Impact device for directional boring

Information

  • Patent Grant
  • 6283229
  • Patent Number
    6,283,229
  • Date Filed
    Tuesday, February 17, 1998
    26 years ago
  • Date Issued
    Tuesday, September 4, 2001
    23 years ago
Abstract
An impact boring tool according to the invention suitable for using with a directional boring machine has a tubular housing and a head mounted at a front end of the housing. The head preferably includes a chisel configured for breaking loose rocks and stones encountered in soil. A striker is disposed within the housing for delivering an impact force to the head, either directly or through one or more intervening parts. A trigger mechanism causes the striker to deliver an impact to the head and chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level. This predetermined level generally coincides with a maximum effective amount of pushing or pulling force for moving the tool through the ground exerted by an external device such as a directional boring machine.
Description




TECHNICAL FIELD




This invention relates to directional boring, particularly to an apparatus and method for bursting an existing pipeline or boring a non-linear hole.




BACKGROUND OF THE INVENTION




Directional and non-directional boring apparatus for making holes through soil are well known. A directional borer generally includes a series of drill rods joined end to end to form a drill string. The drill string is pushed or pulled through the soil by means of a powerful hydraulic device such as a hydraulic cylinder. A spade, bit or chisel configured for boring is disposed at the end of the drill string, which may include an ejection nozzle for water to assist in boring. In general, the direction of boring is controlled by selectively rotating a boring head having an angled face. During rotation, the borer continues straight, whereas when pushed without rotation the boring head moves in the favored direction. See Malzahn U.S. Pat. Nos. 4,945,999 and 5,070,948, and Cherrington U.S. Pat. No. 4,697,775 (RE 33,793). The drill string may be pushed and rotated at the same time as described in Dunn U.S. Pat. No. 4,953,633 and Deken et al. U.S. Pat. No. 5,242,026.




In one variation of the traditional boring system, a series of drill string rods is used in combination with a percussion tool mounted at the end of the series of rods. The rods can supply a steady pushing force to the impact tool and the interior of the rods can be used to supply the pneumatic borer with compressed air. See McDonald et al. U.S. Pat. No. 4,694,913. This system has, however, found limited application commercially, perhaps because the drill string tends to buckle when used for pushing if the bore hole is substantially wider than the diameter of the drill string.




A variety of systems are now known for the installation of underground pipes, particularly for the replacement of an existing deteriorated pipe. In one widely practiced method, a pneumatic impact boring tool is sent through the existing pipeline such that the head of the tool, which may be provided with blades that apply intense local pressure to the existing pipe, fractures or splits the existing pipe. See, for example, Streatfield et al. U.S. Pat. Nos. 4,720,211, 4,738,565 and 4,505,302. A replacement pipe, typically made of plastic such as HDPE, can be drawn along behind the boring tool. This process has proven effective commercially because it bursts the old pipe and replaces it with a new pipe at the same time. However, the system relies on a pneumatic impact tool, which in turn requires an air compressor. Exhaust from the impact tool is vented into the interior of the replacement pipe, which is unacceptable for certain types of pipe installations, such as gas and water lines.




Directional borers are less effective for pipe bursting, especially for hard to burst pipes like cast iron, because the steady pushing force of the drill string lacks the impact power of a pneumatic impact boring tool. Thus, in some instances, a directional borer or winch is used to pull a pneumatic impact tool through an existing pipeline in order to burst the existing pipe and pull in the replacement pipe. These alternatives are effective but require considerable equipment and manual labor. A need remains for a boring system that can avoid the need for a pneumatic impact tool and still provide cyclic impacts suitable for pipe bursting operations, rock breaking, and the like.




SUMMARY OF THE INVENTION




An impact boring tool according to the invention has a tubular housing and a head mounted at a front end of the housing. The head preferably includes a chisel configured for breaking loose rocks and stones encountered in soil. A striker is disposed within the housing for delivering an impact force to the head, either directly or through one or more intervening parts. A trigger mechanism causes the striker to deliver an impact to the head and chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level. This predetermined level generally coincides with a maximum effective amount of pushing or pulling force for moving the tool through the ground, which force is exerted by an external device such as a directional boring machine.




