The present invention relates to an impact tool in which a rotational impact force can be applied to an anvil holding a bit with a hammer.
In an impact tool, as described in Japanese Patent Application Publication No. 2013-119149 (JP 2013-119149 A), a hammer is coupled to a spindle, to which rotation is transferred from a motor, via balls, and the hammer is engaged with an anvil, to which a bit is mounted, by a coil spring externally mounted to the spindle. Thus, a rotational impact force (impact) is intermittently generated by engaging and disengaging the hammer with and from the anvil in accordance with an increase in torque applied to the anvil.
In such an impact tool, grease is contained in a hammer case housing the impact mechanism to lubricate various components of the impact tool.
In the conventional impact tool as disclosed above, the hammer is slid in an axial direction along the spindle when an impact is generated. This may remove grease between an outer peripheral portion of the spindle and an inner peripheral portion of the hammer, so that lubricity may be lost.
An object of the present invention is to provide an impact tool in which grease can be reliably supplied to an inner peripheral portion of a hammer to maintain good lubricity.
In order to achieve the foregoing object, according to a first aspect of the present invention, an impact tool includes a motor, a spindle rotated by the motor, a hammer that is movable forward and rearward with respect to the spindle and that has an inner peripheral portion facing the spindle, and an anvil struck in a rotational direction by the hammer. In the impact tool, a grease supply path is provided to supply grease to the inner peripheral portion of the hammer.
In order to achieve the foregoing object, according to a second aspect of the present invention, an impact tool includes a motor, a pinion driven by the motor, a spindle rotated by the motor and having a hole in which the pinion is disposed, a hammer that is movable forward and rearward with respect to the spindle and that has an inner peripheral portion facing the spindle, and an anvil struck in a rotational direction by the hammer. In the impact tool, the hole of the spindle and the inner peripheral portion of the hammer are communicated with each other so that grease can be supplied to the inner peripheral portion.
In order to achieve the foregoing object, according to a third aspect of the present invention, an impact tool includes a motor, a spindle rotated by the motor, a hammer that is movable forward and rearward with respect to the spindle and that has an inner peripheral portion facing the spindle, and an anvil disposed in front of the hammer and struck in a rotational direction by the hammer. In the impact tool, a bottomed hole is provided in a front portion of the spindle, and the inner peripheral portion of the hammer and the bottomed hole of the spindle are communicated with each other so that grease can be supplied to the inner peripheral portion.
In order to achieve the foregoing object, according to a fourth aspect of the present invention, an impact tool includes a motor, a spindle rotated by the motor, a hammer that is movable forward and rearward with respect to the spindle and that has an inner peripheral portion facing the spindle, and an anvil struck in a rotational direction by the hammer. In the impact tool, a hole portion is provided in the hammer, and the inner peripheral portion of the hammer and the hole portion of the hammer are communicated with each other so that grease can be supplied to the inner peripheral portion.
In order to achieve the foregoing object, according to a fifth aspect of the present invention, an impact tool includes a motor, a pinion driven by the motor, a spindle rotated by the motor and that has a bottomed hole in which the pinion is disposed, a hammer that is movable forward and rearward with respect to the spindle and that has an inner peripheral portion facing the spindle, and an anvil that is struck in a rotational direction by the hammer and that has a fitting portion fitted with the spindle. In the impact tool, the bottomed hole of the spindle and the fitting portion of the anvil are communicated with each other so that grease is movable between the bottomed hole and the fitting portion.
According to the present invention, it is possible to reliably supply grease to the inner peripheral portion of a hammer to maintain good lubricity.
An embodiment of the present invention will be described below with reference to the drawings.
