This application claims priority under 35 U.S.C. § 119 from Japanese Patent Application No. 2020-108606 filed on Jun. 24, 2020. The entire subject matter of the application is incorporated herein by reference.
The present disclosures relate to an image recording apparatus configured to form an image on a continuous sheet that is unwound from a roll body (i.e., a recording sheet roll) and loaded to a sheet supporting table.
There has been known an image recording apparatus configured to form an image on a continuous sheet unwound from a roll body, which is a continuous recording sheet in a rolled form.
The roll body is attached to an attachment member provided in an internal space of the image recording apparatus. Typically, a roll body insertion opening is formed on a housing of the image recording apparatus, and an external cover configured to rotate to open and close the insertion opening is provided to the housing of the image recording apparatus.
The sheet of the roll body is unwound from the roll body and conveyed to a platen at which an image is printed thereon. If a conveyance path extending from the roll body to the printing part is relatively long, a spatial efficiency in arranging respective components in the internal space of the image recording apparatus becomes low, and the image recording apparatus tends to be upsized.
Additionally, sufficient space must be provided around the image recording apparatus to allow the external cover to rotate and be located at its open position. It is noted that, if the roll body insertion opening is made wider so that the roll body can easily be attached to the attachment part, a larger external cover is required, which requires a larger space therefor.
Further, after attaching the roll body to the image recording apparatus, it is necessary for a user to unwound the sheet from the roll body and set the same to a component such as a roller pair configured to hold and convey the sheet. However, if there is not sufficient space around the image recording apparatus, it is difficult for the user to visibly recognize the internal space of the image recording apparatus, which results in poor workability.
According to aspects of the present disclosures, there is provided an image recording apparatus having a housing having a front wall and a rear wall spaced from each other in a front-rear direction, and a right wall and a left wall spaced from each other in a right-left direction, the right wall, the left wall, the front wall and the rear wall defining an internal space of the housing, a sheet roll holder configured to hold a sheet roll, a supporting member configured to support the sheet roll, the supporting member extending in an axial direction of the sheet roll and being supported by the sheet roll holder, a sheet conveyer arranged in an internal space of the housing, the sheet conveyer being configured to convey a sheet unwound from the sheet roll, and a recording device arranged in the internal space of the housing, the recording device being configured to record an image on the sheet unwound from the sheet roll and conveyed by the sheet conveyer. The sheet roll holder is configured to be slidable with respect to the housing so as to be detachable from and attachable to the housing.
Hereinafter, an image recording apparatus 10 according to an embodiment of the present disclosures will be described with reference to the accompanying drawings. It should be noted that an embodiment described below is only an illustrative example, and various modifications and/or improvements of the embodiment can be made without departing from aspects of the present disclosures.
In the following description, a term “one-way direction” refers to a one-way direction from one point toward another point, while a term “direction” or “both-way direction” refers to a both-way direction between one point and another point.
In the following description, a vertical direction (an up-down direction) 7, which is a both-way direction, is defined with reference to a state in which the image recording apparatus 10 is installed and ready for use (i.e., a state shown in
Appearance of Image Recording Apparatus
The image recording apparatus 10 has a housing 14, which has an approximately rectangular parallelopiped shape. An internal space of the housing 14 is defined by walls. As shown in
The housing 14 has a suitable size such that the image forming apparatus 10 can be placed and used on a desk. However, it is also possible to install and use the image recording apparatus 10 on the floor.
As mentioned above, the discharge opening 13 is formed on the front wall 31. The discharge opening 13 is a through opening penetrating through the front wall 31. Through the discharge opening 13, the internal space of the image recording apparatus 10 communicates with the outside. An operation panel 17 is arranged on the left side with respect to the discharge opening 13 on the front wall 31. The operation panel 17 has a display and input keys. The user can input various operation commands and the like to operate the image recording apparatus 10 through the operation panel 17.
A cover 16 is provided on a lower side with respect to the operation panel 17 (i.e., a lower left side) on the front wall 31. A finger grip 16A is formed on au upper end portion of the front side of the cover 16. The finger grip 16A is formed to be a concave portion or a protruded potion with respect to a front surface of the cover 16 so that the user can hook a finger when moving the cover 16.
