The present invention relates to an electrophotographic type color image forming apparatus having an endless intermediate transfer member, and particularly to effective technology applied to prolongation of a photoconductor's life in a color image forming apparatus.
Conventionally, in an image forming apparatus adopting an electrophotographic form, a photoconductor that is an image carrying member is charged by a charger, the charged photoconductor is irradiated with light according to image data to form a latent image thereon, this latent image is developed by a developing device, and the developed toner image is transferred onto a recording medium, whereby an image is formed.
On the other hand, with colorization of image, a tandem type color image forming apparatus is also proposed, in which plural image forming units executing such each image forming process are provided, toner images of cyan, magenta, yellow, and preferably black are formed on the respective photoconductors, and these toner images are multi layer transferred onto an endless intermediate transfer member at a transfer position of each photoconductor, whereby a full color image is formed.
Since such the tandem type color image forming apparatus has image forming sections for each color, speed-up is advantageous.
A conventional tandem type color image forming apparatus will be described below.
In
On the lower side of the image forming units 102 to 105, an endless intermediate transfer belt (intermediate transfer member) 107 on which a color toner image is formed by multi layer transferring the toner images of the respective colors made visible on the photoconductor drums 102a, 103a, 104a, and 105a is arranged so that it can run in the direction of an arrow. The intermediate transfer belt 107 includes a drive roller 108, a tension roller 109, four first bias transfer rollers 110a, 110b, 110c and 110d, and a driven roller 111 in its loop.
At the lower portion of the apparatus, a paper supply cassette 113 storing paper (recording medium) P therein is provided. The paper P is fed out from the paper supply cassette 113 to a paper transport path one by one by a supply roller.
On the paper transport path, a second bias transfer roller 112 which comes into contact with the peripheral surface of the intermediate transfer belt 107 by the predetermined amount in the position of the driven roller 111 thereby to transfer the color image on the intermediate transfer belt 107 onto the paper P, and a fixing device 114 which fixes the color image transferred onto the paper P onto the paper P are arranged.
In the thus structured image forming apparatus, onto the surface of the intermediate transfer belt 107, the toner images of yellow, magenta, cyan and black adhere from the photoconductor drums 102a to 105a in the image forming units 102 to 105 and the color image is formed. This toner color image is transferred onto the paper P taken out of the sheet supply cassette 113 by the nip power between the driven roller 111 and the second bias transfer roller 112. Then, the paper P is supplied to the fixing device 114, the toner image is fixed thereon, and thereafter the paper P is exhausted.
In such the color image forming apparatus, the first bias transfer rollers 110a to 110d move to two positions up and down. One of their positions is a contact position where the first bias transfer rollers bring the intermediate transfer belt 107 into pressure contact with the photoconductor drums 102a to 105a, and the other is a separation position where the first bias transfer rollers separate the intermediate transfer belt 107 from the photoconductor drums 102a to 105a. The image forming units 102 to 105 stop after the first bias transfer rollers 110a to 110d have moved downward and the intermediate transfer belt 107 and the photoconductor drums 102a to 105a have separated from each other.
Here, when the intermediate transfer belt 107 and the photoconductor drums 102a to 105a are separating from each other, the state of the intermediate transfer belt 107 changes. Therefore, when the toner image on the intermediate transfer belt 7 is transferred onto paper P for this time, transfer error occurs. In order to prevent this transfer error, after the toner image on the intermediate transfer belt 107 has been transferred onto the paper P, the first bias transfer rollers 110a to 110d move downward, contact between the photoconductor drums 102a to 105a and the intermediate transfer belt 107 is released, and rotation drive of the image forming units 102 to 105 including the photoconductor drums 102a to 105a stops.
However, in the described-before related art, after the toner image on the intermediate transfer belt 107 has been transferred on the paper P, the separation between the photoconductor drums 102a to 105a and the intermediate transfer belt 107 is performed. Therefore, though the toner images on the photoconductor drums 102a to 105a have been already transferred on the intermediate transfer belt 107, the photoconductor drums 102a to 105a come into contact with the intermediate transfer belt 107. Further, the photoconductor drums 102a to 105a in the image forming units 102 to 105 and the developing units 102b to 105b are operating. Therefore, there is a problem that lives of the photoconductor drums 102a to 105a are shortened.
