This application claims the benefit under 35 U.S.C. ยง 119(a) of Chinese Patent Application No. CN 201910971339.9, filed on Oct. 14, 2019, and Chinese Patent Application No. CN 201911257898.X, filed on Dec. 10, 2019, which applications are incorporated herein by reference in their entirety.
The present disclosure relates to a power tool, and in particular to an impact drill.
An impact drill is a kind of drilling tool. Due to its functional requirements, there are generally two modes for operating the impact drill: a drilling mode and an impact mode. When the impact drill is in the drilling mode, the main shaft of the impact drill only outputs torque. When the impact drill is in the impact mode, the main shaft has a reciprocating motion along its axial direction while outputting torque, thereby realizing the impact function. In the existing impact drill, to realize the conversion of two modes, a conversion structure is generally required. The conversion structure is relatively complicated, and the conversion structure is distributed inside and outside the housing of the impact drill, which may lead to oil leakage.
In one example of the disclosure, an impact drill includes an output shaft capable of rotating around a first axis and moving along the first axis; a housing comprising an accommodating portion for accommodating at least part of the output shaft; a first impact block fixedly connected to the output shaft; a second impact block arranged in the housing; an elastic member configured to have an elastic force that makes the first impact block and the second impact block separate from each other; a stopping element for stopping the output shaft from moving backward along the first axis; and a movable element mounted on the housing; wherein the housing is formed with a through hole for accommodating at least part of the movable element, the through hole passes through the housing in a first line, and the movable element is capable of moving to a first position and a second position along the first line; wherein when the movable element moves to the first position along the first line, the movable element abuts against a rear end of the stopping element to prevent the output shaft from moving backward; and wherein when the movable element moves to the second position along the first line, the movable element disengages with the stopping element to allow the output shaft to move backward.
In one example, the first line is perpendicular to the first axis.
In one example, the first line is a radial direction perpendicular to the first axis.
In one example, the movable element includes a main body disposed in the through hole, and the main body extends along the first line.
In one example, the main body is a cylinder, the through hole is a cylindrical hole, and the diameter of the cylinder is substantially equal to the diameter of the cylindrical hole.
In one example, the movable element further includes a head portion arranged at one end of the main body, the head portion is disposed outside the accommodating portion, and the main body can be inserted into an inner side of the accommodating portion along the first line.
In one example, the moving element is a pin extending along the first line.
In one example, an area of a cross-section of the movable portion in a plane perpendicular to the first line is substantially equal to an area of a cross-section of the through hole in the plane, i.e., is within accepted manufacturing tolerances while remaining sized to operate as intended.
In one example, the impact drill further includes a switching assembly for driving the movable portion to move from the second position to the first position.
In one example, the switching assembly is located outside the accommodating portion.
In one example, the through hole is provided on the accommodating portion.
In one example, the impact drill further includes a spring sleeved on the movable portion that reserves an elastic force for pushing the movable portion to the second position.
In one example, the impact drill further includes a limiting element fixedly arranged in the housing, and the limiting element is used to limit the rotation of the stopping element.
In one example, the stopping element further includes a protrusion for matching with the movable portion, and the stopping element is provided with a sliding groove for the protrusion to be positioned therein, and the protrusion can slide along the sliding groove.
In one example, the stopping element is arranged in the accommodating portion.
In one example, the first impact block is provided with a first tooth surface, and the second impact block faces the first impact block and is provided with a second tooth surface for matching with the first tooth surface.
In another example of the disclosure, an impact drill includes a housing; an output shaft capable of rotating around a first axis and moving along the first axis; a first impact block fixedly connected to the output shaft; a second impact block arranged in the housing; an elastic member configured to have an elastic force that makes the first impact block and the second impact block separate from each other; and a movable element mounted on the housing; wherein the housing is formed with a through hole for accommodating at least part of the movable element, the through hole passes through the housing in a first line, and the movable element is capable of moving to a first position and a second position along the first line; wherein when the movable element moves to the first position along the first line, the movable element prevents the output shaft from moving backward; and wherein when the movable element moves to the second position along the first line, the movable element allows the output shaft to move backward.
In one example, the first line is perpendicular to the first axis.
In one example, the first line is a radial direction perpendicular to the first axis.
In one example, the movable element includes a main body extending along the first line.