As shown in
As shown in
The ink is a liquid that contains pigments and other substances. The ink has a viscosity suitable for uniformly dispersing the pigment. The pigment defines a color of the ink.
As shown in
Internal Structure of Image Recording Apparatus
As shown in
The print head 24 includes discharge modules 242. Each of the discharge modules 242 is configured such that a plurality of nozzles 30 is arranged side by side along the right-left direction 9. Ink droplets are discharged downward from the plurality of nozzles 30 toward the platen 25. Although only two rows of nozzles 30 spaced in the front-rear direction 8 are shown in
The guide roller 20 is arranged in the internal space of the housing 14, and in the vicinity of the rear wall 32. The guide roller 20 is a cylindrical roller of which a rotation axis extends in the right-left direction 9. A sheet 11A, which is unwound and led upward from the roll body 11, is wound around the guide roller 20 and extends frontward toward the front wall 31. On a circumferential surface (i.e., a roller surface) of the guide roller 20, a surface opposite to a printing surface of the sheet 11A contacts.
The guide roller 20 is configured to move between a first position which is indicated by the solid line, and a second position which is indicated by the broken line in
As the sheet 11A unwound from the roll body 11 wraps around the guide roller 20, and held by the first conveyance roller pair 54 and the nip rollers 93 and 94, a tension of the sheet 11A therebetween is applied to the guide roller 20, thereby the guide roller 20 being urged to move from the second position and located at the first position. A lower part 20L, which is a part of the guide roller 20, is located below an upper end of the guide roller 20 is located on a lower side with respect to an upper end of the holder outer wall 95 in a state where the holder 90 is attached to the housing 14. The outer wall 95 of the holder 90 is indicated by broken lines in
As shown in
There are provided guide members (not shown) to the housing 90 and defining the conveyance path 22 having a concavely curved guide surface at a portion facing the guide roller 20 so that the conveyance path 22 from the upper rear end portion of the holder 90 changes its extending direction from the up-down direction 7 to the front-rear direction 8 at the guide roller 20, and then extends to the first conveyance roller pair 54.
A part of the conveyance path 22 from the guide roller 20 to the discharge opening 13 extends substantially linearly in the front-rear direction 8. The conveyance path 22 is a path through which the sheet 11A is conveyed. The conveyance path 22 is defined by the guide members, which are arranged to be spaced in the up-down direction 7, the guide roller 20, the print head 24 and the platen 25. Between the guide roller 20 and the discharge opening 13, a frontward direction, which is the one-way direction, is the conveying direction of the sheet 11A in the conveyance path 22.
As shown in
As shown in
As shown in
Configuration of Holder
As shown in
As shown in
The holder chassis 91 has a holder outer wall 95 and a main body 96. The holder outer wall 95 closes the holder insertion opening 18 when the holder 90 is fully inserted in the internal space of the housing 14 through the holder insertion opening 18 (see
The main body 96 is an approximately L-shaped side view and has a part extending along the lower wall 34 of the housing 14 and a part extending along the rear wall 32 of the housing 14. A part of a curved surface 96A of the main body 96, which faces upward and frontward, guides the sheet 11A unwound from the roll body 11. The right surface of the main body 96 is connected to the holder outer wall 95. The main body 96 has a supporting member 97 that supports a left end of the spindle 92 and a supporting member 98 that supports a left end of the nip roller 93. The supporting member 97 is arranged at the left end of the main body 96 and extends upward from the curved surface 96A. The supporting member 98 is arranged at the left end of the main body 96 and extends frontward from the curved surface 96A. Both the supporting elements 97 and 98 face the holder outer wall 95 in the right-left direction 9. Upper, left, and front sides of the main body 96 are open to the outside with no walls present.
The spindle 92 extending in the right-left direction 9 is arranged on an inner side of curvature of the curved surface 96A of the main body 96. A right end of the spindle 92 is rotatably supported by a supporting member 99 provided on a left surface of the holder outer wall 95. A left end of the spindle 92 is rotatably supported by the supporting member 97. The spindle 92 is detachably attached to the supporting elements 97 and 99. The spindle 92 is inserted into the center (i.e., a hollow core) of the roll body 11 and supports the roll body 11. The spindle 92 is rotated by a rotating force transmitted from a motor (not shown) arranged in the internal space of the housing 14.