According to a preferred form of the invention, the impact tool includes a head mounted for limited longitudinal movement relative to a housing, a chisel shaft connected to the head, and a trigger shaft engaging the chisel shaft. The trigger shaft initially retains a striker in a rearward position against the action of a striker spring. Upon relative movement between the head and the housing, the trigger mechanism activates to release the striker to apply an impact force to the head through the trigger shaft and chisel shaft.




A directional boring apparatus of the invention includes a drill string, a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil, and an impact boring tool as described above connected to a front end of the drill string. The invention further provides a method of directional boring using such a directional boring apparatus including the steps of pushing (or pulling) the impact tool forward through the ground using the directional boring machine, rotating the drill string while pushing or pulling it to move the tool in a substantially straight forward direction, ceasing rotation of the drill string while pushing or pulling to change the direction of travel of the tool, actuating the trigger mechanism when the pushing force exerted by the drill string exceeds the predetermined level, and re-setting the trigger mechanism after actuating it. The latter operating is preferably done by pulling back on the drill string as described hereafter.




Objects, features and advantages of the invention will become apparent from the following detailed description. It should be understood, however, that the detailed description is given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWING




The invention will hereafter be described with reference to the accompanying drawing, wherein like numerals denote like elements, and:





FIG. 1A

is a cross-sectional view of a front portion of an impact tool according to the invention;





FIG. 1B

is a cross-sectional view of the rear portion of the impact tool according to the invention shown in

FIG. 1A

;





FIG. 2

is a bottom view of the impact tool of

FIGS. 1A and 1B

;





FIG. 3

is a cross-sectional view along the line


3





3


in

FIG. 2

;





FIG. 4

is a front of the impact tool of

FIGS. 1A and 1B

;





FIG. 5

is a perspective view of the head of the impact tool of

FIGS. 1A and 1B

;





FIGS. 6

,


7


and


8


are partial cross-sectional views showing the impact mechanism at various positions during operation; and





FIG. 9

is a schematic diagram of a directional boring system according to the invention.











DETAILED DESCRIPTION




Referring to

FIGS. 1A and 1B

, an impact boring tool


10


according to the invention is designed to use a combination of axially applied constant force and sudden impact force to penetrate of the earth or crack an existing pipe. Tool


10


includes a head


12


mounted at the forward end of a tubular body or housing


28


, a tail nut


120


disposed in a rear end opening of body


28


, and an end cap


136


which serves to connect the tool to a string of rods as described hereafter.




Head


12


has an oblique front surface


15


which is provided with forwardly-facing knife edges


16


and


18


. An axial fastener-receiving hole


20


extends into head


12


from the forward end thereof. A rear portion of head


12


has a plurality of circumferentially spaced, longitudinal splines


26


. A front portion


30


of tool body


28


has a plurality of circumferentially spaced, longitudinal splines


36


which matingly receive splines


26


of head


12


. In this manner, head


12


is slidably supported on body


28


but is prevented from rotating relative thereto.




A cylindrical chisel shaft


42


is axially aligned with the body


28


. Chisel shaft


42


is positioned behind head


12


, and a frontwardly tapered front end


43


of chisel


42


is seated in a frontwardly tapering rear end portion


21


of hole


20


. A central threaded hole


44


at the forward end of chisel shaft


42


threadedly receives the stem of a bolt


45


that is inserted through hole


20


of head


12


. As the head of bolt


45


engages an annular, frontwardly facing wall


47


in hole


20


, head


12


and chisel shaft


42


become locked together. Bolt


45


is secured and removed by means of a hex-shaped socket


49


.




Chisel shaft


42


further comprises an elongated cylindrical midportion


46


which extends rearwardly to an enlarged rounded rear end portion


48


. A number of Belleville springs


56


(in one or more pairs) are situated within a rearwardly opening cavity


24


of head


12


and disposed around the tubular midportion


46


of chisel shaft


42


. During actuation of tool


10


, as described hereafter, Belleville springs


56


are compressed between an annular wall


58


situated at the bottom of cavity


24


and a front end cap


60


.




