This application is based upon and claims benefit of priority of Japanese Patent Application No. 2011-079668 filed on Mar. 31, 2011, the contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a continuous casting immersion nozzle for pouring molten steel from a tundish into a mold and particularly to an immersion nozzle used for high-speed casting of thin to medium thick slabs.
2. Description of the Related Art
In continuous casting operation, appropriate control (e.g., prevention of drifts, suppression of level fluctuation in the mold, and the like) of a flow of molten steel in a mold is important to ensure and maintain quality of casting steel products as well as to carry out the operation safely and smoothly. Especially in high-speed casting of thin to medium thick slabs (about 50 mm to 150 mm in thickness), a width-thickness ratio (slab width/slab thickness) thereof is greater than that of normal slabs, and therefore it is often difficult to adjust the flow of the molten steel in the mold appropriately.
To achieve appropriate control of a flow of molten steel in a mold, the present inventors developed (invented) a continuous casting immersion nozzle as disclosed in Japanese Unexamined Patent Application Publication No. 2009-233717, for example. The continuous casting immersion nozzle includes a tubular body having a passage, and at least at a lower section of the tubular body includes a flat cross section. The lower section includes two pairs of outlets, one is disposed in narrow sidewalls thereof and the other is disposed in a bottom thereof. And, provided between the outlets disposed in the narrow sidewalls are ridges projecting inward from wide inner walls of the passage. In this way, a maximum flow velocity of the molten steel flow that collides with the narrow sidewalls of the mold is reduced, and thus a velocity of a reverse flow can be reduced. As a result, drifts and level fluctuation of the molten steel flow in the mold can be reduced, improving slab quality and productivity.
To improve a flow (movement) of molten steel discharged into a mold, International Publication No. WO1998/014292 discloses a casting nozzle including an inlet disposed at an upper end of a tubular body, a pair of upper outlets and a pair of lower outlets disposed at a lower end of the tubular body, and a baffle for dividing the molten steel flow into an outer stream discharged through the upper outlets and a central stream discharged through the lower outlets.
The present invention relates to an immersion nozzle for continuous casting, including a tubular body with a bottom, a pair of first outlets, and a pair of second outlets. The tubular body has an inlet for entry of molten steel disposed at an upper end and a passage extending inside the tubular body downward from the inlet. At least a lower section of the tubular body has a rectangular flat cross section. The two opposing first outlets are disposed in narrow sidewalls at the lower section so as to communicate with the passage. The pair of second outlets is disposed at the bottom so as to communicate with the passage. The pair of first outlets are partitioned by a pair of partitioning sections formed at the first outlets, respectively. Each of the first outlets is partitioned into an upper outlet and a lower outlet. Provided between the pair of partitioning sections are ridges each projecting into the passage from a wide inner wall of the passage and horizontally intersecting the wide inner wall. The pair of second outlets is disposed symmetrically with respect to a central axis of the tubular body such that virtual faces extended from tilted faces of the second outlets intersect with each other in the passage.
The phrase “horizontally intersecting the wide inner wall” as used herein means that each of the ridges extends horizontally from one partitioning section to the other. The term “narrow sides” refers to the short sides of the tubular body having the rectangular flat cross section, and the term “wide sides” refers to the long sides of the tubular body. Throughout the present description, the directions are defined with the continuous casting immersion nozzle arranged upright.
According to the present invention, the ridges projecting inward from the wide inner walls diminish excessive flow velocities below the outlets. Also, the exit-stream from the upper outlets increases since each of the partitioning sections divides the first outlet in the narrow sidewall into the upper outlet and the lower outlet. As a result, a double-roll flowing pattern can be formed while suppressing collision of the exit-streams with mold wall faces and increase in the reverse flow due to the excessive flow velocities below the outlets. In addition, a drift in the mold is prevented because the flow of the molten steel in the passage is evenly distributed into the pair of first outlets by the ridges.
