Information
-
Patent Grant
-
6283229
-
Patent Number
6,283,229
-
Date Filed
Tuesday, February 17, 199826 years ago
-
Date Issued
Tuesday, September 4, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Neuder; William
- Walker; Zakiya
Agents
- Philip G. Meyers Intellectual Property Law, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 175 293
- 175 295
- 175 299
- 175 19
- 175 62
- 405 184
- 173 11
- 173 13
- 173 15
- 173 152
-
International Classifications
-
Abstract
An impact boring tool according to the invention suitable for using with a directional boring machine has a tubular housing and a head mounted at a front end of the housing. The head preferably includes a chisel configured for breaking loose rocks and stones encountered in soil. A striker is disposed within the housing for delivering an impact force to the head, either directly or through one or more intervening parts. A trigger mechanism causes the striker to deliver an impact to the head and chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level. This predetermined level generally coincides with a maximum effective amount of pushing or pulling force for moving the tool through the ground exerted by an external device such as a directional boring machine.
Description
TECHNICAL FIELD
This invention relates to directional boring, particularly to an apparatus and method for bursting an existing pipeline or boring a non-linear hole.
BACKGROUND OF THE INVENTION
Directional and non-directional boring apparatus for making holes through soil are well known. A directional borer generally includes a series of drill rods joined end to end to form a drill string. The drill string is pushed or pulled through the soil by means of a powerful hydraulic device such as a hydraulic cylinder. A spade, bit or chisel configured for boring is disposed at the end of the drill string, which may include an ejection nozzle for water to assist in boring. In general, the direction of boring is controlled by selectively rotating a boring head having an angled face. During rotation, the borer continues straight, whereas when pushed without rotation the boring head moves in the favored direction. See Malzahn U.S. Pat. Nos. 4,945,999 and 5,070,948, and Cherrington U.S. Pat. No. 4,697,775 (RE 33,793). The drill string may be pushed and rotated at the same time as described in Dunn U.S. Pat. No. 4,953,633 and Deken et al. U.S. Pat. No. 5,242,026.
In one variation of the traditional boring system, a series of drill string rods is used in combination with a percussion tool mounted at the end of the series of rods. The rods can supply a steady pushing force to the impact tool and the interior of the rods can be used to supply the pneumatic borer with compressed air. See McDonald et al. U.S. Pat. No. 4,694,913. This system has, however, found limited application commercially, perhaps because the drill string tends to buckle when used for pushing if the bore hole is substantially wider than the diameter of the drill string.
A variety of systems are now known for the installation of underground pipes, particularly for the replacement of an existing deteriorated pipe. In one widely practiced method, a pneumatic impact boring tool is sent through the existing pipeline such that the head of the tool, which may be provided with blades that apply intense local pressure to the existing pipe, fractures or splits the existing pipe. See, for example, Streatfield et al. U.S. Pat. Nos. 4,720,211, 4,738,565 and 4,505,302. A replacement pipe, typically made of plastic such as HDPE, can be drawn along behind the boring tool. This process has proven effective commercially because it bursts the old pipe and replaces it with a new pipe at the same time. However, the system relies on a pneumatic impact tool, which in turn requires an air compressor. Exhaust from the impact tool is vented into the interior of the replacement pipe, which is unacceptable for certain types of pipe installations, such as gas and water lines.
Directional borers are less effective for pipe bursting, especially for hard to burst pipes like cast iron, because the steady pushing force of the drill string lacks the impact power of a pneumatic impact boring tool. Thus, in some instances, a directional borer or winch is used to pull a pneumatic impact tool through an existing pipeline in order to burst the existing pipe and pull in the replacement pipe. These alternatives are effective but require considerable equipment and manual labor. A need remains for a boring system that can avoid the need for a pneumatic impact tool and still provide cyclic impacts suitable for pipe bursting operations, rock breaking, and the like.
