The invention relates to an impact absorber, in particular, an impact absorber which is disposed between a vehicle panel and a trim so as to absorb an impact of vehicle collision.
Conventionally, an impact absorber having a hollow wall structure, which is formed by blow molding of thermoplastic resin, as disclosed in, for example, Patent Document 1 has been known.
The impact absorber as disclosed in Patent Document 1 is provided for protecting, for example, the low back of a passenger and has a first portion corresponding to the pubis of the passenger and a second portion corresponding to the ilium of the passenger. The first portion is made such that the stress occurring when the impact absorber is subjected to impact is a predetermined value or below, and the second portion is made such that the stress occurring when the impact absorber is subjected to impact is a predetermined value or above.
In a specific embodiment disclosed in Patent Document 1, the first portion of the impact absorber may be relatively great and the second portion of the impact absorber may be relatively little in terms of the total thickness in a direction where the impact is applied (i.e., the direction of impact). A concave rib is formed by recessing the walls which are opposed to each other in the direction of impact and joining tips of recessed walls as thus obtained each other. In this case, as due to the load from the passenger the impact absorber is deformed with compression, the concave rib renders the stress of the impact absorber occurring against the passenger moderately adjustable.
However, in the afore-mentioned impact absorber, the concave rib is not formed in the first portion, and is formed in the second portion. For this reason, in a case where the first portion has a relatively large area surface, due to the lack of the concave rib (in the first portion) the impact absorber may not sufficiently serve as the impact absorber.
In other words, due to the impact from the outside of the vehicle (on the first portion) the impact absorber moves toward the passenger, and when colliding against the passenger via the trim it become deformed. During the deformation of the impact absorber, energy is consumed, and the mitigation of the impact on the passenger is thus obtained. However, when due to the impact from the outside of the vehicle the impact absorber is pressed to move toward the passenger, it may come in contact with other part(s) such as an impact beam and an outer pad which is disposed exteriorly of the impact absorber in the vehicle. In this case, when due to the specific shape of the other part local stress is given to the first portion of the impact absorber, the first portion is early deformed before the impact absorber collides against the passenger. As a result, the function of the impact absorber, the mitigation of the impact on the passenger cannot be securely attained.
In view of the above, it may be considered that the concave rib is also formed in the first portion of the impact absorber. In this case, the stress occurring when the impact absorber is subjected to impact may be a predetermined value or above, and a weak or fragile portion of the passenger such as a pubis may not be protected.
Japanese patent publication No. 2012-76569 (A)
The invention is provided for the purpose of solving the above drawbacks or problems. The objective of the invention is to provide an impact absorber, which has variable total thickness in the direction of impact and is capable of producing a moderately adjusted stress against the passenger, without being early deformed or collapsing prior to the collision with the passenger.
The invention provides an impact absorber (1), which is disposed between a vehicle panel and a trim, and has a hollow main body. The hollow main body has a first wall disposed adjacent to the trim and a second wall disposed adjacent to the vehicle panel and opposed to the first wall. The hollow main body is defined by a first portion and a second portion. The impact absorber also has at least one first concave rib, which is formed in the second portion of the hollow main body by recessing the first and second walls such that the first and second walls approach each other and joining tips of recessed first and second walls as thus obtained each other, and at least one groove-like depression, which is formed in the first portion of the hollow main body by recessing the second wall. The first portion is different from the second portion in a total thickness extending from the first wall to second wall. The total thickness of the first portion is greater than that of the second portion.
(2) In the impact absorber (1), the depression may have a depth of 3 mm or above.
(3) In the impact absorber (1), the depression may have a depth of 25% or below of the total thickness of the first portion.
(4) In the impact absorber (1), the depression may have a depth which increases from a middle portion thereof to both ends thereof.
(5) In the impact absorber (1), the at least one depression may be a plurality of the depressions, and a first depression out of the plurality of depressions may intersect with the other depression out of the plurality of depressions.
(6) In the impact absorber (1), the hollow main body may further have a second concave rib, which is formed in a boundary between the first portion and the second portion by recessing the first and second walls such that the first and second walls approach each other and joining recessed tips of recessed first and second walls as thus obtained each other.
(7) In the impact absorber (6), an end of the depression may be connected to the second concave rib.
(8) In the impact absorber (1), the hollow main body further has a semicircular third concave rib, which is formed in an outer periphery of the first portion not neighboring the second portion by recessing the first and second walls such that the first and second wall approach each other and joining tips of recessed first and the second walls as thus obtained each other.
(9) In the impact absorber (8), one end of the depression may be connected to the third concave rib.