Although not shown in
As shown in
As shown in
The nip roller 93 is configured such that, in a state where the nip roller 93 is supported by the holder outer wall 95 and the supporting member 98, the nip roller 93 is movable, in the front-rear direction 9, between a holding position shown by solid lines and a non-holding position shown by broken lines in
It is noted that a configuration of enabling the nip roller 93 to move between the holding position and the non-holding position is not necessarily be limited to a specific configuration, but any suitable configuration may be employed. An example of possible configurations will be described below. The supporting member 98 has a groove cut along the direction of movement of the nip roller 93. The shaft of the nip roller 93 is inserted into this groove. In this case, the holder outer wall 95 also has a similar groove, and both ends of the shaft of the nip roller 93 are inserted into the grooves, thereby the shaft of the nip roller 93 being slidably supported. In addition, a groove having the same shape is formed in a frame of the main body, and the shaft of the nip roller 93 is also inserted into the groove of the frame of the main body through the groove of the support member 98. There is further provided a cam, which is rotated by the driving force from the motor of the main body, such that the cam is in contact with the shaft of the nip roller 93, and the rotation of the cam causes the shaft of the nip roller 93 to move along the groove to move between the holding position and the non-holding position.
When the nip roller 93 is located at the holding position, the nip roller 93 and another nip roller 94 hold the sheet 11A therebetween. The nip roller 93 at the non-holding position is spaced from the nip roller 94, and a distance between the nip roller 93 and the nip roller 94 is much greater than the thickness of the sheet 11A. Therefore, when the nip roller 93 is located at the non-holding position, the nip roller 93 and the nip roller 94 do not hold the sheet 11A therebetween.
The nip roller 94 is provided to the main body 96 of the holder 90. The nip roller 94 is located on a rear side with respect to the nip roller 93. The nip roller 94 is configured to rotate about an axis extending in the right-left direction 9. A part of the nip roller 94 is located on a rear side with respect to the curved surface 96A of the main body 96 (see
As shown in
As shown in
A translucent window 102 is formed on the right surface of the holder outer wall 95. The window 102 is formed on an upper side with respect to the handle 101 on the right surface of the holder outer wall 95. The window 102 enables the user to see the inner side of the holder 90 from the outside (i.e., the right side). Although the size and shape of the window 102 should not be limited to a particular one, it is preferable that the window 102 enables the user to check the remaining amount of the sheet of the roll body 11 held by the spindle 92. For example, a lower end of the window 102 in the vertical direction 7 may be located in the vicinity of a position of the spindle 92, and an upper end of the window 102 may be located in the vicinity of an upper end (i.e., an outermost portion) of a new roll body 11 held by the spindle 92 as shown in
Operation of Image Recording Apparatus
Hereinafter, an operation of the image recording apparatus 10 will be described. When receiving print data, the image recording apparatus 10 controls a motor (not shown) to rotate the spindle 92, the guide roller 20, the first conveyance roller 60, and the second conveyance roller 62. At an initial state, the nip roller 93 is located at the non-holding position. Accordingly, the leading end of the sheet 11A of the roll body 11 is fed toward a position below the print head 24. A surface of the sheet 11A facing the print head 24 is an outer surface when wounded as the roll body 11. The image recording apparatus 10 controls the motor to rotate respective rollers to feed the sheet 11A, while causes the print head 24 to eject ink droplets toward the sheet 11A based on the print data. The ink droplets ejected from the print head 24 adhere onto the sheet 11A supported on the platen 25.
In response to completion of the printing based on the print data, the sheet is conveyed until a printed portion of the sheet 11A is discharged from the housing 14 through the discharge opening 13. Thereafter, the image recording apparatus 10 controls the motor (not shown) to stop rotating the spindle 92, the guide roller 20, the first conveyance roller 60, and the second conveyance roller 62.
