The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2022-015795 filed in Japan on Feb. 3, 2022.
The present disclosure relates to an impeller and a rotary machine.
As a rotary machine, there is a centrifugal compressor with an impeller housed inside. The centrifugal compressor applies pressure energy and velocity energy to a fluid by rotating the impeller. As the impeller used for the centrifugal compressor, there is a closed impeller in which a plurality of blades are disposed between a hub and a shroud. One example of the closed impeller is described in the following patent literature.
Patent Literature 1: Japanese Patent No. 3299638
A general closed impeller has a spiral-shaped flow channel from an inlet at the central side to an outlet at an outer peripheral part. Since the flow channels are provided in a radial shape, the passage area tends to expand rapidly toward the outer peripheral part, causing the fluid to separate easily, and thus, loss easily occurs. In view of this, it is considered to gradually increase the thickness of the blade from the inlet to the outlet so as to suppress the rapid expansion of the passage area. However, if the thickness of the blade is gradually increased from the inlet to the outlet, a plurality of the outlets are interrupted in a circumferential direction by the thickness of the blade. Then, the pressure of the fluid discharged from the respective outlets in the outer peripheral part fluctuates in the circumferential direction, resulting in a problem of pressure pulsations.
The present disclosure is to solve the above problem, and it is an object to provide an impeller and a rotary machine in which the occurrence of pressure pulsations is suppressed by reducing pressure fluctuations at an outlet.
To achieve the object, an impeller according to the present disclosure includes: a hub having a circular plate shape with an axial line as a center; a shroud disposed to face the hub in a direction of the axial line; and a plurality of blades disposed with a space from each other in a circumferential direction between the hub and the shroud, wherein a meridian plane shape of the impeller differs in the circumferential direction.
A rotary machine according to the present disclosure includes the above-described impeller.
According to the impeller and the rotary machine of the present disclosure, pressure pulsations can be suppressed by reducing pressure fluctuations at the outlet.
A preferred embodiment of the present disclosure is described in detail below with reference to the drawings. The present disclosure is not limited by this embodiment, and if there is more than one embodiment, the embodiments may be configured in combination. The components in the embodiment include those that can be easily conceived by those skilled in the art, those that are substantially the same, and those that are in the so-called range of equivalence.
As illustrated in
The casing 11 houses a part of the rotary shaft 12 and the impeller 13. The casing 11 has a long tubular shape in a direction in which an axial line O of the rotary shaft 12 extends (hereinafter referred to as an axial direction Da). The casing 11 includes a first space part 21 that has a columnar shape along the axial direction Da and a second space part 22 that has a circular plate shape expanding in a direction orthogonal to the axial direction Da (hereinafter referred to as a radial direction Dr). A plurality of the second space parts 22 are arranged with a space from each other in the axial direction Da of the first space part 21. The first space part 21 and the second space parts 22 communicate with each other. The first space part 21 houses the rotary shaft 12, and the second space parts 22 each house the impeller 13.
The casing 11 includes an inlet passage 23 for introducing a working fluid G into the impeller 13 on one side in the axial direction Da (left side in
The rotary shaft 12 is supported so as to be rotatable around the axial line O with respect to the casing 11. The rotary shaft 12 has both ends in the axial direction Da rotatably supported by bearings (not illustrated) with respect to the casing 11. The impeller 13 is fixed to the rotary shaft 12. The impeller 13 rotates together with the rotary shaft 12. The impeller 13 compresses the working fluid G using centrifugal force.
As illustrated in
The hub 31 has a circular plate shape with the axial line O as the center. The hub 31 gradually expands outward in the radial direction Dr from one side to the other side in the axial direction Da. The hub 31 has a circular through-hole 41 that passes through in the axial direction Da at the position of the axial line O corresponding to the center part. The hub 31 is fixed integrally to the rotary shaft 12 with an inner peripheral surface of the through-hole 41 fitted to an outer peripheral surface of the rotary shaft 12.
The hub 31 has a main surface 42 formed on one side in the axial direction Da. The main surface 42 expands outward in the radial direction Dr from one side to the other side in the axial direction Da. The main surface 42 faces outward in the radial direction Dr in a part on one side in the axial direction Da and faces one side in the axial direction Da in a part on the other side in the axial direction Da. In other words, the main surface 42 forms a concave curved surface shape by curving so as to face one side in the axial direction Da in a direction from one side to the other side in the axial direction Da.
The shroud 32 is disposed apart from the hub 31 by a predetermined distance to the other side in the axial direction Da. The shroud 32 gradually expands outward in the radial direction Dr from one side to the other side in the axial direction Da. The shroud 32 has an opposing surface 43 on the other side Dad in the axial direction Da. The opposing surface 43 expands outward in the radial direction Dr from one side to the other side in the axial direction Da. The opposing surface 43 faces outward in the radial direction Dr in a part on one side in the axial direction Da and faces the other side in the axial direction Da in a part on the other side in the axial direction Da. In other words, the opposing surface 43 forms a convex curved surface by curving so as to face the other side in the axial direction Da in a direction from one side to the other side in the axial direction Da.
