The present invention relates to wall designs and secure structures and more particularly, to a wall design that is impact resistant and a building built using such a wall design to provide shelter during storms, such as tornados.
Tornados can strike with little warning. People are often told to find an interior room and stay in a doorway or inside a bathtub, or some similar protective area.
Tornado shelters can be built to protect a single family or a group or community. The Federal Emergency Management Agency (FEMA) provides regulations for saferooms to survive tornados. FEMA P-320/P-361 provide design requirements for any such saferoom, whether located underground, attached to a home, in a basement, or as a separate structure.
Having a saferoom for a home or small business can help provide “near-absolute protection” from injury or death caused by the dangerous forces of extreme winds. Near-absolute protection means that, based on FEMA's current knowledge of tornadoes and hurricanes, there is a very high probability that the occupants of a saferoom built according to FEMA's guidance will avoid injury or death. A saferoom can also relieve some of the anxiety created by the threat of an incoming tornado or hurricane.
Typical stand-alone saferooms are not very aesthetically pleasing most being precast concrete construction or steel panel boxes, entirely focused on functionality as a refuge with little focus on pleasing design.
As can be seen, there is a need for an improved design for saferooms that can provide proper protection under FEMA P-320/P-361, while providing an aesthetically pleasing design that can be easily assembled on site.
In one aspect of the present invention, a wall assembly comprises a plurality pieces of lumber having a length, a width and a thickness, the plurality pieces of lumber stacked atop each other to form a wall height equal to a sum of the thickness of each of the plurality of pieces of lumber; a first channel formed along the length of the lumber, the first channel formed in a first side of the lumber proximate to an outer surface of the wall; a second channel formed along the length of the lumber, the second channel formed in a second, opposite side of the lumber proximate a central region of the lumber, wherein the first and second channels of one of the plurality of pieces of lumber aligns with the first and second channels of an adjacent one of the plurality pieces of lumber; first and second spline members fitting into the first and second channels; a top plate on a top edge of the wall; a truss rod fitting through the top plate, passing through the wall, and secured to a floor plate, wherein the truss rod fits through the wall proximate an inner surface of the wall; and a tensioning device disposed at an end of the truss rod, the tensioning device operable to apply tension on the top plate and the plurality of pieces of lumber disposed therebelow.
In another aspect of the present invention, a saferoom comprises a roof; and a plurality of walls, each of the plurality of walls comprising a plurality pieces of lumber having a length, a width and a thickness, the plurality pieces of lumber stacked atop each other to form a wall height equal to a sum of the thickness of each of the plurality of pieces of lumber; a first channel formed along the length of the lumber, the first channel formed in a first side of the lumber proximate to an outer surface of the wall; a second channel formed along the length of the lumber, the second channel formed in a second, opposite side of the lumber proximate a central region of the lumber, wherein the first and second channels of one of the plurality of pieces of lumber aligns with the first and second channels of an adjacent one of the plurality pieces of lumber; first and second spline members fitting into the first and second channels; a top plate on a top edge of the wall; a truss rod fitting through the top plate, passing through the wall, and secured to a floor plate, wherein the truss rod fits through the wall proximate an inner surface of the wall; and a tensioning device disposed at an end of the truss rod, the tensioning device operable to apply tension on the top plate and the plurality of pieces of lumber disposed therebelow.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following drawings, description and claims.
The following detailed description is of the best currently contemplated modes of carrying out exemplary embodiments of the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
Broadly, an embodiment of the present invention provides a saferoom/tornado shelter that is made primarily of wood and includes walls that can withstand missile impact testing as recommended under FEMA P-320/P-361. The saferooms of the present invention can be designed for a single family or small business, or can be designed as a larger community shelter. The wood wall can accommodate various architectural finish treatments and enhancements much more easily than a concrete or steel building saferoom.
The wall assembly described herein can serve as the protective exterior wall portion of a FEMA P-320/P-361 saferoom (tornado shelter) and also comply with tenets of the ICC-500 building code which governs the construction of these buildings. The requirements for these compliances are at least twofold: 1) the assembly must pass the debris missile impact test as described in the code, and 2) the assembly must also meet engineering requirements established for these structures by NSSA, FEMA, and the ICC, and guided by ASTM engineering standards for loads and reactions. The specific protocols for wall and roof performance may be accessed at the website of the Wind Science and Engineering Dept. at Texas Tech University (TTU) where these ideas were first developed.
The wall assembly of the present invention is currently the only wall design executed in natural wood which meets these requirements.
