The invention relates to an image sensor comprising a semiconductor body having a first conductivity type and having a surface, the surface being provided with a number of cells, a cell comprising a photosensitive element and a reset transistor, the reset transistor comprising a source region, a drain region and a gate region, the source region and the drain region having a second conductivity type opposite to the first, the source region of the reset transistor being electrically connected to the photosensitive element.
The invention further relates to a camera system comprising the image sensor.
The invention also relates to a method of manufacturing a CMOS image sensor comprising the steps of:
U.S. Pat. No. 6,177,293 discloses a method for forming a CMOS image sensor that minimizes the occurrence of white pixels in images. In the method, field oxide surrounding the photosensitive region of a cell is formed with interior angles greater than 90 degrees and/or is continuously curved. In this way mechanical and electrical stress in the field oxide surrounding the photosensitive region of the cell is minimized. Regions subjected to excessive mechanical stress during fabrication, and regions subjected to excessive electrical stress during device operation show excessive current leakage. In order to be less sensitive to these regions subjected to stress, the reset gate has an offset from the photosensitive regions of active pixel cells by a distance greater than 0.25 μm.
It has been determined that excessive current leakage from the photosensitive (e.g., photodiode) regions is a significant cause of white pixel problems in CMOS image sensors.
It is a problem that despite the measures indicated above, there are still large numbers of white pixels in CMOS image sensors. White point defects or spots visible on the display or monitor are the result of a local charge carrier generation site that in all cases causes additional charge carriers in the charge packet integrated near it.
Moreover, the variance in dark current between the pixels in the image, called fixed pattern noise, is a major problem. The dark current generation is hardly uniform from cell to cell. The generation centers of the dark current are statistically distributed through the semiconductor. This means that not all cells have the same number of generation centers. On the other hand the generation rate of each center can also vary from type to type. All these variations make the dark current no longer uniform. Non-uniform dark-current generation adds fixed pattern noise to the signal. Fixed pattern noise is very hard to remove. This is only possible if the distribution of this non-uniform spurious signal is known.
The invention has for its object to provide an image sensor of the type mentioned above, having a reduced number of white pixels and a reduced fixed pattern noise.
To achieve the object, the image sensor according to the invention is characterized in that a well region is present which well region extends from the surface into the semiconductor body and extends at least partly below the gate region and the well region having a first conductivity type, the source region extending at least substantially in a doped region of the photosensitive element, the doped region having a second conductivity type.
A significant contribution to white pixels and fixed pattern noise (FPN) originates from the source diffusion of the MOS field effect transistor (MOSFET) connected to the photosensitive element. The invention is based on the insight that the white pixels and fixed pattern noise are mainly caused by the source-well junction. This junction causes large leakage currents due to tunneling of charge carriers through the depletion layer. The tunnel current can be a trap assisted tunnel current or a direct tunnel current. Leakage currents due to tunneling in the source-well junction can be distinguished from regular Shockly-Read-Hall recombination by the exponential behavior of the current as a function of the voltage applied across the junction. A correlation has been found between the exponential behavior of the leakage current in the source-well junction, the number of white pixels and the fixed pattern noise.
By positioning the source region substantially in the doped region of the photosensitive element, the source-well junction area is reduced and therefore the number of white pixels and FPN are reduced. The leakage current due to the junction between the source-photosensitive element is almost negligible because the source region and the doped region of the photosensitive element have the same conductivity type.
Preferably, the concentration of dopant atoms of the semiconductor body is present below the source. The relatively low concentration of the semiconductor body forms a junction with the bottom area of the source. The width of the depletion layer is large, mainly extending in the semiconductor body. The contribution of leakage current resulting in white pixels and FPN from this bottom area is negligible.
