The present invention relates to an imaging device suitable for a sensing camera that is provided in a moving body, such as a car, or a surveillance camera that is used outdoors.
In recent years, a technique has been proposed in which a camera is provided in a vehicle and captures a view in front of the vehicle, the lanes are recognized on the basis of the captured image or, for example, a vehicle, a pedestrian, and/or an obstacle is recognized on the basis of the captured image, and the information is used for vehicle movement control such as the autonomous driving, automatic braking, and/or lane keeping assist control of the vehicle. For example, the imaging devices disclosed in JP2010-276752A, WO2010/061604A, and JP2004-325603A have been known as the in-vehicle cameras.
A lens provided in the in-vehicle camera is used in a wide environmental temperature range. For example, the lower limit of the environmental temperature range is from about −60° C. to about −40° C. and the upper limit thereof is from about 80° C. to about 105° C. Therefore, the amount of defocusing of the lens caused by a change in temperature is very large. As a result, the sharpness of the image is significantly reduced.
For a lens for a digital camera, the amount of defocusing is reduced by analyzing image data obtained by an imaging element and moving the lens in the optical axis direction to adjust the focus such that sharpness increases.
However, in a case in which the same solution as described above is applied to the lens provided in the in-vehicle camera, grease for a cam and/or a gear for moving the lens is hardened at a low temperature and flows out at a high temperature due to the expansion of the environmental temperature range in which the lens is used. In this case, there is a concern that the cam and/or the gear will be fixed. In addition, there is a concern that the cam and/or the gear will be worn out due to the vibration of the vehicle and a large amount of rattling will occur. As a result, it is difficult to appropriately move the lens and to obtain an image with high sharpness.
For this reason, for the lens used in the in-vehicle camera, preferably, the problem is not solved by moving the lens to correct the amount of defocusing, but by suppressing the amount of defocusing at the beginning. JP2010-276752A discloses a method which appropriately selects a lens material and the power of a lens to suppress the amount of defocusing. WO2010/061604A discloses a method which offsets the amount of defocusing with the thermal expansion of a lens and the thermal expansion of a spacer. JP2004-325603A discloses a method which provides heat generation means for maintaining the temperature of a lens in a constant range.
However, in the method disclosed in JP2010-276752A, there are a small number of options for the lens material and a main solution is to select the power of the lens, considering the following: the ensuring of reliability over a long period of 5 years to 10 years required for the lens used in the in-vehicle camera; a reduction in the size of a pixel with an increase in the number of pixels in the future; a response to a higher temperature (for example, 125° C. or more); and/or image formation in a wide wavelength range from visible light to a near infrared region (the longest wavelength of about 1000 nm). Therefore, flexibility in the design is reduced. As a result, for example, it is difficult to obtain a high-performance lens that responds to a wide wavelength range and reduces aberration. In the method disclosed in WO2010/061604A, it is difficult to maintain the amount of expansion and contraction caused by the thermal expansion of a member at a constant value over a long period of time and the possibility that the reliability of the device will be reduced is high. In the method disclosed in JP2004-325603A, a heater deteriorates due to long-term use and the possibility that the reliability of the device will be reduced is high.
The defocusing problem of the imaging device used in a wide temperature range is not limited to the in-vehicle camera and also occurs in the imaging devices which are assumed to be used in a severe environment, such as surveillance cameras and/or aerospace cameras.
The invention has been made in view of the above-mentioned problems and an object of the invention is to provide an imaging device that can stably acquire a high-quality image in a wide temperature range over a long period of time.
An imaging device according to the invention comprises: an imaging section that includes a plurality of lens units having optical axes aligned in the same direction and one or more imaging elements, the lens units and the imaging elements being combined to form imaging units, the imaging units having different focus temperatures; a temperature sensor that measures temperature; a selection unit that selects an imaging unit which acquires a use image on the basis of the temperature measured by the temperature sensor; and a control unit that controls the imaging section, the temperature sensor, and the selection unit.