The industry which serves the need for above-ground shelters has been exclusively served by the manufacture of steel and concrete products (one Kevlar unit has been made) which, while they serve the intended purpose of “near perfect life safety” protection during extreme weather events, do not lend themselves as a multi-purpose or living space usage due to their size and other design and material constraints.
The wood wall herein described provides not only flexibility in size and shape, but accommodates a wide variety of architectural finish treatments and enhancements, all the while yielding at least R-11 insulating values without cladding or added materials.
Another advantage of the wall assembly of the present invention is the utilization of a fast-growing, sustainably harvested natural wood material, Southern Yellow Pine, preserved with copper azole and kiln dried afterward as the primary structural element. Carbon sequestration and lowered carbon footprint are thus achieved in a type of building formerly restricted too much higher carbon-embodied construction materials such as concrete and steel. While some concrete and steel are indeed required in a completed structure of the design of the present invention, the embodied carbon load reduction is significant. While Southern Yellow Pine is described as a wood product for the wall assembly of the present invention, other wood products may be used within the scope of the present invention.
The wall assembly of the present invention has been tested at TTU and approved.
This result specifically meets the “no spalling” requirement of ICC-500, and the wall assembly of the present invention has even received testing approval from the Wind Science and Engineering Research Lab at TTU for safe application of sheetrock to the inner wall, indicating a high degree of “shock absorption” as well as overall protection.
A saferoom 10 can be formed from four walls 12 and a roof 14. Typically, a door 16 can be disposed in one of the walls. Optional windows can also be formed in one or more of the walls. The walls 12 can be formed from stacked lumber 18, having channels 20 cut along their lengths, with an outer channel 22 cut proximate to an outside of the wall on one face of each piece of lumber, and an inner channel 24 cut near a center of the width of the other face of each piece of lumber. Typically, both the inner channel 24 and the outer channel 22 are formed on an outer half of the lumber. In other words, if a line is drawn down the middle of the width of the lumber, both channels 22, 24 would be on the same side of this line, and, during construction of the building, these channels 22, 24 would be aligned on the outside of the building. Splines 26 can be disposed inside the channels 22, 24. Typically, the channels 22, 24 are from about ⅜ to about ½ inch deep and from about ¾ to about 1 inch wide. The splines 26 can be about ¾ inch square, thereby fitting into channels 22, 24 when the lumber is stacked.
If the wall has a length that requires pieces of lumber to be butt together, as shown in
A plate, such as a steel plate 28 can be disposed on a top side of the wall. A truss rod 30 can be disposed through a hole 32 formed through each of the pieces of lumber 18 forming the wall. The hole 32 is formed in an interior half of the lumber 18, proximate to an inside surface 34 of the wall. A tensioning nut 36 can be disposed on the end of the truss rod 30 to provide pressure downward against the lumber 18 forming the wall 12. This wall design has been found to meet various impact, wind and projectile tests.
With overlapped and notched corners (see
The tension rods pass through a “top-plate” of steel, where this steel plate induces pressure on the wood member below, but primarily only in the pressure zone (rear portion) of the wall, as a relief cut in the top wood member disallows direct pressure on the front portion of the wall. There is, of course, some pressure applied laterally by each wood member on the member below in the outer plane of the wall, but the wood grain orientation limits this pressure, and allows “controlled splitting” along the grain at missile impact, whereupon the wall's front face measure may increase slightly.
Each wood member has spline channels cut longitudinally and offset top-to-bottom, to accept positioning and shear load sharing splines, but only in the low pressure plane (front portion) of the wall.
The wood splines can be placed unfastened and can be vertically undersized to allow displacement upward and downward, but tightly fitted in the direction of their width, that is, perpendicular to missile impact, so as to achieve shear load sharing between layers upon impact.
The entire wall assembly of the present invention thus achieves a “plate” effect in the high tension zone, and is anchored from the tension rods to an ICC-500 compliant foundation with approved anchors.
The wall top-plate, as a component of the overall building, can be overlapped and bolted with high strength bolts to produce a “compression ring” effect, which allows a roof structure (described below) to bear upon it without lower chords (ceiling joists or trusses) and hence allows an open, or clear span, interior space.
The wall assembly of the present invention can be used to assemble a saferoom that meets the debris impact guidelines of FEMA P-320/P-361 and ICC-500. Various roof designs may be used with the wall assembly of the present invention to provide the saferoom. Exemplary roof designs are described below, but other roof designs may be contemplated within the scope of the present invention.
The purpose of the roof assembly described herein is to serve as the protective roof portion of a FEMA P-320/P-361 saferoom (tornado shelter) and also comply with tenets of the ICC-500 building code which governs the construction of these buildings.