As described before, when the intermediate transfer belt 107 and the photoconductor drums 102a to 105a separate from each other, the state of the intermediate transfer belt 107 changes and transfer error occurs. Therefore, it is not possible to unnecessarily separate the intermediate transfer belt 107 and the photoconductor drums 2a to 5a from each other during printing.
Here, a lifting mechanism of the first bias transfer rollers 110a to 110d which the inventor has been investigated will be shown in FIG. 7.
When an instruction is given so that only the black image forming unit 105 operates in case that a monochrome image is formed, a drive motor (not shown) operates, and a second transmission shaft 117 is rotated. Then, as shown in
Further, when an instruction is given so that all the image forming units 102 to 105 operate in case that a color image is formed, first and second transmission shafts 116 and 117 are rotated. Then, as shown in
In order to appropriately transfer a toner image formed on a photoconductor drum onto an intermediate transfer belt, it is necessary to bring the intermediate transfer belt into pressure contact with the photoconductor drum by the optimum contact power of a first bias transfer roller.
However, in the structure in which the first bias transfer roller is raised and let down by the before-mentioned link mechanism, the number of parts increases and accuracy is difficult to obtain, so that it is difficult to attempt optimization. Namely, since the number of elements for accuracy acquirement such as machining accuracy of the rise-and-fall cam and the transmission shaft, and a rotary fulcrum increases, it is difficult to bring the intermediate transfer belt into pressure contact with the photoconductor drum with the optimum contact power by the first bias transfer roller.
Therefore, an object of the invention is to provide a color image forming apparatus which can prevent the transfer error and prolong the photoconductor's life.
Another object of the invention is to provide a color image forming apparatus which can control height of contact of a first bias transfer roller with an intermediate transfer member at high accuracy.
In order to solve the above mentioned problem, according to first aspect of the invention, a color image forming apparatus comprises: a plurality of photoconductors arranged in a line so that their rotary center shafts become parallel with one another and rotating in the peripheral direction, on which electrostatic latent images corresponding to toner images of each color are formed respectively; developing units provided respectively correspondingly to the photoconductors and making the electrostatic latent images formed on the photoconductors visible to form toner images; an endless intermediate transfer member arranged in a contactable state with the photoconductors to run; first bias transfer rollers which are arranged in a loop of the intermediate transfer member respectively correspondingly to each photoconductor, and bring the intermediate transfer member into pressure contact with the photoconductors thereby to transfer the toner images of each color on the photoconductor onto the intermediate transfer member, that is, to perform first bias transfer; a second bias transfer roller which presses a recording medium against the intermediate transfer member thereby to transfer the toner image transferred on the intermediate transfer member onto the recording medium, that is, to perform second bias transfer; and a separation mechanism which, when a maximum print length of an image to be printed on the recording medium is below a length from a transfer point of the first bias transfer located on the most downstream side in the moving direction of the intermediate transfer member to a transfer point of second transfer in the moving direction of the intermediate transfer member, separates the photoconductors and said intermediate transfer member from each other after all first bias transfer of the toner images to be transferred on the last recording medium in a first print job has been completed, before second bias transfer onto the last recording medium is started and after second bias transfer onto a recording medium immediately before the last recording medium has been completed.
As described above, after all the first bias transfer in the first print job has been completed, before the last second bias transfer is started, and after second bias transfer onto a recording medium before one from the last recording medium has been completed, the photoconductors and the intermediate transfer member are separated from each other. Therefore, the state change of the intermediate transfer member due to separation between the intermediate transfer member and the photoconductor has no influence on printing, so that the transfer registration error can be prevented and the photoconductor's life can be prolonged.
