 6 in the conveying direction. Another roller pair is not disposed between the roller pair 47 and the head 6 in the conveying direction. The roller pairs 44 to 46 correspond to “second roller pairs” of the present disclosure. Each of the roller pairs 44 to 46 is disposed upstream of the roller pair 47 in the conveying direction. Another roller pair is not disposed between the roller pair 47 and each of the roller pairs 44 to 46 in the conveying direction.
Each of the roller pairs 44 to 48 includes a driving roller and a driven roller which rotates together with the driving roller. In each of the roller pairs 44 to 48, the driving roller is rotated by driving a conveying motor 4M4 (see
In a case where the first feeding motor 4M1 and the conveying motor 4M4 are driven in a state that the roll body R1 is accommodated in the first accommodating part 10, the feeding roller 41 rotates to thereby cause the roll sheet Rp1 unwound from the roll body R1 to be fed rearward. Accompanying this, the roll body R1 rotates in the direction of an arrow in
In a case where the second feeding motor 4M2 and the conveying motor 4M4 are driven in a state that the roll body R2 is accommodated in the second accommodating part 20, the feeding roller 42 rotates to thereby cause the roll sheet Rp2 unwound from the roll body R2 to be fed rearward. Accompanying this, the roll body R2 rotates in the direction of an arrow in
In a case where the third feeding motor 4M3 and the conveying motor 4M4 are driven in a state that the roll body R3 is accommodated in the third accommodating part 30, the feeding roller 43 rotates to thereby cause the roll sheet Rp3 unwound from the roll body R3 to be fed rearward. Accompanying this, the roll body R3 rotates in the direction of arrow in
In the first conveyance path T1, the first cutting part 51 is disposed upstream of the joining point Tx in the conveying direction and between the first feeding roller 41 and the roller pair 44. The first cutting part 51 includes a fixed blade 5a extending in the left-right direction, and a disc-shaped rotary blade 5b disposed at a position contacting the fixed blade 5a. The rotary blade 5b is moved in the left-right direction by driving a first cutting motor 5M1 (see
In the second conveyance path T2, the second cutting part 52 is disposed upstream of the joining point Tx in the conveying direction and between the second feeding roller 42 and the roller pair 45. The second cutting part 52 has a configuration similar to the configuration of the first cutting part 51. The rotary blade of the second cutting part 52 is moved in the left-right direction by driving a second cutting motor 5M2 (see
In the third conveyance path T3, the third cutting part 53 is disposed upstream of the joining point Tx in the conveying direction and between the third feeding roller 43 and the roller pair 46. The third cutting part 52 has a configuration similar to the configuration of the first cutting part 51. The rotary blade of the third cutting part 53 is moved in the left-right direction by driving a third cutting motor 5M3 (see
The first to third cutting parts 51 to 53 are supported by the casing 100a.
The head 6 corresponds to a “recording part” of the present disclosure. The head 6 is disposed between the roller pair 47 and the roller pair 48 in the conveying direction. The head 6 has a lower surface in which a plurality of nozzles (not depicted) is open. The head 6 may be either of a line system which ejects ink from the nozzles in a fixed state, or of a serial system which ejects the ink from the nozzles while being moved in the left-right direction. In a case where each of the roll sheets Rp1 to Rp3 conveyed by the conveyor 4 passes a location below the head 6, the ink is ejected from the nozzles by driving a driver IC 6D (see
As depicted in
A first attachment sensor 1Xs depicted in
Each of the first to third attachment sensors 1Xs to 3Xs may be disposed at the attachment position of one of the first to third sheet feed trays 1 to 3 within the casing 100a.
A first lock mechanism 1L depicted in
As depicted in
The second lock mechanism 2L and the third lock mechanism 3L have a similar configuration to the configuration of the first lock mechanism 1L.
As depicted in
A first grip sensor 1Ys is disposed on the rear surface of the wall 1Y1. In a case where the user moves the first sheet feed tray 1 from the attachment position to the drawn position, the user inserts a finger F into the recessed part 1b and pushes the lever 1Y2 frontward, thereby causing the lever 1Y2 to swing about the shaft 1Yx and to come into contact with the first grip sensor 1Ys. In a case where the lever 1Y2 comes into contact with the first grip sensor 1Ys, the first grip sensor 1Ys transmits a detection signal to the controller 9.
The second sheet feed tray 2 has a second grip part similar to the first grip part 1Y. The third sheet feed tray 3 has a third grip part similar to the first grip part 1Y. A second grip sensor 2Ys (see
The first grip sensor 1Ys corresponds to a “third sensor” of the present disclosure, and the detection signal transmitted by the first grip sensor 1Ys corresponds to a “third detection signal”. The second grip sensor 2Ys corresponds to a “fourth sensor” of the present disclosure, and the detection signal transmitted by the second grip sensor 2Ys corresponds to a “fourth detection signal”.
