IMPACT TOOL

Abstract

An impact tool, which can realize the reduction of noise without inviting the reduction of a fastening ability and which can improve the durability of a damper while preventing its damage. The impact tool includes a rotary impact mechanism mounted on a spindle to be rotationally driven by a motor, so that rotary impact is applied to a tip tool by transmitting the rotary impact intermittently from a hammer through an anvil to the tip tool. A plurality of pawls are formed on two half members of the anvil in the axial direction. A rubber damper is disposed in a space between the pawls arranged alternately in the circumferential direction of the two half members. The minimum sectional area of the space formed between the pawls is set larger than the sectional area of the rubber damper.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a longitudinal section showing a rotary impact mechanism unit of an impact tool according to the invention.

FIG. 2 is a detailed diagram showing a portion A in FIG. 1 in an enlarged scale.

FIG. 3 is an exploded perspective view showing the rotary impact mechanism unit of the impact tool according to the invention.

FIG. 4 is an exploded perspective view showing the rotary impact mechanism unit of the impact tool according to the invention.

FIG. 5 is a sectional side elevation of an anvil of the impact tool according to the invention.

FIG. 6 is a sectional view taken along line B-B of FIG. 5.

FIG. 7 is an enlarged sectional view taken along line C-C of FIG. 6.

FIG. 8( a) is a front elevation of rubber damper, and FIG. 8(b) is a side elevation of the same rubber damper.

FIGS. 9( a) and 9(b) are front elevations for explaining the behaviors of anvil pawls.

FIG. 10 is a longitudinal section of the impact tool of the prior art.

Claims

1. An impact tool comprising: a rotary impact mechanism mounted on a spindle to be rotationally driven by a motor,wherein a rotary impact generated by said rotary impact mechanism is applied to a tip tool by transmitting the rotary impact intermittently from a hammer through an anvil to said tip tool;a plurality of pawls which are formed on axially confronting faces of two half members formed by halving said anvil in an axial direction; anda damper which is disposed in a space formed between said pawls arranged alternately in the circumferential direction of the two half members,wherein the minimum sectional area S1 of said space formed between the pawls is set larger than the sectional area S2 of said damper.

2. An impact tool as set forth in claim 1, wherein said damper has a plurality of damper members of an elliptical column shape arranged in the circumferential direction around a ring-shaped connecting portion and formed integrally, and wherein each of the damper members is arranged in the space formed between the pawls of the two half members of said anvil, so that its longer axis is directed in the circumferential direction whereas its shorter axis is arranged in the radial direction.

3. An impact tool as set forth in claim 2, wherein the longer axis length x of said damper members is set equal to the enveloping circle diameter d of the space formed between the pawls of the two half members of said anvil, and wherein the shorter axis length y of said damper members is set smaller than the enveloping circle diameter d.

4. An impact tool as set forth in claim 2, wherein the shorter axis length y of said damper members is set larger than the maximum value δ2max of the inter-pawl gap between the two half members of said anvil.

5. An impact tool as set forth in claim 3, wherein the shorter axis length y of said damper members is set larger than the maximum value δ2max of the inter-pawl gap between the two half members of said anvil.

6. An impact tool as set forth in claim 1, wherein said damper is interposed between the two half members of the anvil in the axial direction, and wherein vibration from the rotary impact mechanism or vibration source is absorbed to suppress the propagation of the vibration to the fastening object, thereby reducing noise of the impact tool.

7. An impact tool as set forth in claim 1, wherein transmission torque of the anvil is increased to enlarge relative rotations of the two half members of the anvil, wherein even if space formed between the pawls becomes small, a minimum section area S1 thereof is set larger than the section area S2 of the damper arranged in the space, and wherein elastic deformation of the damper is reduced to prevent damage of the damper, thereby improving durability.

8. An impact tool as set forth in claim 2, wherein each of the damper members is so arranged in the space formed between the pawls of the two half member of the anvil that its longer axis is directed in the circumferential direction and its shorter axis if directed in the radial direction.

9. An impact tool as set forth in claim 3, wherein the longer axis length x of each of the damper members is set equal to an enveloping circle diameter d of the space formed between the pawls of the two half members of the anvil, wherein the shorter axis length y of the same damper members is set smaller than the enveloping circule diameter d, andwherein the sectional area S2 of the damper can be set smaller than the minimum sectional area S1 of the space between the pawls of the anvil, and the damper can be assembled without any looseness between the half members.

10. An impact tool as set forth in claim 4, wherein the shorter axis length y of the damper members is set larger than the maximum value δ2max of the inter-pawl gap between the two half members of the anvil, and wherein if the damper member should be disconnected by a cracking from the connecting portion, the damper member disconnected is not flown away from the anvil by a centrifugal force, but the shock absorbing action by the damper can be stably performed.