SUMMARY OF THE INVENTION
An impact boring tool according to the invention has a tubular housing and a head mounted at a front end of the housing. The head preferably includes a chisel configured for breaking loose rocks and stones encountered in soil. A striker is disposed within the housing for delivering an impact force to the head, either directly or through one or more intervening parts. A trigger mechanism causes the striker to deliver an impact to the head and chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level. This predetermined level generally coincides with a maximum effective amount of pushing or pulling force for moving the tool through the ground, which force is exerted by an external device such as a directional boring machine.
According to a preferred form of the invention, the impact tool includes a head mounted for limited longitudinal movement relative to a housing, a chisel shaft connected to the head, and a trigger shaft engaging the chisel shaft. The trigger shaft initially retains a striker in a rearward position against the action of a striker spring. Upon relative movement between the head and the housing, the trigger mechanism activates to release the striker to apply an impact force to the head through the trigger shaft and chisel shaft.
A directional boring apparatus of the invention includes a drill string, a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil, and an impact boring tool as described above connected to a front end of the drill string. The invention further provides a method of directional boring using such a directional boring apparatus including the steps of pushing (or pulling) the impact tool forward through the ground using the directional boring machine, rotating the drill string while pushing or pulling it to move the tool in a substantially straight forward direction, ceasing rotation of the drill string while pushing or pulling to change the direction of travel of the tool, actuating the trigger mechanism when the pushing force exerted by the drill string exceeds the predetermined level, and re-setting the trigger mechanism after actuating it. The latter operating is preferably done by pulling back on the drill string as described hereafter.
Objects, features and advantages of the invention will become apparent from the following detailed description. It should be understood, however, that the detailed description is given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWING
The invention will hereafter be described with reference to the accompanying drawing, wherein like numerals denote like elements, and:
FIG. 1A
is a cross-sectional view of a front portion of an impact tool according to the invention;
FIG. 1B
is a cross-sectional view of the rear portion of the impact tool according to the invention shown in
FIG. 1A
;
FIG. 2
is a bottom view of the impact tool of
FIGS. 1A and 1B
;
FIG. 3
is a cross-sectional view along the line
3
—
3
in
FIG. 2
;
FIG. 4
is a front of the impact tool of
FIGS. 1A and 1B
;
FIG. 5
is a perspective view of the head of the impact tool of
FIGS. 1A and 1B
;
FIGS. 6
,
7
and
8
are partial cross-sectional views showing the impact mechanism at various positions during operation; and
FIG. 9
is a schematic diagram of a directional boring system according to the invention.
DETAILED DESCRIPTION
Referring to
FIGS. 1A and 1B
, an impact boring tool
10
according to the invention is designed to use a combination of axially applied constant force and sudden impact force to penetrate of the earth or crack an existing pipe. Tool
10
includes a head
12
mounted at the forward end of a tubular body or housing
28
, a tail nut
120
disposed in a rear end opening of body
28
, and an end cap
136
which serves to connect the tool to a string of rods as described hereafter.
Head
12
has an oblique front surface
15
which is provided with forwardly-facing knife edges
16
and
18
. An axial fastener-receiving hole
20
extends into head
12
from the forward end thereof. A rear portion of head
12
has a plurality of circumferentially spaced, longitudinal splines
26
. A front portion
30
of tool body
28
has a plurality of circumferentially spaced, longitudinal splines
36
which matingly receive splines
26
of head
12
. In this manner, head
12
is slidably supported on body
28
but is prevented from rotating relative thereto.
A cylindrical chisel shaft
42
is axially aligned with the body
28
. Chisel shaft
42
is positioned behind head
12
, and a frontwardly tapered front end
43
of chisel
42
is seated in a frontwardly tapering rear end portion
21
of hole
20
. A central threaded hole
44
at the forward end of chisel shaft
42
threadedly receives the stem of a bolt
45
that is inserted through hole
20
of head
12
. As the head of bolt
45
engages an annular, frontwardly facing wall
47
in hole
20
, head
12
and chisel shaft
42
become locked together. Bolt
45
is secured and removed by means of a hex-shaped socket
49
.