It is very advantageous to position the side-wall of the well at a certain distance from the source to reduce significantly the tunneling currents. This can be explained because the separation distance between the source and the well increases the depletion layer width. In fact the increase in depletion layer width is roughly equal to the separation distance. Because of the larger depletion width, the number of white pixels and the fixed pattern noise decreases. It is desirable to have a well at the drain side. The well reduces short channel effects, drain induced barrier lowering and punch through.
It is very advantageous to position the side-wall of the well under the gate. The laterally out-diffused region of the well has a lower dopant concentration than in the center of the well. Due to this lower dopant concentration, the depletion layer width between the source and the well becomes larger and extends more in the well. The peak of the electrical field is reduced as well as the gradient in the electrical field in the well. The lower dopant concentration in the source side of the well causes a higher absolute value of the threshold voltage. This increase in the absolute value of the threshold voltage can be compensated with a longer gate length.
In contradiction to what has been found in the prior art, it is advantageous to position the gate along the edge of the photosensitive element so that the source region extends entirely into the doped region of the photosensitive element. In that case the source-well junction area is minimized. By doing this, all charge is effectively gathered in the source and can easily be transported by putting a voltage on the gate of the reset transistor to form a channel. The well extends from an edge of the photosensitive element in the outer direction and contributes to the depletion layer of the photosensitive element. When light falls on the photosensitive element, electron-hole pairs are generated. Due to the electrical field in the depletion layer, the electron-holes pairs are separated in the depletion layer of the photosensitive element. The charge carriers of the second conductivity type, e.g. electrons, are accelerated in the direction of the highly doped source. As long as the reset transistor is closed, charge is gathered on the source. After some time, for instance 10 ms, a voltage is set on the gate and the reset transistor opens. The charge can easily be transported through the channel of the reset transistor.
Two different types of sensors can be realized in CMOS technology. These are passive and active pixel sensors (APS). The difference between these two types is that a passive pixel does not perform signal amplification whereas an active pixel does. A passive pixel sensor is simply a photodiode (MOS or p-n junction diode) with a transistor that passes photoelectrically generated signal charge to an amplifier outside the pixel array. In an active pixel, the integrated charge is amplified by a source follower transistor and transported in the channel of the reset transistor. The gate of the source follower transistor is connected to the source of the reset transistor.
When the length of the gate of the reset transistor is the same as the length of the gate of the source follower, the absolute value of the threshold voltage of the reset transistor will be lower than for the source follower transistor. The well of the reset transistor is only partly present below the gate of the reset transistor, so that the concentration of the dopant atoms is lower than below the gate of the source follower transistor. In order to compensate the lower absolute value of the threshold voltage of the reset transistor, the length of the gate of the reset transistor is increased. So it is advantageous to design the length of the gate of the reset transistor longer than the length of the gate of the source follower transistor.
The active pixel image sensor may be part of a camera system, for example a Digital Still Camera, a webcam, a video camera recorder (camcorders), or a mobile application such as a cellular phone.
It is further an object of the method of the kind mentioned above to reduce the number of white pixels and the fixed pattern noise without using additional mask steps in a standard CMOS process.
To achieve the object, the method of manufacturing the image sensor according to the invention is characterized in that the gate region is formed over a side-wall of the well region, the side-wall being present between the region of the photosensitive element and the well region.
The invention is further based on the insight that the implantation of ions of the second conductivity type, forming the photosensitive element, introduces end of range damage in the semiconductor substrate and metal atoms. These metal atoms like Fe, Au, Pt are traps in the bandgap of the semiconductor substrate. If the metal atoms are located in the depletion layer between the implanted region forming the photosensitive element and the well, then they can be responsible for a trap assisted tunneling current. Electrons can tunnel to the trap, recombine with a hole, giving rise to a larger number of white spots and a larger fixed pattern noise. The trap assisted tunneling current increases when there is a voltage applied over the depletion layer.
