Patent Application
20120294739
The present invention relates to an impeller, an electric air blower using the same, and an electric cleaner using the electric air blower.
An electric air blower equipped with an impeller to enhance the suction power is known in a conventional electric cleaner (see e.g., Patent Literature 1).
The impeller provided in the electric air blower described in Patent Literature 1 will be hereinafter described with reference to
The structure of impeller 21 will be hereinafter described with reference to
Additionally, inducer 125 is configured by substantially conical hub 125b, and a plurality of blade sections 125a formed on hub 125b. The airflow flowing from air intake port 123a of front surface shroud 123 towards blade 124 through blade section 125a of inducer 125 is rectified by substantially conical hub 125b.
A die structure for creating inducer 125 will be described below with reference to
As shown in
However, when creating inducer 125 with such a die, the number of blade section 125a is limited since blade section 125a of inducer 125 of the conventional electric air blower has a complex three-dimensional shape. Thus, in the current situation, the production of blade section 125a is limited to six. Furthermore, if the number of blade sections 125a is six, a high frequency of about 3.0 KHz is generated when blade section 125a of inducer 125 is rotated at the number of rotations of about 30000 r/min. The frequency of about 3.0 KHz is a high frequency contained in a region of 1 KHz to 3 KHZ, which is particularly easy to hear in the audibility zone of the human ear. Thus, when the cleaner is used at such a high frequency sound, it gives an unpleasant feeling to the user of the cleaner as a very cacophonous high frequency sound of high squealing.
Consideration is made in increasing the number of blade sections 125a to shift the frequency region of the high frequency sound to the region insensitive to the human ear. However, since blade section 125a of inducer 125 has a complex three-dimensional shape, it is difficult to produce blade section 125a using the die when increasing the number of blade sections 125a. Consideration is also made in adopting the method of producing blade section 125a with the mold technique such as casting, but the mold technique is not realistic because mass production is difficult and cost is very high.
An impeller of the present invention includes a front surface shroud including an air intake port; a back surface shroud provided facing the front surface shroud; a first inducer provided between the front surface shroud and the back surface shroud and including a plurality of first blade sections provided around a first hub portion; a second inducer including a plurality of second blade sections connected to the first blade section of the first inducer and provided around a second hub portion; and a plurality of blades connected to the second blade section of the second inducer. A multi-blade structure of the inducer thus can be realized, and an impeller of high performance and low noise can be provided.
Moreover, an electric air blower of low noise that excels in the suction performance can be provided by using the impeller of the present invention.
Further, an electric cleaner of the present invention uses the electric air blower, whereby an electric cleaner of high suction performance and low noise can be realized.
Exemplary embodiments of the present invention will be hereinafter described with reference to the drawings. It should be noted that the present invention is not limited by the exemplary embodiments.
The impeller to be attached to the electric motor of the electric air blower will be described in detail below.
As shown in
Front surface shroud 23 and back surface shroud 22 are made from sheet metal, or the like and are provided facing each other with a predetermined spacing. First inducer 26 and second inducer 27 are provided, and a plurality of blades 24 provided in correspondence to second blade section 25a2 of second inducer 27 are also provided between front surface shroud 23 and back surface shroud 22. Blade 24 is attached to back surface shroud 22 and front surface shroud 23 by caulk processing, for example.
In this case, first inducer 26 is provided on a middle in correspondence with air intake port 23a of front surface shroud 23, and is configured by first hub 25b1 having a substantially conical shape (include conical shape) and nine first blade sections 25a1, for example, provided evenly along the outer peripheral surface of first hub 25b1. Similarly, second inducer 27 is provided on a middle in correspondence with air intake port 23a of front surface shroud 23, and is configured by second hub 25b2 having a substantially conical shape (include conical shape) and nine second blade sections 25a2, for example, provided evenly along the outer peripheral surface of second hub 25b2. First inducer 26 and second inducer 27 are connected to each other through a joining surface of first blade section 25a1 and second blade section 25a2, and a joining surface of first hub 25b1 and second hub 25b2, to configure inducer 25. In this case, as shown in
First blade section 25a1 and second blade section 25a2 are preferably formed to a three-dimensional curved surface shape to rectify the airflow flowing from air intake port 23a of front surface shroud 23 towards blade 24.
