The present invention relates to an impeller for a centrifugal (food) cutting apparatus and a (food) cutting apparatus equipped with such an impeller. In particular, aspects of the invention relate to impellers and centrifugal (food) cutting apparatuses for cutting (food) products of smaller sizes and/or and/or oblong shapes and/or abrasive products, like for example almonds, peanuts, coffee beans, strawberries, mushrooms, ginger root, olives and the like. Further aspects of the invention relate to a method of operating such a centrifugal cutting apparatus.
From U.S. Pat. No. 4,391,172 and US 2016/158953 A1, impellers are known which are optimised for smaller or reduced size food products. These known impellers have at least a first intermediate plate disposed between the base and the ring so as to define at least first and second tier levels within the impeller, and paddles disposed between the base and the ring and within the first and second tier levels. The first intermediate plate has an opening therein that defines a passage between the first and second tier levels. The impeller further has pockets defined by and between immediately adjacent pairs of paddles within each tier level.
It has been found that in the prior art impellers, especially when used for cutting abrasive products like for example almonds, the paddle parts are subject to abrasion and need to be replaced often.
It is a first aim of the present invention to provide an impeller and a centrifugal cutting apparatus which are optimised for use with abrasive (food) products.
It is a second aim of the present invention to provide an impeller and a centrifugal cutting apparatus which are optimised for use with (food) products of smaller sizes.
It is a third aim of the present invention to provide an impeller and a centrifugal cutting apparatus which are optimised for use with (food) products of oblong shapes.
The invention provides, according to a first aspect, an impeller for a centrifugal cutting apparatus, provided for being coaxially mounted within an annular-shaped cutting head and to be rotated inside the cutting head about a rotational axis in a rotational direction, the impeller comprising: a base plate closing one axial end of the impeller, an annular cover plate at the opposite axial end of the impeller defining a central opening for admission of product to be cut into the impeller, and a plurality of circumferentially spaced paddles mounted between the base and cover plates. The paddles are oriented such that they have a first impelling surface directed towards the rotational direction and the circumference of the impeller, so as to drive the product that is admitted into the impeller forwards and outwards towards cutting elements mounted on the cutting head. The paddles have peripheral parts located at or near the circumference of the impeller. The peripheral parts of the paddle elements are provided with replaceable, removably mounted wear parts which form a second impelling surface on the respective paddle. This means that the wear parts are oriented so as to further drive the product that is being cut forwards and outwards towards the cutting elements mounted on the cutting head.
The wear parts, which are replaceable and removably mounted on the impeller, are located in front of the peripheral parts of the impeller paddles, i.e. they overtake the impelling function of the peripheral parts of the impeller paddles, which would otherwise be the parts of the impeller paddles which are most subjected to wear. The wear parts, being removably mounted, can thus be easily and quickly replaced when needed or desired, for example when they have worn to a certain extent, and the life of the impeller paddles themselves can be extended as compared to impeller paddles without the wear parts. So by the provision of the wear parts, the impeller is optimised for use with abrasive products, such as for example almonds, peanuts, coffee beans, strawberries, mushrooms, ginger root, olives and the like.
In embodiments according to the invention, the wear parts may be removably fixed to the impeller paddles, for example by means of one or more bolts. Preferably, the wear parts protrude from the first impelling surface. Preferably, the wear parts are removably fixed in a corresponding slot which is each time provided in the peripheral part of the paddle and provided to accommodate the wear parts. The advantage of this slot is on the one hand that a well-defined position for the wear part is provided, facilitating the mounting thereof on the paddle, and on the other hand that it can be avoided that as the first impelling surface wears (which can happen to a certain extent), product that is being cut could be pushed into the crevice between the paddle and the wear part.
In embodiments according to the invention, the impeller may further comprise at least one annular divider plate disposed axially between said base and cover plates and generally in parallel therewith. This has the advantage that the flow of product to be cut can be divided over multiple impeller levels for engagement with the cutting edges of the cutting elements on the surrounding cutting head along substantially the entire axial length of these cutting elements, thus potentially increasing the production rate and/or prolonging the period of use of the cutting elements between replacement or resharpening.
In embodiments according to the invention, the wear parts may function as positioning elements for positioning the at least one divider plate axially between said base and cover plates. This means that there are separate wear parts in each impeller level and that they are dimensioned such that they each time have a top face which supports the divider plate of the level directly above. Alternatively stated, the at least one divider plate is each time held in position between the top faces of the wear parts immediately below and the bottom faces of the wear parts immediately above the respective divider plate.