According to second aspect of the invention, a color image forming apparatus comprises: a plurality of photoconductors arranged in a line so that their rotary center shafts become parallel with one another and rotating in the peripheral direction, on which toner images of each color are formed respectively; an endless intermediate transfer member arranged in a contactable state with said photoconductors to run; a plurality of first bias transfer rollers which are respectively arranged in a loop of the intermediate transfer member correspondingly to each photoconductor, and bring the intermediate transfer member into pressure contact with the photoconductors thereby to transfer the toner images of each color on the photoconductors onto the intermediate transfer member; guide grooves into which rotary shafts of the first bias transfer rollers are fitted, which can move the first bias transfer roller to two position comprising a contact position where the intermediate transfer member is brought into pressure contact with the photoconductors and a separation position where the intermediate transfer member is separated from the photoconductors; and a lift drive section which is provided so that it can reciprocate linearly in the arrangement direction of the plural first bias transfer rollers and which has cam noses supporting the rotary shafts of the first bias transfer rollers, and raising and letting down said first bias transfer rollers along the guide grooves thereby to move the first bias transfer rollers to the contact position or the separation position.
As described above, since the first bias transfer roller is raised or let down by the cam nose formed at the lift drive section reciprocating linearly, the lifting amount of the first bias transfer roller is determined by height of the cam nose, so that the height of contact of the first bias transfer roller with the intermediate transfer member can be controlled at high accuracy.
An embodiment of the invention will be described below with reference to
In
On the lower side of the arranged image forming units 2 to 5, an endless intermediate transfer belt (intermediate transfer member) 7 on which a color toner image is to be formed by multi layer transferring the toner images of the respective colors made visible on the photoconductor drums 2a, 3a, 4a, and 5a is arranged so that it can run in the direction of an arrow. The intermediate transfer belt 7 includes in its loop a drive roller 8 which runs this intermediate transfer belt 7; a tension roller 9 which applies the predetermined tension to the intermediate transfer belt 7; four first bias transfer rollers 10a, 10b, 10c and 10d which are arranged correspondingly to each of the photoconductor drums 2a to 5a, and bring the intermediate transfer belt 7 into pressure contact with the respective photoconductor drums 2a to 5a thereby to transfer the toner images of each color on the photoconductor drums 2a to 5a onto the intermediate transfer belt 7, that is, which perform first bias transfer; and a driven roller 11 which rotates by rotation of the intermediate transfer belt 7 produced by the drive roller 8. The intermediate transfer belt 7 is driven in the direction of an arrow so as to rotate around these parts.
The tension roller 9, during printing, is energized by a spring (not shown) in the figure, and moves to the lower right thereby to apply tension to the intermediate transfer belt 7. Further, during no-printing, the tension roller 9 releases the application of the tension to the intermediate transfer belt 7 so that rolling traces caused by rolling of the intermediate transfer belt 7 around each roller in the same position for a long time do not leave.
At the lower portion of the apparatus, a paper supply cassette 13 storing paper (recording medium) P therein is provided. The paper P is fed out from the paper supply cassette 13 to a paper transport path one by one by a supply roller.
On the paper transport path, a second bias transfer 12 which comes into contact with the peripheral surface of the intermediate transfer belt 7 by the predetermined amount in the position of the driven roller 11 to transfer the color image formed on this intermediate transfer belt 7 onto the paper P, that is, to perform second bias transfer, and a fixing device 14 which fixes the color image transferred onto the paper P onto the paper P by pressure and heat produced by nip rotation of the rollers are arranged.
In the thus structured image forming apparatus, firstly on the photoconductor drum 2a of the image forming unit 2, a latent image of yellow component color in image data is formed. This latent image is made visible as a yellow toner image by the developing device having yellow toner, and transferred as the yellow toner image on the intermediate transfer belt 7 by the first bias transfer roller 10a (first bias transfer).
On the other hand, while the yellow toner image is being transferred onto the intermediate transfer belt 7, a latent image of magenta component color is formed in the image forming unit 3, and successively it is made visible as a magenta toner image by the developing unit 3b having magenta toner. Next, on the intermediate transfer belt 7 in which transfer of the yellow toner image in the image forming unit 2 has been already completed, the magenta toner image is transferred by the first bias transfer roller 10b in the image forming unit 3 (first bias transfer is performed), so that the yellow toner image and the magenta toner image are multilayered.
Also regarding a cyan toner image and a black toner image, image formation is similarly performed, and toner images of four colors are multilayer transferred on the intermediate transfer belt 7.
