The present invention relates to the field of semiconductor devices, particularly to improved isolation techniques for image sensors.
CMOS image sensors are increasingly being used as low cost imaging devices. A CMOS image sensor circuit includes a focal plane array of pixel cells, each one of the cells includes a photogate, photoconductor, or photodiode having an associated charge accumulation region within a substrate for accumulating photo-generated charge. Each pixel cell may include a transistor for transferring charge from the charge accumulation region to a sensing node and a transistor for resetting the sensing node to a predetermined charge level prior to charge transference. The pixel cell may also include a source follower transistor for receiving and amplifying charge from the sensing node and an access transistor for controlling the readout of the cell contents from the source follower transistor.
In a CMOS image sensor, the active elements of a pixel cell perform the necessary functions of: (1) photon to charge conversion; (2) accumulation of image charge; (3) transfer of charge to the sensing node accompanied by charge amplification; (4) resetting the sensing node to a known state; (5) selection of a pixel for readout; and (6) output and amplification of a signal representing pixel charge from the sensing node.
CMOS image sensors of the type discussed above are generally known as discussed, for example, in Nixon et al., “256×256 CMOS Active Pixel Sensor Camera-on-a-Chip,” IEEE Journal of Solid-State Circuits, Vol. 31(12), pp. 2046-2050 (1996); and Mendis et al., “CMOS Active Pixel Image Sensors,” IEEE Transactions on Electron Devices, Vol. 41(3), pp. 452-453 (1994). See also U.S. Pat. Nos. 6,177,333 and 6,204,524, which describe the operation of conventional CMOS image sensors and are assigned to Micron Technology, Inc., the contents of which are incorporated herein by reference.
A schematic diagram of a conventional four transistor (4T) CMOS pixel cell 10 is shown in
In the CMOS pixel cell 10 depicted in
Recently, use of an n-type substrate has been investigated as a means to achieve reduced cross-talk. The n-type substrate, however, results in reduced quantum efficiency at longer wavelengths. It would be desirable to have an image sensor that provides reduced cross-talk achieved by the use of an n-type substrate with minimized reduction in quantum efficiency.
A pixel cell including a substrate of a first conductivity type over an epitaxial layer of a second conductivity type. The epitaxial layer has a dopant gradient, wherein the dopant concentration decreases from the bottom of the epitaxial layer adjacent the substrate to the surface of the epitaxial layer opposite the substrate. A photo-conversion device is at a surface of the epitaxial layer.
The foregoing and other aspects of the invention will be better understood from the following detailed description of the invention, which is provided in connection with the accompanying drawings, in which:
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof and illustrate specific embodiments in which the invention may be practiced. In the drawings, like reference numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized, and that structural, logical and electrical changes may be made without departing from the spirit and scope of the present invention.
The terms “wafer” and “substrate” are to be understood as including silicon, silicon-on-insulator (SOI), silicon-on-sapphire (SOS), and silicon-on-nothing (SON) technology, doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. Furthermore, when reference is made to a “wafer” or “substrate” in the following description, previous process steps may have been utilized to form regions or junctions in the base semiconductor structure or foundation. In addition, the semiconductor need not be silicon-based, but could be based on silicon-germanium, germanium, or gallium-arsenide.
The term “pixel” or “pixel cell” refers to a picture element unit cell containing a photo-conversion device and transistors for converting electromagnetic radiation to an electrical signal. For purposes of illustration, a portion of a representative pixel cell is illustrated in the figures and description herein, and typically fabrication of all pixel cells in an image sensor will proceed concurrently and in a similar fashion.
In the illustrated embodiment, the n-type substrate 312 is heavily doped and, preferably has a dopant concentration between about 1×1017 atoms/cm3 to about 5×1018 atoms/cm3. Alternatively the substrate 312 may be lightly doped. Optionally, the substrate 312 includes a lightly doped n-type layer 312a at an upper surface adjacent the epitaxial layer 311. The dopant concentration of the layer 312a is about 1×1014 atoms/cm3 to about 5×1017 atoms/cm3. Alternatively, the lightly doped n-type layer 312a could instead be at the bottom surface of the epitaxial layer 311.