Replacement of Roll Body
Hereinafter, an operation to replace the roll body 11 will be described. When the sheet 11A is completely consumed for printing and is completely unwound from the roll body 11 supported by the spindle 92, the roll body 11 should be replaced with a new one by the user. When the roll body 11 is replaced, the user firstly holds the finger grip 101 and pulls out the holder 90 rightward. In this way, the holder 90 is slid out of the housing 14 through the holder insertion opening 18 as shown in
It is noted that the holder 90 may be completely pulled out of the housing 14 as shown in
The user may hold the used roll body 11 and take out the same, together with the spindle 92, from an upper side or a front side of the holder chassis 91. Then, the user may attach a new roll body 11 to the spindle 92, and attach the new roll body 11, together with the spindle 92, to the main body 96. Thereafter, the user unwinds the sheet 11A from the roll body 11 and makes the sheet 11A pass between the nip rollers 93 and 94 until the leading end of the sheet 11A is located to a position indicated by the mark 100.
Thereafter, as the user inserts the holder 90 into the housing 14 through the holder insertion opening 18, the nip roller 93 is moved from the non-holding position to the holding position as described above. In this way, the sheet 11A is held between the nip rollers 93 and 94. Next, when the nip roller 94, the guide roller 20 and the first conveyance roller 60 are rotated, the sheet 11A unwound from the roll body 11 is guided to the first conveyance roller pair 54, and held between two rollers 60 and 61 of the first conveyance roller pair 54. Thereafter, the nip roller 93 is moved from the holding position to the non-holding position.
Effects of Illustrative Embodiment
According to the image forming apparatus 10 described above, the holder 90 can be detached from the housing 14 and the roll bodies 11 can easily be replaced. Accordingly, a setting operation of the roll body 11 can be performed relatively easily. It is particularly easy to set the roll body 11 to the spindle 92 which is located on the rear side of the housing 14.
Further, the leading end of the sheet 11A can be appropriately positioned as the nip roller 93 is located at the holding position. Further, accuracy in conveying the sheet 11A is increased since the holding power of the nip rollers 93 and 94 has no influence when the nip roller 93 is located at the non-holding position.
Furthermore, in a state where the holder 90 is attached to the housing 14, the nip rollers 93 and 94, and the guide roller 20 are located on the rear side with respect to the spindle 92. Therefore, the conveyance path 22 can be shortened, thereby the image forming apparatus 10 being downsized.
Further, in a state where the holder 90 is attached to the housing 14, the nip rollers 93 and 94 are located on an upper side with respect to the center of the spindle 92 and on a lower side with respect to the guide roller 20. Therefore, the conveyance path 22 can be shortened, thereby the image forming apparatus 10 being downsized.
The holder outer wall 95 forms a right side surface in association with right wall 35 of the housing 14. Therefore, a cover for the holder insertion opening 18 is unnecessary, and the holder 90 can be attached to and detached from the housing 14 easily.
It is noted that, in the illustrative embodiment, the holder outer wall 95 forms the right side surface of the housing 14 in association with the right wall 35. The configuration may be modified such that the holder 90 may be pulled out leftward, and the holder outer wall 95 may form a left side surface of the housing 14 in association with the left wall 36.
Since the holder outer wall 95 is provided with the translucent window 102, the status of the roll body 11 is visually recognizable from outside with the holder 90 being attached to the housing 14 (i.e., without pulling out the holder 90 from the housing 14).
In a state where the holder 90 is attached to the housing 14, a part of the guide roller 20 located at the first position is arranged on a lower side with respect to an upper end of the holder outer wall 95. Therefore, the image forming apparatus 10 can be downsized. It is noted that the first position and the second position are merely names indicating relative positional relationship. It is noted that the entire guide roller 20 located at the first position may be arranged on the lower side with respect to the upper end of the holder outer wall 95.
Since the spindle 92 is detachably attached to the main body 96 of the holder 90, the setting of the roll body 11 can be performed easily.
Since the mark 100 is provided on the curved surface 96A of the holder 90, the setting of the sheet 11A pulled out of the roll body 11 can be performed easily.
Modifications
According to the illustrative embodiment, the sheet 11A unwound from the roll body 11 is conveyed upward, inside the holder 90. The configuration may be modified such that the sheet 11A unwound from the roll body 11 may be conveyed rearward initially and then conveyed upward.