As shown in
In opposing narrow sidewalls 18 of the lower section 11c having the rectangular flat cross section, first outlets 14 communicating with the passage 13 are formed respectively at positions close to the bottom 20. Each of the first outlets 14 includes an elongated hole having semicircular upper and lower ends. The elongated hole is long in a vertical direction, and is divided into an upper outlet 14a and a lower outlet 14b by a partitioning section 22 having a rectangular cross section and extending in a horizontal direction (See
The bottom 20 of the tubular body 11 includes a pair of second outlets 16 communicating with the passage 13. The pair of second outlets 16 is disposed symmetrically with respect to a central axis of the tubular body 11 such that virtual faces extended from tilted faces 24 of the second outlets 16 intersect with each other in the passage 13 (See
In the immersion nozzle 10 according to the present embodiment, the first outlets 14 and the second outlets 16 communicate with each other through a slit 17 formed in the narrow sidewalls 18 and extending in the vertical direction.
[Water Model Tests]
In order to determine the optimum configurations of the first outlets 14 (the upper outlets 14a, the lower outlets 14b, and the partitioning sections 22), the second outlets 16, the ridges 15, and the slits 17, models of the immersion nozzle 10 having the above-described structures were produced and water model tests were performed. Hereinafter, descriptions will be given on the conducted water model tests.
Now, definitions of parameters are given for determining the optimum configurations of the first outlets 14 (the upper outlets 14a, the lower outlets 14b, and the partitioning sections 22), the second outlets 16, the ridges 15, and the slits 17.
A horizontal width and a vertical length of each of the first outlets 14 are defined as a and b, respectively; a vertical width of each of the partitioning sections 22 is defined as be; a vertical distance from an upper end of each of the first outlets 14 to a vertical widthwise center of each of the partitioning sections 22 is defined as ce (See
For the second outlets 16, an angle between a horizontal plane and a tilted face 24 of the second outlet 16 is defined as α, in which the tilted face 24 is formed at a bottom of the tubular body 11; the sum of opening areas of the second outlets 16 at a lower end face 20a of the tubular body 11 is defined as A (including opening areas of the slits 17 at the lower end face 20a of the tubular body 11); a horizontal cross sectional area of the passage 13 immediately above the first outlets 14 is defined as A′; the minimum internal dimension between the two second outlets 16 is defined as e; a width of each of the wide sides of the passage 13 immediately above the first outlets 14 is defined as e′; a width of each of the narrow sides of the passage 13 is defined as f (See
A 1/1 scale mold was made of an acrylic resin. In the mold, a length of the wide side was 1650 mm and a length of the narrow side was 90 mm. Water flowed (poured) from the immersion nozzle 10 to the mold was circulated by a pump.
The immersion nozzle 10 was placed in the center of the mold such that the wide sides of the rectangular flat cross section were parallel to the wide sides of the mold. The distance between the upper ends of the first outlets 14 and the water surface (molten steel surface) was 145 mm.
In the water model tests, a velocity of exit-streams was calculated using Particle Image Velocimetry (PIV). In the PIV, particles called tracers 30 (of about 50 micrometers) were dispersed in the flow (See
By the PIV, the flows in the entire mold or at arbitrary positions can be visualized and quantified as vectors. Moreover, it is possible to analyze unsteady flows near the outlets of the immersion nozzle as continuous movements.