The body portion 2 houses a motor 6, a planetary gear speed reduction mechanism 7, a spindle 8, and an impact mechanism 9, which are arranged in this order from a rear side of the body portion 2. An anvil 10 projects forward from a front end of the body portion 2. The body portion 2 has a body housing 11 formed by assembling a pair of left and right half housings 11a and 11b illustrated in
The motor 6 is an inner-rotor brushless motor having a stator 13 and a rotor 14. The stator 13 has a stator core 15, a front insulating member 16 and a rear insulating member 17 provided in front and rear of the stator core 15, respectively. A plurality of coils 18 are wound around the stator core 15 via the front insulating member 16 and the rear insulating member 17. The rotor 14 has a rotary shaft 19 positioned on an axis of the rotor 14, a tubular rotor core 20 disposed around the rotary shaft 19, a permanent magnet 21 that is disposed on an outer side of the rotor core 20 and that is tubular and has alternate polarities in a circumferential direction, and a plurality of sensor permanent magnets 22 disposed radially on a front side of the permanent magnet 21. A sensor circuit substrate 23 is fixed to a front end of the front insulating member 16 by a screw 24. Three rotation detection elements (not illustrated) that detect a position of the sensor permanent magnets 22 of the rotor 14 to output a rotation detection signal are mounted on the sensor circuit substrate 23. Terminals of the coils 18 are electrically connected to the sensor circuit substrate 23 in the penetrating state. Switching elements that switch the coils 18 are mounted on a control substrate (not illustrated) provided inside the attachment portion for the battery pack.
The stator 13 is held coaxially with the body portion 2 by a rib 25 projecting from an inner surface of the body housing 11. A cap-shaped rear housing 26 is attached to a rear surface of the body housing 11 from a rear side thereof by a screw (not illustrated). A rear end of the rotary shaft 19 is rotatably supported by a bearing 27 held by the rear housing 26. 28 denotes a centrifugal fan for motor cooling attached to the rotary shaft 19 via an insert bush 29 made of metal in front of the bearing 27. A center portion of the centrifugal fan 28 is formed as a swelling portion 30 that swells forward in a mortar shape. The bearing 27 is disposed right behind the swelling portion 30 so as to overlap the centrifugal fan 28. Discharge ports 31 are formed in a side surface of the rear housing 26, and positioned on a radially outer side of the centrifugal fan 28. A suction port (not illustrated) is formed in the side surface of the body housing 11 on a radially outer side of the sensor circuit substrate 23.
A front end of the rotary shaft 19 penetrates a bearing retainer 32 held by the body housing 11 in front of the motor 6 to project forward, and is rotatably supported by a bearing 33 held by a rear portion of the bearing retainer 32. A sleeve 34 externally is mounted to the rotary shaft 19 between the rotor core 20 and the bearing 33, and a pinion 35 is attached to the front end of the rotary shaft 19.
The bearing retainer 32 is made of metal, and has a disc shape in which a constricted portion is formed at a middle part of the bearing retainer 32 in the front-rear direction. The bearing retainer 32 is held by the body housing 11 such that movement of the bearing retainer 32 in the front-rear direction is restrained with a rib 36 that is provided on the inner surface of the body housing 11 and fitted in the constricted portion. Dented portions 37 for heat radiation are formed in each front and rear surfaces of the bearing retainer 32.
A ring wall 38 having an outer periphery on which a male thread portion is formed is provided to project forward at a peripheral edge of the front surface of the bearing retainer 32. A hammer case 39 housing the spindle 8 and the impact mechanism 9 has a female thread portion which is coupled to the ring wall 38.
The hammer case 39 is a tubular member made of metal. The front half of the hammer case 39 is tapered to form a front tube portion 40. The female thread portion formed on an inner periphery at a rear end of the hammer case 39 is screwed with the male screw portion of the ring wall 38 so that a rear portion of the hammer case 39 is blocked by the bearing retainer 32 serving as a lid. A projection 41 is formed on a lower surface of the hammer case 39. In the assembled state, a pushing rib (not illustrated) projecting from an inner surface of the left and right half housings 11a and 11b abuts against a side surface of the projection 41. A projecting streak (not illustrated) is formed on left and right side surfaces of the hammer case 39. The projecting streak is fitted in a recessed groove (not illustrated) formed in the inner surface of the half housings 11a and 11b. Rotation of the hammer case 39 is restrained by engagement between the projection 41 and the pushing rib and between the projecting streak and recessed groove.