In order to circumvent this trap assisted tunnel current, the gate is formed over a side-wall of the well. The well is retracted over a distance relative to the gate length. Now there is a separation distance between the implanted region of the photosensitive element and the well. Due to this separation distance, the depletion layer is so large that only Shockley Read Hall recombination can take place and trap assisted tunneling currents no longer contribute. Moreover, the depletion layer is formed between the implanted region and the semiconductor substrate, having a lower dopant concentration than the well. Therefore, the leakage current is reduced, resulting in a reduced number of white spots and a reduced fixed pattern noise.
Preferably the source region is formed self-aligned to the gate and is positioned at least substantially in the implanted region of the photosensitive element. Because the source has the same conductivity type as the photosensitive elements, the leakage currents are almost negligible.
Usually a source region and a drain region is formed by implanting ions of a second conductivity type self-aligned to the gate. It is very advantageous when there is a distance between the source and the well. The source is highly doped. The source-well junction causes tunneling currents. These tunneling currents can be trap assisted tunneling currents or direct tunneling currents through the depletion layer. The spacing reduces the dopant concentration and therefore increases the depletion layer width. The distance between the source and the well effectively increases the depletion layer width. The distance should be chosen such that the depletion width is too large at the operation voltages for trap assisted tunneling currents to occur. In silicon trap assisted tunneling can occur when the depletion layer width is smaller than about 40 nm. For direct tunneling the depletion layer should be smaller than about 25 nm.
It is advantageous when the field isolation is formed on the semiconductor substrate and the photosensitive element is formed by implantation of the ions of the second conductive type through the field isolation. The surface of the light sensitive element is no longer the silicon substrate, but the bottom of the field isolation. The field isolation can be a silicon oxide formed in a LOCOS process. The number of dangling bonds that is usually present at the surface of the semiconductor surface can be reduced. Below the field oxide, the silicon forms SiO2 bonds so that the leakage current can be reduce and the result is a reduced number of white spots and fixed pattern noise.
The photosensitive element has an edge formed by the field isolation. It is advantageous to position the gate along that edge so that the entire source region is located in the implanted region forming the photosensitive element. The source and the implanted region of the photodiode have the same conductivity type. The leakage current between the highly doped source region and the lower doped region is negligible. The bottom area of the source region of the reset transistor no longer contributes to the leakage current. Only the relative small side-wall of the source junction can contribute to the leakage current. The leakage current is significantly reduced as well as the number of white pixels and the fixed pattern noise.
These and other aspects of the invention will be apparent and elucidated with reference to the drawings described hereinafter.
a is a first embodiment of the photosensitive element and the reset transistor in top view according to the invention;
b is a cross-sectional view along the line A-A′ in
c is a cross-sectional view along the line B-B′ in
a is a second embodiment of the photosensitive element and the reset transistor in top view according to the invention.
b is a cross sectional view along the line A-A′ in
a is a third embodiment of the photosensitive element and the reset transistor in top view according to the invention.
b is a cross sectional view along the line A-A′ in
a is a fourth embodiment of the photosensitive element and the reset transistor in top view according to the invention.
b is a cross sectional view along the line A-A′ in
Active pixel sensor (APS) imagers are usually realized as solid state imagers in a Complementary Metal-Oxide Semiconductor (CMOS) integrated circuit (IC) process. In normal use an APS imager may be part of a camera system, for example a Digital Still Camera, a webcam, a video camera recorder (camcorders), or a mobile application such as a cellular phone.
The image sensor in
The cells 4 are formed along the surface 3 of the semiconductor body 2, with each cell periodically generating a signal having a current or voltage level that is indicative of the intensity of light incident to that cell. A typical three-transistor cell that is used in current CMOS image sensors is shown in
A timing diagram for the operation of the three-transistor cell 4 is shown in
This sample technique can be used to remove several kinds of noise in high performance imaging systems. Double Sampling involves taking two samples of a sensor output. First, a reference sample is taken that includes background noise and noise derived from a device mismatch. Then a second sample is taken of the background noise, device mismatch, and the data signal. Subtracting the two samples removes any noise which is common (or correlated) to both, leaving only the data signal.