Here, the term “the plurality of lens units having the optical axes aligned in the same direction” means that the plurality of lens units are arranged in a state in which the imaging units obtained by combining each lens unit and the imaging element can capture images substantially in the same direction, is not limited to an aspect in which the directions of the optical axes of each lens unit are completely aligned with each other, and means that, in a case in which the optical axis of one lens unit is a reference optical axis, the inclination of the optical axes of the other lens units with respect to the reference optical axis is in the range of ±10°.
In the imaging device according to the invention, the control unit may direct the temperature sensor to measure the temperature at a set time interval and may direct the selection unit to reselect the imaging unit which acquires the use image in a case in which the measured temperature is greater than a set threshold value.
In a case in which a change in the temperature measured by the temperature sensor over time tends to increase and a case in which the change in the temperature tends to decrease, the selection unit may change a relationship between the temperature measured by the temperature sensor and the imaging unit to be selected.
The imaging section may be configured such that distances from rearmost ends of lenses in the lens units to the imaging elements on the optical axis are different from each other.
Two or more of the plurality of lens units may have the same lens configuration.
Two or more of the plurality of lens units may have different lens configurations.
Leading ends of the lenses in the plurality of lens units may be in the same plane perpendicular to the optical axis.
The imaging section may be configured such that an individual imaging element is combined with each lens unit.
The imaging section may be configured such that the plurality of lens units share one imaging element.
The imaging device according to the invention includes a plurality of imaging units with different focus temperatures and the temperature sensor and selects the imaging unit which acquires the use image on the basis of the temperature measured by the temperature sensor. Therefore, it is possible to acquire an image with high sharpness in a wide temperature range, without providing a mechanical focus adjustment mechanism. As a result, it is possible to achieve an imaging device that can stably acquire a high-quality image in a wide temperature range over a long period of time.
Hereinafter, a first embodiment of the invention will be described in detail with reference to the drawings.
As illustrated in
The imaging section 21, the first to fifth temperature sensors 22a to 22e, the selection unit 23, the image analysis unit 24, and the control unit 25 are connected to a signal bus 20 in the imaging device 10 and are configured such that they can exchange signals therebetween.
The signal bus 20 in the imaging device 10 is connected to a signal bus 2 in the car 1 and is configured such that the analysis result of the image analysis unit 24 can be transmitted from the imaging device 10 to a car control unit 3 in the car 1. With this configuration, the car 1 can perform vehicle movement control, such as the autonomous driving, automatic braking, and/or lane keeping assist control of the car 1, on the basis of the analysis result of the image analysis unit 24. For example, a controller area network (CAN) can be used as the signal bus 2 in the car 1 and the signal bus 20 in the imaging device 10. In this embodiment, the detailed description of the configuration of the car 1 or the content of control in the car 1 will be omitted.
Each of the first to fourth imaging units 11 to 14 includes a lens unit and an imaging element. The lens units are attached to the imaging device 10 in a line in the horizontal direction such that the optical axes thereof are aligned in the same direction. The first to fourth imaging units 11 to 14 are configured so as to capture images in the same direction.
For example, the first imaging unit 11 is configured such that a lens unit that includes an optical system 31 including a plurality of lenses and a lens barrel 32 accommodating the optical system 31 and an imaging element 33 are accommodated in a housing 36 and light transmitted through the optical system 31 is incident on the imaging element 33. The optical system 31 consists of four lenses. In addition, an image signal acquired by the imaging element 33 is transmitted to the signal bus 20 through a wire 37. In addition, the first temperature sensor 22a is attached to an outer surface of the housing 36.
The lens configuration of the optical system 31 is not limited to the lens configuration including the number of lenses and the shape of the lenses illustrated in
The imaging element 33 includes a plurality of photodiodes that are two-dimensionally arranged and may be, for example, a charge coupled device (CCD) image sensor or a complementary metal oxide semiconductor (CMOS) image sensor. Color filters of predetermined colors (for example, a total of four primary colors, that is, three primary colors of red (R), green (G), and blue (B) and near infrared (Ir)) are arranged in each photodiode in a predetermined array. The colors of the color filters are not limited to the above. For example, complementary color filters may be used or a method may be used which arranges color filters of four primary colors, that is, R, G, B, and R+G+B+Ir and subtracts R, G, and B from R+G+B+Ir in image data to calculate a data value of Ir. With this configuration, it is possible to obtain an image of an object in the range of visible light to near infrared.