The proposed impact absorber has variable total thickness in the direction of impact, and can produce moderately adjusted stress against the passenger, without being early deformed or collapse prior to the collision with the passenger.
Referring to the accompanying drawings, embodiments of the present invention will be hereinafter described in detail. Furthermore, the same reference numeral is assigned to the same element or part throughout the overall specification. While the embodiments are described using a door panel as a vehicle panel and a door trim as a trim, it should be understood that it is apparent to one skilled in the art that the concept of the invention can be applied to the vehicle panel and the trim other than the door panel and the door trim.
Before illustrating the configuration of the embodiment of an impact absorber in accordance with the invention, the application or use of the impact absorber is hereinafter described with reference to
Using a case where the impact absorber 100 is not provided, the impact on the low back of the passenger P when other vehicle runs into, for example, the door panel 3 of the vehicle (i.e., “β” direction in
In other words, when other vehicle runs into the vehicle from the door panel 3, the door trim 2 bulges such that it approaches the passenger P and abuts against the low back 4 of the passenger P. In a case where the low back 4 of the passenger P abuts against the door trim 2 such that the it is placed immediately lateral to the door trim 2, the load applied on the low back 4 of the passenger P from the door trim 2 shows a characteristic biased distribution in the skeleton of the low back 4. Specifically, initial load applied to the low back 4 has a tendency to directly concentrate on the anterior side (i.e., a pubis 4A) of a pelvis. Once the load concentrates on weak or fragile pubis 4A, it makes an effect on the pubis 4A. For example, in a case where a certain level of the load is applied to the pubis 4A, even in a case the same level of the load is applied to the anterior side (i.e., the pubis 4A) and a posterior side (i.e., an ilium 4B) of the pelvis respectively, the stress of the anterior side (i.e., the pubis 4A) of the pelvis become greater than that of the posterior side (i.e., the ilium 4B).
For the above reasons, in order to render the load on the pubis 4A of the pelvis less than the load on the ilium 4B of the pelvis, the stress occurring in the region corresponding to the pubis 4A of the pelvis in the impact absorber 100 should be less than the stress occurring in the region corresponding to the ilium 4B of the pelvis in the impact absorber 100. For this purpose, as shown in
The impact absorber 100 substantially has a hollow main body, which has a first wall W1 disposed adjacent to the door trim 2 and a second wall W2 disposed adjacent to the door panel 3, and is formed of resin material. The first portion 100A has a total thickness (i.e., a total thickness from the substantially flat first wall W1 to the second wall W2 in a vertical direction of each wall W1, W2) greater than that of the second portion 100B. To this end, the impact absorber 100 is provided with a step 10 at a border between the first portion 100A and the second portion 100B.
Next, such an impact absorber 100 is described in more detail with reference to
Referring to
The second portion 100B is provided with a plurality of concave ribs 20 (e.g., three concave ribs in
Furthermore, referring to
Moreover, there is provided a connecting rib 25 such that the connecting rib 25 connects to the neighboring first concave ribs 20. Referring to
Furthermore, a semicircular concave rib 26 is formed as the first concave rib in a part of the periphery of the second portion 100B except for the border between the first portion 100A and the second portion 100B. The semicircular concave rib 26 has a joint 29, which may be formed by recessing the first wall W1 and the second wall W2 in a direction where they approach each other and joining the tip portions of the cone-shaped cylindrical portions 27, 28 as thus obtained each other. The semicircular concave rib 26 has the same function as the afore-mentioned first concave rib 20. A connecting rib 25′ is formed between the semicircular concave rib 26 and the first concave rib 20.
The joint 29 of the semicircular concave rib 26 constitutes a portion 31 for coupling the impact absorber 100. The portion 31 for coupling the impact absorber 100 has a screw insertion hole 30. Besides the portion 31 for coupling the impact absorber 100, there may be two portions 31′, 31″ for coupling the impact absorber 100, which project from the side surface of the impact absorber 100 and have the screw insertion hole 30, as shown
In accordance with the first embodiment, the afore-mentioned first concave ribs 20, 26 are not formed in the first portion 100A. This is because the first portion 100A protects the relatively weak or fragile portion (i.e., the pubis 4A) of the passenger P and the stress occurring when the impact absorber 100 is subjected to impact should be the predetermined value or below in the first portion 100A. On the other hand, a groove-like depression 40 is formed in the second wall W2 of the first portion 100A such that it traverses the area of the first portion 100A.