Referring to
As shown in
As shown in
As shown in
In the present example, the structure of the impact drill 100 for switching between the drilling mode and the impact mode is relatively simple. The accommodating portion 112 of the housing 110 accommodates the part of the output shaft 200, and the stopping element 350, the first impact block 310 and the second impact block 320 are arranged in the accommodating portion 112. Grease for lubricating the transmission mechanism 500 is provided in the accommodating portion 112 of the housing 110. Only the movable element 340 passes through the inside and outside of the housing 110, and the movable element 340 is always inserted into the through hole 113 regardless of whether it is pulled up or pressed down, preventing grease leakage of the housing 110. However, in the prior art, a conversion structure for switching between a drilling mode and a impact mode is complicated, and there are many parts passing through the inside and outside of a housing, which is very easy to cause grease leakage, holes formed on the housing cannot always be blocked, and grease leakage is very easy to occur. Since the housing 110 is only provided with the through hole 113 through which the movable element 340 can pass, the structural strength of the housing 110 is higher, so that it can cope with more complicated working conditions, and the service life of the impact drill 100 is longer.
In the present example, the first line 102 is perpendicular to the first axis 101. Furthermore, the first line 102 is a radial direction perpendicular to the first axis 101. That is to say, the first line 102 is a radial direction of the first axis 101. The accommodating portion 112 surrounds the output shaft 200, the movable element 340 is a pin extending in the first line 102 perpendicular to the first axis 101, and the through hole 113 penetrates the accommodating portion 112 along the first line 102. The movable element 340 can move along the first line 102. When the movable element 340 is pressed down, the movable element 340 moves along the first line 102 towards the first axis 101. When the movable element 340 is pulled out, the movable element 340 is away from the first axis 101 along the first line 102. In this way, the movement path of the movable element 340 is consistent with the extending direction of the movable element 340, so that the grease inside the accommodating portion 112 can be prevented from flowing out of the through hole 113.
The impact drill 100 further includes a limiting element 360 for limiting the rotation of the stopping element 350. The limiting element 360 is provided in the housing 110, the limiting element 360 is provided with a sliding groove 361 extending along a direction parallel to the first axis 101, and the stopping element 350 is provided with a protrusion 351 that cooperates with the sliding groove 361. The protrusion 351 can be positioned in the sliding groove 361 and slide in the sliding groove 361, which can limit the stopping element 350. The stopping element 350 only moves along the first axis 101, and does not rotate around the output shaft 200, so as to avoid wear on the movable element 340.
The width of the protrusion 351 in a circumferential direction of the output shaft 200 is less than or equal to the width of the sliding groove 361 in the circumferential direction of the output shaft 200 so that the protrusion 351 can be received in the sliding groove 361 and can slide in the sliding groove 361.
When the movable element 340 is pressed down, it abuts against an end of the protrusion 351. As shown in
The notch 353 is arc-shaped, and its curvature is adapted to the curvature of the surface of the movable element 340, so that the notch 353 can be clamped on the movable element 340, so that the stopping element 350 is clamped on the movable element 340, avoiding the stopping element 350 sliding on the movable element 340 and improving the stability of the impact drill 100 in operation.
In the present example, as shown in
The elastic member 330 is a first spring. One end of the first spring abuts against the stopping element 350 and the other end abuts against the limiting element 360.
The front end of the stopping element 350 is also provided with a limiting protrusion 352, and the limiting protrusion 352 is a circle of protrusion extending outward from the front end of the stopping element 350. The end of the elastic member 330 connected with the stopping element 350 can be pressed against the limiting protrusion 352 so that the elastic member 330 is positioned on the stopping element 350.
As shown in
As shown in
As shown in
The head portion 341 of the movable element 340 is a circular arc surface, which facilitates the inner wall of the switching assembly 370 to slide relative to the movable element 340, thereby smoothly switching the state of the movable element 340.
An arc transition surface is provided at a junction of the protrusions 371 and the grooves 372, so that the junction can smoothly slide over the movable element 340 to switch the protrusions 371 or the grooves 372 to be opposite to the movable element 340.
In the present example, as shown in
In addition, as shown in
In the present example, the electric power tool is the impact drill 100. The following specifically describes how the transmission mechanism 500 switches between different gears. It is understandable that the electric power tool with following structure that enables the transmission mechanism 500 to switch between different gears may also be other torque output tools. For example, in other examples, the electric power tool may also be a hand-held electric power tool such as an electric drill, an impact wrench, an electric hammer, an electric pick, a screwdriver, etc. As shown in
The transmission mechanism 500 connects the motor 400 and the output shaft 200 and transmits the power of the motor 400 to the output shaft 200. The transmission mechanism 500 includes a transmission housing 510, and an accommodating space for accommodating a transmission member is formed by the transmission housing 510. In the present example, a gear transmission is adopted, and the transmission member includes gears. The transmission mechanism 500 further includes a shifting element 520, and the shifting element 520 has at least a first axial position and a second axial position relative to the transmission housing 510. When the shifting element 520 is at the first axial position, the output shaft 200 has a first speed. When the shifting element 520 is at the second axial position, the output shaft 200 has a second speed. The first speed is less than the second speed. By adjusting the position of the shifting element 520 relative to the transmission housing 510, the impact drill 100 can be switched between different output speeds.