The configuration in a case in which an image is captured in the range from visible light to near infrared has been described above. However, in a case in which an image is captured in the range of short-wavelength infrared to far infrared, lenses made of germanium, chalcogenide, and zinc sulfide may be appropriately used in addition to the above-mentioned lenses. In addition, an imaging element that is made of indium gallium arsenide, vanadium oxide, or silicon oxide is preferably used as the imaging element. The color filter may be appropriately used according to a necessary wavelength.
The imaging element 33 is fixed to a substrate 34 and the lens barrel 32 and the substrate 34 are held by a holder 35 in the housing 36. A distance L from the rearmost end of the lens in the optical system 31 to the imaging element 33 is determined by the thickness of the holder 35. The first to fourth imaging units 11 to 14 are different only in the thickness (dimensions in the optical axis direction of the optical system) of the holder 35.
As illustrated in Table 1, the first to fourth imaging units 11 to 14 are different in the temperature (focus temperature) at which the sharpness is the maximum. Specifically, the focus temperature of the first imaging unit 11 is set to −30° C. (an error of ±5° C.) and the focus temperatures of the second to fourth imaging units 12 to 14 are set at an interval of 40° C. from the focus temperature of the first imaging unit 11. The available temperature range of each imaging unit is ±30° C. from the focus temperature.
The first to fourth imaging units 11 to 14 have the same lens unit and the distance L from the rearmost end of the lens in the optical system 31 to the imaging element 33 in each imaging unit varies depending on the thickness of the holder 35. The distance L is set on the basis of the third imaging unit 13 at an intermediate focus temperature so as to be the back focal length of the lens unit at the focus temperature of each imaging unit. This configuration makes it possible to achieve the imaging units which include lens units having the same lens configuration and have different focus temperatures. Therefore, it is possible to easily design the lenses and to reduce costs.
For example, Table 1 shows that, as the temperature becomes lower, the image formation position of the lens unit becomes closer to an object. In some cases, the image formation position becomes closer to an image as the temperature becomes lower, the image formation position is moved to the object up to a given low temperature, or the image formation position is moved to the image at a low temperature, depending on the material and/or the shape of the lens and/or the lens barrel and a method for connecting the lens and the lens barrel. In this case, the temperature at which the sharpness is the maximum may be appropriately determined and the thickness of the holder 35 may be adjusted such that the sharpness is the maximum at the temperature.
For the arrangement position of the first to fourth imaging units 11 to 14 in the optical axis direction, in a case in which the first to fourth imaging units 11 to 14 are arranged such that the leading ends of the lenses in the lens units of each imaging unit are in the same plane perpendicular to the optical axis, it is possible to prevent the images output from the imaging units at the same temperature from having the same sharpness. Therefore, this arrangement is preferable.
Conversely, for the arrangement position of the first to fourth imaging units 11 to 14 in the optical axis direction, in a case in which the first to fourth imaging units 11 to 14 are arranged such that the light incident surfaces of the imaging elements 33 in each imaging unit are in the same plane perpendicular to the optical axis, there is a concern that the images output from the imaging units at the same temperature under specific conditions, such as the focal length of the lens unit and/or a condition in which the object is very close, will have the same sharpness, which is not preferable.
Thermistors are used as the first to fifth temperature sensors 22a to 22e. In addition, peripheral circuits (not illustrated) of the thermistor include, for example, a circuit that supplies power to the thermistor and converts a resistance value of the thermistor into the amount of voltage drop, a circuit that performs analog/digital (A/D) conversion for the amount of voltage drop, and a circuit that transmits an A/D-converted voltage value to the selection unit 23 through the signal bus 20. For example, in a case in which a flexible cable, such as a flexible printed circuit (FPC), is used to connect the thermistor and the peripheral circuit, flexibility in wiring is increased and it is possible to reduce the overall volume.