The color image formed on the intermediate transfer belt 7 is transferred in the lump onto paper P supplied from the sheet supply cassette 13 by the nip power between the driven roller 11 and the second bias transfer roller 12 (second bias transfer). Then, the transferred toner images are heat-fixed on the paper P by the fixing device 14, and a full color image is formed on this paper P. Thereafter, the paper P is exhausted.
Here, when L1≦L, in which L is an intermediate transfer belt length from a transfer point A in the first bias transfer by the photoconductor drum 5a located at the most downstream side in the moving direction of the intermediate transfer belt 7 and by the intermediate transfer belt 7 to a transfer point B in the second transfer on the paper P in the moving direction of the intermediate transfer belt 7, and L1 is a maximum print length of an image (toner image) to be printed on one paper sheet P, the color image forming apparatus of this embodiment operates as follows:
Namely, when, printing is being performed on the paper P successively in a first print job, and second transfer is being performed on paper Pn−1 before one from the last paper, as shown in
Here, when L1≦L, as shown in
In the interval, as shown in
The tension roller 9 continues to apply tension to the intermediate transfer belt 7 also after the toner images on the photoconductor drums 2a to 5a have been transferred on the intermediate transfer belt 7. Thereafter, after the toner images on the intermediate transfer belt have been transferred on the paper Pn, the tension roller releases the application of tension.
Thereafter, as shown in
Hereby, while the first bias rollers 10a to 10d are moving, the toner images on the intermediate transfer belt 7 are not transferred on the paper Pn; and after the application of tension by the tension roller 9 is released, the toner images on the intermediate transfer belt 7 are not transferred on the paper Pn. Therefore, the state change of the intermediate transfer belt 7 caused while the first bias transfer rollers 10a to 10d are moving or caused by release of the tension application does not affect transfer of the toner image on the intermediate transfer belt 7 onto the paper Pn. Further, the photoconductor drums 2a to 5a, without waiting completion of the first print job, separates from the intermediate transfer belt 7 when the first bias transfer on the last paper Pn is completed.
Accordingly, the state change of the intermediate transfer belt 7 caused by separation between the intermediate transfer belt 7 and the photoconductor drums 2a to 5a does not have an influence on printing, and while the transfer registration error is prevented, lives of the photoconductor 2a to 5a can be prolonged.
In the above description, the separation unit separates the photoconductor drums 2a to 5a and the intermediate transfer belt 7 from each other by an operation (first operation) in which the first bias transfer rollers 10a to 10d are moved in a direction separating from the intermediate transfer belt 7. However, by an operation (second operation) in which the photoconductor drums 2a to 5a are moved in a direction separating from the intermediate transfer belt 7, the separation unit may separate the photoconductor drums 2a to 5a and the intermediate transfer belt 7 from each other. Further, by both of the first and second operations, the separation unit may separate the photoconductor drums 2a to 5a and the intermediate transfer belt 7 from each other.
Further, in case that a maximum print length of an image (toner image) to be printed on one paper sheet P is longer than the intermediate transfer belt length from the transfer point A in the first bias transfer by the photoconductor drum 5a located at the most downstream side in the moving direction of the intermediate transfer belt 7 and by the intermediate transfer belt 7 to the transfer point B in the second transfer on the paper P in the moving direction of the intermediate transfer belt 7, the separation unit does not perform such the operation. Therefore, the photoconductor drums 2a to 5a do not separate from the intermediate transfer belt 7, or separate from it after the first print job has been completed.
In such the color image forming apparatus, the first bias transfer rollers 10a to 10d move to two positions up and down. One of their positions is a contact position where the first bias transfer rollers bring the intermediate transfer belt 7 into pressure contact with the photoconductor drums 2a to 5a, and the other is a separation position where the first bias transfer rollers separate the intermediate transfer belt 7 from the photoconductor drums 2a to 5a.
Here, a lifting mechanism of the first bias transfer rollers 10 to 10 will be described with reference to
As shown in
Further, in the first bias transfer rollers 10a to 10d, their both ends are supported by cam noses of a lift drive section 20 which raises or lets down the first bias transfer rollers 10a to 10d along the guide grooves 19. The lift drive section 20 is provided in the arrangement direction of the first bias transfer rollers 10a to 10d so that it can reciprocate linearly, and the positions of the cams supporting the first bias transfer rollers 10a to 10d change by the movement of the lift drive section 20, whereby the first bias transfer rollers 10a to 10d are moved to the contact position or the separation position.