Hereinafter, descriptions will be given on results of the water model tests. All working examples and comparative examples except a comparative example 1 were performed using a tubular body (entire length: 985 mm, outside dimension of a bottom: 182 mm×46 mm), which includes a cylindrical upper section; a lower section with a rectangular flat cross section, the lower section having a bottom; and a tapered section connecting the cylindrical upper section and the lower section with the rectangular flat cross section. The comparative examples except the comparative example 1 were performed using the continuous casting immersion nozzle disclosed in Japanese Unexamined Patent Application Publication No. 2009-233717, i.e., the immersion nozzle having the first and second outlets, the ridges, and the slits but not having the partitioning sections. Basic specifications (excluding test items) of the above-described respective samples were as follows:
Ci=57.5 mm, bi=25 mm, b=115 mm, ai=5 mm, a=26 mm, e=26 mm, e′=143 mm, d=16 mm, α=24°, each radius of curvature of the upper and lower ends of the first outlet=13 mm, ci/b=0.5, bi/b=0.22, ai/a=0.19, A/A′=0.05, and d/a=0.62
On the other hand, the comparative example 1 were performed using a tubular body (entire length: 958 mm, outside shape of a bottom portion: 150 mm×46 mm), which includes a prismatic upper section; a lower section with a rectangular flat cross section, the lower section having a bottom; and a tapered section connecting the prismatic upper section and the lower section with the rectangular flat cross section. As the outlets, only a pair of elongated holes was formed respectively in narrow sidewalls of the lower section of the tubular body. Basic specifications of the comparative example 1 were as follows:
b=109 mm, a=25 mm, and e′=110 mm
When the double-roll flowing pattern is formed in the mold and the molten steel surface-flow velocity is in a certain range, flow velocities of upward and downward molten steel flows in the mold are controlled in a certain range. Thus, in the tests, the samples were evaluated based on formation of the double-roll flowing pattern and the molten steel surface-flow velocity. Specifically for the double-roll flowing pattern, √ indicates that the double-roll flowing pattern was formed, and X indicates that the double-roll flowing pattern was not formed. For the molten steel surface-flow velocity, √ indicates that an average value of the left and right molten steel surface-flow velocities, i.e., average molten steel surface-flow velocity Vav, was in a range of 0.2 to 0.55 m/sec, and X indicates that the average value was outside the range. If the average molten steel surface-flow velocity Vav is lower than 0.2 m/sec, a molten mold powder layer becomes thin due to insufficient supply of heat to the molten steel surface, which may result in occurrence of breakout. On the other hand, if the average molten steel surface-flow velocity Vav is higher than 0.55 m/sec, the molten mold powder layer becomes uneven due to molten steel surface fluctuation, which may similarly breakout or may lower the quality due to entrapment of the mold powder.
As results of simulations, water model tests, and various researches on association with operations, it was found out that a critical value of the average value (average molten steel surface-flow velocity Vav) of the left and right molten steel surface-flow velocities was 0.2 to 0.55 m/sec. The left and right molten steel surface-flow velocities each were a value at an intermediate position between the narrow side of the mold and the immersion nozzle, i.e., at a position of ¼ length of the wide side of the mold from the narrow side of the mold. The throughput was converted using the equation: specific gravity of molten steel/specific gravity of water=7.0.
A correlation between ci/b and the average molten steel surface-flow velocity Vav, is shown in Table 1 and
The above-described results show that the partitioning section is not limited to the central portion (ci/b=0.5) of each of the first outlets, and the lower outlets may be larger than the upper outlets, and vice versa. In the graphs to be mentioned hereinbelow, the sample represented by ♦ at zero on the abscissa indicates the comparative example 1 without the ridges.
A correlation between bi/b and the average molten steel surface-flow velocity Vav is shown in Table 2 and
A correlation between ai/a and the average molten steel surface-flow velocity Vav is shown in
A correlation between the angle α of the tilted face of each of the second outlets and the average molten steel surface-flow velocity Vav is shown in Table 4 and
A correlation between A/A′ and the average molten steel surface-flow velocity Vav is shown in Table 5 and
A correlation between d/a and the average molten steel surface-flow velocity Vav is shown in Table 6 and
While the preferred embodiment of the invention has been described and illustrated above, it should be understood that this is exemplary of the invention and is not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims. For example, although be=bi and ce=ci in the water model tests, these relationships may be as follows: be≠bi and/or ce≠ci. Although the slits connecting the first outlets and the second outlets were provided in the water model tests, the slits may not be provided.
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Entry |
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Office Action issued Jan. 24, 2011 in co-pending U.S. Appl. No. 12/400,358. |
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Number | Date | Country | |
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20120248157 A1 | Oct 2012 | US |