The present disclosure relates to an impeller and a centrifugal fan.
In electronic devices such as a smartphone, heat generation is increasing with improvement in performance. When temperature of the electronic device becomes high, operation may become unstable. Therefore, it is important to cool the electronic device. Conventionally, a configuration in which air is blown by a fan for cooling is known.
As a fan that blows air, there is known a centrifugal fan having a plurality of blade portions extending radially outward from a hub portion located at a rotation center, in which a protruding portion is provided on a surface of the blade portion in a rotation direction in an attempt to reduce noise.
In a downsized electronic device, many electronic components are arranged in a small space, and a fan capable of supplying large maximum air volume together with large maximum static pressure is desired for air blowing for cooling. In the conventional centrifugal fan, there has been room for improvement in realizing large maximum static pressure and large maximum air volume.
According to an example embodiment of the present disclosure, an impeller of a centrifugal fan rotatable about a central axis extending in an axial direction includes a hub portion expanding radially outward about the central axis, and a plurality of wings on a radially outer side of the hub portion. A cross-sectional shape of the wing in a circumferential direction is a wing shape.
The above and other elements, features, steps, characteristics and advantages of the present disclosure will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
Hereinafter, motors according to example embodiments of the present disclosure will be described with reference to the accompanying drawings. In the following drawings, each structure may be different in contraction scale, number, or the like from an actual structure for easy understanding of each configuration.
Further, the drawings illustrate an XYZ coordinate system as an appropriate three-dimensional orthogonal coordinate system. In the XYZ coordinate system, a Y-axis direction is assumed to be a direction parallel to an axial direction of a central axis J illustrated in
In description below, the positive side of the Y-axis direction (+Y side) is referred to as the “front side” or “first side”, and the negative side of the Y-axis direction (−Y side) is referred to the “rear side” or “second side”. The rear side (second side) and the front side (first side) are names used only for description and do not limit an actual positional relationship and direction. Unless otherwise particularly stated, a direction parallel to the central axis J (Y-axis direction) is simply referred to as the “axial direction”, a radial direction with the central axis J as the center is simply referred to as the “radial direction”, and a circumferential direction around the central axis J, that is, a direction around the central axis J is simply referred to as the “circumferential direction”. The side toward the central axis J in the radial direction is referred to as the “radially inside”, and the side away from the central axis J is referred to as the “radially outside”.
Note that, in the present description, to “extend or expand axially” includes not only a case of strictly extending or expanding in the axial direction (Y-axis direction) but also a case of extending or expanding in a direction inclined at an angle within a range of less than 45° with respect to the axial direction. Further, in the present description, to “extend or expand radially” includes not only a case of extending or expanding strictly in the radial direction, that is, in a direction perpendicular to the axial direction (Y-axis direction), but also a case of extending or expanding in a direction inclined at an angle within a range of less than 45° with respect to the radial direction. Further, the term “parallel” includes not only a case of being strictly parallel but also a case of being inclined within a range of a formed angle at less than 45°.
The fan 10 has a rotation axis of a motor (not illustrated) as the central axis J. The fan 10 includes an impeller 20 that rotates about the central axis J, a motor that rotates the impeller 20, and a case 50 that houses the motor and the impeller 20. The impeller 20 includes a hub portion 21 that rotates about the central axis J and expands radially from the central axis J, and a plurality of wings 22 inclined in the circumferential direction radially outside of the hub portion 21. The case 50 has an intake port 51 and an exhaust port 52. The case 50 includes a side wall portion 71 parallel to the axial direction, an upper plate 72 orthogonal to the axial direction, and a lower plate 73 orthogonal to the axial direction. The side wall portion 71 faces at least a part of a radially outer portion of the impeller 20. The upper plate 72 faces at least a part on the first side in the axial direction of the impeller 20, and is provided with the intake port 51 around the central axis J. The lower plate 73 faces at least a part on the second side in the axial direction of the impeller 20. In the present example embodiment, the case 50 has a length of 17 mm in the X-axis direction, a length of 17 mm in the Z-axis direction, and a length of 3.5 mm in the Y-axis direction.