In silicon fabrication, an NMOS switching device with minimum size is normally used as the reset transistor in order to obtain minimum pixel size for good image resolution, and to minimize parasitic capacitances.
a gives a top view of an advantageous first embodiment of the photosensitive element 5 and the reset transistor 6 in the semiconductor body 2 according to the invention. The semiconductor body is in this embodiment a silicon substrate, but the semiconductor substrate is not limited to silicon and can be e.g. Ge or GaAs. The p-type silicon substrate is provided with an n-well. The n-well forms with the p-type substrate the photosensitive element in the form of a photodiode 5. The source- and drain regions of the reset transistor, in this example an n-channel transistor, are formed by the n-type zones 7 respectively 8 that are provided in the substrate.
There is a p-well region 10 present extending from the surface 3 into the semiconductor body 2. In this embodiment the p-well region 10 extends below the entire gate region 9. In deep-submicron CMOS transistors a well is necessary to reduce the sub-threshold voltage leakage current and compensate for short channel effects. Reverse biasing the back contact or bulk of a MOS transistor relative to the source is a method that has been employed to adjust the threshold potential. This electrical method of adjustment makes use of the so-called body effect or substrate-bias effect. In essence, back biasing changes the inversion point in the semiconductor from 2ΦF to 2ΦF-VBS. Back-biasing always increases the absolute magnitude of the ideal device threshold voltage.
The tunneling currents can be reduced by decreasing the junction area between the n+-source 7 and the p-well 10. The junction between the p-well and the source is indicated with a thick dashed line. The n+-source area in the p-well is reduced by moving the gate of the reset transistor in the direction of the photodiode, as indicated with the arrow in
In the cross-sectional view of
The higher the dopant concentrations in the n-type source and the p-well, the smaller the depletion layer width. For the typical dopant concentrations mentioned above, the depletion layer is about 46 nm. If there is no voltage applied to the source, then there is only Shockley-Read-Hall recombination in the depletion layer.
However, when a voltage is applied to the source (e.g. Vdd=3.3 V), the intrinsic electrical field increases in the source-well junction. The increased bending of the conduction and valence bands give rise to trap assisted tunneling currents. Most of the traps are metal atoms being present in the bandgap of silicon. It is believed that the traps are introduced during implantation steps.
An even further increase of the dopant concentration in the n−source or p-well can cause direct tunneling through the depletion layer.
The tunneling currents can be reduced by decreasing the junction area between the n−source and the p-well. The n+ source area in the p-well is reduced by moving the gate of the reset transistor in the direction of the photodiode, as indicated with the arrow in
The junction between the n+ source and the n-well contributes to the dark current, but does not generate any tunneling currents.
In
The reduction in leakage current is significant, especially at higher voltages, for example at 3V reverse bias.
It turned out that there is a clear correlation between the level and shape of the measured leakage current in the p-well-n+ source junction and the detected number of white pixels and fixed pattern noise in the pixels.
In
The measured output voltage shows a Gaussian distribution with a tail. When the output voltage is larger than 200 mV, the leakage current of the p-well-n+ source junction was high and showed an exponential increase above 3V.
When the output voltage is larger than 400 mV, the pixel is called a white spot.
The found correlation between the leakage current in the p-well-n+ source junction makes it possible to further reduce the number of white spots and reduce the fixed pattern noise.
a shows a second advantageous embodiment in which the leakage current in the p-well-n source junction is reduced. In this example the p-well 10 is moved close to the gate 9 of the reset transistor. In the cross-sectional view of
In a third very advantageous embodiment of
The p-well-n+ source junction area is reduced to only the periphery of the source at the gate side. This configuration has the disadvantage that the threshold voltage of the MOST can change because the gate is positioned at the side-wall 14 of the p-well 10. The p-well is formed by implantation of boron and an anneal. The concentration of boron is near the side-wall 14 of the p-well 11 less than in the center of the p-well. The side-wall area of the p-well is formed by the laterally outdiffused boron atoms. There is a gradient in dopant concentration at the side-wall area of the p-well. The lower dopant concentration at the side-wall area of the p-well reduces the threshold voltage VT.