Front end cap


60


is disposed concentrically with tool body


28


in contact with midportion


46


of chisel shaft


42


at a location behind springs


56


. Cap


60


has a peripheral annular groove


64


which receives a seal ring


61


therein. Seal ring


61


prevents dirt from entering the inside of the apparatus during sliding movement of head


12


relative to body


28


. A plurality of radially spaced, stepped bolt receiving apertures


62


extend through cap


60


in the lengthwise direction of the tool body


28


.




An enlarged head portion of a head nut


68


is disposed in a rearwardly opening recess


66


of front end cap


60


. A rear threaded portion of head nut


68


is secured in corresponding threads formed on the inside of body


28


near its front end opening. Bolts


69


are inserted into stepped apertures


62


and become seated therein as the threaded end of each bolt


69


engages a frontwardly opening threaded hole


71


in head nut


68


. Threaded holes


71


(e.g. six or eight such holes) are ranged in a circular, evenly spaced formation in alignment with apertures


62


. As bolts


69


are tightened, front end cap


60


becomes securely clamped to the front end of body


28


, and a clamp load is applied to head nut


68


. Head nut


68


has a sloped annular rear surface


76


positioned and dimensioned for engagement by a frontwardly tapering stop surface


50


of chisel shaft


42


to limit forward movement of the head-chisel shaft assembly relative to the tool body


28


.




A rearwardly extending central boss


77


of chisel shaft


42


has a rounded surface


54


positioned in contact with a circular front end recess


79


in a trigger shaft


78


. A trigger coil spring


80


is contained within and co-axial with tool body


28


behind trigger shaft


78


. Trigger spring


80


engages a inwardly directed annular flange


40


of tool body


28


and a flange


82


at the front end of trigger shaft


78


. This biases trigger shaft


78


toward the front end of the tool


10


. Flange


82


has a rearwardly facing surface


86


which engages the trigger shaft spring


80


and which extends at a slight angle (e.g., about 1°-20°) relative to an imaginary annular surface oriented at a 90° angle relative to the lengthwise axis of trigger shaft


78


. By this means, in addition to biasing the trigger shaft


78


forwardly relative to housing


28


, trigger spring


80


biases the trigger shaft


78


to pivot downwardly as shown in FIG.


1


A.




Trigger shaft


78


has a rearwardly tapering shoulder


92


that extends between a relatively large diameter forward portion


96


and a relatively small diameter rearward portion


98


. A boss


100


located at the extreme rearward end of trigger shaft


78


forms a step


101


which performs the trigger function as described hereafter.




A cylindrical striker


102


is coaxially disposed inside of tool body


28


rearwardly of flange


40


. Striker


102


is supported for sliding movement relative to housing


28


by a series of spaced plastic bearing rings


103


disposed in annular grooves


104


. The front end of striker


102


comprises a front, annular trigger shaft engaging surface


108


and a central trigger shaft receiving recess


110


. The rear end of striker


102


has a cylindrical spring receiving recess


112


.




A tail nut


120


is mounted in a rear opening of body


28


and secured therein by means of internal threads


121


which are engaged by external threads


116


. A seal ring


117


is set in an external annular groove


118


rearwardly of threads


116


to prevent contamination of the mechanism in a manner similar to seal ring


61


. Tail nut


120


has a forwardly facing, cylindrical spring receiving recess


122


. Recess


122


is coaxial with body


28


and also with a smaller diameter threaded aperture


132


which extends rearwardly from recess


122


.




A compression spring


134


is contained within recess


112


of striker


102


and recess


122


of tail nut


120


. Striker spring


134


is considerably stiffer than trigger spring


80


and biases striker


102


to a forward position as shown in

FIGS. 1A

,


1


B. An end cap


136


is positioned at the extreme rear end of the directional boring tool


10


and is retained by a bolt


137


inserted through a central opening


135


in end cap


136


and secured in threaded aperture


132


.