The wing 22 is fixed to the radially outer side of the hub portion 21 provided around the axis, and at least a part of the wing 22 extends further radially outward on the first side in the axial direction than a surface 25 which is a surface on the first side in the axial direction of the hub portion 21. The wing 21 is inclined in the circumferential direction on the outer surface 23 of the hub portion 21. The wing 22 has an inclined surface 22c inclined with respect to the axial direction. As illustrated in
Here, a result of obtaining static pressure and air volume by fluid analysis for a sample having different numbers of the wings 22 and different angles formed by the chord C and the axial direction will be described.
Here, as illustrated in
In a first shape example, the number of the wings 22 is eleven, an angle formed by the axial direction and the chord C assumed at the position where a radial distance from the central axis J is the distance A is 15.5 degrees, and an angle formed by the axial direction and the chord C at the position where a radial distance from the central axis J is the distance B is 28.4 degrees.
In a second shape example, the number of the wings 22 is thirteen, an angle formed by the axial direction and the chord C assumed at the position where a radial distance from the central axis J is the distance A is 18.4 degrees, and an angle formed by the axial direction and the chord C at the position where a radial distance from the central axis J is the distance B is 33.2 degrees.
In a third shape example, the number of the wings 22 is fifteen, an angle formed by the axial direction and the chord C assumed at the position where a radial distance from the central axis J is the distance A is 21.5 degrees, and an angle formed by the axial direction and the chord C at the position where a radial distance from the central axis J is the distance B is 37.6 degrees.
In a fourth shape example, the number of the wings 22 is seventeen, an angle formed by the axial direction and the chord C assumed at the position where a radial distance from the central axis J is the distance A is 22.4 degrees, and an angle formed by the axial direction and the chord C at the position where a radial distance from the central axis J is the distance B is 38.9 degrees.
In
In
Referring to
That is, an angle formed by the chord and the axial direction at a radially inner end portion of the wing 22 is in a range of 15.5 degrees to 22.4 degrees, and an angle formed by the chord and the axial direction at a radially outer end portion is in a range of 28.4 degrees to 38.9 degrees.
Further, the number of the wings 22 is any of thirteen to seventeen.
Further, the number of the wings 22 is an odd number.
Referring to
That is, the number of the wings 22 is fifteen.
The impeller 20 rotates to the first side in the circumferential direction (a direction indicated by an arrow in
The lower plate 73 of the case 50 has a motor placement surface 53 on which a motor that rotates the impeller 20 is placed, and a groove portion 54 recessed more to the second side in the axial direction than the motor placement surface 53. The groove portion 54 forms a guide portion 59 that guides air blown by rotation of the impeller 20.
The impeller 20 has a motor housing portion 24 that houses a motor that rotates the impeller 20 on the second side in the axial direction.
The case 50 covers at least a part of the impeller 20 from the radially outside, and has the intake port 51 on the first side in the axial direction of the impeller 20. An end portion on the first side in the axial direction located closest to the first side in the axial direction of the impeller 20 faces at least a part of an edge portion of the intake port 51 in the radial direction.
Further, a radially outer end portion located closest to the radially outer side of the impeller 20 axially faces at least a part of an edge portion of the intake port 51. That is, the radially outer end portion of the impeller 20 is located further on the radially outer side than a radially inner end portion of an edge portion of the intake port 51.
An axial position of an end portion on the first side in the axial direction of the wing 22 smoothly changes from the radially inner side to the radially outer side. The end portion on the first side in the axial direction of the wing 22 extends in the radial direction.
At the radial position of the wing 22, the end portion on the first side in the axial direction located closest to the first side in the axial direction corresponds to a position D. An optimum position of the position D was obtained by obtaining maximum static pressure by fluid analysis for each of samples between which the position D, which is the position of the end portion on the first side in the axial direction of the wing 22, was different in the radial direction.
