1. Field of the Invention
The invention relates to an image recording apparatus such as printer which performs a print on mediums such as bank book and the like with different thicknesses; in particular, printer which keeps a fixed interval between print head and medium according to the different thicknesses of the mediums.
2. Related Background Art
In previous printer, in order to keep an interval between print head and print medium in a fixed value, an automatic paper thickness judgment mechanism was provided. The automatic paper thickness judgment mechanism has a guide plate fixed on a carriage as contacting with surface of the print medium. According to a self weight of the print head, the guide plate presses the print medium. When a thicker print medium is fed, the guide plate rises due to thickness of the print medium, thus a fixed interval is set between surface of the print medium and front edge portion of the print head. The printer provided with the automatic paper thickness judgment mechanism has been disclosed in Japan utility model publication No. 2542947 and etc.
However, in the printer disclosed in the patent document 1, the carriage carrying the print head can rotate around a carriage shaft as a center. When a thicker print medium is fed into lower side of the guide plate, the carriage rotates around the carriage shaft and expands an interval with the print medium. Therefore, an angle formed between the front edge portion of the print head and the print medium becomes inclined so as to make printed character and the like deform.
It is, therefore, an object of the invention to provide an image recording apparatus capable of solving the above problem. That is, it is to supply an excellent image recording apparatus without deformation of the printed character when printing on a thicker print medium.
According to the present invention, there is provided an image recording apparatus for performing a print on medium opposite to a print head through the print head, comprising a carriage that carries the print head and is movably fit on a carriage shaft, wherein the carriage shaft is furnished so that the print head can move along a slight orthogonal direction with respect to an opposite surface opposite to the medium; a guide means is provided to guide the carriage shaft to move along the slight orthogonal direction; and the carriage shaft and the carriage are guided by the guide means to move along the slight orthogonal direction according to a thickness of the medium fed to a position opposite to the print head.
According to the present invention with the above stated structure, when a thicker print media is fed to a print position, the carriage and the print head move along a slight orthogonal direction being slightly orthogonal with respect an opposite surface that the print head is opposite to the media. So that the front edge portion of the print head does not incline with respect to the media. As a result, the printed character and the like don't deform.
The above and other objects and features of the present invention will become apparent from the following detailed description and the appended claims with reference to the accompanying drawings.
Embodiments of the invention will be described in detail hereinbelow with reference to the drawings. In the following embodiments, regarding the same element used in common, the same symbol is assigned.
As shown in
The print head 4 is placed above the platen 2 as facing to the platen 2, moves together with the carriage 3 along the carriage shaft 10, and meanwhile, performs a print on a print medium P. The carriage 3, the print head 4 and the paper guider 9 above mentioned form a carriage assembly 11. The paper feed rollers 5, 6, 7 and 8 are used to feed the print medium P and are furnished both sides of the print position.
The paper guider 9 is furnished on the front edge portion of the print head 4, as shown in
The guide block 12 is furnished so as to downwards protrude only a predetermined distance and to space predetermined interval with the platen 2. When the print medium P whose thickness is below a predetermined thickness (e.g. 0.08 mm) is fed to the print position, the guide block 12 does not press the print medium P; but when the print medium P whose thickness is the predetermined thickness or over is fed to the print position, the guide bock presses the print medium P and keeps to contact the print medium P when printing.
Through the guide block 12 contacts the print medium P, in order to set a suitable clearance value between the print medium P and the front edge portion of the print head 4, a position relationship between the print head 4 and the guide block 12 is set.
As shown in
Next is to return to
The upper portion of the carriage 3 is a slide portion, and can move under a guidance of the guide rail 14 furnished on a frame of the apparatus. A clearance is spaced between the upper portion of the carriage 3 and the guide rail 14, the carriage 3 can move upward.