FIG. 9

illustrates a directional boring apparatus


140


according to the invention. End cap


136


of tool


10


is adapted to be secured to a front rod


141


of a string of rods


142


which extends from and is actuated by a directional boring machine


143


. The string of rods


142


is most commonly pushed into the ground or an existing pipeline by a hydraulic cylinder


144


.




In addition to pipe bursting, the present invention is also useful for creating new bores or widening existing bores in which no existing pipeline is present. Drilling mud or pressurized water may be injected through the interior of rods


140


to a rearwardly opening cylindrical recess


138


in end cap


136


. One or more radial holes


139


may be provided in end cap


136


so that the lubricating mud can be conducted to the outside of the tool body where it can flow along the tool body, a portion of the mud reaching head


12


. More advantageously, means can be provided for conducting the mud directly to head


12


so that more effective lubrication can be achieved with less wasted mud. For example, a channel (not shown) for conducting mud towards head


12


from hole


139


can be provided on the outside of tool body


28


. A battery-powered sonde (not shown) may be installed in an additional tubular housing attached to the rear of tool


10


. The sonde transmits a radio signal on depth and angular orientation in two axes in a manner known in the art to assist in guiding the tool through the ground.




The illustrated tool


10


is designed for use with a directional boring machine that rotates and pulls or pushes the tool at the same time. The slanted surface


15


of head


12


causes the tool to deviate from a straight path when the tool is pushed but not rotated by the directional boring machine. When the boring machine both rotates and pushes, the tool moves in an approximate straight line because the angled face of the head spends essentially equal time facing each direction.




A known method of directional boring takes advantage of the foregoing to complete a bore beneath an obstruction such as a roadway or stream without having to dig entry and exit pits. The bore comprises three segments or stages. In the first stage, the borer head is directed down into the earth at an angle, often in a curved path. The rods of the drill string bend sufficiently to accommodate the changes in direction. At the second stage, the directional borer must round a corner in order to stop descending and move in a horizontal path beneath the obstruction. In the third stage, the borer must change directions a second time to assume an upward angle, so that the head eventually re-emerges from the ground on the other side of the obstruction.




The most difficult stage of this operation is the second change of direction. The effective pushing force of the directional boring machine becomes progressively less as the drill string becomes longer, and extra force is required to turn a corner even with a relatively small change in direction such as 20-50° from the horizontal. The borer most often becomes stuck at the second corner and must then be withdrawn. The problem is compounded if rocky soil or other hard obstacles are encountered far down the bore.




The present invention addresses the foregoing problem by providing a device which can crack through hard obstacles (e.g., stone, rocks, concrete) using a percussion force supplied by the above-described triggered impact mechanism. The invention can also supply the extra force required to turn a difficult corner during a boring run. The peak force supplied when both the impact mechanism and the directional boring machine are acting together is substantially greater than what the directional boring machine can exert alone, and the force exerted by the impact mechanism is substantially independent of how far the tool has traveled from the point of entry (i.e., the length of the drill string extending behind the tool.) The invention is thus useful as a system for assisting a directional boring system in steering especially when 300′ or more out and trying to make a turn.




The invention can also be used with a non-rotational pushing system such as the rod pushing machine sold under the trademark “Hydraburst” by Earth Tool Company. In such a case, a symmetrical or non-slanted head could be used. If a slanted head were used, steering would still be possible by alternately pushing and then manually rotating the series of rods.




The operation of the directional boring tool


10


is illustrated in

FIGS. 6

,


7


and


8


.

FIG. 6

(and

FIGS. 1A

,


1


B)illustrate the directional boring tool


10


in an unloaded condition. A considerable gap may exist between Belleville springs


56


and front wall


58


. The rear boss


77


of trigger shaft


78


engages the front recess


110


of striker


102


, and the striker spring


134


is relatively uncompressed. The step


101


of trigger shaft


78


engages striker surface


108


at one edge as shown.