In embodiments according to the invention, the at least one divider plate may comprise holes dimensioned for accommodating the paddles, said holes being located inwards from the circumference of the respective divider plate, such that the circumference of the divider plate is a continuous ring. This means that the parts of the divider plates in between the successive paddles are connected to each other at the circumference of the plate, i.e. there is no interruption at the circumference. This is advantageous for the strength of the divider plate and can avoid that the parts in between the paddles can bend upwards or downwards.
In a second aspect, which may be combined with the other aspects and embodiments described herein, the invention provides an impeller for a centrifugal (food) cutting apparatus, provided for being coaxially mounted within an annular-shaped cutting head and to be rotated inside the cutting head about a rotational axis in a rotational direction, the impeller comprising: a base plate closing one axial end of the impeller, an annular cover plate at the opposite axial end of the impeller defining a central opening for admission of product to be cut into the impeller, and a plurality of circumferentially spaced paddles mounted between the base and cover plates. The paddles are oriented such that they have a first impelling surface directed towards the rotational direction and the circumference of the impeller, so as to drive the product that is admitted into the impeller forwards and outwards towards cutting elements mounted on the cutting head. The paddles have peripheral parts located at or near the circumference of the impeller. The peripheral parts of the paddle elements are provided with additional impelling parts which form a second impelling surface on the respective paddle, adjacent the first impelling surface. This second impelling surface is oriented so as to further drive the product that is being cut forwards and outwards towards the cutting elements mounted on the cutting head. The first impelling surfaces are generally oriented at an angle below 45° with respect to a tangent line drawn at the intersection of the impeller circumference with the respective first impelling surface. The second impelling surfaces are preferably generally oriented at an angle above 45° with respect to a tangent line drawn at the intersection of the impeller circumference respective with the respective first impelling surface.
The additional impelling parts according to the second aspect may be the wear parts according the first aspect, though not necessarily. The invention according to the second aspect encompasses embodiments in which the additional impelling parts are components of the paddles themselves.
The first impelling surface, being generally oriented in an angle lower than 45° with respect to a tangent line drawn on the circumference of the impeller at the the intersection with the direction of the respective first impelling surface, or in case of a curved first impelling surface a tangent line thereto along the general direction of the first impelling surface, is oriented so as to strongly push the product outwards. This has been found to be beneficial for smaller sized (food) product which has a lower mass. The second impelling surface, being generally oriented at a larger angle with respect to a tangent line drawn on the circumference of the impeller at the intersection with the direction of the second impelling surface. This has been found to be beneficial to ensure that thin leftover parts of the product are pushed out and exit the cutting head via the openings at the knives and to avoid that such thin leftover parts could jam the apparatus.
In embodiments according to the invention, the first impelling surfaces may be generally oriented at an angle between 20° and 30° with respect to a tangent line drawn at the intersection of the impeller circumference with the respective first impelling surface. Such smaller angles have been found to be further beneficial for smaller sized (food) product as the product is pushed outwards more strongly. Examples of such smaller sized product have been mentioned elsewhere herein; additional examples are peas, chickpea, soybeans and the like. For oblong product, the angle according to this embodiment can create a narrow opening that the product must enter before being cut, which can aid in pushing the product in a lengthwise orientation before being cut.
In embodiments according to the invention, the impeller may be provided for use with (food) product of a predetermined average size and oblong shape, wherein the first impelling surfaces are generally oriented to direct a longitudinal axis of such product parallel to a tangent line drawn at the impeller circumference at the point where the product engages with the cutting elements. This orientation is thus optimized for orienting the product of oblong shape to obtain oblong or oval cuts along the longitudinal axis of the product.
In embodiments according to the invention, the second impelling surfaces may be generally oriented at an angle between 60° and 80° with respect to a tangent line drawn at the intersection of the impeller circumference with the respective second impelling surface. This has been found to be further beneficial to ensure that thin leftover parts of the product are pushed out and exit the cutting head via the openings at the knives and to avoid that such thin leftover parts could jam the apparatus.