Next, a first program executed by the CPU 91 will be described with reference to
The CPU 91 first determines whether all the first to third sheet feed trays 1 to 3 have been attached to the casing 100a, based on the detection signals transmitted, respectively, from the first to third attachment sensors 1Xs to 3Xs (step S1). In a case where the CPU 91 receives the detection signals from the first to third attachment sensors 1Xs to 3Xs, the CPU 91 determines that all the first to third sheet feed trays 1 to 3 have been attached to the casing 100a (step S1: YES).
In a case where the CPU 91 determines that any of the first to third sheet feed trays 1 to 3 is not attached to the casing 100a (step S1: NO), the CPU 91 repeats the process of step S1.
In a case where the CPU 91 determines that all the first to third sheet feed trays 1 to 3 have been attached to the casing 100a (step S1: YES), the CPU 91 drives the first to third feed motors 4M1 to 4M3 and the conveying motor 4M4. With this, the conveyor 4 starts conveyance of the roll sheets Rp1 to Rp3, respectively, from the sheet feed trays 1 to 3. In a case where a downstream end (forward end) in the conveying direction of each of the roll sheets Rp1 to Rp3 is located immediately upstream of the joining point Tx (between the joining point Tx and each of the roller pairs 44 to 46 in the conveying direction), the CPU 91 causes the conveyor 4 to stop the conveyance of the roll sheets Rp1 to Rp3 (step S2: a standby process).
In step S2, the CPU 91 may cause the conveyor 4 to simultaneously convey the roll sheets Rp1 to Rp3, or may cause the conveyor 4 to convey the roll sheets Rp1 to Rp3 sequentially. In a case where the roll sheets Rp1 to Rp3 are to be conveyed sequentially, the CPU 91 may cause the conveyor 4 to first convey the roll sheet Rp1 and to stop the conveyance of the roll sheet Rp1, the CPU may cause the conveyor 4 to next convey the roll sheet Rp2 and to stop the conveyance of the roll sheet Rp2, and then the CPU 91 may cause the conveyor 4 to convey the roll sheet Rp3 and then to stop the conveyance of the roll sheet Rp3.
After step S2, the CPU 91 determines whether a recording instruction has been received from an external apparatus such as a PC (step S3).
In a case where the CPU 91 determines that the recording instruction has been received (step S3: YES), the CPU 91 executes a recording process and a cutting process with respect to a roll sheet, among the roll sheets Rp1 to Rp3, which is designated by the recording instruction (step S4). Specifically, the CPU 91 causes the conveyor 4 to convey the designated roll sheet, causes the head 6 to record an image on the designated roll sheet (the recording process), and further causes one of the first to third cutting parts 51 to 53, which corresponds to the designated roll sheet, to cut the designated roll sheet (the cutting process). While the recording process and cutting process for the designated roll sheet are being executed, the other roll sheets are stopped in a state that the forward ends of the other roll sheets are located immediately upstream of the joining point Tx. For example, in a case where the recording instruction designates the roll sheet Rp1, the roll sheets Rp2 and Rp3 are stopped, with the forward ends of the roll sheets Rp2 and Rp3 being located immediately upstream of the joining point Tx, while the recording process and cutting process are being performed with respect to the roll sheet Rp1.
After step S4, the CPU 91 causes the conveyor 4 to convey a part, of the designated roll sheet, for which the recording process has been performed and which has been cut by the cutting process in step S4, namely, a part, of the designated roll sheet, downstream in the conveying direction of the cutting part at a time of the cutting process. Further, the CPU 91 causes the conveyor 4 to convey a part, of the designated roll sheet, upstream in the conveying direction of the cutting part at the time of the cutting process. Furthermore, in a case where the forward end on the downstream in the conveying direction of this part reaches a location immediately upstream of the joining point Tx, the CPU 91 causes the conveyor to stop conveyance of this part (step S5: standby process).
After step S5, the CPU 91 returns the procedure to step S3.
Note that the conveyance as described above is controlled based on signals from encoders each of which is attached to one of the motors 4M1 to 4M4, and signals from sensors each of which is disposed in one of the first to third conveyance paths T1 to T3, etc. The sensors may be disposed, for example, at the joining point Tx, between the first cutting part 51 and the roller pair 44, between the second cutting part 52 and the roller pair 45, between the third cutting part 53 and the roller pair 46, etc.
In a case where the CPU 91 determines that the recording instruction has not been received (step S3: NO), the CPU 91 determines whether a predetermined time has elapsed since the last time when the CPU 91 received the recording instruction (step S6).
In a case where the CPU 91 determines that the predetermined time has not elapsed (step S6: NO), the CPU 91 returns the procedure to step S3.
In a case where the CPU 91 determines that the predetermined time has elapsed (step S6: YES), the CPU 91 ends the program.
Next, a second program executed by the CPU 91 will be described, with reference to
The CPU 91 first determines whether any of the grip parts of the first to third sheet feed trays 1 to 3 (see the first grip part 1Y in
In a case where the CPU 91 determines that none of the grip parts of the first to third sheet feed trays 1 to 3 is gripped by the user (step S11: NO), the CPU 91 repeats the process of step S11.