As can be seen with reference to
Further, as can be seen with reference to
At least a part of the radially outer side of the intake port 51 has a protruding portion 55 protruding to the second side in the axial direction. The protruding portion 55 faces an outer side portion of the impeller 20 in the radial direction. That is, as can be seen with reference to
Further, the protruding portion 55 faces an outer surface of the wing 22 in the radial direction. That is, as can be seen with reference to
An end portion on the second side in the axial direction of the protruding portion 55 is located further on the second side in the axial direction than a surface on the first side in the axial direction of the hub portion 21. That is, for example, an axial position of the surface 25 of the hub portion 21 is located further on the first side in the axial direction than an end portion on the second side in the axial direction of the protruding portion 55.
An end portion 55a which is an end portion on the second side in the axial direction and on the radially inner side of the protruding portion 55 is a curved surface portion having a curved surface shape.
An end portion 55b which is an end portion on the second side in the axial direction and on the radially outer side of the protruding portion 55 is a corner not having a curved surface shape.
The protruding portion 55 is arranged over a part in the circumferential direction away from a radially outer end portion of the impeller 20 by a certain distance in the radial direction. An inner diameter of the protruding portion 55 is larger than an inner diameter of the intake port 51.
The case 50 includes a wind tunnel portion 58 provided between a radially outer side of the impeller 20 and the side wall portion 71. The wind tunnel portion 58 communicates with the exhaust port 52 illustrated in
The case 50 includes the guide portion 59. The guide portion 59 is arranged further on the second side in the axial direction than the wind tunnel portion 58. The guide portion 59 communicates with the wind tunnel portion 58. The guide portion 59 makes an axial distance between a bottom surface of the groove portion 54 and the wing 22 longer than an axial distance between the motor placement surface 53 and the wing 22.
A radially inner surface (a surface that is a surface of a step position between the motor placement surface 53 and the groove portion 54) 57 of the guide portion 59 is located radially inside a radially outer end portion of the impeller 20. The radially inner surface 57 of the guide portion 59 and a surface on the second side in the axial direction (a bottom surface of the groove portion 54) of the guide portion 59 are connected by a curved surface. The radially inner surface 57 is an inclined portion having an inclination that is not parallel to the axial direction.
A surface 56 which is an inner wall surface of the side wall portion 71 corresponds to an outer surface of the guide portion 59 and is located radially outside a radially outer end portion of the impeller 20. A surface on the second side in the axial direction (the bottom surface of the groove portion 54) of the guide portion 59 and the surface 56 are connected by a curved surface.
A radially outer surface of the wind tunnel portion 58 corresponds to the surface 56, and a surface on the first side in the axial direction (a surface on the second side in the axial direction of the upper plate 72) of the wind tunnel portion 58 and the surface 56 are connected by a curved surface.
A surface on the first side in the axial direction of the wind tunnel portion 58 (a surface on the second side in the axial direction of the upper plate 72) and a radially inner side surface of the wind tunnel portion 58 (a radially outer side surface of the protruding portion 55) are connected by a curved surface.
Next, a function and an effect of the impeller 20 and the fan 10 will be described.
In the disclosure according to the above-described example embodiment, there is provided an impeller for a centrifugal fan that rotates about a central axis and the central axis. The impeller includes a hub portion expanding radially outward about the central axis, and a plurality of wings provided on a radially outer side of the hub portion. A cross-sectional shape of the wing in a circumferential direction is a wing shape.
Since the cross-sectional shape is a wing shape, large air volume can be obtained.
Further, the wing has an inclined surface inclined with respect to an axial direction.
Since the inclined surface is included, large air volume can be obtained.
Further, an axial position of an end portion on the first side in the axial direction of the wing smoothly changes from the radially inner side to the radially outer side.
Since the axial position of the end portion on the first side in the axial direction smoothly changes, air flow is less disturbed, and high static pressure can be obtained.
Further, the wing is fixed to the radially outer side of the hub portion provided around the axis, and at least a part of the wing extends further radially outward on the first side in the axial direction than a surface on the first side in the axial direction of the hub portion.
Since the wing extends further to the first side in the axial direction than the hub, large air volume can be obtained.