The lift drive section 20 comprises a first drive portion 20a and a second drive portion 20b. The first drive portion 20a raises or lets down the first bias transfer rollers 10a to 10c respectively corresponding to the photoconductor drums 2a to 4a on which the yellow, magenta, and cyan toner images are respectively formed. The second drive portion 20b raises or lets down the first bias transfer roller 10d corresponding to the photoconductor drum 5a on which the black toner image is formed.
As shown in
Further, as shown in
Under this structure, when an instruction is given so that only the black image forming unit 5 operates in case that a monochrome image is formed, a drive motor (not shown) operates, and only the second drive portion 20b of the lift drive section 20 moves. As shown in
Further, when an instruction is given so that all the image forming units 2 to 5 operate in case that a color image is formed, the first drive portion 20a of the lift drive section 20 moves and pushes the second drive portion 20b, so that the second drive portion 20b also move. As shown in
As described above, according to the embodiment, the first bias transfer rollers 10a to 10d are raised or let down by the cam noses formed at the lift drive section reciprocating linearly. Therefore, the lifting amount of the first bias transfer rollers 10a to 10d is determined by height of the cam nose, so that the height of contact of the first bias transfer rollers 10a to 10d with the intermediate transfer belt 7 can be controlled at high accuracy.
In the above description, the lift drive section 20 is separated into the first drive portion 20a and the second drive portion 20b in order to stop the operation of the photoconductor drums 2a to 4a used in only color image formation when a monochrome image is formed. However, the lift drive section 20 may be formed integrally to raise and let down all the first bias transfer rollers 10a to 10d simultaneously.
Additionally,
As described above, according to the invention, after all the first bias transfer in the first print job has been completed, before the last second bias transfer is started, and after second transfer on the recording medium before one from the last recording medium has been completed, the photoconductor and the intermediate transfer member are separated from each other. Therefore, there can be obtained effective advantage that the state change of the intermediate transfer member due to separation between the intermediate transfer member and the photoconductor has no influence on printing, so that the transfer registration error can be prevented and the photoconductor's life can be prolonged.
As described above, according to the invention, since the first bias transfer roller is raised or let down by the cam nose formed at the lift drive section reciprocating linearly, the lifting amount of the first bias transfer roller is determined by height of the cam nose, so that the height of contact of the first bias transfer roller with the intermediate transfer member can be controlled at high accuracy.
Further, the second drive portion raises and lets down first bias transfer roller independently of the first drive portion, and when the first drive portion moves so as to move the first bias transfer roller to the contact position, the second drive portion is moved by the first drive portion and moves the first bias transfer roller to the contact position. Hereby, when a monochrome image is formed, it is possible to stop the operation of the photoconductors used in only color image formation.
Number | Date | Country | Kind |
---|---|---|---|
P. 2002-161187 | Jun 2002 | JP | national |
P. 2002-266727 | Sep 2002 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5541634 | Otsuka et al. | Jul 1996 | A |
6470166 | Mizoguchi et al. | Oct 2002 | B2 |
6477348 | Miyamoto et al. | Nov 2002 | B2 |
6477349 | Kanekura et al. | Nov 2002 | B2 |
6724410 | Arai | Apr 2004 | B2 |
20020018673 | Mizoguchi et al. | Feb 2002 | A1 |
20030219288 | Hagiwara et al. | Nov 2003 | A1 |
Number | Date | Country |
---|---|---|
5-061316 | Mar 1993 | JP |
05-088501 | Apr 1993 | JP |
08-123130 | May 1996 | JP |
10-293437 | Nov 1998 | JP |
2001-005305 | Jan 2001 | JP |
2001-296716 | Oct 2001 | JP |
2001-296718 | Oct 2001 | JP |
2001-318540 | Nov 2001 | JP |
2002-006623 | Jan 2002 | JP |
2002-006716 | Jan 2002 | JP |
2002-91199 | Mar 2002 | JP |
Number | Date | Country | |
---|---|---|---|
20030223785 A1 | Dec 2003 | US |