The blade 33 connects between the hub 31 and the shroud 32. The blade 33 is fixed to the main surface 42 of the hub 31 on one side in the axial direction Da and fixed to the opposing surface 43 of the shroud 32 on the other side in the axial direction Da. The blade 33 extends to bend from one side in the axial direction Da to the outside in the radial direction Dr. The blades 33 are disposed with a space therebetween in the circumferential direction Dc around the axial line O. The blades 33 are arrayed radially to the outside in the radial direction Dr with the axial line O as the center. The blade 33 curves toward the rear in the rotating direction of an impeller 13 in a direction from the inner side in the radial direction Dr to the outer side in the radial direction Dr.
The impeller flow channel 34 is formed in a manner of being divided into a plurality of sections in the circumferential direction Dc by the blades 33 between the hub 31 and the shroud 32. The impeller flow channel 34 extends while curving from the inside to the outside in the radial direction Dr in a direction from one side to the other side in the axial direction Da. The impeller flow channel 34 has an inlet 44 that opens on one side in the axial direction Da and on the inside in the radial direction Dr. The impeller flow channel 34 has an outlet 45 that opens on the other side in the axial direction Da and on the outside in the radial direction Dr. The inlet 44 communicates with the inlet passage 23, and the outlet 45 communicates with the outlet passage 24.
The impeller 13 is a closed impeller including the hub 31, the shroud 32, and the blades 33, and the hub 31, the shroud 32, and the blades 33 form the impeller flow channels 34. The impeller 13 varies in meridian plane shape in the circumferential direction Dc.
In other words, in the impeller flow channels 34 of the impeller 13 that are sectioned by the hub 31, the shroud 32, and the blades 33, the positions of the outlets 45 on the outer peripheral part side are shifted in the axial direction Da at different positions in the circumferential direction Dc.
As illustrated in
Note that in the meridian plane shape of the impeller 13 at the respective positions, the heights H1, H2, H3, and H4 of the impeller flow channels 34 (outlets 45) in the axial direction Da may be either the same or different.
As illustrated in
The blade 33 includes a main body part 33a and two extension parts 33b and 33c. The main body part 33a is fixed to the hub 31 on one side in the axial direction Da and fixed to the shroud 32 on the other side. The extension part 33b extends to be tapered along the shroud 32 from the main body part 33a to one side in the circumferential direction Dc and is fixed to the shroud 32. The extension part 33c extends to be tapered along the hub 31 from the main body part 33a to the other side in the circumferential direction Dc and is fixed to the hub 31. The impeller flow channel 34 (outlet 45) is formed in a quadrangle (parallelogram) shape in a manner of being sectioned by a surface 34a of the main body part 33a of the blade 33, a surface 34b of the extension part 33b, a surface 34c of the main body part 33a of the adjacent blade 33, and a surface 34d of the extension part 33c. Since the impeller 13 rotates to the other side in the circumferential direction Dc (left side in
In this case, as for the impeller flow channels 34 (outlets 45), the shapes of the impeller flow channels 34-1, 34-2, 34-3, and 34-4 at the respective positions in
As mentioned above, the outlet 45 of the impeller 13 has a hexagonal shape along the inclination line L2, so the blades 33 have different thicknesses at different positions in the axial direction Da.
In other words, as illustrated in
As illustrated in
On the other hand, the blade 33 has a substantially constant thickness in the middle part between the hub 31 and the shroud 32 from the axial line O side to the outer peripheral part side of the impeller 13. The impeller 13 compresses the working fluid more efficiently in the region in the middle part between the hub 31 and the shroud 32 than in the region on the hub 31 side or in the region on the shroud 32 side in impeller flow channel 34. Therefore, securing the sufficient capacity in this region can secure the head (pressure) efficiency and improve the efficiency.
The thickness of the blade 33 on the outlet 45 side in the middle part between the hub 31 and the shroud 32 is smaller than the thickness on the outlet 45 side on the hub 31 side and the shroud 32 side. The outlets 45 provided in the peripheral part of the impeller 13 will then be substantially continuous in the circumferential direction Dc. In other words, the outlets 45 are interrupted only by the thickness of the main body part 33a in the blade 33. As a result, the discharge of the working fluid from each outlet 45 is less likely to be interrupted, resulting in smaller pressure fluctuations and suppressing the occurrence of pressure pulsations.
The impeller 13 in this embodiment is manufactured by cutting, but the manufacturing method is not limited. For example, the manufacture may be performed by a three-dimensional additive manufacturing method such as additive manufacturing (AM).
In a first modification, as illustrated in
As illustrated in
The blade 33A has the main body part 33a and the two extension parts 33b and 33c. The main body part 33a is fixed to the hub 31 on one side in the axial direction Da and fixed to the shroud 32 on the other side. The extension part 33b extends to be tapered along the shroud 32 from the main body part 33a to one side in the circumferential direction Dc and is fixed to the shroud 32. The extension part 33c extends to be tapered along the hub 31 from the main body part 33a to the other side in the circumferential direction Dc and is fixed to the hub 31. The impeller flow channel 34A (outlet 45) is formed in a hexagonal shape in a manner of being sectioned by the surface 34a of the main body part 33a of the blade 33A, the surface 34b of the extension part 33b, the surface 34c of the shroud 32, the surface 34d of the main body part 33a of the adjacent blade 33A, a surface 34e of the extension part 33c, and a surface 34f of the hub 31.