When tool


10


is under moderate load, the gap between Belleville springs


56


and wall


58


closes. Engagement between flange


40


of housing


28


and the sloped shoulder


92


of trigger shaft


78


pivots trigger shaft


78


upwardly against the action of the trigger spring


80


. However, the rear end of the trigger shaft


78


remains in engagement with the trigger shaft engaging surface


108


of striker


102


. The striker spring


134


becomes substantially compressed.





FIG. 7

illustrates the component parts of directional boring tool


10


just prior to actuation of the striker


102


to apply an impact force to head


12


. At this point, interaction between flange


40


and shoulder


92


pivots the trigger shaft upwardly until it is almost but not quite aligned with the trigger shaft receiving recess


110


of the striker


102


. The striker spring


134


is further compressed.




Upon the next incremental amount of forward movement of the housing


28


relative to the head


12


under the action of the drill string and the directional boring machine, further movement along the sloped shoulder


92


of the trigger shaft


78


moves step


101


off of surface


108


and brings trigger shaft


78


into alignment with recess


110


of the striker


102


. Striker


102


immediately moves forward under the action of the striker spring


134


. As trigger shaft


78


enters the trigger shaft receiving recess


110


, the striker


102


engages the trigger shaft


78


, applying an impact force to the head


12


through the trigger shaft


78


and the chisel shaft


42


. At this point, the component parts of the directional boring tool


10


are positioned as shown in FIG.


8


. Tool


10


is then reset by rearward movement of the drill string under the action of the directional boring machine. This returns the component parts of the directional boring tool


10


to the configuration illustrated in FIG.


6


. The operation of the trigger mechanism is comparable to that of a hand-operated machinists' center punch.




In the overall operation of the directional boring tool


10


, the directional boring machine operates through a drill string to push the directional boring tool


10


through the earth. When the head


12


engages an obstruction for which the maximum force exerted by the drill string is insufficient to push past, forward movement of the head of the tool stops. Adjustment of the various springs included in the apparatus determines the threshold at which the impact mechanism will be triggered. In particular, Belleville springs


56


are provided in order to reduce the load required to trigger the impact mechanism relative to the total load placed on the tool


10


. For example, the maximum force exerted by the directional boring machine may be in the range from 4,000-5,000 pounds, but such a load would put excessive stress on the trigger mechanism and cause it to fail or shorten its life. In the illustrated embodiment, Belleville springs


56


reduce the effective force exerted on the trigger mechanism by as much as 3,000 pounds. Accordingly, the trigger mechanism can be designed to fire under a load of only 2,000 pounds, which corresponds to a load of 5,000 pounds on the tool head and body as exerted by the drill string.




The directional boring machine continues to apply force to tool


10


through the drill string, collapsing the front and rear sections of the tool body and causing splines


26


,


36


to move together. As the applied force continues to increase, the component parts of tool


10


move from the configuration of

FIG. 6

to the configuration of FIG.


7


and ultimately to the configuration of FIG.


8


. At this point, the trigger shaft


78


enters the trigger shaft receiving cavity


110


of the striker


102


, which allows the striker


102


to move forwardly under the action of the striker spring


134


. The striker


102


thus applies an impact force to the trigger shaft


78


which in turn applies the impact force to the chisel shaft


42


and hence to the head


12


, thereby destroying the obstruction. A series of blows can be imparted as needed. Once the obstruction has been demolished, the peak pushing force load no longer reaches the predetermined maximum, e.g., 4,000-5,000 pounds, and the tool continues to operate in the manner of a normal directional borer.




Striker


102


expends most or all of its impact force on the trigger shaft, and the impact is transmitted to the head of the tool as described above. Some remaining portion of the striker's energy may be expended as it impacts against flange


40


. However, the force of impact against flange


40


should be sufficiently low as not to damage the drill string. In the alternative, tool


10


can be configured so that striker


102


stops short of flange


40


during its impact stroke.




Although preferred embodiments of the directional boring tool


10


are illustrated in the drawings and described hereinabove, various modifications of the directional boring tool can be made within the spirit and scope of the invention. For example, the chisel shaft and the trigger shaft can comprise a single shaft which both secures the head for limited longitudinal reciprocation relative to the housing while allowing limited pivotal movement of the shaft to effect operation of the device. Also, the longitudinally offset surfaces comprising the trigger shaft engaging surface and the bottom of the trigger shaft receiving cavity can be located on the trigger shaft instead of on the striker, if desired.