Chisel shaft
42
further comprises an elongated cylindrical midportion
46
which extends rearwardly to an enlarged rounded rear end portion
48
. A number of Belleville springs
56
(in one or more pairs) are situated within a rearwardly opening cavity
24
of head
12
and disposed around the tubular midportion
46
of chisel shaft
42
. During actuation of tool
10
, as described hereafter, Belleville springs
56
are compressed between an annular wall
58
situated at the bottom of cavity
24
and a front end cap
60
.
Front end cap
60
is disposed concentrically with tool body
28
in contact with midportion
46
of chisel shaft
42
at a location behind springs
56
. Cap
60
has a peripheral annular groove
64
which receives a seal ring
61
therein. Seal ring
61
prevents dirt from entering the inside of the apparatus during sliding movement of head
12
relative to body
28
. A plurality of radially spaced, stepped bolt receiving apertures
62
extend through cap
60
in the lengthwise direction of the tool body
28
.
An enlarged head portion of a head nut
68
is disposed in a rearwardly opening recess
66
of front end cap
60
. A rear threaded portion of head nut
68
is secured in corresponding threads formed on the inside of body
28
near its front end opening. Bolts
69
are inserted into stepped apertures
62
and become seated therein as the threaded end of each bolt
69
engages a frontwardly opening threaded hole
71
in head nut
68
. Threaded holes
71
(e.g. six or eight such holes) are ranged in a circular, evenly spaced formation in alignment with apertures
62
. As bolts
69
are tightened, front end cap
60
becomes securely clamped to the front end of body
28
, and a clamp load is applied to head nut
68
. Head nut
68
has a sloped annular rear surface
76
positioned and dimensioned for engagement by a frontwardly tapering stop surface
50
of chisel shaft
42
to limit forward movement of the head-chisel shaft assembly relative to the tool body
28
.
A rearwardly extending central boss
77
of chisel shaft
42
has a rounded surface
54
positioned in contact with a circular front end recess
79
in a trigger shaft
78
. A trigger coil spring
80
is contained within and co-axial with tool body
28
behind trigger shaft
78
. Trigger spring
80
engages a inwardly directed annular flange
40
of tool body
28
and a flange
82
at the front end of trigger shaft
78
. This biases trigger shaft
78
toward the front end of the tool
10
. Flange
82
has a rearwardly facing surface
86
which engages the trigger shaft spring
80
and which extends at a slight angle (e.g., about 1°-20°) relative to an imaginary annular surface oriented at a 90° angle relative to the lengthwise axis of trigger shaft
78
. By this means, in addition to biasing the trigger shaft
78
forwardly relative to housing
28
, trigger spring
80
biases the trigger shaft
78
to pivot downwardly as shown in FIG.
1
A.
Trigger shaft
78
has a rearwardly tapering shoulder
92
that extends between a relatively large diameter forward portion
96
and a relatively small diameter rearward portion
98
. A boss
100
located at the extreme rearward end of trigger shaft
78
forms a step
101
which performs the trigger function as described hereafter.
A cylindrical striker
102
is coaxially disposed inside of tool body
28
rearwardly of flange
40
. Striker
102
is supported for sliding movement relative to housing
28
by a series of spaced plastic bearing rings
103
disposed in annular grooves
104
. The front end of striker
102
comprises a front, annular trigger shaft engaging surface
108
and a central trigger shaft receiving recess
110
. The rear end of striker
102
has a cylindrical spring receiving recess
112
.
A tail nut
120
is mounted in a rear opening of body
28
and secured therein by means of internal threads
121
which are engaged by external threads
116
. A seal ring
117
is set in an external annular groove
118
rearwardly of threads
116
to prevent contamination of the mechanism in a manner similar to seal ring
61
. Tail nut
120
has a forwardly facing, cylindrical spring receiving recess
122
. Recess
122
is coaxial with body
28
and also with a smaller diameter threaded aperture
132
which extends rearwardly from recess
122
.
