Inkjet printing devices comprise a printhead that includes a number of chambers. Each of these chambers includes an actuator that ejects an amount of jettable fluid such as ink out of the chamber. The chamber is in fluid communication with a nozzle bore that ends in a nozzle orifice. The jettable fluid is ejected out of the nozzle and onto a substrate to form an image.
The accompanying drawings illustrate various examples of the principles described herein and are a part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements.
As described above, inkjet devices comprise a number of nozzles from which a jettable fluid is ejected. In one example, a resistor may be placed in each chamber such that when it is heated, a bubble is formed that pushes out an amount of jettable fluid based on the size of the cavity. In another example, a piezoelectric device may be used to eject the jettable fluid out of the chamber by applying an electrical current to a piezoelectric material. In either case, the jettable fluid is ejected through a nozzle bore and nozzle orifice generally defining the nozzle.
After the ejection, an amount of jettable fluid may be left in the area of the nozzle, Additionally, an amount of jettable fluid may be maintained in the nozzle bore in anticipation for future ejection onto the substrate. A situation in which the nozzle is unused for more than approximately 5 minutes may be termed “long term decap”. In another example, long term decap may exist at any time starting from 8 seconds and longer.
Noticeable defects caused by term decap can be seen in the behavior of the inkjet printing device over time. In one example, some evaporation of the jettable fluids within, for example, an ink via interaction with atmosphere may occur. The evaporation of some of the components of the jettable fluid may cause changes to the characteristics of the jettable fluid.
The above described evaporation may be delayed somewhat through the use of physical caps that are placed over the nozzles of the printhead. These physical caps use an additional mechanical device to remove them from the nozzles before printing and reapply them after printing. The use of the mechanical device may limit the time that the printer may be used because the removal and application of the caps takes the printhead away from printing on a substrate.
In the present specification and in the appended claims, the term “short term decap” is meant to be understood broadly as any situation in which a nozzle of an inkjet device is exposed to atmosphere while the inkjet device is printing onto a substrate. In one example, the exposure to atmosphere during a short term decap also comprises a situation in which the nozzles are not serviced. In one example, the duration of a short term cap may be less than 8 seconds. “Fly-by spits” and “spit-on-page” are two tools used in inkjet printers to “refresh” nozzles in the middle of a job in order to prevent the effects of short term decap. However, the use of these methods may result in increases in jettable fluid waste and add further wear and tear to the inkjet components as well as other disadvantages.
The present specification therefore describes printer may comprise a printhead comprising a number of nozzles, an immiscible fluid distribution system to apply immiscible fluid to the nozzles and a processor to instruct the immiscible fluid distribution system to apply immiscible fluid to the nozzles to at least partly cap unused nozzles during printing.
The present specification further describes a printer subassembly may comprise an immiscible fluid distribution system to apply an immiscible fluid to the surface of a printhead nozzle plate.
Additionally, the present specification describes a method of capping a printhead that comprises applying a layer of immiscible fluid to nozzles of a printhead and selectively ejecting a jettable fluid from a first subset of nozzles while not ejecting jettable fluid from a second subset of nozzles that are at least partially capped with the immiscible fluid.
As used in the present specification and in the appended claims, the term “fluid” is meant to be understood broadly as any substance that continually deforms under an applied shear stress. In one example, a fluid may be a jettable fluid. As used in the present specification and in the appended claims, the term “jettable fluid” is meant to be understood broadly as any fluid that may be rejected out of a nozzle on a printhead. In one example, the jettable fluid may be a pharmaceutical. In another example, the jettable fluid may be an ink. In another example, the jettable fluid may be a liquid.
Additionally, as used in the present specification and in the appended claims, the term “substrate” is meant to be understood broadly as any surface onto which a jettable fluid ejected from a nozzle of a printer may be deposited. In one example, the substrate may be paper. In another example, the substrate may be en edible substrate In yet one more example, the substrate may be a medicinal pill. In again another example, the substrate may be a three-dimensional printing powder. In yet another example, the substrate may be tissue or an array of containers to receive pharmaceutical fluids.
Also, as used in the present specification and in the appended claims, the term “printer” is meant to be understood broadly as any device capable of selectively placing a jettable fluid onto a substrate. In one example the printer is an inkjet printer. In another example, the printer is a three-dimensional printer. In yet another example, the printer is a digital titration device.
Further, as used in the present specification and in the appended claims, the term “subset” is meant to be understood broadly as any positive number of an object less than the total. For example, where a printhead comprises 10 dies, a subset of those dies would include 9 or less. Similarly, where a die comprises 1200 nozzles, a subset of nozzles comprises 1199 or less nozzles.