The requirements for these compliances are at least twofold: 1) The assembly must pass the tornado debris missile impact test as described in the code, and 2) must also meet engineering requirements established for these structures by NSSA, FEMA, and the ICC, and guided by ASTM engineering standards for loads and reactions. The specific protocols for wall and roof performance may be accessed at the website of the Wind Science and Engineering Dept. at Texas Tech University where these ideas were first developed.
The wood roof panels herein described provides not only flexibility in size and shape, but accommodates a wide variety of architectural finish treatments and enhancements, all the while yielding at least R-8 insulating values without cladding or added materials.
Another advantage of the roof assembly of the present invention is the utilization of a fast-growing, sustainably harvested natural wood material, Southern Yellow Pine, preserved with copper azole and kiln dried afterward as the primary structural element. Carbon sequestration and lowered carbon footprint are thus achieved in a type of building formerly restricted too much higher carbon-embodied construction materials such as concrete and steel. While some concrete and steel are indeed required in a completed structure of this design, the embodied carbon load reduction is significant. While Southern Yellow Pine is described as a wood product for the wall assembly of the present invention, other wood products may be used within the scope of the present invention.
The roof assembly of the present invention has been tested at TTU and approved. While not being limited to any particular theory, the performance of the roof assembly of the present invention derives from the invention of a roof with differentially pressured planes, that is, the establishment of a high pressure zone located toward the back (inside) of the assembly, and a thin plywood non-pressure layer toward the outer, or impact, face of the roof. The “designed imbalance” of the roof is less than that of the associated wall, as described above, but nonetheless achieves the missile impact requirements at the lowered speed for a roof under 30 degrees pitch.
This result specifically meets the “no spalling” requirement of ICC-500, and this assembly has even received testing approval from Wind Science and Engineering Research Lab at TTU for safe application of timber framing elements to the inner ceiling, indicating a high degree of “shock absorption” as well as overall protection.
The roof assembly (see
These roof assemblies achieve positive connection to the steel beams by virtue of extension of the tensioning rods through holes in the I-beam webs, and subsequent fastening with nuts and washers (non-dti type).
The roof panels can be capped on the fascia, or lower roof-edge side, with a full width steel plate which flange-bolts to the beams, thus further locking the panels into the beams.
The pyramidal hip roof associated with the saferoom as herein describes can use a central connecting hub to properly orient, assemble, and secure the steel wide flange I-beams which form the supporting skeleton of the roof assembly.
This hub is referred to as an “oculus” even though the pictured embodiment has a solid steel lower face, as an optional embodiment of such hub would permit the transmission of natural light, as occurs in the design of classical buildings such as cathedrals. The difficulty of achieving this direct form of lighting in a storm shelter/saferoom is evidenced by the fact that only a single product, specially designed by one manufacturer, has been able to demonstrate sufficient resistance to debris missile impacts, as well as other criteria required of glazing products, and was only approved for such use in December, 2011 for use in FEMA 361 saferooms.
The oculus can be used in stabilizing the linear roof elements, the “transverse and diagonal ribs (or hip ribs)”, against both uplift and downward loads exerted on the roof at this central connecting region at the roof peak. The oculus may otherwise be manifest as a curved ring (classical oculus), faceted polygon, or other shape depending on overall building design. The current embodiment is a square with twelve connecting flanges, specific to this hip-roofed construction.
As shown in
In practical terms, the rigidity of the oculus allows it to be used as an aid to assembly of the roof structure. When the oculus is securely positioned and braced in the appropriate space, the ribs of the vault may be attached and bolted at their upper and lower ends with ease and precision. The steel frame may thus be assembled in place on the building, piece by piece, without subassembly or additional bracing.
The oculus may also serve as an extra portal for ventilation, when covered by an approved missile shield for FEMA P-320/P-361 structures, and when the finished roof detailing (shingles or the like, not shown, applied by others) complies with code approved building practice for roof vents.
The oculus design of the present invention as shown has been approved under FEMA P-320/P-361 and ICC-500 to withstand missile impact with or without the vent shield, and is designed to resist the loads imposed on the roofs of such saferooms.
An exemplary connection between the roof and the wall is shown in
As shown in
It should be understood, of course, that the foregoing relates to exemplary embodiments of the invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims.
This application claims the benefit of U.S. provisional patent application No. 61/694,749, filed Aug. 29, 2012, the contents of which are herein incorporated by reference.
Number | Date | Country | |
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61694749 | Aug 2012 | US |