A compression spring
134
is contained within recess
112
of striker
102
and recess
122
of tail nut
120
. Striker spring
134
is considerably stiffer than trigger spring
80
and biases striker
102
to a forward position as shown in
FIGS. 1A
,
1
B. An end cap
136
is positioned at the extreme rear end of the directional boring tool
10
and is retained by a bolt
137
inserted through a central opening
135
in end cap
136
and secured in threaded aperture
132
.
FIG. 9
illustrates a directional boring apparatus
140
according to the invention. End cap
136
of tool
10
is adapted to be secured to a front rod
141
of a string of rods
142
which extends from and is actuated by a directional boring machine
143
. The string of rods
142
is most commonly pushed into the ground or an existing pipeline by a hydraulic cylinder
144
.
In addition to pipe bursting, the present invention is also useful for creating new bores or widening existing bores in which no existing pipeline is present. Drilling mud or pressurized water may be injected through the interior of rods
140
to a rearwardly opening cylindrical recess
138
in end cap
136
. One or more radial holes
139
may be provided in end cap
136
so that the lubricating mud can be conducted to the outside of the tool body where it can flow along the tool body, a portion of the mud reaching head
12
. More advantageously, means can be provided for conducting the mud directly to head
12
so that more effective lubrication can be achieved with less wasted mud. For example, a channel (not shown) for conducting mud towards head
12
from hole
139
can be provided on the outside of tool body
28
. A battery-powered sonde (not shown) may be installed in an additional tubular housing attached to the rear of tool
10
. The sonde transmits a radio signal on depth and angular orientation in two axes in a manner known in the art to assist in guiding the tool through the ground.
The illustrated tool
10
is designed for use with a directional boring machine that rotates and pulls or pushes the tool at the same time. The slanted surface
15
of head
12
causes the tool to deviate from a straight path when the tool is pushed but not rotated by the directional boring machine. When the boring machine both rotates and pushes, the tool moves in an approximate straight line because the angled face of the head spends essentially equal time facing each direction.
A known method of directional boring takes advantage of the foregoing to complete a bore beneath an obstruction such as a roadway or stream without having to dig entry and exit pits. The bore comprises three segments or stages. In the first stage, the borer head is directed down into the earth at an angle, often in a curved path. The rods of the drill string bend sufficiently to accommodate the changes in direction. At the second stage, the directional borer must round a corner in order to stop descending and move in a horizontal path beneath the obstruction. In the third stage, the borer must change directions a second time to assume an upward angle, so that the head eventually re-emerges from the ground on the other side of the obstruction.
The most difficult stage of this operation is the second change of direction. The effective pushing force of the directional boring machine becomes progressively less as the drill string becomes longer, and extra force is required to turn a corner even with a relatively small change in direction such as 20-50° from the horizontal. The borer most often becomes stuck at the second corner and must then be withdrawn. The problem is compounded if rocky soil or other hard obstacles are encountered far down the bore.
The present invention addresses the foregoing problem by providing a device which can crack through hard obstacles (e.g., stone, rocks, concrete) using a percussion force supplied by the above-described triggered impact mechanism. The invention can also supply the extra force required to turn a difficult corner during a boring run. The peak force supplied when both the impact mechanism and the directional boring machine are acting together is substantially greater than what the directional boring machine can exert alone, and the force exerted by the impact mechanism is substantially independent of how far the tool has traveled from the point of entry (i.e., the length of the drill string extending behind the tool.) The invention is thus useful as a system for assisting a directional boring system in steering especially when 300′ or more out and trying to make a turn.
The invention can also be used with a non-rotational pushing system such as the rod pushing machine sold under the trademark “Hydraburst” by Earth Tool Company. In such a case, a symmetrical or non-slanted head could be used. If a slanted head were used, steering would still be possible by alternately pushing and then manually rotating the series of rods.
The operation of the directional boring tool
10
is illustrated in
FIGS. 6
,
7
and
8
.