In a third aspect, which may be combined with the other aspects and embodiments described herein, the invention provides an impeller for a centrifugal (food) cutting apparatus, provided for being coaxially mounted within an annular-shaped cutting head and to be rotated inside the cutting head about a rotational axis in a rotational direction, the impeller comprising: a base plate closing one axial end of the impeller, an annular cover plate at the opposite axial end of the impeller defining a central opening for admission of product to be cut into the impeller, and a plurality of circumferentially spaced paddles mounted between the base and cover plates. The paddles are oriented such that they have a first impelling surface directed towards the rotational direction and the circumference of the impeller, so as to drive the product that is admitted into the impeller forwards and outwards towards cutting elements mounted on the cutting head. The impeller is provided for use with (food) product of a predetermined average size and oblong shape with an average length L measured along the longitudinal axis of the product. Thereto, the paddles have back sides opposite the first impelling surfaces which are preferably concave and are oriented so as to guide such product that is admitted into the impeller along a trajectory towards the subsequent paddle (subsequent in rotational direction). The paddles further have inner extremities, located inwards from the impeller circumference, which are positioned a predetermined distance from said trajectory, said predetermined distance being between L/2 and L, such that the inner extremity can intercept such product travelling along the trajectory and rotate it into an orientation desired for cutting, in particular an orientation in which the product is generally cut along its longitudinal axis.
In embodiments according to the invention, the first impelling surfaces may be convex, preferably with substantially the same radius of curvature as the concave back sides.
In embodiments according to the invention, the radius of curvature of the back sides may be substantially the same as that on the inside of the cutting stations of the cutting head surrounding the impeller.
In a fourth aspect, which may be combined with the other aspects and embodiments described herein, the invention provides an impeller for a centrifugal (food) cutting apparatus, provided for being coaxially mounted within an annular-shaped cutting head and to be rotated inside the cutting head about a rotational axis in a rotational direction, the impeller comprising: a base plate closing one axial end of the impeller, an annular cover plate at the opposite axial end of the impeller defining a central opening for admission of product to be cut into the impeller, and a plurality of circumferentially spaced paddles mounted between the base and cover plates. The paddles are oriented such that they have a first impelling surface directed towards the rotational direction and the circumference of the impeller, so as to drive the product that is admitted into the impeller forwards and outwards towards cutting elements mounted on the cutting head. Furthermore, the paddles are curved and oriented to develop a fluid stream (e.g. air, water, or oil) through the centrifugal cutting apparatus. In particular, the impeller paddles may be formed like blades of a centrifugal fan. In this way, during operation, the (food) product is moved towards the cutting elements on the cutting head by means of centrifugal force as well as the fluid stream. This can be particularly advantageous for (food) products of smaller sizes.
In other aspects, the invention relates to a centrifugal cutting apparatus comprising the impeller described above and a method of using such a centrifugal cutting apparatus.
The present invention will be discussed in more detail below, with reference to the attached drawings.
The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than described or illustrated herein.
Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the invention described herein can operate in other orientations than described or illustrated herein.
Furthermore, the various embodiments, although referred to as “preferred” are to be construed as exemplary manners in which the invention may be implemented rather than as limiting the scope of the invention.
The term “comprising”, used in the claims, should not be interpreted as being restricted to the elements or steps listed thereafter; it does not exclude other elements or steps. It needs to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising A and B” should not be limited to devices consisting only of components A and B, rather with respect to the present invention, the only enumerated components of the device are A and B, and further the claim should be interpreted as including equivalents of those components.
In the following, embodiments of impellers 100, 200 according to one or more aspects of the invention will be described with reference to the enclosed drawings. Examples of cutting heads and centrifugal cutting apparatuses with which the impellers 100, 200 can be used are shown in the following patent publications, which are incorporated herein by reference: WO 2012/139988 A1, “Apparatus and method for cutting products”; WO 2012/139991 A1, “Apparatus and method for cutting products”; WO 2013/045684 A1, “Cutting head assembly for centrifugal cutting apparatus and centrifugal apparatus equipped with same”; WO 2013/045685 A1, “Impeller for centrifugal food cutting apparatus and centrifugal food cutting apparatus comprising same”; EP 2918384 A1, “Cutting head assembly for a centrifugal cutting apparatus and centrifugal apparatus equipped with same”; WO 2015/075180 A1, “Knife assembly for corrugated knife blade and cutting system equipped with same”; WO 2015/075179 A1, “Knife assembly for flat knife blade and cutting system equipped with same”. The impellers 100, 200 may further be used on other centrifugal cutting apparatuses.
A first embodiment of an impeller 100 according to one or more aspects of the invention is described with reference to
The impeller is further optimized for oblong product F, e.g. almonds or other oblong product mentioned herein, with the inner extremities 112 of the paddles 110 positioned for intercepting undesirably oriented product and rotating it into an orientation desired for cutting, as will be described in detail below for other embodiments.