The resistance value of the thermistor is proportional to temperature and the amount of voltage drop of the thermistor associated with a change in temperature is proportional to temperature. Therefore, the temperatures can be compared with each other in the following cases: a case in which the finally obtained temperatures are compared with each other; a case in which the resistance values of the thermistors are compared with each other; a case in which the amounts of voltage drop are compared with each other; and a case in which the voltages obtained by subtracting the amounts of voltage drop of the thermistors from a power supply voltage are compared depending on a circuit configuration.
In addition to the thermistor, a temperature sensor based on the electromotive force of a thermocouple may be used as the temperature sensor.
It is preferable that the temperature sensor is provided in a member (for example, the lens barrel 32 and/or the housing 36 of each imaging unit 11) whose temperature is variable while being correlated with the temperature of the lens. Conversely, it is preferable that the temperature sensor is not provided in a member which is not correlated with the temperature of the lens or in a range which is not affected by the member (for example, the imaging element 33 that generates heat, other electric circuits, a member that is exposed to direct sunlight, and/or a member through which the temperature of these members is propagated, or a space in which air heated by these members remains in the housing 36).
Next, a process during the operation of the imaging device 10 will be described.
First, in a case in which the imaging device 10 is turned on (Step ST1), the first to fifth temperature sensors 22a to 22e measure temperature (Step ST2). Then, it is determined whether the temperature of each temperature sensor and a difference between the temperatures of the temperature sensors are within a predetermined range (Step ST3).
In a case in which the temperature of each temperature sensor and the difference between the temperatures of the temperature sensors are not within the predetermined range in Step ST3, a no-good (NG) notice indicating that the image output from the imaging unit is not reliable is transmitted to the car control unit 3 (Step ST4) and the process is performed again from Step ST2 after a predetermined period of time elapses. In a case in which the temperature of each temperature sensor is not within the predetermined range, for example, it is considered that the temperature sensor is out of order, the peripheral circuits are out of order, and/or wires are cut. In addition, in a case in which the difference between the temperatures of the temperature sensors is not within the predetermined range, it is considered that only a portion of the housing of the imaging device is exposed to direct sunlight or receives warm air or cold air blown from an air conditioner of the car 1. In any of the cases, it is difficult to accurately select the imaging unit that can capture the image with the highest sharpness on the basis of temperature in this state and the reliability of the acquired image is reduced. Therefore, the NG notice is transmitted to the car control unit 3 to prevent a control error in the car 1.
In a case in which the temperature of each temperature sensor and the difference between the temperatures of the temperature sensors are within the predetermined range in Step ST3, an imaging unit that acquires the use image is selected from the first to fourth imaging units 11 to 14 on the basis of the temperature measured by the fifth temperature sensor 22e (Step ST5) and use image data is analyzed to recognize the lanes included in the use image or to recognize, for example, a vehicle, a pedestrian, and/or an obstacle (Step ST6). The analysis data is transmitted to the car control unit 3 (Step ST7). Then, the car 1 can perform vehicle movement control on the basis of the analysis data.
For a method for selecting the imaging unit that acquires the use image on the basis of the temperature measured by the temperature sensor, as illustrated in
It is preferable to stop the supply of power to the imaging units other than the imaging unit selected in Step ST5 or to reduce the driving frequencies of the imaging units other than the selected imaging unit. This aspect makes it possible to reduce power consumption or to increase the life span of components.
Then, the operation mode is changed to a normal operation (Step ST8). During the normal operation, a process which captures an image with the selected imaging unit, analyzes use image data, and transmits the analysis data to the car control unit 3 is repeated. In addition, during the normal operation, in parallel to the imaging process, temperature is measured by the temperature sensor included in the imaging unit selected at a predetermined time interval. In a case in which the measured temperature is beyond the corresponding temperature range of the selected imaging unit, the selected imaging unit is switched to another imaging unit corresponding to the measured temperature and imaging is continuously performed.