FIG. 6
(and
FIGS. 1A
,
1
B)illustrate the directional boring tool
10
in an unloaded condition. A considerable gap may exist between Belleville springs
56
and front wall
58
. The rear boss
77
of trigger shaft
78
engages the front recess
110
of striker
102
, and the striker spring
134
is relatively uncompressed. The step
101
of trigger shaft
78
engages striker surface
108
at one edge as shown.
When tool
10
is under moderate load, the gap between Belleville springs
56
and wall
58
closes. Engagement between flange
40
of housing
28
and the sloped shoulder
92
of trigger shaft
78
pivots trigger shaft
78
upwardly against the action of the trigger spring
80
. However, the rear end of the trigger shaft
78
remains in engagement with the trigger shaft engaging surface
108
of striker
102
. The striker spring
134
becomes substantially compressed.
FIG. 7
illustrates the component parts of directional boring tool
10
just prior to actuation of the striker
102
to apply an impact force to head
12
. At this point, interaction between flange
40
and shoulder
92
pivots the trigger shaft upwardly until it is almost but not quite aligned with the trigger shaft receiving recess
110
of the striker
102
. The striker spring
134
is further compressed.
Upon the next incremental amount of forward movement of the housing
28
relative to the head
12
under the action of the drill string and the directional boring machine, further movement along the sloped shoulder
92
of the trigger shaft
78
moves step
101
off of surface
108
and brings trigger shaft
78
into alignment with recess
110
of the striker
102
. Striker
102
immediately moves forward under the action of the striker spring
134
. As trigger shaft
78
enters the trigger shaft receiving recess
110
, the striker
102
engages the trigger shaft
78
, applying an impact force to the head
12
through the trigger shaft
78
and the chisel shaft
42
. At this point, the component parts of the directional boring tool
10
are positioned as shown in FIG.
8
. Tool
10
is then reset by rearward movement of the drill string under the action of the directional boring machine. This returns the component parts of the directional boring tool
10
to the configuration illustrated in FIG.
6
. The operation of the trigger mechanism is comparable to that of a hand-operated machinists' center punch.
In the overall operation of the directional boring tool
10
, the directional boring machine operates through a drill string to push the directional boring tool
10
through the earth. When the head
12
engages an obstruction for which the maximum force exerted by the drill string is insufficient to push past, forward movement of the head of the tool stops. Adjustment of the various springs included in the apparatus determines the threshold at which the impact mechanism will be triggered. In particular, Belleville springs
56
are provided in order to reduce the load required to trigger the impact mechanism relative to the total load placed on the tool
10
. For example, the maximum force exerted by the directional boring machine may be in the range from 4,000-5,000 pounds, but such a load would put excessive stress on the trigger mechanism and cause it to fail or shorten its life. In the illustrated embodiment, Belleville springs
56
reduce the effective force exerted on the trigger mechanism by as much as 3,000 pounds. Accordingly, the trigger mechanism can be designed to fire under a load of only 2,000 pounds, which corresponds to a load of 5,000 pounds on the tool head and body as exerted by the drill string.
The directional boring machine continues to apply force to tool
10
through the drill string, collapsing the front and rear sections of the tool body and causing splines
26
,
36
to move together. As the applied force continues to increase, the component parts of tool
10
move from the configuration of
FIG. 6
to the configuration of FIG.
7
and ultimately to the configuration of FIG.
8
. At this point, the trigger shaft
78
enters the trigger shaft receiving cavity
110
of the striker
102
, which allows the striker
102
to move forwardly under the action of the striker spring
134
. The striker
102
thus applies an impact force to the trigger shaft
78
which in turn applies the impact force to the chisel shaft
42
and hence to the head
12
, thereby destroying the obstruction. A series of blows can be imparted as needed. Once the obstruction has been demolished, the peak pushing force load no longer reaches the predetermined maximum, e.g., 4,000-5,000 pounds, and the tool continues to operate in the manner of a normal directional borer.