Those skilled in the art will appreciate that although particular embodiments of the invention have been illustrated in the accompanying drawings and described in the foregoing detailed description, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions of parts and elements without departing from the scope of the invention as expressed in the appended claims.



Claims
  • 1. An impact boring tool, comprising:a tubular housing; a head mounted at a front end of the housing, the head including a chisel; a striker disposed within the housing for delivering an impact force to the head; and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external pushing force exerted on the impact tool in its lengthwise direction exceeds a predetermined level; and a coupling at a rear end of the housing for attaching a drill string to the tool, which drill string is capable of exerting a lengthwise pushing force on the tool, wherein the head is mounted for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as the external force exerted on the impact tool in its lengthwise direction becomes greater, and the trigger mechanism includes a spring which biases the head and housing such that the spring is compressed as the tool shortens.
  • 2. The tool of claim 1, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle in the soil.
  • 3. The tool of claim 1, wherein the coupling for attaching the drill string is a threaded surface.
  • 4. The tool of claim 1, further comprising a device that reduces loading on the trigger mechanism to a fraction of the external force exerted on the impact tool in its lengthwise direction, so that the amount of force needed to trigger an impact by the striker using the trigger mechanism is less than the external force exerted on the impact tool.
  • 5. The tool of claim 1, wherein the chisel is configured for breaking loose rocks and stones encountered in soil.
  • 6. The tool of claim 5, wherein the chisel has one or more forwardly extending cutting blades.
  • 7. The tool of claim 1, wherein the chisel has a slanted surface that causes the tool to deviate from a straight path when pushed by the drill string without rotation of the drill string.
  • 8. The tool of claim 1, wherein the trigger mechanism includes a head nut mounted in a front end opening of the housing, and a chisel shaft slidably mounted in the head nut, wherein the chisel is secured to the chisel shaft.
  • 9. A directional boring apparatus, comprising:a drill string; a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil; an impact boring tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as external force on the impact tool in its lengthwise direction becomes greater, the head including a chisel configured for breaking loose rocks and stones encountered in soil, the chisel having a sloped surface that can cause the impact tool to change its boring direction when pushed forward by the drill string without rotation of the drill string, a striker disposed within the housing for delivering an impact force to the head, and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, wherein the predetermined level is the maximum amount of force capable of being applied by the direction boring machine and is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and the trigger mechanism including a spring which biases the head and housing apart such that the spring is compressed as the tool shortens, and the trigger mechanism resets when the tool is lengthened back to a starting position.
  • 10. The apparatus tool of claim 9, further comprising a coupling at a rear end of the housing for attaching the drill string to the tool.
  • 11. The apparatus tool of claim 9, further comprising a device that reduces loading on the trigger mechanism to a fraction of the external force exerted on the impact tool in its lengthwise direction, so that the amount of force needed to trigger an impact by the striker using the trigger mechanism is less than the external force exerted on the impact tool.
  • 12. The apparatus of claim 9, wherein the predetermined level is in the range of 4000 to 5000 inch-pounds.
  • 13. A method of directional boring using a directional boring apparatus including a drill string, a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil, and an impact tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as external force on the impact tool in its lengthwise direction becomes greater, the head including a chisel configured for breaking loose rocks and stones encountered in soil, a striker disposed within the housing for delivering an impact force to the head, and a trigger mechanism which causes the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, the trigger mechanism including a spring with biases the head and housing apart such that the spring is compressed as the tool shortens, and the trigger mechanism resets when the tool is lengthened back to a starting position, comprising the steps of:pushing the impact tool forward through the ground using the directional boring machine; rotating the drill string while pushing it to move the tool in a substantially straight forward direction; ceasing rotation of the drill string while pushing to change the direction of travel of the tool; actuating the trigger mechanism by causing pushing force exerted by the drill string to exceed a predetermined level, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and pulling back on the drill string to re-set the trigger mechanism after actuating it.