With this configuration, it is possible to achieve the imaging device 10 that can acquire an image with high sharpness in a wide temperature range, without providing a mechanical focus adjustment mechanism, and stably acquire a high-quality image in a wide temperature range over a long period of time. In addition, in a case in which imaging is performed in a wide wavelength range from visible light to near-infrared light as in this embodiment, it is necessary to solve two tasks, that is, the task of preventing a variation in aberration depending on the temperature and the task of preventing chromatic aberration in a wide wavelength range. The imaging device 10 according to this embodiment is particularly effective in this case.
The process during the operation of the imaging device 10 according to this embodiment is not limited to the operation in the flowchart illustrated in
The number of temperature sensors may be reduced as long as the temperatures of the first to fourth imaging units 11 to 14 can be estimated. For example, the first to fourth temperature sensors 22a to 22d attached to the first to fourth imaging units 11 to 14 may be removed and only the fifth temperature sensor 22e attached to the entire housing of the imaging device 10 may be used. Conversely, the fifth temperature sensor 22e attached to the entire housing of the imaging device 10 may be removed and only the first to fourth temperature sensors 22a to 22d attached to the first to fourth imaging units 11 to 14 may be used. In addition, a plurality of imaging units may share one temperature sensor.
In the above-described embodiment, for example, there is a concern that the second imaging unit 12 and the third imaging unit 13 will be frequently switched at about 30° C. that is a room temperature. If this causes problems, as illustrated in
Next, a second embodiment of the invention will be described in detail with reference to the drawings.
The imaging device according to the second embodiment is different from the imaging device according to the first embodiment only in the configuration of the imaging section. Here, the description of the same components as those of the imaging device according to the first embodiment will not be repeated.
As illustrated in
Lenses in each lens unit are integrated into a lens array. In the lens units, a first lens array 41 in which lenses 41a to 41d for forming the lens units for first to fourth imaging units 11a to 14a, respectively, are integrally formed, a light shielding sheet 42 functioning as a stop, and a second lens array 43 in which lenses 43a to 43d for forming the lens units for the first to fourth imaging units 11a to 14a, respectively, are integrally formed are stacked in this order from the object side.
The imaging elements 44 for the first to fourth imaging units 11a to 14a are fixed to the same substrate 45. In this embodiment, it is difficult to individually change the distances between the lens units and the imaging elements unlike the imaging section according to the first embodiment. However, the curvature of the lenses forming each lens unit, the distance between the lenses, and/or a lens material is appropriately selected to change the configuration of each lens unit such that each lens unit has the highest sharpness at a desired temperature. In this way, the first to fourth imaging units 11a to 14a with different focus temperatures are obtained.
As described above, since the lens units have different lens configurations, it is possible to design the lenses most suitable for each imaging unit. Therefore, it is easier to improve the optical performance of the lens unit than that in a case in which the lens units have the same lens configuration.
With this configuration, it is possible to obtain the same effect as that in the first embodiment.
In a case in which temperature sensors are provided in the first to fourth imaging units 11a to 14a in the imaging section 21a having the above-mentioned configuration, for example, a film-shaped temperature sensor disclosed in JP2016-4176A may be stacked between the lens arrays.
Next, a third embodiment of the invention will be described in detail with reference to the drawings.
The imaging device according to the third embodiment is different from the imaging device according to the first embodiment only in the configuration of the imaging section. Here, the description of the same components as those of the imaging device according to the first embodiment will not be repeated.
As illustrated in
The lens units are arranged such that the optical axes are aligned in the same direction.
The first to fourth lens units 51 to 54 have the same configuration and the length of an optical path from the rearmost end of the lens in each lens unit to the imaging element 59 is changed to form the first to fourth imaging units with different focus temperatures.