Striker
102
expends most or all of its impact force on the trigger shaft, and the impact is transmitted to the head of the tool as described above. Some remaining portion of the striker's energy may be expended as it impacts against flange
40
. However, the force of impact against flange
40
should be sufficiently low as not to damage the drill string. In the alternative, tool
10
can be configured so that striker
102
stops short of flange
40
during its impact stroke.
Although preferred embodiments of the directional boring tool
10
are illustrated in the drawings and described hereinabove, various modifications of the directional boring tool can be made within the spirit and scope of the invention. For example, the chisel shaft and the trigger shaft can comprise a single shaft which both secures the head for limited longitudinal reciprocation relative to the housing while allowing limited pivotal movement of the shaft to effect operation of the device. Also, the longitudinally offset surfaces comprising the trigger shaft engaging surface and the bottom of the trigger shaft receiving cavity can be located on the trigger shaft instead of on the striker, if desired.
Those skilled in the art will appreciate that although particular embodiments of the invention have been illustrated in the accompanying drawings and described in the foregoing detailed description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions of parts and elements without departing from the scope of the invention as expressed in the appended claims.
Claims
- 1. An impact boring tool, comprising:a tubular housing; a head mounted at a front end of the housing, the head including a chisel; a striker disposed within the housing for delivering an impact force to the head; and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external pushing force exerted on the impact tool in its lengthwise direction exceeds a predetermined level; and a coupling at a rear end of the housing for attaching a drill string to the tool, which drill string is capable of exerting a lengthwise pushing force on the tool, wherein the head is mounted for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as the external force exerted on the impact tool in its lengthwise direction becomes greater, and the trigger mechanism includes a spring which biases the head and housing such that the spring is compressed as the tool shortens.
- 2. The tool of claim 1, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle in the soil.
- 3. The tool of claim 1, wherein the coupling for attaching the drill string is a threaded surface.
- 4. The tool of claim 1, further comprising a device that reduces loading on the trigger mechanism to a fraction of the external force exerted on the impact tool in its lengthwise direction, so that the amount of force needed to trigger an impact by the striker using the trigger mechanism is less than the external force exerted on the impact tool.
- 5. The tool of claim 1, wherein the chisel is configured for breaking loose rocks and stones encountered in soil.
- 6. The tool of claim 5, wherein the chisel has one or more forwardly extending cutting blades.
- 7. The tool of claim 1, wherein the chisel has a slanted surface that causes the tool to deviate from a straight path when pushed by the drill string without rotation of the drill string.
- 8. The tool of claim 1, wherein the trigger mechanism includes a head nut mounted in a front end opening of the housing, and a chisel shaft slidably mounted in the head nut, wherein the chisel is secured to the chisel shaft.
- 9. A directional boring apparatus, comprising:a drill string; a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil; an impact boring tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as external force on the impact tool in its lengthwise direction becomes greater, the head including a chisel configured for breaking loose rocks and stones encountered in soil, the chisel having a sloped surface that can cause the impact tool to change its boring direction when pushed forward by the drill string without rotation of the drill string, a striker disposed within the housing for delivering an impact force to the head, and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, wherein the predetermined level is the maximum amount of force capable of being applied by the direction boring machine and is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and the trigger mechanism including a spring which biases the head and housing apart such that the spring is compressed as the tool shortens, and the trigger mechanism resets when the tool is lengthened back to a starting position.
- 10. The apparatus tool of claim 9, further comprising a coupling at a rear end of the housing for attaching the drill string to the tool.
- 11. The apparatus tool of claim 9, further comprising a device that reduces loading on the trigger mechanism to a fraction of the external force exerted on the impact tool in its lengthwise direction, so that the amount of force needed to trigger an impact by the striker using the trigger mechanism is less than the external force exerted on the impact tool.
- 12. The apparatus of claim 9, wherein the predetermined level is in the range of 4000 to 5000 inch-pounds.