The p-type epitaxial layer 311 dopant gradient 350 has a dopant concentration that increases from the upper surface of the epitaxial layer 311 toward the bottom surface of the epitaxial layer 311, which interfaces with the substrate 312. For example, in one exemplary embodiment, the dopant concentration at the surface of the epitaxial layer 311 is about 1×1014 atoms/cm3 to about 5×1015 atoms/cm3, and changes in a gradient manner to the bottom surface of the epitaxial layer 311, which has a dopant concentration of about 5×1016 atoms/cm3 to about 5×1018 atoms/cm3 or more.
According to one exemplary embodiment, the dopant gradient 350 is a uniform linear gradient 350. As shown in
In a pixel cell having a uniformly, lightly doped p-type epitaxial layer and an N-type substrate, the pn junction at the interface of the epitaxial layer and substrate results in a depletion region. Such a depletion region results in reduced quantum efficiency, particularly for longer wavelengths.
In the present invention, the increased p-type dopant concentration at the interface of the epitaxial layer 311 and the substrate 312 serves to narrow the depletion region at the pn junction. Additionally, the dopant gradient 350 creates a vertical electric field that serves to induce electrons toward the surface of the epitaxial layer 311 where such electrons can be collected by the photo-conversion device 23. (Although the photo-conversion device is depicted as a pinned photodiode, it could instead be another type of photo-conversion device, such as a non-pinned photodiode, or photogate, among others.) Accordingly, in addition to minimizing the loss of quantum efficiency at longer wavelengths, the invention also serves to maintain photon sensitivity and reduce image lag.
The quantum efficiency of silicon is a function of the wavelength of incident light. The absorption coefficient and quantum efficiency are reduced significantly at wavelengths longer than about 750 nm. Many image sensor applications, e.g., automotive applications, require the sensing of infrared and near-infrared wavelengths (e.g., between about 800 nm to about 1μ). To increase quantum efficiency at longer wavelengths, a thicker epitaxial layer, e.g., greater than about 12 μm can be used. In a conventional pixel cell, however, a thicker epitaxial layer causes greater image lag and increased cross talk. By using the epitaxial layer 311 having the dopant gradient 350 and the n-type substrate 312, the present invention enables use of a thicker epitaxial layer 311 (e.g., for use at longer wavelengths) with increased quantum efficiency and improved cross talk and image lag. In addition, the use of the n-type substrate 312 when positively biased provides a reduction of bulk substrate generated dark current.
As illustrated in
To form the transistor gate stacks 407, 406 as shown in
The gate stack layers 401a, 401b, 401c may be formed by conventional methods, such as grown in a furnace, chemical vapor deposition (CVD) or plasma enhanced chemical vapor deposition (PECVD), among others. The layers 401a, 401b, 401c are then patterned and etched to form the multilayer gate stacks 407, 406 shown in
The invention is not limited to the structure of the gate stacks 407, 406 described above. Additional layers may be added or the gate stacks 407, 406 may be altered as is desired and known in the art. For example, a silicide layer (not shown) may be formed between the gate electrodes 401b and the second insulating layers 401c. The silicide layer may be included in the gate stacks 407, 406, or in all of the transistor gate stack structures in an image sensor circuit, and may be titanium silicide, tungsten silicide, cobalt silicide, molybdenum silicide, or tantalum silicide. This additional conductive layer may also be a barrier layer/refractor metal, such as titanium nitride/tungsten (TiN/W) or tungsten nitride/tungsten (WNx/W), or it could be formed entirely of tungsten nitride (WNx).
The dielectric layer 477 is patterned and etched such that remaining portions form sidewall spacers on the transfer gate stack 407 and the reset gate stack 406. Alternatively, layer 477 can be patterned and etched such to form a spacer on a single sidewall of the reset gate stack 406, while remaining over the transfer gate stack 407, the photodiode 23, the floating diffusion region 5, and a portion of the reset gate stack 406.
As depicted in
As shown in
The doped surface layer 22 for the photo-conversion device 23 is implanted and formed as a highly doped p-type surface layer. A p-type dopant, such as boron, indium, or any other suitable p-type dopant, may be used to form the p-type surface layer 22. The p-type surface layer 22 may be formed by known techniques. For example, layer 22 may be formed by implanting p-type ions through openings in a layer of photoresist. Alternatively, layer 22 may be formed by a gas source plasma doping process, or by diffusing a p-type dopant into the epitaxial layer 311 from an in-situ doped layer or a doped oxide layer deposited over the area where layer 22 is to be formed.