The afore-mentioned groove-like depression 40 can avoid the risk of failing to do the function of mitigating the impact on the passenger P in comparison with an impact absorber where no groove-like depression 40 is formed. In other words, when due to the impact from the outside of the vehicle (onto the first portion 100A) the impact absorber 100 moves toward the passenger P to collide against the passenger P via the door trim 2 (see
Preferably, the depression 40 may be formed such that it has a depth of from 3 mm to 30 mm Preferably, the depression 40 may be formed such that it has a depth of from 1% to 25%, preferably from 5% to 20%, of the total thickness T of the first portion 100A. In viewpoint of the afore-mentioned function, the depth of the depression 40 may be preferably 3 mm or above. If the depression 40 having the depth of greater than 25% of the total thickness T is adopted, during collision of the impact absorber 100 the tip of the depression 40 immediately abuts against the first wall W1, thereby increasing the load. In order to avoid the afore-mentioned phenomenon or risk, the depth of the depression 40 is preferably 25% or below of the total thickness T of the first portion 100A. In other words, if the depth of the depression 40 is 25% or below of the total thickness T of the first portion 100A, the depression 40 makes little contribution to the increase of load.
As shown in
Furthermore, as shown in
While the groove-like depression 40 has the configuration similar to the connecting ribs 25, 25′ which are formed in the second portion 100B, it is different from the connecting ribs 25, 25′ in terms of function. For reference, the connecting ribs 25, 25′ has the function of retaining the posture of the first concave rib 20. Accordingly, the groove-like depression 40 is distinguished from the connecting ribs 25, 25′.
In accordance with the impact absorber 100, even if the vehicle is subjected to initial impact from outside, due to the depression 40 the first portion 100A of the impact absorber 100 can be protected from early deformation or collapse. When due to the impact the impact absorber 100 moves toward the passenger P and collides against the passenger P via the door trim 2 (see
In the first embodiment, only single groove-like depression 40 is formed in the first portion 100A of the impact absorber 100. However, the invention is not limited to the afore-mentioned configuration, and a plurality of the depressions 40 may be adopted in the invention. For example, as shown in
Furthermore, referring to
Furthermore, referring to
Furthermore,
In the afore-mentioned embodiments, the semicircular concave rib is not formed at the outer periphery of the first portion 100A (except for the boundary between the first portion 100A and the second portion 100B). However, as shown in
Furthermore,
In any of the afore-mentioned embodiments, the groove-like depression 40 of the first portion 100A is formed in the second wall W2. However, the invention is not limited to the afore-mentioned configuration. The groove-like depression 40 may be formed in the first wall W1. In this case, the depression of the first wall W1 may be preferably formed by modifying the location of the depression 40 of the second wall W2, in a planar view from the wall W1.
Any of the afore-mentioned embodiments is illustrated with respect to the impact absorber 100 which is disposed between the door panel (i.e., the outer door panel) 3 and the door trim 2 to protect the low back of the passenger P, as shown in
While a preferred embodiment of the present invention has been shown and described with particularity, it will be appreciated that various changes and modifications may suggest themselves to one having ordinary skill in the art upon being apprised of the present invention. It is also intended to encompass all such changes and modifications as fall within the scope and spirit of the appended claims.
Number | Date | Country | Kind |
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2013-200388 | Sep 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2014/073536 | 9/5/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/045807 | 4/2/2015 | WO | A |
Number | Name | Date | Kind |
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6406079 | Tamada et al. | Jun 2002 | B2 |
7111713 | Tamada | Sep 2006 | B2 |
7249662 | Itou | Jul 2007 | B2 |
7370893 | Tamada | May 2008 | B2 |
7618082 | Tamada | Nov 2009 | B2 |
8104805 | Suzuki | Jan 2012 | B2 |
8123263 | Evans | Feb 2012 | B2 |
8439400 | Suzuki et al. | May 2013 | B2 |
8443950 | Tamada | May 2013 | B2 |
8641131 | Honda | Feb 2014 | B2 |
8915536 | Tamada | Dec 2014 | B2 |
20020005644 | Tamada et al. | Jan 2002 | A1 |
20080203749 | Tamada | Aug 2008 | A1 |
Number | Date | Country |
---|---|---|
2002-187508 | Jul 2002 | JP |
2003-048501 | Feb 2003 | JP |
2010-107027 | May 2010 | JP |
2012-076569 | Apr 2012 | JP |
2012-076570 | Apr 2012 | JP |
Entry |
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Mar. 29, 2016 International Preliminary Report on Patentability issued in International Patent Application No. PCT/JP2014/073536. |
Nov. 4, 2014 Search Report issued in International Patent Application No. PCT/JP2014/073536. |
Number | Date | Country | |
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20160207488 A1 | Jul 2016 | US |