As shown in
Specifically, the locking element 540 further includes a supporting portion 542, the locking portions 541 are connected to or integrally formed with the supporting portion 542, the supporting portion 542 is basically ring-shaped, the locking portions 541 are toothed, and the locking portions 541 extend from the surface of the supporting portion 542 along a radial direction 103 of the first axis 101. The locking portions 541 are substantially rod-shaped.
In the present example, the locking portions 541 extend inward from the supporting portion 542 along the radial direction 103 of the first axis 101, and at least part of the supporting portion 542 is sleeved on the outside of the transmission housing 510. The transmission housing 510 is formed with first matching portions 511 engaged with the locking portions 541, and the first matching portions 511 protrude from an end surface of the transmission housing 510 in an axial direction. The shifting element 520 is formed with second matching portions 521 engaged with the locking portions 541, and second matching portions 521 extend along a radial direction of the first axis 101. Specifically, the first matching portions 511 and the second matching portions 521 are both tooth-shaped, the shifting element 520 is accommodated in the transmission housing 510, and the second matching portions 521 are disposed inside the first matching portions 511 along the radial direction. In the present example, the transmission housing 510 and the shifting element 520 are arranged coaxially, and the first matching portions 511 and the second matching portions 521 are arranged in a row along the radial direction of the first axis 101. The locking portions 541 have a plurality of locking surfaces 541a, and the locking surfaces 541a are parallel to or coincide with the first axis 101. The first matching portions 511 and the second matching portions 521 respectively have a first matching surface 511a and a second matching surface 521a that are in surface contact with the locking surfaces 541a, and the first matching surface 511a and the second matching surface 521a are parallel or overlapped.
In the present example, the supporting portion 542 of the locking element 540 is a closed ring shape along a circumferential direction, and a plurality of the locking portions 541 are spaced and evenly distributed along the circumferential direction. The first matching portions 511 are also spaced and evenly distributed along the circumferential direction, and the second matching portions 521 are also spaced and evenly distributed along the circumferential direction. The number of the first matching portions 511 is equal to the number of the locking portions 541, and the number of the second matching portions 521 is equal to the number of the locking portions 541. Specifically, there are 12 locking portions 541, first matching portions 511, and second matching portions 521.
According to another example, locking portions, first matching portions and second matching portions may all be distributed at non-spaced manner in a circumferential direction, and the number of the first matching portions and the number of the second matching portions may not be equal to the number of the locking portions.
When the shifting element 520 is in the first axial position, one of the locking surfaces 541a at least simultaneously cooperates with the first matching surface 511a and the second matching surface 521a. In other words, when the shifting element 520 is in the first axial position, one of the locking portions 541 engages with one of the first matching portions 511 and one of the second matching portions 521 at the same time, so that none of the locking element 540 and the shifting element 520 rotates in the circumferential direction relative to the transmission housing 510. In this design, the fixing of the locking element 540 and the fixing of the shifting element 520 are realized only by the locking portions 541, and the structure of the locking portions 541 is simple. At the same time, with this structure, the user can manually remove the locking element 540 in the axial direction, and at the same time unlock the shift element 520, so the maintenance is more convenient.
As shown in
In the present example, the locking element 540 is a stamped part or a powder metallurgy part, or a metal machined part.
A fourth example of the present invention is a speed change device, which is used to switch the rotation speed of a output shaft of an impact drill. The speed change device includes a shifting element and a locking element. The shifting element has at least a first axial position and a second axial position relative to a housing of the impact drill, the locking element includes locking portions extending along a radial direction of a rotation axis, and the housing is engaged with the locking portions so that the locking element is fixed in a circumferential direction of the rotation axis relative to the housing. When the shifting element is in the first axial position, the shifting element engages with the locking portions to fix the shifting element relative to the locking element in the circumferential direction of the rotation axis. When the shifting element is in the second axial position, the shifting element can rotate relative to the locking element about the rotation axis. The locking element further includes a supporting portion, the locking portions are connected to or integrally formed with the supporting portion, and the locking portions extend inward from the supporting portion. It should be noted that the housing of the impact drill in this example may be the transmission housing as in the first example, or other housings of the hand-held tool. The structure of the shifting element and the locking element in this example is the same as that of the first example.
Obviously, the foregoing examples are provided merely for the purpose of clearly illustrating the subject impact drill and are not intended to limit the invention claimed. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions fall within the protection scope of the invention claimed. Any modification, equivalent replacement and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the claims of the present invention.
Number | Date | Country | Kind |
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201910971339.9 | Oct 2019 | CN | national |
201911257898.X | Dec 2019 | CN | national |
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