The carriage shaft gears 15 is furnished on both ends of the carriage shaft 10, and are respectively fixed by a bolt 16. The carriage shaft 10 can rotate and can move along an up and down direction; and it is supported by a side frame 17 in
As shown in
The width of the guide 18 is nearly equal to the diameter of the carriage shaft 10. Though the carriage shaft 10 can not move transversely, because the height of the guide hole 18 is set into that larger that diameter of the carriage shaft 10, so the carriage shaft 10 can move up and down. In the case to wait for a print or to print on the print medium P with a thickness lower than the predetermined thickness (e.g. 0.08 mm), the carriage shaft 10 locates at a position contacting a lower part 18a of the guide hole 18. The respective guide holes 18 are arranged on right and left sides of the side frame 17.
As shown in
Teeth of the rack 21 are formed in an up and down direction. The carriage shaft gear 15 climbs the rack 21 up through self rotation, so the carriage shaft 10 moves upward. Through matching the phases of the carriage shaft gear 15 and the rack 21 that are arranged on left and right of the carriage shaft 10, the carriage shaft 10 can move upward in a parallel state to the platen 2.
Further, as shown in
On the post 23, a fixing bolt not shown in the drawings is installed so as to fix the post 23 at any position within the curved hole 24. In addition, the movement of the post 23 is manually controlled by an operator. Through pulling up the carriage shaft 10, the tension spring 22 can adjust load of the print head 4 with respect to the print medium P. Through making the tension spring 22 incline to the print head 4, it is possible to control rotation of the carriage 3 caused by reaction force of the impact force of the print head 4 when printing. And moreover, because the inclination angle of the tension spring 22 can be set discretionarily, when the impact force of the print head 4 changed, it is possible to adapt the situation.
As shown in
For example, in the case that F=500 g, T=400 g and W-1200 g, when a print medium whose thickness is the predetermined thickness or over is fed, the carriage assembly 11 can easily move upward; further, the movement of the carriage assembly 11 is restricted by the reaction force of the impact force of the print head 4 in printing. In the present embodiment, the difference (300 g) between F+T (900 g) and W (1200 g) is the best value, and neither it impose unnecessary load on the print medium passing under the print head 4, nor it makes the print head 4 rise due to impact force of the print head 4. In the present embodiment, the reaction force F (500 g) of impact force of the print head 4 and the self weight W of the carriage 3 are fixed values. Therefore, in order to set the relationship of all forces into a best relationship meeting the relationship expression, the pulling force T is set to 400 g. Therefore, the carriage assembly 11 can easily move upward. Thus, it is possible to prevent from happening damage of the print medium P due to a contact between the print medium P and the guide block 12 of the paper guider 9.
Next is to explain operation of the embodiment 1.
As shown in
In the case that the thickness of the print medium P is the predetermined thickness or over, when the print medium P is fed to a position under the paper guider 9, the print medium P contacts the guide block 12 of the paper guider 9, so that the paper guider 9 is raised upward. At this time, because the platen 2 has a shape of cylinder, no excessive load is added to the print medium P when passing. And moreover, because the load on the print medium P is adjusted as mentioned above, the carriage assembly 11 does not add excessive load on the print medium, and only raise upward the part exceeding the predetermined thickness.
When the print medium P passes through the clearance between the print head 4 and the platen 2, the print head 4 begins to print. After printed, the print medium is taken out along the direction of arrow A. The carriage shaft 10 is raised naturally by raising the carriage 3 upward. At this time, the carriage shaft gear 15 moves upward along the rack 21 (the direction of arrow B). Because the phase of the carriage shaft gear 15 arranged on both ends of the carriage shaft 10 is consistent with that of the rack 21 arranged on the left and right of the side frames 17, the carriage shaft 10 can rotate together with the carriage shaft gear 15, and meanwhile, the carriage shaft 10 moves upward (the direction of arrow B) while keeping in a parallel state to the platen 2.
The tension spring 22 pulls the carriage assembly 11 upward so that the load of the carriage assembly 11 becomes a fixed value. Through set the relationship of load on the print medium P into the expression 1 above mentioned, it is possible to automatically follow the change of thickness of the print medium P, that is, the thickness change of the print medium P during the process of continuous print of single paper or print of bankbook whose thicknesses are different so as to keep the clearance between the print head 4 and the platen 2 in a fixed value.