According to the illustrative embodiment, the upper side and the front side of the holder chassis 91 are opened. The configuration may be modified such that a cover member to cover the upper side and the front side of the holder chassis 91 may be provided. For example, such a cover may be detachably attached to the holder chassis 91, and the cover may be detached from the holder chassis 91 when the roll body 11 is replaced.
Instead of the nip rollers 93 and 94 provided in the holder 90, urging members configured to urge both side ends, in the right-left direction 9, of the sheet 11A from the front side toward the curved surface 96A may be provided. When such urging members are provided, a pickup roller configured to feed the leading end of the sheet 11A toward the guide roller 20 may additionally be provided to the holder 90.
The arrangement, on the front wall 31 of the image recording apparatus 10, of the discharge opening 13, the cover 16 and the operation panel 17 can be changed. The discharge opening 13, the cover 16 or the operation panel 17 may be arranged on a wall other than the front wall 31. For example, the discharge opening 13 may be provided to the upper wall 33. In such a case, the sheet 11A on which an image has been printed may pass through the discharge opening 13 and is discharged to an upward or obliquely upward direction.
Instead of the guide roller 20, a guide member having a curved surface that contacts the sheet 11A to guide the sheet 11A may be provided.
According to the illustrative embodiment, the first conveyance roller pair 54 and the second conveyance roller pair 55 hold and convey the sheet 11A in the conveyance path 22. It is noted that another conveyance member such as a conveying belt may be used instead of such a configuration.
The tank 70 does not need to be limited to one that stores ink of a singular color of black. For example, multiple tanks respectively storing ink of four different colors (e.g., black, yellow, cyan and magenta) may be provided. Optionally, a heater configured to heat at least one of the sheet and the ink may be provided at a downstream position with respect to the print head 24 along the conveyance path 22 to expedite the drying of the ink. Alternatively, ink containing UV-curing resin may be used. In such a case, a UV irradiator may be provided at a downstream position with respect to the print head 24.
The tank 70 does not need to be limited to a cartridge type tank, but may be one fixed to the housing 14. In such a case, a filling opening may be formed to such a tank, and ink will be refilled into the tank 70 via the filling opening.
According to the illustrative embodiment, the print head 24 employing the inkjet printing technique is used. Alternatively, the image recording apparatus may be one employing an electrophotographic imaging technique or one utilizing a thermal head.
According to the illustrative embodiment, the roll body 11 is held by the spindle 92. It is noted that a stick-like supporting member rotatably supporting the roll body is not necessarily a rotatable member such as the spindle 92. For example, a cylindrical solid or hollow member having an outside diameter smaller than an inside diameter of a core of the roll body 11 may be used as the non-rotatable supporting member.
According to the illustrative embodiment, the image recording apparatus 10 is used with the front wall 31 and the rear wall 32 of the housing 14 extending in the up-down direction 7 and the right-left direction 9, respectively. It is noted that a usage posture of the image recording apparatus 10 does not need to be limited to the posture according to the above-described embodiment.
It is noted that the print head 24 in the above-described embodiment is an example of a recording device according to aspects of the present disclosures. The roll body 11 in the above-described embodiment is an example of a sheet roll according to aspects of the present disclosures. The guide roller 20 in the above-described embodiment is an example of a guide member according to aspects of the present disclosures. The first conveyance roller pair 54 in the above-described embodiment is an example of a conveying mechanism according to aspects of the present disclosures. The second conveyance roller pair 55 in the above-described embodiment is another example of a sheet conveyer according to aspects of the present disclosures. The spindle 92 in the above-described embodiment is an example of the supporting member according to aspects of the present disclosures. The nip roller 93 in the above-described embodiment is an example of the holding member according to aspects of the present disclosures. Further, the nip roller 94 in the above-described embodiment is another example of the holding member according to aspects of the present disclosures.
Number | Date | Country | Kind |
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JP2020-108606 | Jun 2020 | JP | national |
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Entry |
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U.S. Appl. No. 17/345,018, filed Jun. 11, 2021, Sugiura, Keita. |
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Number | Date | Country | |
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20210402804 A1 | Dec 2021 | US |