A forward/reverse switching lever 42 for the motor 6 is provided between the hammer case 39 and the switch 4 so as to be slidable leftward and rightward. An LED 43 that irradiates a location ahead of the anvil 10 is attached in front of the forward/reverse switching lever 42 to be directed obliquely upward. An engagement projection 44 for engagement with a switching lever 4a provided on an upper surface of the switch 4 is formed at the center of a front surface of the forward/reverse switching lever 42. A pushing piece 45 projecting from the half housing 11a is positioned above the engagement projection 44. Leftward and rightward slide of the engagement projection 44 is guided with an upper surface of the engagement projection 44 and a lower end of the pushing piece 45 contacting each other. A center portion of the forward/reverse switching lever 42 is thin-walled with a notched portion 46 formed in an upper surface of the forward/reverse switching lever 42. A guide portion 11c on which left and right upper surfaces 42a of the forward/reverse switching lever 42 excluding the notched portion 46 slide is formed on the half housings 11a and 11b.
Further, a cover 47 is provided in front of the body housing 11 to cover a front part to the front tube portion 40 of the hammer case 39. A bumper 48 made of rubber is mounted to an outer peripheral portion at a front end of the cover 47.
A bearing 49 is held by a front portion of the bearing retainer 32. A rear end of the spindle 8 is rotatably supported by the bearing 49. As also illustrated in
The planetary gear speed reduction mechanism 7 includes an internal gear 52 that has inner teeth, and three planetary gears 53 that have outer teeth meshed with the internal gear 52. The internal gear 52 has a gear portion 54 housed coaxially inside the ring wall 38 of the bearing retainer 32, and a front portion 55 that is provided continuously on a front outer peripheral side of the gear portion 54 and that is larger in diameter than the gear portion 54. As illustrated in
An O ring 59 is made of rubber and interposed between a rear end of the gear portion 54 and the front surface of the bearing retainer 32. The O ring 59 seals a gap between the internal gear 52 and the bearing retainer 32, and relieves a shock applied from the internal gear 52 to the bearing retainer 32.
The planetary gears 53 are rotatably supported in the carrier portion 50 of the spindle 8 by a pin 60 to be meshed with the pinion 35 of the rotary shaft 19. A ring-shaped rising portion 61 is formed at an outer periphery of a front part of the carrier portion 50 on an outer side of the pin 60.
The impact mechanism 9 includes a hammer 62 externally mounted to the spindle 8, and a coil spring 63 urging the hammer 62 forward. The hammer 62 has a front surface on which a pair of hooks (not shown) are provided, and is coupled to the spindle 8 via balls 66 which are fitted between outer cam grooves 64 formed on an inner surface of the hammer 62 and inner cam grooves 65 formed on an outer surface of the spindle 8. A ring-shaped groove 67 is formed in a rear surface of the hammer 62. A front end of the coil spring 63 is inserted into the groove 67. A plurality of balls 68 and a washer 69 are housed at a bottom portion of the groove 67 to receive the front end of the coil spring 63. A tapered portion 70 is formed on the outer side of the rear end of the groove 67, and expands in diameter toward the rear. The rear end of the coil spring 63 abuts against the front surface of the carrier portion 50 on the inner side of the rising portion 61.
The anvil 10 is rotatably supported by a bearing (in the embodiment, a needle bearing) 71 held by the front tube portion 40 of the hammer case 39. A pair of arms 72 are formed at a rear end of the anvil 10 to be engaged with the hooks of the hammer 62 in the rotational direction. As illustrated in
A fitting hole 75 serving as a fitting portion is formed on the axis in the rear surface of the anvil 10. The front end of the spindle 8 is coaxially inserted into the fitting hole 75. A front bottomed hole 76 is formed on the axis at the front end of the spindle 8. An insertion hole 77 is formed on the axis in the front surface of the anvil 10 to receive a bit (not illustrated). A chuck mechanism including balls 78, a sleeve 79 and the like is provided at the front end of the anvil 10 to retain the bit inserted into the insertion hole 77.
As also illustrated in
In the impact driver 1 configured as described above, when the trigger 5 is pressed to turn on the switch 4, the motor 6 is energized to rotate the rotary shaft 19. That is, a microcomputer of a control substrate acquires the rotational state of the rotor 14 by obtaining a rotation detection signal that is output from a rotation detection element of the sensor circuit substrate 23 and that indicates a position of the sensor permanent magnet 22 of the rotor 14. Subsequently, the microcomputer controls on/off of the switching elements in accordance with the acquired rotational state of the rotor 14, and sequentially applies a current to the coils 18 of the stator 13 to rotate the rotor 14.