The ΔVT reduction in the threshold voltage of the reset transistor can be compensated by an increase in the length 18 of the gate of the reset transistor.
The decrease of the threshold voltage in the NMOS reset transistor as a function of gate length, called the VT roll-off, can be easily measured. In the design, the gate length 18 of the reset transistor can be adapted to exactly compensate for the ΔVT due to the lower dopant concentration at the edge of the p-well.
In a fourth embodiment of
In
In the first embodiment the gate of the reset transistor is moved in the direction of the photodiode over a distance of 0.15 m, 0.3 μm and 0.45 μm.
In the second embodiment the p-well is shifted towards the reset gate over a distance of 0.15 μm and 0.3 μm.
In the third embodiment the length of the reset gate is increased with 0.15 μm and 0.3 μm. The different variants in each embodiment are indicated in
In the graph on top of the figure, the leakage current is shown in the n+-source-p-well junction measured at a reverse bias of 4.5 V. A clear correlation can be seen between the amount of leakage current in the n+-source-p-well junction and the relative number of white pixels shown in the histogram below. The lower the leakage current in each embodiment, the lower the number of white pixels observed.
The best result concerning white pixels is found for the third embodiment, having a longer reset gate. From
It has also been found that the leakage current measured at a reverse bias (e.g. at 2.1V) shows a correlation with the width of the Gaussian distribution of the dark current (see for instance
In an advantageous method of manufacturing a CMOS image sensor a p-type silicon substrate 40 is used. Field isolation regions 23 are formed with a poly buffered LOCOS process as shown in
The resist mask is removed and a protection mask 22 is used covering the n-well regions 11. The protection mask is in this embodiment a resist mask, having openings in order to implant a p-well as shown in
The p-well 10 is implanted with B ions with a dose of 6×1012 at/cm2 at an energy of 160 keV. The protection mask 22 is also used during the anti punch through implantation and the threshold voltage implantation in the p-well.
The protection mask 22 is removed and the dopant atoms are activated in an anneal in an oven. A thin thermal silicon oxide of 7.5 nm forms the gate oxide. Then a polysilicon layer is deposited and patterned, which forms the gate region 9. In
The heavily doped source and drain areas are implanted with As ions with a dose of 4×1015 at/cm2 and an energy of 100 keV. After annealing, the source and drain regions typically have a depth of 120 nm. The source region 7 is at least substantially positioned in the n-well 11 of the photodiode in order to reduce the n+ source-p-well junction area. There is a distance 13 between the source 7 and the p-well 10. The distance 13 between the source 7 and p-well 10 largely determines the depletion layer width.
In
In
The results after these manufacturing steps are shown in
In the first embodiment the distance between the gate region 9 and the n-well 11 of the photodiode was 0.5 μm on the mask.
In the second embodiment the distance between the gate region 9 and the n-well 11 of the photodiode was 0 μm on the mask.
In the fourth embodiment the gate region 9 only partly overlapped the p-well region 10. The distance between the edge of the gate and the side-wall 14 of the p-well was 0.3 μm on the mask (in the length direction of the gate).
In the embodiments the junction between the source and the p-well is indicated with a white solid line. The concentration of As in the source is 1020 at/cm3 and the concentration of boron in the p-well is about 2×1017 at/cm3. Due to the distance 13 between the n+ source and the p-well in all embodiments, there is no overlap between the source and the p-well. This greatly reduces the leakage current across the n+ source and p-well junction.
Number | Date | Country | Kind |
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020786018 | Aug 2002 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB03/03752 | 7/31/2003 | WO | 2/23/2005 |