This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2008-84166 filed on Mar. 27, 2008, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a continuous casting immersion nozzle for pouring molten steel from a tundish into a mold. More specifically, the present invention relates to an immersion nozzle used for high-speed casting of medium-thickness slabs (about 70 mm to about 150 mm thick).
2. Description of the Related Art
With the trend toward faster continuous casting aimed at increasing productivity of slabs, Japanese Unexamined Patent Application Publication No. 57-106456, for example, discloses as an immersion nozzle that advantageously fits increasing throughputs of casting steel products, an immersion nozzle having a plurality of small holes disposed in the bottom (See
Japanese Unexamined Patent Application Publication No. 7-232247 discloses an immersion nozzle for continuous casting including a cylindrical body, the body having a pair of outlets disposed in the sidewall of a lower section thereof and a slit opening formed in a downwardly tapered lower section thereof. The outlets and slit opening are designed to decrease defects in the cast steel products caused by entrapment of inclusions (See
International Publication No. 2005/049249 discloses an immersion nozzle including a tubular body, the body having a pair of opposing lateral outlets in the sidewall of a lower section thereof. The lateral outlets each are divided by one or two inward horizontal projections into two or three vertically arranged portions to make a total of four or six outlets (See
In the conventional immersion nozzles that have a pair of outlets disposed in the lower sidewall of the tubular body, larger amounts of the exit-streams issue from the lower portions of the outlets, which results in imbalance in amounts between the exit-streams that issue from the lower portions and the exit-streams that issue from the upper portions of the outlets. With a rise in the throughput, this imbalance increases to form negative pressure in the upper portions of the outlets, thereby possibly allowing the molten steel in the mold to flow into the nozzle through the upper portions of the outlets. This leads to excessive velocities of part of the molten steel streams impinging on the narrow sidewalls of the mold, which in turn causes increased velocities of the reverse flows that impinge on the narrow sidewalls and turn back. The increased velocities of the reverse flows raise the level fluctuation at the surface of the molten steel in the mold, resulting in asymmetric streams on the right- and left-hand sides of the immersion nozzle.
The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide an immersion nozzle for continuous casting, particularly for high-speed continuous casting of medium-thickness slabs, which nozzle permits a reduction in the drift of molten steel flow in the mold and a reduction in the level fluctuation at the surface of the molten steel to improve the quality and productivity of slabs.
The present invention provides an immersion nozzle for continuous casting. The immersion nozzle has a tubular body with a bottom. The tubular body has an inlet for entry of molten steel disposed at an upper end and a passage to extend downward from the inlet. The tubular body is depressed in cross section at least at a lower section. The lower section has two narrow sidewalls and two broad sidewalls. A pair of opposing first outlets are disposed in the narrow sidewalls of the lower section so as to communicate with the passage. The lower section has ridges horizontally projecting into the passage from inner surfaces of the broad sidewalls between the pair of first outlets. Additionally, a pair of second outlets are disposed in the bottom so as to communicate with the passage, and are disposed symmetrically about an axis of the tubular body. The axes of the pair of second outlets cross each other in the passage.
In the immersion nozzle according to the present invention, it is preferable that a/a′ ranges from 0.1 to 0.25 and b/b′ ranges from 0.15 to 0.35, where a′ is a horizontal width of the first outlets; b′ is a vertical length of the first outlets; a is a projection height of the ridges; and b is a vertical width of the ridges.
Also, it is preferable that f/a′ ranges from 0.75 to 0.9, e/e′ ranges from 0.1 to 0.17, and α ranges from 40° to 60°, where f is a length of the second outlets along the narrow sidewalls; α is an angle formed between each of the axes of the second outlets and the horizontal plane; e is a minimum internal measurement between the pair of second outlets; and e′ is a width of the passage, along the broad sidewalls, immediately above the first outlets.
Further, the immersion nozzle according to the present invention may further include slits for allowing communication between the first outlets and the second outlets to make the exit-streams more balanced. In this respect, it is preferable that d/a′ ranges from 0.2 to 1, where d is the width of the slits.
The immersion nozzle 10 according to the present embodiment includes a tubular body 11 with a bottom 20. The tubular body 11 has a cylindrical upper section 11a, a lower section 11c of a depressed cross section, and a taper section 11b that is tapered when seen in side view and that connects the upper section 11a and the lower section 11c. The upper section 11a has at the upper end an inlet 12 from which a passage 13 extends downward through the tubular body 11.
The lower section 11c of a depressed cross section has opposing narrow sidewalls 18, 18 and opposing broad sidewalls 19, 19. The narrow sidewalls 18, 18 have respectively opposing first outlets 14, 14 disposed at positions close to the bottom 20 so as to communicate with the passage 13. The first outlets 14, 14 are vertically elongated slots.
The broad sidewalls 19, 19 have respectively opposing horizontal ridges 15, 15 that project from inner surfaces thereof into the passage 13 between the pair of first outlets 14, 14. The ridges 15, 15 are of a substantially rectangular cross section. The term “substantially rectangular cross section” is intended to cover a rectangular cross section with rounded corners. When seen in a view showing the narrow sidewall 18 in front, the first outlet 14 is constricted in the middle.