- 13. A method of directional boring using a directional boring apparatus including a drill string, a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil, and an impact tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as external force on the impact tool in its lengthwise direction becomes greater, the head including a chisel configured for breaking loose rocks and stones encountered in soil, a striker disposed within the housing for delivering an impact force to the head, and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, the trigger mechanism including a spring with biases the head and housing apart such that the spring is compressed as the tool shortens, and the trigger mechanism resets when the tool is lengthened back to a starting position, comprising the steps of:pushing the impact tool forward through the ground using the directional boring machine; rotating the drill string while pushing it to move the tool in a substantially straight forward direction; ceasing rotation of the drill string while pushing to change the direction of travel of the tool; actuating the trigger mechanism by causing pushing force exerted by the drill string to exceed a predetermined level, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and pulling back on the drill string to re-set the trigger mechanism after actuating it.
- 14. A directional boring apparatus, comprising:a drill string; a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil; an impact boring tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing, the head mounted for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as the external force exerted on the impact tool in its lengthwise direction becomes greater, and a trigger mechanism including a spring which biases the head and housing such that the spring is compressed as the tool shortens, the head including a chisel configured for breaking loose rocks and stones encountered in soil, a striker disposed within the housing for delivering an impact force to the head, the trigger mechanism causing the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and a coupling at a rear end of the housing for attaching the drill string to the tool.
- 15. An impact boring tool, comprising:a tubular housing; a boring head mounted at a front end of the housing; a striker disposed within an internal chamber of the housing to deliver an impact force to the head by lengthwise movement within the housing; a first spring confined within the housing such that rearward movement of the striker away from the head compresses the spring; and a trigger mechanism having an engagement surface that engages the striker and holds it in a position in which the first spring is actuated, wherein the trigger mechanism releases the striker to cause it to deliver an impact force to the boring head when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level.
- 16. The tool of claim 15, wherein the boring head includes a shaft disposed within a front end opening of the housing and slidably moveable over a limited range in the lengthwise direction of the tool, wherein the trigger mechanism first compresses the first spring and then releases the striker in response to shortening of the tool that occurs as the shaft of the boring head moves relative to the housing.
- 17. The tool of claim 16, wherein the boring head includes a chisel mounted at a front end of the shaft.
- 18. The tool of claim 15, wherein the boring head includes a chisel mounted at a front end thereof.
- 19. The tool of claim 15, wherein the striker has a frontwardly facing edge that is engaged by the engagement surface of the trigger mechanism, which edge leaves engagement with the engagement surface when the striker is released.
- 20. The tool of claim 19, wherein:the striker has a frontwardly opening recess therein, such that the frontwardly facing edge is on a side wall of the recess; and the trigger mechanism further comprises a trigger shaft having a step which provides the engagement surface, means for biasing the trigger shaft towards a position at which the step is in contact with the frontwardly facing edge of the striker, and means for forcing the engagement surface to release the frontwardly facing edge of the striker after the striker has moved rearwardly a predetermined distance.
- 21. The tool of claim 20, wherein the trigger shaft is disposed in between the shaft of the head and the striker, whereby upon release of the trigger mechanism, the trigger shaft enters the recess in the striker, the striker moves forward, and a bottom wall of the recess delivers an impact to the trigger shaft, which impact is transmitted through the trigger shaft to the head.
- 22. The tool of claim 20, wherein the means for biasing the trigger shaft comprises a second spring and an angled surface on the trigger shaft, whereby force exerted by the second spring against the angled surface tilts the trigger shaft.
- 23. The tool of claim 22, wherein the means for forcing the engagement surface to release the frontwardly facing edge of the striker comprises a radially inwardly extending flange of the housing and a tapered shoulder of the trigger shaft, wherein progressive movement of the tapered shoulder against the flange forces the engagement surface to release the frontwardly facing edge of the striker against the force of the biasing means.
- 24. The tool of claim 23, wherein the means for biasing the trigger shaft comprises a second spring and an angled surface on the trigger shaft, whereby force exerted by the second spring against the angled surface tilts the trigger shaft.
US Referenced Citations (16)