Still further, as used in the present specification and in the appended claims, the term “immiscible fluid” is meant to be understood broadly as any fluid that does not mix with another fluid. In one example, the immiscible fluid does not mix with the jettable fluid such as ink. In another example, the immiscible fluid does not chemically react with a jettable fluid present in a printer cartridge.
Even further, as used in the present specification and in the appended claims, the term “printhead” is meant to be understood broadly as any portion of a printer that interfaces with a substrate to deposit an amount of jettable fluid onto the substrate via a number of nozzles.
Even further, as used in the present specification and in the appended claims, the term “page-wide area printhead” is meant to be understood broadly as any printhead that has a width that is equal to or larger than a sheet of substrate.
Still further, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number comprising 1 to infinity; zero not being a number, but the absence of a number.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. It will be apparent, however, to one skilled in the art that the present apparatus, systems and methods may be practiced without these specific details. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with that example is included as described, but may not be included in other examples.
Turning now to
The printer (105) may comprise an interface (135) to interface with an image source (110). The interface (135) may be a wired or wireless connection connecting the printer (105) to the image source (110). The image source may be any source from which the printer (105) may receive data describing a print job to be executed by the controller (120) of the printer (105) in order print an image onto the substrate (115). In one example, the image source may be a computing device in communication with the printer (105).
The interface (135) enables the printer (105) and specifically the processor (145) to interface with various hardware elements, such as the image source (110), external and internal to the printer (105). For example, the interface (135) may interface with an input or output device such as, for example, display device, a mouse, or a keyboard. The interface (135) may also provide access to other external devices such as an external storage device, a number of network devices such as, for example, servers, switches, and routers, client devices, other types of computing devices, and combinations thereof.
The processor (145) may include the hardware architecture to retrieve executable code from the data storage device (150) and execute the executable code. The executable code may, when executed by the processor (145), cause the processor (145) to implement at least the functionality of printing on the substrate (115), and actuating the printhead and substrate motion mechanics (125, 130), according to the methods of the present specification described herein. The executable code may, when executed by the processor (145), cause the processor (145) to implement the functionality of providing instructions to the power supply unit (175) such that the power supply unit (175) provides power to the printhead (140) to eject a jettable fluid from a number of nozzles. In one example, the number of nozzles fired may be a number less than the total number of nozzles available and defined on the printhead (140).
The data storage device (150) may store data such as executable program code that is executed by the processor (145) or other processing device. The data storage device (150) may specifically store computer code representing a number of applications that the processor (145) executes to implement at least the functionality described herein.
The data storage device (150) may include various types of memory modules, including volatile and nonvolatile memory. For example, the data storage device (150) of the present example includes Random Access Memory (RAM), Read Only Memory (ROM), and Hard Disk Drive (HDD) memory. Many other types of memory may also be utilized, and the present specification contemplates the use of many varying type(s) of memory in the data storage device (150) as may suit a particular application of the principles described herein. In certain examples, different types of memory in the data storage device (150) may be used for different data storage needs. For example, in certain examples the processor (145) may boot from Read Only Memory (ROM) (150), maintain nonvolatile storage in the Hard Disk Drive (HDD) memory, and execute program code stored in Random Access Memory (RAM).
Generally, the data storage device (150) may comprise a computer readable medium, a computer readable storage medium, or a non-transitory computer readable medium, among others. For example, the data storage device (150) may be, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples of the computer readable storage medium may include, for example, the following: an electrical connection having a number of wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may be any tangible medium that can contain, or store computer usable program code for use by or in connection with an instruction execution system, apparatus, or device. In another example, a computer readable storage medium may be any non-transitory medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The printhead and substrate motion mechanics (125, 130) comprise mechanical devices that may move the printhead (140) and substrate (115) respectively. Instructions to move the printhead (140) and substrate (115) may be received and processed by the controller (120) and signals may be sent to the printhead (140) and substrate motion mechanics (130) from the controller (120).
The printhead (140) may cause an amount of jettable fluid to be ejected onto a substrate (115) in order to form some image on the substrate (115). The printhead (140) may be any type of jettable fluid depositing such as an inkjet printhead, a thermal inkjet printhead, a piezoelectric inkjet printhead, among others. Consequently, the present description contemplates the use of the immiscible fluid and immiscible fluid distribution system (180) described below in connection with any printing device that uses any type of printhead.
The printing system (100) may further comprise an immiscible fluid distribution system (180). The immiscible fluid distribution system (180) may be placed inline or offline from the printhead (140) and may be made accessible to the printhead (140). The immiscible fluid distribution system (180), as will be discussed in more detail below, applies a layer of immiscible fluid to a nozzle plate of the printhead (140). In one example, the immiscible fluid distribution system (180) may move to the printhead (140) in order to apply the layer of immiscible fluid to the printhead (140). In another example, the printhead (140) may move to the immiscible fluid distribution system (180) in order to receive an application of the layer of immiscible fluid as described herein.