The connected first blade section 25a1 of first inducer 26 and second blade section 25a2 of second inducer 27, and adjacent first blade section 25a1 of first inducer 26 and second blade section 25a2 of second inducer 27 are normally formed overlapping each other. Thus, the distance between first blade section 25a1 and second blade section 25a2 adjacent to each other becomes close, whereby the pressure distribution of the airflow in the space can be evened and the occurrence of turbulent flow and the stripping of the airflow from the wall surface can be prevented. As a result, the loss of fluid energy of the airflow and the like can be reduced, and the impeller with enhanced air blowing efficiency can be realized.
In the present exemplary embodiment, an example in which the number of first blade section 25a1 and second blade section 25a2 is nine has been described, but is not limited thereto. For instance, the number merely needs to be seven or more.
The reasons therefor will be described below. Specifically, if the number of first blade section 25a1a and second blade section 25a2 is nine, the frequency of the high frequency sound that generates becomes high or about 4.5 KHz if the number of rotations of electric motor 7 is about 30000 rpm, for example. If the number is seven, the frequency of the high frequency sound that generates becomes about 3.5 KHz. Such frequencies of the high frequency sound are in the region where the sensitivity of the human ear is low, and hence are sounds that are less likely to be heard. Therefore, the electric air blower with lowered noise can be realized.
On the other hand, if the number of first blade section 25a1 and second blade section 25a2 is less than seven such as six, for example, the frequency of the high frequency sound that generates becomes about 3.0 KHz if the number of rotations is about 30000 r/min. Such frequency of the high frequency sound is in the region where the sensitivity is particularly high in the audibility zone of the human ear, and thus becomes the sound that is easily heard. Therefore, it becomes a high frequency sound that is high and very cacophonous, as expressed as “squealing sound”, and gives an unpleasant felling to the user.
If the number of first blade section 25a1 and second blade section 25a2 is greater than nine, the distance between adjacent first blade section 25a1 and second blade section 25a2 becomes too close, and hence the occurrence of turbulent flow and the stripping of the airflow from the wall surface easily occur. As a result, the loss of the fluid energy of the airflow and the like increases and the air blowing efficiency lowers.
A manufacturing method of manufacturing first inducer 26 and second inducer 27 using a die will be described below with reference to
As shown in
Then, as shown in
In the conventional inducer, when realizing multi-blades and integrally forming nine blades, molding processing becomes very difficult and the cost becomes high.
However, as described above, according to the present exemplary embodiment, inducer 25 is configured in a divided manner by first inducer 26 and second inducer 27, and first inducer 26 and second inducer 27 can be respectively molded with the die. Thereafter, first inducer 26 and second inducer 27, which are molded and produced separately, are combined to produce inducer 25 when assembling impeller 21. Inducer 25 in which adjacent first blade section 25a1 and second blade section 25a2 overlap thus can be easily produced. Inducer 25 having a multi-blade shape such as in which the number of first blade section 25a1 and second blade section 25a2 is nine can be produced at low cost and high productivity.
In the present exemplary embodiment, an example in which first inducer 26 and second inducer 27 are produced by processing a resin material with the die molding has been described, but is not limited thereto. First inducer 26 and second inducer 27 may be produced from a metal material using techniques such as die-casting, sintering, or the like, for example. The inducer excelling in heat resistance and processing accuracy thus can be produced.
According to the present exemplary embodiment, an impeller including inducer 25 with a great number of blades sections having a complex shape can be easily realized. Therefore, the efficiency of the electric air blower including the impeller in which the flow of the airflow between the blade sections is improved, and the electric cleaner using the electric air blower can be enhanced. Furthermore, the frequency of the high frequency sound generated at the blade section can be moved from the cacophonous frequency region to the high frequency region (frequency region where the sensitivity of human ear is low) by increasing the number of blade sections, which was difficult to realize in the prior art. Lower noise of the electric air blower including the impeller and the electric cleaner using the electric air blower thus can be realized.
The operation of impeller 21 configured as above will be described below.
First, when the electric motor is driven, impeller 21 coupled to the electric motor is rotated at high speed, and the airflow is suctioned from air intake port 23a of front surface shroud 23 of impeller 21. The suctioned airflow is passed through an internal passage surrounded by front surface shroud 23, inducer 25, and back surface shroud 22, and pushed out towards blade 24. Thereafter, the airflow that is pushed out is passed through an internal passage surrounded by front surface shroud 23, back surface shroud 22, and blade 24, and discharged from an outer peripheral part of impeller 21. In this case, the airflow smoothly flows from a longitudinal direction of impeller 21 towards a side direction along a curved surface of a three-dimensional shape formed by first blade section 25a1 and second blade section 25a2, and first hub 25b1 and second hub 25b2. The pressure loss thus can be sufficiently suppressed from occurring in impeller 21.