Further, an angle formed by the chord of the wing and the axial direction is smaller on the radially inner side than on the radially outer side, and is smaller in a radially middle portion than on the radially inner side.
As an inclination increases toward the radial outside, air flow is less disturbed, and a large amount of air can flow.
Further, an angle formed by the chord and the axial direction at a radially inner end portion of the wing is in a range of 15.5 degrees to 22.4 degrees, and an angle formed by the chord and the axial direction at a radially outer end portion is in a range of 28.4 degrees to 38.9 degrees.
As described above, as an inclination gradually increases toward the radial outside, air flow is less disturbed, and a large amount of air can flow.
Further, the impeller rotates to a first side in a circumferential direction, a negative pressure surface side of the wing extends radially outward from the hub portion, and a positive pressure surface side and the negative pressure surface side extend while bending more to the first side in the circumferential direction toward the radially outer side.
For this reason, it is possible to suck a large amount of air to the negative pressure surface side and push out the air radially outward on the positive pressure surface.
Further, the wing is an axial flow wing, and the number of the wings is any of thirteen to seventeen.
For this reason, a suitable impeller can be provided in a small fan, particularly a centrifugal fan having a corner of 17 mm and a thickness of 3.5 mm.
The number of the wings is an odd number.
By using an odd number of wings, vibration and noise can be reduced.
Further, the impeller does not include a main plate that supports the wing in the axial direction of the wing.
Since the main plate is not provided, size in the axial direction can be reduced.
Further, there is provided a centrifugal fan that includes the impeller, a motor that rotates the impeller, and a case that houses the impeller and the motor.
For this reason, it is possible to provide a centrifugal fan by which high static pressure and large air volume can be obtained.
Further, the case includes an upper plate that faces at least a part on a first side in an axial direction of the impeller and includes an intake port, a side wall that faces at least a part in a radial direction of the impeller, and a lower plate that faces at least a part on a second side in the axial direction of the impeller. A wind tunnel portion provided between a radially outer side of the impeller and the side wall, and an exhaust port communicating with the wind tunnel portion are included. A radial distance between an outer side surface of the impeller and the side wall gradually increases along a rotation direction of the impeller, the lower plate includes a motor placement surface on which the motor is placed and a guide portion that communicates with the wind tunnel portion radially outside the motor placement surface, and an axial distance between the guide portion and the wing is longer than an axial distance between the motor placement surface and the wing.
For this reason, since air flow directed in the axial direction from the wing inclined in the circumferential direction can be received in the axial direction by the guide portion and can be directed radially outward at the same time, air can be efficiently sent out toward the exhaust port.
The application of a centrifugal fan including the impeller of the above-described example embodiment is not particularly limited. The centrifugal fan of the above-described example embodiment is, for example, a centrifugal fan that performs air blowing for cooling an electronic component mounted on an electronic device such as a smartphone. Each of the above-described configurations can be appropriately combined within a range consistent with each other.
Although the example embodiments of the present disclosure is described above, the present disclosure is not limited to these example embodiments, and various modifications and changes can be made within the scope of the gist thereof. These example embodiments and modifications of these are included in not only the scope and gist of the disclosure, but also the disclosure described in the scope of claims and the equivalent scope of the disclosure.
Features of the above-described example embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
While example embodiments of the present disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present disclosure. The scope of the present disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2020-059389 | Mar 2020 | JP | national |
2020-059469 | Mar 2020 | JP | national |
2020-059603 | Mar 2020 | JP | national |
2020-059646 | Mar 2020 | JP | national |
This is a U.S. national stage of application No. PCT/JP2021/007282, filed on Feb. 26, 2021, and with priority under 35 U.S.C. § 119(a) and 35 U.S.C. § 365(b) being claimed from Japanese Patent Application No. 2020-059603, filed on Mar. 30, 2020, Japanese Patent Application No. 2020-059389, filed on Mar. 30, 2020, Japanese Patent Application No. 2020-059469, filed on Mar. 30, 2020, and Japanese Patent Application No. 2020-059646, filed on Mar. 30, 2020, the entire disclosures of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/007282 | 2/26/2021 | WO |