Moreover, in the case to print on the print medium P whose thickness is the predetermined thickness or over, because the carriage assembly 11 moves along the carriage shaft 10, though the guide block 12 of the paper guider 9 rubs the surface (print surface) of the print medium P while moving, because the guide block 12 is made from ceramic as material, the printed character is not transferred onto the guide block 12.
As stated above, according to the embodiment 1, when the print medium P whose thickness is a predetermined thickness or over is fed, because the carriage assembly 11 straightly moves upward, the front edge portion of the print head 4 does not incline to the print medium, and printed character does not deform. Therefore, it is possible to supply a printer with high quality and with good throughput. More particularly, a printer that can effectively print the print medium P with thickness changing a lot such as bankbook and etc. can be provided. And moreover, because costly parts such as motor, sensor or magnet and etc. are not adopted, a printer with low cost can be provided.
Next, embodiment 2 is explained.
As shown in
As shown in
Moreover, guide arms 32 are movably fit on both ends of the carriage shaft 10. One end of the guide arm 32 is formed from a U-shaped coupling portion 33. So that, the carriage shaft 10 is movably coupled with the U-shaped coupling portion 33. In the status, the carriage shaft 10 can move up and down. On other end of the guide arm 32, a guide shaft 34 is fixed through a bolt.
As shown in
The following is to explain operation of the embodiment 2.
As shown in
In the case that the thickness of the print medium P is the predetermined thickness or over, after the print medium P is fed to a position under the paper guider 9, the print medium P contacts the guide block 12 of the paper guider 9. Similar to the embodiment 1, because the tension spring 22 pulls the carriage assembly 11 upward, so the carriage assembly 11 does not add excessive load on the print medium, but only raise upward the part of the print medium exceeding the predetermined thickness.
When the carriage shaft 10 moves upward (the direction of arrow B), because the U-shaped coupling portion 33 on one end of the guide arm 32 is movably fit on the carriage shaft 10, the U-shaped coupling portion 33 moves upward together with the carriage shaft 10. As shown in
At this time, because the guide arms 32 on both sides is coupled with the guide shaft 34, for instance, when the guide arm 32 on one side is added load from the carriage shaft 10 and rotates around the guide shaft 34 as a center, the rotation is transmitted to the guide arm 32 on the other side through the guide shaft 34, and the guide arm 32 on the other side also rotates around the guide shaft 34. Because of the rotation of the guide arm 32 on the other side, end of the carriage shaft 10 placed on the side of the guide arm 32 of the other side moves upward with the same movement quantity as the opposite side. That is, as shown by a dashed arrow in
When the print medium P passes through the clearance between the print head 4 and the platen 2, the print head 4 begins to print. After printed, the print medium is taken out along the direction of arrow A.
According to the embodiment 2, when the print medium P whose thickness is exceeding the predetermined thickness is fed, because the carriage assembly 11 straightly moves upward, the front edge portion of the print head 4 does not incline with respect to the print medium, and the printed character does not deform. Therefore, a printer with high quality and high throughput can be provided.
Moreover, when the print medium whose thickness is exceeding the predetermined thickness is fed, as a mechanism which enables the carriage shaft 10 to keep parallel to the platen 2 and move, because used a simple structure through combining the guide arm 32 and the guide shaft 34 in the embodiment, as compared with the embodiment 1, it is possible to further easily assemble the apparatus.
Next, embodiment 3 is explained.
As shown in
As shown in
Moreover, like the embodiment 1, the carriage shaft gears 15 are respectively fixed on both ends of the carriage shaft 10. The carriage shaft gear 15 engages with the rack 21 arranged on the side frame 17. Because the phase of the carriage shaft gear 15 arranged on left and right of the carriage shaft 10 is consistent with that of the rack 21, the carriage shaft 10 can move upward in a parallel state with respect to the platen 2.
Moreover, a slit disk 42 is arranged on one end of the carriage shaft 10, and a slit sensor 43 used to nip the silt disk 42 is provided. The silt disk 42 is furnished on external side of the carriage shaft gear 15 and is fixed on the carriage shaft 10 by a bolt 44. The slit sensor 43 is positioned on external side of the rack 21 and is installed on a side frame not shown in the figure in a state parallel to the silt disk 42. Other components are the same as that in the embodiment 1.