The electric air blower using impeller 21 will be described below. The electric air blower of the present exemplary embodiment differs from the conventional electric air blower only in the configuration of impeller 21, and hence the electric air blower of the present exemplary embodiment will be described with reference to
The electric air blower of the present exemplary embodiment is configured at least by impeller 21 shown in
In other words, the noise of the cacophonous high frequency sound region can be reduced, turbulent flow and the stripping of the airflow from the wall surface that easily occur inside impeller 21 can be prevented, and the electric air blower excelling in the air blowing efficiency can be realized by using impeller 21 of the present exemplary embodiment.
Furthermore, the electric cleaner having low driving sound and high suction performance can be realized by using the electric air blower.
The impeller of the present exemplary embodiment differs from the first exemplary embodiment in that groove 29 is provided on one of the joining surfaces of joining portion 28 of at least first blade section 25a1 of first inducer 26 and second blade section 25a2 of second inducer 27. Other configurations are similar to the first exemplary embodiment.
As shown in
In the present exemplary embodiment, an example in which groove 29 is provided on one of the joining surfaces of either first blade section 25a1 side of first inducer 26 or second blade section 25a2 side of second inducer 27 has been described, but is not limited thereto and may be provided on both sides.
In the present exemplary embodiment, an example in which groove 29 is provided on one of the joining surfaces of either first blade section 25a1 side of first inducer 26 or second blade section 25a2 side of second inducer 27 has been described, but is not limited thereto. For instance, groove 29 may be provided on either first blade section 25a1 side of first inducer 26 or second blade section 25a2 side of second inducer 27, and a projection to be fitted to groove 29 may be provided on the other side to connect by fitting. Therefore, as consideration does not need to be made in the adhesive running out, the productivity can be enhanced.
Furthermore, in the present exemplary embodiment, an example in which groove 29 is provided on one of the joining surfaces of either first blade section 25a1 side of first inducer 26 or second blade section 25a2 side of second inducer 27 has been described, but is not limited thereto. For instance, as shown in
The impeller of the present exemplary embodiment differs from the second exemplary embodiment in that groove 29b is provided on one of the joining surfaces of joining portion 28 of at least first hub 25b1 of first inducer 26 and second hub 25b2 of second inducer 27. Other configurations are similar to the second exemplary embodiment.
As shown in
The adhesive flowing out from the outer peripheral part of first blade section 25a1 and second blade section 25a2 to the inner peripheral part of first blade section 25a1 and second blade section 25a2 when first inducer 26 and second inducer 27 are adhered flows into groove 29b provided on joining portion 28 of first hub 25b1 or second hub 25b2 and accumulates thereat. The adhesive is thus prevented from flowing to root 30 of first hub 25b1 or second hub 25b2, and first blade section 25a1 or second blade section 25a2. As a result, the lowering in the air blowing performance caused by the lowering in surface roughness (microscopic step caused by attachment of adhesive) of the surface on which the airflow flows of first blade section 25a1 and second blade section 25a2 can be prevented.
Impeller 21 of the present exemplary embodiment differs from the first exemplary embodiment in that ring portion 19 for connecting a plurality of first blade sections 25a1 of first inducer 26 is provided. Other configurations are similar to the first exemplary embodiment.
As shown in
The mechanical strength of first inducer 26 thus can be raised. As a result, warp and deformation of first inducer 26 can be prevented, and first inducer 26 excelling in shape stability can be realized at high accuracy.
In the present exemplary embodiment, an example in which ring portion 19 is made from a metal material has been described, but is not limited thereto. For instance, ring portion 19 may be formed by integral molding with first blade section 25a1 and first hub 25b1 of first inducer 26 at an outer peripheral end of the upper part of first inducer 26. Accordingly, effects similar to those described above can be obtained, and productivity can be enhanced by integral molding.
Furthermore, in the present exemplary embodiment, an example in which ring portion 19 is formed simply to a ring shape has been described, but is not limited thereto. For instance, as shown in
The electric air blower mounted with an impeller of another example configured by first inducer 26 including projection 20 will be described below with reference to
As shown in
An inducer configuring an impeller according to a fifth exemplary embodiment of the present invention will be hereinafter described with reference to the drawings.
The inducer of the fifth exemplary embodiment has a configuration in which an inclination angle of the first blade section of the first inducer and an inclination angle of the second blade section of the second inducer are different.
In other words, if the amount of wind and the number of rotations demanded on the electric air blower are changed, this can be responded with a simple configuration of the inducer.