Further details of the printer in the printing system are now discussed in reference to
In yet another example, the immiscible fluid distribution system (180) may use a rubber wiper to apply an amount of immiscible fluid onto the nozzle plate. In still another example, the immiscible fluid distribution system (180) is a try into which an amount of immiscible fluid is kept. In this example, the printhead (140) is brought into contact with the immiscible fluid such that the nozzle plate of the printhead (140) is coated with immiscible fluid. In another example, the immiscible fluid distribution system (180) uses a vapor deposition chamber such that presentation of the printhead (140) into the vapor deposition chamber causes an immiscible fluid to settle onto the surface of the nozzle plate of the printhead (140) after the immiscible fluid has been vaporized. In still another example, the immiscible fluid distribution system (180) comprises a number of high pressure nozzles through which an amount of immiscible fluid is sprayed onto the nozzle plate of the printhead (140).
In still another example, a number of channels may be formed in the printhead with each channel terminating with a microvalve. The channels may be filled with immiscible fluid to be dispensed on the surface of the nozzle plate. In one example, the immiscible fluid may be driven through the channels using an electric field difference. The valves may also be driven by a number of electrodes.
The processor (145) may direct the immiscible fluid distribution system (180) and the printhead (140) to move relative to each other such that they come in contact with each other. During contact, the processor (145) may execute computer code that directs the immiscible fluid distribution system (180) to apply the immiscible fluid as described above.
As discussed above, the printhead (140) may comprise a number of nozzles. In some examples, the printhead (140) may be broken up into a number of print dies with each die comprising a number of nozzles. The printhead (140) may be any type of printhead including, for example, a cartridge or a wide array.
The cartridge (300) may be installed into a cradle that is integral to the carriage of a printer (
The memory chip (340) may contain a variety of information including the type of jettable fluid cartridge, the kind of jettable fluid contained in the cartridge, an estimate of the amount of jettable fluid remaining in the jettable fluid reservoir (310), calibration data, error information, and other data. In one example, the memory chip (340) may comprise information regarding when the cartridge (300) should be maintained. As described herein, the maintenance may comprise applying a layer of immiscible fluid (355) to the surface of the die (320). The printer (
To create an image, the printer moves the carriage containing the cartridge over a piece of print medium. At appropriate times, the printer sends electrical signals to the fluid-jet cartridge (300) via the electrical contacts in the cradle. The electrical signals pass through the conductive pads (340) and are routed through the flexible cable (330) to the die (320). The die (320) then ejects a small droplet of jettable fluid from the reservoir (310) onto the surface of the substrate. These droplets combine to form an image on the surface of the substrate (
The die (320) may comprise any number of nozzles (305). In an example where the jettable fluid is an ink, a first subset of nozzles (305) may eject a first color of ink while a second subset of nozzles (305) may eject a second color of ink. Additional groups of nozzles (305) may be reserved for additional colors of ink. During operation, the immiscible fluid distribution system (
The immiscible fluid may be formed such that the above advantages may be realized. In one example, the immiscible fluid has a viscosity of 0.8 to 5 centipoise (cp) (0.01-0.05 kg*m−1*s−1) In another example, the immiscible fluid has a viscosity of 1 to 2 centipoise. In yet another example, the immiscible fluid has a viscosity of 1.5457 cp.
In one example, the surface tension is 18-35 mN/m. In another example, the immiscible fluid has a surface tension of 22-27 mN/m. In yet another example, the surface tension is 25.1 mN/m. The surface tension of the immiscible fluid sufficiently wets the surface of the die (320) while still allowing the layer of immiscible fluid to, in one example, reform over the nozzle (305) after firing. The immiscible fluid may spread sufficiently over the die (320) but not be too far so as to allow exposure in the jettable fluid to ambient air and evaporation. The viscosity may also be low enough so as to not plug any of the nozzle bores thereby preventing firing of jettable fluid through the immiscible fluid layer.
In one example, the molecular weight of the immiscible fluid is 130 to 300 g/mol. In another example, the immiscible fluid has a molecular weight of 165 to 177 g/mol. In yet one example, the molecular weight of the immiscible fluid is 171 g/mol.
In one example, the immiscible fluid is soluble to 200 part per million (ppm) in 20° Celsius water at 1 atm. In one example, the density of the immiscible fluid at 10° C. is 0.6 to 1.2 g/cm3. In another example, the density of the immiscible fluid at 10° C. is 0.7 to 0.8 g/cm3. In yet another example, the density of the immiscible fluid at 15° C. is 0.779 g/cm3. In one example, the boiling point of the immiscible fluid is within environmental range while also being able to jet under, for example, thermal-ink jet condition. In this example, the boiling point may be between 185 and 260° C. In another example, the boiling point of the immiscible fluid is between 188° C. to 192° C. In yet another example, the boiling point is 190° C.