The ridges 15, 15 reduce the excessive velocities of streams of molten steel in the lower portions of the first outlets 14, 14, and also the ridges 15, 15 significantly reduce the amount of the molten steel that flows from a mold into the immersion nozzle 10 through the upper portions of the first outlets 14, 14. Further, the ridges 15, 15 lower the maximum velocities of molten steel streams that impinge on the narrow sidewalls of the mold, and thus decreases the velocities of the reverse flows thereby to reduce the level fluctuation at the surface of the molten steel, providing more symmetric streams on the right- and left-hand sides of the immersion nozzle 10.
The tubular body 11 has a pair of second outlets 16, 16 disposed in the bottom 20 so as to communicate with the passage 13. The second outlets 16, 16 are arranged symmetrically about the axis of the tubular body 11 such that the axes 24, 24 of the respective second outlets 16, 16 cross each other within the passage 13. The second outlets 16, 16 are in a truncated inverted V arrangement when the tubular body 11 is vertically cut along the broad sidewall of the lower section thereof.
In the immersion nozzle 10 according to the present embodiment, the first outlets 14, 14 are allowed to communicate with the second outlets 16, 16 by vertically extending slits 17, 17 disposed in the narrow sidewalls 18, 18, respectively.
Water model tests were performed using models of the immersion nozzle 10 in order to determine the optimum configurations of the first outlets 14, 14, the second outlets 16, 16, and the slits 17, 17. The water model tests performed will be described in the below.
Parameters used to determine the optimum configurations of the outlets and slits are denoted as follows. The horizontal width of the first outlets 14, 14 is denoted as a′, the vertical length of the first outlets 14, 14 is denoted as b′, the projection height of the ridges 15, 15 is denoted as a, and the vertical width of the ridges 15, 15 is denoted as b (See
A 1/1 scale mold 21 was made of an acrylic resin. The mold 21 was dimensioned such that the length of the long sides (in
The immersion nozzle 10 was placed in the center of the mold 21 such that the long sides of the depressed cross section were parallel to the long sides of the mold 21. Propeller-type flow speed detectors 22, 22 were installed 325 mm (¼ of the length of the long sides of the mold 21) off narrow sidewalls 23, 23, respectively, of the mold 21 and 30 mm deep from the water surface. Then, the velocities of the reverse flows Fr, Fr were measured.
The results of the water model tests will be described below. For the tests, an envisaged basic model was dimensioned as follows. In each test, only a dimension serving as a target parameter was varied and the other dimensions were made to have the fixed values of corresponding dimensions of the basic model.
Though there is no presentation in the drawings on the test results about the angle α formed between each of the axes of the second outlets 16, 16 and the horizontal plane, it was confirmed that Δσ was minimum when α was 40° to 60°. When α was less than 40°, the exit-streams from the second outlets were synchronized with the exit-streams from the first outlets to increase the velocities of the reverse flows Fr, Fr at the water surface in the mold 21, thereby causing adverse effects such as entrapment of mold powder. Further, since the dimensions of the second outlets were relatively decreased, the exit-streams from the second outlets had increased velocities to raise the velocities of the reverse flows Fr, Fr and thereby to extremely increase the level fluctuation at the water surface. On the other hand, when α was beyond 60°, the exit-streams from the pair of second outlets joined together to make a flow that wandered unstably like a pendulum, resulting in Δσ of beyond 4 cm/sec, which was not desirable.
A description will be made regarding the fluid analyses on the amounts of exit-streams from the immersion nozzle for continuous casting according to the embodiment of the present invention and those from an immersion nozzle according to prior art.
The fluid analyses were performed by using FLUENT (fluid analysis software) manufactured by Fluent Asia Pacific Co., Ltd (i.e., ANSYS Japan K.K. at present).
The analyses were performed on the assumption that the mold was 1300 mm long and 100 mm wide; the throughputs were 4.0 m/min (
In the case of the immersion nozzle according to the prior art, the right- and left-hand streams were asymmetric and the reverse flows had high velocities, causing the risk of the entrapment of mold powder and the level fluctuation at the molten steel surface. On the other hand, in the case of the immersion nozzle according to the embodiment of the present invention, the right- and left-hand streams were substantially symmetric and the reverse flows had velocities in a desirable range to reduce the level fluctuation at the molten steel surface and to improve the quality and productivity of the slabs.
While preferred embodiments of the invention have been described and shown above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.
Number | Date | Country | Kind |
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2008-084166 | Mar 2008 | JP | national |
Number | Name | Date | Kind |
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4949778 | Saito et al. | Aug 1990 | A |
20070102852 | Richaud et al. | May 2007 | A1 |
20070158884 | Tsukaguchi | Jul 2007 | A1 |
Number | Date | Country |
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43 19 194 | Dec 1994 | DE |
57-106456 | Jul 1982 | JP |
4-233658 | Aug 1992 | JP |
7-232247 | Sep 1995 | JP |
8-294757 | Nov 1996 | JP |
2001-347348 | Dec 2001 | JP |
WO 2005049249 | Jun 2005 | WO |
Number | Date | Country | |
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20090242592 A1 | Oct 2009 | US |