Specifically, in a case in which the first imaging unit acquires an image, all of the light control elements 55 to 57 are changed to a transmission state such that light focused by the first lens unit 51 is incident on the imaging element 59. In a case in which the second imaging unit acquires an image, all of the light control elements 55 to 57 are changed to a reflection state such that light focused by the second lens unit 52 is incident on the imaging element 59. In a case in which the third imaging unit acquires an image, the light control elements 55 and 57 are changed to the reflection state and the light control element 56 is changed to the transmission state such that light focused by the third lens unit 53 is incident on the imaging element 59. In a case in which the fourth imaging unit acquires an image, the light control element 55 is changed to the reflection state and the light control elements 56 and 57 are changed to the transmission state such that light focused by the fourth lens unit 54 is incident on the imaging element 59.
As described above, a plurality of lens units share one imaging element. Therefore, it is possible to reduce the number of times an expensive imaging element is used and thus to prevent an increase in the costs of the imaging section.
With this configuration, it is possible to obtain the same effect as that in the first embodiment.
The aspect in which the light control elements are used to switch the optical path is not limited to the aspect illustrated in
As illustrated in
The first lens unit 61 and the third lens unit 63 have the same configuration and the second lens unit 62 and the fourth lens unit 64 have the same configuration. The first lens unit 61 and the second lens unit 62 share the imaging element 69 and the third lens unit 63 and the fourth lens unit 64 share the imaging element 70. In addition, a distance from the light control element 65 to the imaging element 69 is different from a distance from the light control element 67 to the imaging element 70.
The transmission state and the reflection state of the light control element 65 and the light control element 67 are switched to change the length of an optical path from the rearmost end of the lens in each lens unit to the imaging element 69 or the imaging element 70. In this way, it is possible to form the first to fourth imaging units with different focus temperatures.
With this configuration, it is possible to obtain the same effect as that in the first embodiment.
As the aspect in which the light control elements are used to switch the optical path, an aspect different from those illustrated in
The embodiments and the examples of the invention have been described above. However, the invention is not limited to the above-described embodiments and examples and various modifications can be made.
For example, the number of imaging units is not limited to four and two or more imaging units may be provided.
In the above-described embodiments, a plurality of imaging units are arranged in a line in the horizontal direction. However, the invention is not limited thereto and the imaging units may be arranged in a line in the vertical direction or a plurality of rows and/or columns of imaging units may be two dimensionally arranged in the horizontal direction and/or the vertical direction.
For the arrangement order of a plurality of imaging units with different focus temperatures, the aspect in which the imaging units are arranged in the order of the focus temperature has been described. However, the invention is not limited thereto. An imaging unit suitable for a high temperature may be provided at the edge or the periphery where it is easy to cool the imaging unit and an imaging unit suitable for a low temperature may be provided at the center where it is easy to keep the imaging unit warm.
The arrangement position of the imaging units is not limited to the inside of the windshield of the car and the imaging unit may be provided in other places such as a front bumper and/or a front grill.
In a case in which the imaging section includes a plurality of imaging elements and the brightness value of an image output from the selected imaging unit is low, weighted addition may be performed for the images output from the other imaging units to acquire the use image. This aspect makes it possible to obtain an image with high brightness even in a case in which a small amount of light is incident on the imaging unit, for example, at night. Image data obtained from a distant place that is in front of the imaging unit has a relatively high sharpness. However, in general, light from the headlights does not reach the distant place and the distant place is dark. Therefore, the images output from a plurality of imaging units is not simply added and only the image data particularly obtained from a distant place may be extracted and added.
The aspect in which the imaging device is provided in the car has been described. However, the invention is not limited thereto and can be applied to various aspects. For example, the imaging device may be provided in other types of moving bodies, such as airplanes or artificial satellites, or may be used as an outdoor surveillance camera.
Of course, various modifications and changes of the invention can be made without departing from the scope and spirit of the invention.
Number | Date | Country | Kind |
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2016-048073 | Mar 2016 | JP | national |
This application is a continuation application of International Application No. PCT/JP2017/008835, filed Mar. 6, 2017, the disclosure of which is incorporated herein by reference in its entirety. Further, this application claims priority from Japanese Patent Application No. 2016-048073, filed Mar. 11, 2016, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/JP2017/008835 | Mar 2017 | US |
Child | 16122684 | US |