As shown in
The control section 45 reads a thickness of the print medium P from the silt detection signal inputted from the slit sensor 43. When the read thickness exceeds a predetermined similar thickness, the data is transmitted to the spacing motor 46 and the print head 4 through the spacing motor driver 47 and the head driver 48 so as to adjust print speed and impact force to suitable values corresponding to the thickness of the print medium P.
The following is to explain operation of the embodiment 3.
Regarding the operation that the carriage assembly 11 moves regarding upward when the print medium P whose thickness is exceeding the predetermined thickness is fed, because it is the same as the embodiment 1, so here, it is to explain the operations of the silt disk and the slit sensor according to a flow chart of
In the case that the print medium P whose thickness is the predetermined thickness or over is fed, the carriage shaft 10 moves upward, the silt disk 42 also moves upward following the carriage shaft 10. At this time, the slit sensor 43 detects the number of silts passing through the slit sensor 43 through a movement of the silt disk 42, and transmits detection signal to the control section 45 (Step 1). The number of silts detected corresponds to the part exceeding the predetermined thickness in the thickness of the print medium P.
The control section 45, when received the detection signal transmitted from the slit sensor 43, judges the thickness of the print medium P from the predetermined similar thickness according to the detection signal (Step 2). Then, the control section 45 judges whether the obtained thickness of the print medium P exceeds the preset predetermined thickness (Step 3).
When the thickness of the print medium P is judged exceeding the predetermined thickness, the control section 45 respectively transmits data of print speed and impact force that correspond to the detected thickness to the spacing motor driver 47 and the head driver 48 (Step 4). Moreover, the spacing motor 46 enables the carriage 3 to perform spacing operation at a print speed corresponding to the detected thickness. Further, the print head 4 performs a print onto the print medium P with an impact force corresponding to the thickness of the paper (Step 5).
In Step 3, when the thickness of the print medium P is judged not exceeding the predetermined thickness, the control section 45 transmits data of print speed and impact force corresponding to the paper thickness below the preset predetermined thickness to the spacing motor driver 47 and the head driver 48 respectively (Step 6). Moreover, the spacing motor 46 makes the carriage 3 performs a spacing movement at a print speed corresponding to the paper thickness below predetermined thickness. And the print head 4 prints on the print medium P with an impact force corresponding to the paper thickness below predetermined thickness (Step 7).
When the above mentioned operations is repeated till print data is fulfilled (Step 8), the print operation is finished. The slit sensor 43 always detects the thickness of the print medium P, when the thickness changes (when the thickness is changed to exceed or not to exceed the predetermined thickness), at that time, the print speed and the impact force are control to change.
According to the embodiment 3, in addition to the effect in the embodiment 1, because the thickness of the print medium P is detected, and the print speed and the impact force used for printing change according to the detected thickness, so it is possible to supply a printer with higher quality and high throughput. In particular, it is effective when printing on a print medium with large change in paper thickness such as bankbook and etc.
The present invention is not limited to the foregoing embodiments, but a plurality of modifications and variations are possible. For instance, the silt disk 42 and the slit sensor 43 in the embodiment 3 can be provided to the printer in the embodiment 2. Moreover, in the embodiment 3, the detected paper thickness can be controlled not at two stages, but at more than three stages.
The utilization possibility in industry:
The above mentioned embodiments are explained taking the impact printer as an embodiment. The present invention can also be applied to other types of printer, such as ink jet printer, in particular to electrograph or copying apparatus and etc. besides printers.
Number | Date | Country | Kind |
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2007-082021 | Mar 2007 | JP | national |
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3750792 | Liles | Aug 1973 | A |
3904010 | Krauss et al. | Sep 1975 | A |
3935936 | Wilczewski | Feb 1976 | A |
4151397 | Boor et al. | Apr 1979 | A |
4420269 | Ackermann et al. | Dec 1983 | A |
4774529 | Paranjpe et al. | Sep 1988 | A |
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Number | Date | Country |
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2542947 | Apr 1997 | JP |
Number | Date | Country | |
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20080240825 A1 | Oct 2008 | US |