The paddles 110 preferably have back sides 115 opposite the first impelling surfaces 113 which are concave and are oriented so as to guide such product F that is admitted into the impeller via the open cover plate 102, along a trajectory towards the subsequent paddle 110, which is subsequent in the rotational direction, as will be described in detail below for other embodiments.
As is clear from
A second embodiment of an impeller 200 according to the invention, in which many aspects of the invention are combined, is described with reference to
The impeller 200 comprises a base plate 201 and a cover plate 202 spaced axially from each other, the cover plate 202 defining an entrance side of the impeller via which food product to be cut is fed into the impeller and the base plate 201 closing off the other side of the impeller. A plurality of circumferentially spaced paddles 210 are mounted between the base and cover plates, each of the paddles having a peripheral part 211 at or near the circumference of the impeller and an inner extremity 212 inwards from the circumference. The paddles are oriented such that they define a first impelling surface 213 which extends from the inner extremity to the peripheral part. The paddles are oriented such that the first impelling surface 213 is directed towards the rotational direction of the impeller and towards its circumference, so as to drive the food product forwards and outwards towards the knives or cutting elements mounted on the cutting head. The peripheral parts 211 of the paddles 210 are provided with replaceable, removably mounted wear parts 220 which form a second impelling surface 214 on the respective paddle. These wear parts are located in front of the peripheral parts of the impeller paddles, i.e. they overtake the impelling function of the peripheral parts of the impeller paddles, which would otherwise be the parts of the impeller paddles which are most subjected to wear. The wear parts 220, being removably mounted, can be easily and quickly replaced when needed or desired, for example when they have worn to a certain extent, and the life of the impeller paddles themselves can be extended as compared to impeller paddles without the wear parts. As shown in
The peripheral part 211 of the impeller paddle is provided with a slot 216 for receiving the wear part 220, which is fixed thereto by means of bolts. The purpose of this slot 216 is on the one hand to have a defined position for the wear part 220, facilitating the mounting thereof on the paddle, and on the other hand to avoid that as the first impelling surface 213 wears (which can happen to a certain extent), food product could be pushed into the crevice between the paddle 210 and the wear part 220. In alternative embodiments (not shown), the wear parts can also be removably fixed directly to the base and cover plates.
The wear parts 220 may be manufactured from the same material as the impeller paddles 210, or a wear optimised material such as a ceramic material, wear-coated steel, or other.
The impeller of
The wear parts 220 may further function as positioning elements or spacers for positioning the at least one divider plate 203, 204 axially between said base 201 and cover 202 plates. This means that there are separate wear parts 220 in each impeller level and that they are dimensioned such that they each time have a top face 221 which supports the divider plate of the level directly above. Alternatively stated, each divider plate 203, 204 is each time held in position between the top faces 221 of the wear parts 220 immediately below and the bottom faces of the wear parts 220 immediately above the respective divider plate.
The divider plates 203, 204 comprise holes 207, 208 dimensioned for accommodating the paddles 210, said holes being located inwards from the circumference of the respective divider plate, such that the circumference of the divider plate 203, 204 is a continuous ring. This means that the parts of the divider plates in between the successive paddles are connected to each other at the circumference of the plate, i.e. there is no interruption at the circumference. This is advantageous for the strength of the divider plate and can avoid that the parts in between the paddles can bend upwards or downwards.
The assemblage of the impeller with the divider plates is shown in the sequence of
Referring to
The wear part 220 is an additional impelling part which provides a second impelling surface 214 at a larger angle β with respect to a tangent line T2 drawn on the circumference of the impeller at the intersection I2 between the plane D2 of the second impelling surface with the circumference. In particular, an angle β above 45° is preferred, with a preferred range between 60° and 80°. This has been found to be beneficial to ensure that thin leftover parts of the product are pushed out and exit the cutting head via the openings at the knives and to avoid that such thin leftover parts could jam the apparatus.
The impeller 200 is further provided for use with (food) product F of a predetermined average size and oblong shape with an average length L measured along the longitudinal axis of the product, for example almonds F, one of which is shown in
As shown, the first impelling surfaces 213 may be convex, preferably with substantially the same radius of curvature as the concave back sides 215. Further, the radius of curvature of the back sides 215 may be substantially the same as that on the inside of the cutting stations of the cutting head surrounding the impeller 200, as shown in
As is clear from
In the embodiments of
The impellers of
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17205207 | Dec 2017 | EP | regional |
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