Then, the planetary gears 53 which are meshed with the pinion 35 revolve in the internal gear 52 to rotate the spindle 8 at a reduced speed via the carrier portion 50. Hence, the hammer 62 is also rotated to rotate the anvil 10 via engagement between the hooks and the arms 72, which enables the bit to tighten a screw. When the screw is tightened and torque of the anvil 10 increases, the hammer 62 is retracted against the urge of the coil spring 63 with the balls 66 rolled along the inner cam grooves 65 of the spindle 8. When the hooks are disengaged from the arms 72, the hammer 62 is rotated while being advanced by the urge of the coil spring 63 as guided by the inner cam grooves 65 so that the hooks are engaged with the arms 72 again, which causes the anvil 10 to generate a rotational impact force (impact). Repetition of such operations enables further tightening.
Then, grease contained in the hammer case 39 lubricates the pinion 35 and the internal gear 52, and therefore the grease is also provided in the bottomed hole 51 of the spindle 8. Hence, even if grease is removed from the outer peripheral portion of the spindle 8 when the hammer 62 is advanced and retracted along the spindle 8 when an impact is generated, new grease is supplied to an inner peripheral portion of the hammer 62 via the grease supply paths 80 from the bottomed hole 51. In particular, the recessed groove 81 of the hammer 62 makes it easy for grease to be retained in the inner peripheral portion of the hammer 62. Thus, lubrication in the inner peripheral portion of the hammer 62 is maintained even when an impact is generated.
Thus, with the impact driver 1 according to the embodiment, grease can be reliably supplied to the inner peripheral portion of the hammer 62 to maintain good lubricity by providing the grease supply paths 80 configured to supply grease to the inner peripheral portion of the hammer 62.
In the embodiment, the grease supply paths 80 are formed orthogonally to the axis of the spindle 8. As illustrated in
The openings of the grease supply paths 80 do not necessarily overlap the inner peripheral portion of the hammer 62. As illustrated in
Further, the grease supply paths 80 are not necessarily formed to extend from the bottomed hole 51 of the spindle 8. As illustrated in
In addition, as illustrated in
The grease supply paths are not necessarily formed in the spindle 8. It is also conceivable that as illustrated in
In each embodiment, three or more grease supply paths or only one grease supply path may be provided rather than a pair of grease supply paths. The recessed groove 81 of the hammer 62 may be dispensed with.
The washer 74 receiving the arms 72 of the anvil 10 is not necessarily held by the holding portion 73 projecting from the inner periphery at a rear end of the front tube portion 40. As illustrated in
The washer 74 is not necessarily held utilizing the holding portion or the stepped portion. As illustrated in
As illustrated in
This improves the left-right slidability of the forward/reverse switching lever 42, which is made compact with the notched portion 46 formed at the center of the upper surface of the forward/reverse switching lever 42.
The forward/reverse switching lever 42 may be arranged to overlap the lower surface of the hammer case 39 in the left-right direction.
Due to such structures, the following configurations are also considered to fall within the present invention:
(1) a configuration in which a needle bearing is disposed on an inner peripheral side of a washer;
(2) a configuration in which a forward/reverse switching lever is guided by a front part and/or a rear part of a housing;
(3) a configuration in which a guide portion for a forward/reverse switching lever is provided below a projection of a hammer case; and/or
(4) a configuration in which an engagement projection of a forward/reverse switching lever is guided.
The electric power tool is not limited to an impact driver, and the present invention may also be applied to other impact tools, such as an impact wrench, that include an impact mechanism with a hammer. The inventions according to (2) and (4) may also be applied to electric power tools such as a driver drill.
It is explicitly stated that all features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original disclosure as well as for the purpose of restricting the claimed invention independent of the composition of the features in the embodiments and/or the claims. It is explicitly stated that all value ranges or indications of groups of entities disclose every possible intermediate value or intermediate entity for the purpose of original disclosure as well as for the purpose of restricting the claimed invention, in particular as limits of value ranges.
Number | Date | Country | Kind |
---|---|---|---|
2013-165402 | Aug 2013 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 14/320,980, filed Jul. 1, 2014, the contents of which are incorporated herein by reference. This application claims the benefit of Japanese Patent Application Number 2013-165402 filed on Aug. 8, 2013, the entirety of which is incorporated by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 14320980 | Jul 2014 | US |
Child | 16241352 | US |