In a second modification, as illustrated in
As illustrated in
In a third modification, as illustrated in
In other words, the impeller 13C is a combination of the first embodiment (
The impeller according to a first aspect includes the hub 31 having a circular plate shape with the axial line O as the center, the shroud 32 disposed to face the hub 31 in the axial direction Da, the blades 33, 33A, 33B, 33C, and 33D disposed with a space from each other in the circumferential direction Dc between the hub 31 and the shroud 32, in which the meridian plane shape is different in the circumferential direction Dc.
In the impeller according to the first aspect, the meridian plane shape of the impellers 13, 13A, 13B, and 13C is different in the circumferential direction Dc; therefore, for example, by shifting and deviating a particular position of the outlet 45 to the hub 31 side or the shroud 32 side, the outlets 45 become substantially continuous in the circumferential direction Dc. In other words, the outlets 45 are interrupted only by the thickness of the main body part 33a of the blades 33, 33A, 33B, 33C, and 33D, so that the discharge of the working fluid from each outlet 45 is interrupted less easily and pressure fluctuations become smaller, and since the pressure fluctuations at the outlets 45 in the circumferential direction are reduced, pressure pulsations can be suppressed.
In the impeller according to a second aspect, in the impeller flow channels 34, 34A, and 34B sectioned by the hub 31, the shroud 32, and the pairs of blades 33, 33A, 33B, 33C, and 33D, the positions of the outlets 45 on the outer peripheral part side are shifted in the axial direction Da at the different positions in the circumferential direction Dc. Thus, the outlets 45 can be brought as close to each other as possible in the circumferential direction Dc, which reduces pressure fluctuations at the outlets 45, and accordingly, the occurrence of pressure pulsations can be suppressed.
In the impeller according to a third aspect, the outlets 45 are arranged along the inclination lines L2, L3, and L4 with the predetermined inclination angle θ with respect to the reference line L1 along the circumferential direction Dc. This allows the outlets 45 to be as close to each other as possible in the circumferential direction Dc.
In the impeller according to a fourth aspect, the outlet 45 has the passage with the quadrangle shape. Thus, the area blocking the outlet 45 by the blade 33 can be reduced in the circumferential direction Dc, thereby effectively suppressing the pressure pulsations in the circumferential direction Dc and improving the performance.
In the impeller according to a fifth aspect, the outlet 45 has the passage with a hexagonal shape. Thus, the area blocking the outlet 45 by the blade 33 can be reduced in the circumferential direction Dc, thereby effectively suppressing the pressure pulsations in the circumferential direction Dc and improving the performance.
In the impeller according to a sixth aspect, the thickness C2 of each of the blades 33, 33A, 33B, 33C, and 33D on the outer peripheral part side in the middle part between the hub 31 and the shroud 32 is smaller than the thickness C1 on the outer peripheral part side on the hub 31 side and the thickness C3 on the outer peripheral part side on the shroud 32 side. Thus, the thickness of each of the blades 33, 33A, 33B, 33C, and 33D on the hub 31 side and the shroud 32 side is gradually increased to the outer peripheral part side, thereby suppressing the rapid expansion of the passage area of the impeller flow channels 34, 34A, and 34B. As a result, the separation of the working fluid from the inner surface of the impeller flow channel 34 is suppressed and losses can be reduced. On the other hand, since the thickness of the blades 33, 33A, 33B, 33C, and 33D in the middle part between the hub 31 and the shroud 32 is substantially constant to the outer peripheral part side, securing the sufficient capacity in this region can secure the head (pressure) efficiency and improve the efficiency.
The impeller according to a seventh aspect is the closed impeller in which the blades 33, 33A, 33B, 33C, and 33D are fixed to the hub 31 on one side and fixed to the shroud 32 on the other side. Thus, the pressure fluctuations at the outlets 45 of the impellers 13, 13A, 13B, and 13C are reduced, and the occurrence of pressure pulsations can be suppressed.
The rotary machine according to an eighth aspect includes any of the impellers 13, 13A, 13B, and 13C. Thus, the pressure fluctuations at the outlets 45 of the impellers 13, 13A, 13B, and 13C are reduced and the occurrence of pressure pulsations can be suppressed, and accordingly, the efficiency of the rotary machine can be improved.
In the embodiment described above, the meridian plane shape of the impellers 13, 13A, 13B, and 13C changes in the circumferential direction Dc in the order of
In the embodiment described above, the impellers 13, 13A, 13B, and 13C are the closed impellers, but may alternatively be open impellers with the hub and blades rotatable with respect to the shroud.
In the aforementioned embodiment, the rotary machine is described as a centrifugal compressor, but may alternatively be any other rotary machine.
Number | Date | Country | Kind |
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2022-015795 | Feb 2022 | JP | national |