  • 14. A directional boring apparatus, comprising:a drill string; a directional boring machine connected to a rear end of the drill string and capable of forcing the drill string through soil; an impact boring tool connected to a front end of the drill string, which tool includes a tubular housing, a head mounted at a front end of the housing, the head mounted for sliding, lengthwise movement relative to the housing, such that shortening of the tool occurs as the external force exerted on the impact tool in its lengthwise direction becomes greater, and a trigger mechanism including a spring which biases the head and housing such that the spring is compressed as the tool shortens, the head including a chisel configured for breaking loose rocks and stones encountered in soil, a striker disposed within the housing for delivering an impact force to the head, the trigger mechanism causing the striker to deliver an impact to the chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level, wherein the predetermined level is a level at which the external force is insufficient to move the tool past an obstacle, such that the apparatus can bore through the ground with the impact tool inoperative when the external force exerted on the impact tool in its lengthwise direction fails to exceed the predetermined level; and a coupling at a rear end of the housing for attaching the drill string to the tool.
  • 15. An impact boring tool, comprising:a tubular housing; a boring head mounted at a front end of the housing; a striker disposed within an internal chamber of the housing to deliver an impact force to the head by lengthwise movement within the housing; a first spring confined within the housing such that rearward movement of the striker away from the head compresses the spring; and a trigger mechanism having an engagement surface that engages the striker and holds it in a position in which the first spring is actuated, wherein the trigger mechanism releases the striker to cause it to deliver an impact force to the boring head when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level.
  • 16. The tool of claim 15, wherein the boring head includes a shaft disposed within a front end opening of the housing and slidably moveable over a limited range in the lengthwise direction of the tool, wherein the trigger mechanism first compresses the first spring and then releases the striker in response to shortening of the tool that occurs as the shaft of the boring head moves relative to the housing.
  • 17. The tool of claim 16, wherein the boring head includes a chisel mounted at a front end of the shaft.
  • 18. The tool of claim 15, wherein the boring head includes a chisel mounted at a front end thereof.
  • 19. The tool of claim 15, wherein the striker has a frontwardly facing edge that is engaged by the engagement surface of the trigger mechanism, which edge leaves engagement with the engagement surface when the striker is released.
  • 20. The tool of claim 19, wherein:the striker has a frontwardly opening recess therein, such that the frontwardly facing edge is on a side wall of the recess; and the trigger mechanism further comprises a trigger shaft having a step which provides the engagement surface, means for biasing the trigger shaft towards a position at which the step is in contact with the frontwardly facing edge of the striker, and means for forcing the engagement surface to release the frontwardly facing edge of the striker after the striker has moved rearwardly a predetermined distance.
  • 21. The tool of claim 20, wherein the trigger shaft is disposed in between the shaft of the head and the striker, whereby upon release of the trigger mechanism, the trigger shaft enters the recess in the striker, the striker moves forward, and a bottom wall of the recess delivers an impact to the trigger shaft, which impact is transmitted through the trigger shaft to the head.
  • 22. The tool of claim 20, wherein the means for biasing the trigger shaft comprises a second spring and an angled surface on the trigger shaft, whereby force exerted by the second spring against the angled surface tilts the trigger shaft.
  • 23. The tool of claim 22, wherein the means for forcing the engagement surface to release the frontwardly facing edge of the striker comprises a radially inwardly extending flange of the housing and a tapered shoulder of the trigger shaft, wherein progressive movement of the tapered shoulder against the flange forces the engagement surface to release the frontwardly facing edge of the striker against the force of the biasing means.
  • 24. The tool of claim 23, wherein the means for biasing the trigger shaft comprises a second spring and an angled surface on the trigger shaft, whereby force exerted by the second spring against the angled surface tilts the trigger shaft.
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Number Name Date Kind
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4953638 Dunn Sep 1990
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5070948 Malzahn Dec 1991
5139086 Griffith, Sr. Aug 1992
5242026 Deken et al. Sep 1993
5289887 Puttmann Mar 1994
6035954 Hipp Mar 2000