In one example, the immiscible fluid is a paraffin liquid or an isoparaffin liquid such as Isopar™. In another example, the immiscible fluid may be Isopar™ J, Isopar™ K, Isopar™ L, Isopar™ M, Isopar™ P, polypropylene glycol (PPG), or combinations thereof. In one example, the immiscible fluid is Isopar™ L.
Additionally, the immiscible fluid does not react with the jettable fluid present in the firing chambers connected to the nozzle bores and nozzles. Consequently, in the present specification and in the appended claims, the term “immiscible fluid” is meant to be understood broadly as any fluid that is incapable of mixing with another fluid. As such, in one example, the immiscible fluid forms a coating over the fluid present in the nozzle bore sealing the jettable fluid in the immediate portions of the nozzle and nozzle bore interface. The immiscible fluid is also substantially non-evaporative or substantially nonvolatile such that it does not evaporate when subject to ambient air or temperatures. In one example, the immiscible fluid is less volatile as compared to the jettable fluid within the nozzles. In one example, the evaporation rate of the immiscible fluid is 6 with n-BuAc equal to 100.
In another example, the characteristics of the immiscible fluid may allow the immiscible fluid to flow further into the nozzle bore and into the firing chamber. However, in one example, due to the surface tension properties of the immiscible fluid, the immiscible fluid will still form a seal over the jettable fluid present in the firing chamber by adhering to the surface of the nozzle bore while not preventing jetting operation of the piezo-electric or thermal ink jet devices within the chamber.
Still further, in one example, the immiscible fluid may be hydrophobic. In this example, when the layer of immiscible fluid is deposited over the printhead (320) and a jettable fluid chamber associated with a nozzle bore and nozzle engages in a firing procedure, the jettable fluid separates the layer of immiscible fluid as it exists from the nozzle. After the jettable fluid has been ejected from the nozzle, the immiscible fluid rebounds to once again seal and cover the nozzle due to the surface tension property of the immiscible fluid. This process may continue on throughout the printing process or until a new layer of immiscible fluid is deposited over the printhead (320).
As briefly described above. The immiscible fluid prevents the jettable fluid in each nozzle from evaporating. The evaporation of the jettable fluid leaves an amount of non-evaporative substance behind. The non-evaporative substance of the jettable fluid may subsequently block the path of any non-evaporated jettable fluid still in the cartridge. Consequently, the nozzle, nozzle bore, and firing chamber cannot eject an amount of jettable fluid thereby destroying its usefulness. The layer of immiscible fluid prevents this from happening even when the nozzle has fired a number of times. Additionally, because a number of nozzles may not fire at all during any printing cycle, the unfired nozzles are subjected to long-term decap otherwise. When the printing time exceeds the capability of the ink to avoid evaporation related defects, this could cause the unfired nozzles to completely dry out causing those nozzles to be destroyed. Because these nozzles can never be used again without relatively significant cleaning, the use of the immiscible fluid saves time and repair costs.
The method may continue by selectively ejecting (610) a jettable fluid from a first subset of nozzles (
The selective ejection (610) of the first and second subset of nozzles (
The application of the layer of immiscible fluid (
The present method (600) may be accomplished through the use of a computer program product with the computer program product comprising a computer readable storage medium comprising computer usable program code embodied therewith. In this example, the computer usable program code may comprise computer usable program code to, when executed by a processor, applies a layer of immiscible fluid to a printhead comprising a number of nozzles. Specifically, the controller (
Aspects of the present system and method are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to examples of the principles described herein. Each block of the flowchart illustrations and block diagrams, and combinations of blocks in the flowchart illustrations and block diagrams, may be implemented by computer usable program code. The computer usable program code may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the computer usable program code, when executed via, for example, the processor (
The specification and figures describe a system and method of preventing evaporation of a jettable fluid in the nozzles of a printhead by coating the nozzles with an immiscible fluid. The application of the immiscible fluid to the printhead allows a first subset of nozzles to be fired while a second subset of nozzles are not fired. While the first subset of nozzles are firing, the second subset of nozzles are not subjected to any long term decap because they are constantly protected by the layer of immiscible fluid. Additionally, the first subset of nozzles may be fired and still be protected from short term decap as a result of the properties of the immiscible fluid. Specifically, the immiscible fluid may allow a jettable fluid to be fired through it when the nozzle is fired. In one example, after firing, the immiscible fluid reforms a cap over the nozzle due to the specific properties of the immiscible fluid.
The preceding description has been presented to illustrate and describe examples of the principles described This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2014/048970 | 7/30/2014 | WO | 00 |