First, as shown in
A case in which the performance of the electric air blower is changed to amount of wind Q2 and number of rotations N2 will be described below by way of example.
In this case, in the case of the impeller of the present exemplary embodiment, the inclination angle of first blade section 25a1 of first inducer 26 is changed to θ2 and joined with second blade section 25a2 formed with inclination angle θ1 of second inducer 27 to realize amount of wind Q2 and number of rotations N2, as shown in
In the conventional impeller structure, on the other hand, inducer 25 needs to be newly developed and a new die is required therefor when changing the inclination angle θ1 of the blade section of inducer 25 to θ2, and thus enhancement in productivity and lower cost are difficult.
According to the present exemplary embodiment, however, the predetermined performance can be achieved by simply changing the inclination angle of first blade section 25a1 of first inducer 26 that most influences the properties of inducer 25. Thus, it can be realized by simply producing newly only the die of first inducer 26, and hence high productivity and low cost can be easily realized.
Therefore, according to the present exemplary embodiment, the entire inducer does not need to be re-designed even if the design of the electric air blower is changed, and it can be responded by simply changing the die of the first inducer, for example. Accordingly, in the impeller, the electric air blower using the same, and the electric cleaner using the electric air blower, die cost, man hours for development, and schedule for development can be reduced.
In the present exemplary embodiment, the case of changing the die of the first inducer has been described by way of example, but the die of the second inducer may be changed and in this case similar effects can be obtained.
An inducer configuring an impeller according to a sixth exemplary embodiment of the present invention will be hereinafter described with reference to the drawings.
In the present exemplary embodiment, if the amount of wind and the number of rotations demanded on the electric air blower are changed, this can be responded with a simple configuration of the inducer.
First, as shown in
A case in which the performance of the electric air blower is changed to amount of wind Q2 and number of rotations N2 will be described below by way of example.
In this case, in the case of the impeller of the present exemplary embodiment, the height of first blade section 25a1 of first inducer 26 is changed to H2, and joined with second blade section 25a2 of second inducer 27 to realize amount of wind Q2 and number of rotations N2, as shown in
In the conventional impeller structure, on the other hand, inducer 25 needs to be newly developed and a new die is required therefor when changing the height H1 of the blade section of inducer 25 to H2, and thus enhancement in productivity and lower cost are difficult.
According to the present exemplary embodiment, however, the predetermined performance can be achieved by simply changing the height of first blade section 25a1 of first inducer 26 that most influences the properties of inducer 25. Thus, it can be realized by simply producing newly only the die of first inducer 26, and hence high productivity and low cost can be easily realized.
Therefore, according to the present exemplary embodiment, the entire inducer does not need to be re-designed even if the design of the electric air blower is changed, and it can be responded by simply changing the die of the first inducer, for example. Accordingly, in the impeller, the electric air blower using the same, and the electric cleaner using the electric air blower, die cost, man hours for development, and schedule for development can be reduced.
In the present exemplary embodiment, the case of changing the die of the first inducer has been described by way of example, but the die of the second inducer may be changed and in this case similar effects can be obtained.
In
In the present exemplary embodiment, the electric air blower including any impeller 21 described in the first to sixth exemplary embodiments is incorporated for electric air blower 39.
The operation of the electric cleaner configured as above will be described below.
First, the user holds operation handle 37 and starts the operation of the electric cleaner. The suction power is generated from electric air blower 39, and the dust is suctioned with air from floor vacuuming tool 38 moved on the floor surface. The suctioned dust is flowed to dust collecting chamber 40 through extended tube 36 and hose 35 with the air, and the dust and the air are separated in dust collecting chamber 40. The separated dust is accumulated in dust collecting chamber 40, and only the air is suctioned by electric air blower 39. The suctioned air is passed through the inside of electric air blower 39, and furthermore, passed through the inside of cleaner main body 34 to be discharged to the outside of cleaner main body 34.
According to the present exemplary embodiment, the electric cleaner that has high suction performance, that does not generate cacophonous noise, that is comfortable, and that excels in operability can be realized by electric air blower 39 mounted with the impeller with enhanced air blowing efficiency of the present invention.
The present invention is useful in the electric cleaner, consumer electronics, industrial instruments and the like that use the electric air blower in which enhancement in the efficiency of the amount of wind and the number of rotations, and reduction in noise are desired.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-032211 | Feb 2010 | JP | national |
| 2010-033123 | Feb 2010 | JP | national |
| 2010-069605 | Mar 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/000841 | 2/16/2011 | WO | 00 | 6/25/2012 |