The floating diffusion region 5 and source/drain region 2 are implanted by known methods, as also shown in
Conventional processing methods can be used to form other structures of the pixel cell 300. For example, insulating, shielding, and metallization layers to connect gate lines, and other connections to the pixel cell 300 may be formed. Also, the entire surface may be covered with a passivation layer (not shown) of, for example, silicon dioxide, borosilicate glass (BSG), phosphosilicate glass (PSG), or borophosphosilicate glass (BPSG), which is CMP planarized and etched to provide contact holes, which are then metallized to provide contacts. Conventional layers of conductors and insulators may also be used to interconnect the structures and to connect pixel 300 to peripheral circuitry.
While the above embodiments are described in connection with the formation of p-n-p-type photodiodes the invention is not limited to these embodiments. The invention also has applicability to other types of photo-conversion devices, such as a photodiode formed from n-p or n-p-n regions in a substrate, a photogate, or a photoconductor. If an n-p-n-type photodiode is formed the dopant and conductivity types of all structures would change accordingly. Specifically, the substrate 312 would be p-type and the epitaxial layer 311 would be n-type.
Although the above embodiments are described in connection with a 4T pixel cell 300, the configuration of pixel cell 300 is only exemplary and the invention may also be incorporated into other pixel circuits having different numbers of transistors. Without being limiting, such a circuit may include a three-transistor (3T) pixel cell, a five-transistor (5T) pixel cell, a six-transistor (6T) pixel cell, or a seven-transistor pixel cell (7T). A 3T cell often omits the transfer transistor, and may have a reset transistor adjacent to a photodiode. The 5T, 6T, and 7T pixel cells differ from the 4T pixel cell by the addition of one, two, or three transistors, respectively, such as a shutter transistor, a CMOS photogate transistor, and an anti-blooming transistor. Further, while the above embodiments are described in connection with a CMOS pixel cell 300 the invention is also applicable to pixel cells in a charge coupled device (CCD) image sensor.
A typical single chip CMOS image sensor 600 is illustrated by the block diagram of
The rows of pixel cells in array 680 are read out one by one. Accordingly, pixel cells in a row of array 680 are all selected for readout at the same time by a row select line, and each pixel cell in a selected row provides a signal representative of received light to a readout line for its column. In the array 680, each column also has a select line, and the pixel cells of each column are selectively read out in response to the column select lines.
The row lines in the array 680 are selectively activated by a row driver 682 in response to row address decoder 681. The column select lines are selectively activated by a column driver 684 in response to column address decoder 685. The array 680 is operated by the timing and control circuit 683, which controls address decoders 681, 685 for selecting the appropriate row and column lines for pixel signal readout.
The signals on the column readout lines typically include a pixel reset signal (Vrst) and a pixel image signal (Vphoto) for each pixel cell. Both signals are read into a sample and hold circuit (S/H) 686 in response to the column driver 684. A differential signal (Vrst-Vphoto) is produced by differential amplifier (AMP) 687 for each pixel cell, and each pixel cell's differential signal is digitized by analog-to-digital converter (ADC) 688. The analog-to-digital converter 688 supplies the digitized pixel signals to an image processor 689, which performs appropriate image processing before providing digital signals defining an image output.
The processor-based system 700, for example a camera system, generally comprises a central processing unit (CPU) 795, such as a microprocessor, that communicates with an input/output (I/O) device 791 over a bus 793. Image sensor 600 also communicates with the CPU 795 over bus 793. The processor-based system 700 also includes random access memory (RAM) 792, and can include removable memory 794, such as flash memory, which also communicate with CPU 795 over the bus 793. Image sensor 600 may be combined with a processor, such as a CPU, digital signal processor, or microprocessor, with or without memory storage on a single integrated circuit or on a different chip than the processor.
It is again noted that the above description and drawings are exemplary and illustrate preferred embodiments that achieve the objects, features and advantages of the present invention. It is not intended that the present invention be limited to the illustrated embodiments. Any modification of the present invention which comes within the spirit and scope of the following claims should be considered part of the present invention.