In a case where the CPU 91 determines that any of the grip parts of the first to third sheet feed trays 1 to 3 is gripped by the user (step S11: YES), the CPU 91 causes the cutting part 5 belonging to a certain sheet feed tray, among the first to third trays 1 to 3, which corresponds to the grip part determined by the CPU 91 as being gripped by the user, to cut the roll sheet accommodated in the certain sheet feed tray (step S12: the cutting process).
After step S12, the CPU 91 drives the lock mechanism of the certain sheet feed tray so as to release the lock (step S13). For example, in the sheet feed tray 1, the CPU 91 moves the movable member, of the first lock mechanism 1L, which is located at the locked position (see
After step S13, the CPU 91 ends the program.
Note that the timing at which each of the locking mechanisms LI to L3 is moved from the release position (see dashed line in
As described above, according to the present embodiment, the joining point Tx is disposed between the roller pair 47 and each of the roller pairs 44 to 46 in the conveying direction (see
In a case where the roll sheet serving as the object of recording is to be switched from the roll sheet Rp1 to the roll sheet Rp2 or the roll sheet Rp3, the CPU 91 executes the recording process with respect to the roll sheet Rp1 in a state that the roll sheets Rp2 and Rp3 are made to stand by so that the forward ends of the roll sheets Rp2 and Rp3 are located immediately upstream of the joining point Tx (during the execution of the standby process) (see step S2 to S4 in
In a case where the CPU 91 determines that all the first to third sheet feed trays 1 to 3 have been attached to the casing 100a (after step S1), the CPU 91 conveys each of the roll sheets Rp1 to Rp3 from one of the sheet feed trays 1 to 3 before the CPU 91 receives the recording instruction (before the determination “YES” in step S3), and the CPU 91 stops the conveyance of the roll sheets Rp1 to Rp3 in a case where the downstream end (forward end) of the conveying direction of each of the roll sheets Rp1 to Rp3 is located immediately upstream of the joining point Tx (between the joining point Tx and each of the roller pairs 44 to 46 in the conveying direction) (step S2: the standby process). This allows the recording to be performed quickly after receiving the recording instruction.
The roll sheets Rp1 to Rp3 which serve as the recording objects are accommodated, respectively, in the accommodating parts 10 to 30, in the state that the roll sheets Rp1 to Rp3 are wound in the roll shape (see
The cutting parts 51 to 53 are disposed upstream, respectively, of the first to third conveyance paths T1 to T3 corresponding thereto, with respect to the joining point Tx in the conveying direction (see
After step S4 (the recording process and the cutting process), the CPU 91 causes the conveyor 4 to convey a part, of the roll sheet, which is upstream in the conveying direction of the cutting part. Further, in a case where the forward end on the downstream in the conveying direction of this part reaches a location immediately upstream in the conveying direction of the joining point Tx, the CPU 91 causes the conveyor 4 to stop the conveyance of this part (step S5: standby process). By causing the roll sheet to stand by in a state that the forward end downstream in the conveying direction is located immediately upstream in the conveying direction of the joining point Tx, a processing according to a subsequent recording instruction can be executed quickly.
In a case where the CPU 91 receives the detection signal from a certain grip sensor among the first to third first grip sensors 1Ys to 3Ys (step S11: YES), the CPU 91 causes the cutting part, among the first to third cutting parts 51 to 53, which corresponds to the certain grip sensor, to cut the roll sheet (step S12), and then causes a certain lock mechanism, among the lock mechanisms LI to L3 to, which corresponds to the certain grip sensor, to release the lock (step S13). In this case, the roll sheets Rp1 to Rp3 which are not cut and long can be prevented from being drawn over a long distance, in a case where the sheet feed trays 1 to 3 are drawn.
Although the embodiment of the present disclosure has been described above, the present disclosure is not limited to the above-mentioned embodiment, and various design changes are possible within the scope of the claims.
In the above-described embodiment, although the printer has the three trays, the present disclosure is not limited to this. The printer may have two trays or four or more trays.
The image recording apparatus is not limited to including the plurality of cutting parts positioned in the independent parts of the plurality of conveyance paths, respectively. The image recording apparatus may have one cutting part disposed in a common part of the conveyance paths.
The medium to be the object of recording is not limited to a medium wound in the roll shape. For example, the medium may be a stackable medium such as a cut sheet. For example, the first accommodating part may accommodate a medium wound in the roll shape, and the second accommodating part may accommodate a stackable medium such as a cut sheet.
The sheet-like medium is not limited to paper sheet, and may be, for example, cloth, a resin member, or the like.
The recording part is not limited to a recording part of the liquid ejection system, and may be of the laser type, the thermal transfer system, or the like.
The image recording apparatus according to the present disclosure may be applicable not only to the printer but also to a facsimile, a copier, or the like.
Number | Date | Country | Kind |
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2023-123146 | Jul 2023 | JP | national |